World’s Largest Heat Shield Attached to NASA’s Orion Crew Capsule for Crucial Fall 2014 Test Flight

Lockheed Martin and NASA engineers are installing the largest heat shield ever built onto the Orion EFT-1 spacecraft’s crew module at the Kennedy Space Center. Liftoff is slated for late Fall 2014. Credit: Lockheed Martin

Lockheed Martin and NASA engineers are installing the largest heat shield ever built onto the Orion EFT-1 spacecraft’s crew module at the Kennedy Space Center. Liftoff is slated for late Fall 2014. Credit: Lockheed Martin
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In a key milestone, technicians at the Kennedy Space Center (KSC) in Florida have attached the world’s largest heat shield to a pathfinding version of NASA’s Orion crew capsule edging ever closer to its inaugural unmanned test flight later this Fall on a crucial mission dubbed Exploration Flight Test-1 (EFT-1).

One of the primary goals of NASA’s eagerly anticipated Orion EFT-1 uncrewed test flight is to test the efficacy of the heat shield in protecting the vehicle – and future human astronauts – from excruciating temperatures reaching 4000 degrees Fahrenheit (2200 C) during scorching re-entry heating.

A trio of parachutes will then unfurl to slow Orion down for a splashdown in the Pacific Ocean.

Orion is NASA’s next generation human rated vehicle now under development to replace the now retired space shuttle. The state-of-the-art spacecraft will carry America’s astronauts on voyages venturing farther into deep space than ever before – past the Moon to Asteroids, Mars and Beyond!

“The Orion heat shield is the largest of its kind ever built. Its wider than the Apollo and Mars Science Lab heat shields,” Todd Sullivan told Universe Today. Sullivan is the heat shield senior manager at Lockheed Martin, Orion’s prime contractor.

The heat shield measures 16.5 feet (5 m) in diameter.

Lockheed Martin and NASA technicians mated the heat shield to the bottom of the capsule during assembly work inside the Operations and Checkout High Bay facility at KSC.

“Holes were drilled into the heat shield from the inside to the outside at the structural attached points at the underside of the crew module,” said Jules Schneider, Orion Project manager for Lockheed Martin at KSC, during a recent exclusive interview by Universe Today inside the Orion clean room at KSC.

“Then its opened up from the outside and bolted in place underneath. Closeout plugs made of Avcoat are then installed to close it up and seal the gaps,” Schneider explained.

The heat shield is constructed from a single seamless piece of Avcoat ablator, that was applied by engineers at Textron Defense System near Boston, Mass.

“They applied the Avcoat ablater material to the outside. That’s what protects the spacecraft from the heat of reentry,” Sullivan explained.

The ablative material will wear away as it heats up during the capsules atmospheric re-entry thereby preventing the 4000 degree F heat from being transferred to the rest of the capsule and saving it and the human crew from utter destruction.

Coming together! Orion's heat shield and crew module in position for mating operations at NASA KSC. Credit: NASA
Coming together! Orion’s heat shield and crew module in position for mating operations at NASA KSC. Credit: NASA

Orion EFT-1 is slated to launch in December 2014 atop the mammoth, triple barreled United Launch Alliance (ULA) Delta IV Heavy rocket, currently the most powerful booster in America’s fleet.

The Delta IV Heavy is the only rocket with sufficient thrust to launch the Orion EFT-1 capsule and its attached upper stage to its intended orbit of 3600 miles altitude above Earth – about 15 times higher than the International Space Station (ISS) and farther than any human spacecraft has journeyed in 40 years.

At the conclusion of the two-orbit, four- hour EFT-1 flight, the detached Orion capsule plunges back and re-enters the Earth’s atmosphere at 20,000 MPH (32,000 kilometers per hour).

“That’s about 80% of the reentry speed experienced by the Apollo capsule after returning from the Apollo moon landing missions,” Scott Wilson, NASA’s Orion Manager of Production Operations at KSC, told me during an interview at KSC.

“The big reason to get to those high speeds during EFT-1 is to be able to test out the thermal protection system, and the heat shield is the biggest part of that.”

“Numerous sensors and instrumentation have been specially installed on the EFT-1 heat shield and the back shell tiles to collect measurements of things like temperatures, pressures and stresses during the extreme conditions of atmospheric reentry,” Wilson explained.

Orion heat shield attached to the bottom of the capsule by engineers during assembly work inside the  Operations and Checkout High Bay facility at KSC.  Credit: NASA
Orion heat shield attached to the bottom of the capsule by engineers during assembly work inside the Operations and Checkout High Bay facility at KSC. Credit: NASA

The heat shield arrived at KSC in December 2013 loaded inside NASA’s Super Guppy aircraft while I was onsite. Read my story – here.

The data gathered during the unmanned EFT-1 flight will aid in confirming. or refuting, design decisions and computer models as the program moves forward to the first flight atop NASA’s mammoth SLS booster in late 2017 on the EM-1 mission and more human crewed missions thereafter.

Orion EFT-1 heat shield is off loaded from NASA’s Super Guppy aircraft after transport from Manchester, N.H., and arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
Orion EFT-1 heat shield is off loaded from NASA’s Super Guppy aircraft after transport from Manchester, N.H., and arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com

Recently, the EFT-1 launch was postponed three months from its long planned slot in mid-September to December 2014 when NASA was ordered to make way for the accelerated launch of recently declassified US Air Force Space Surveillance satellites that were given a higher priority.

The covert Geosynchronous Space Situational Awareness Program, or GSSAP, satellites were only unveiled in Feb. 2014 during a speech by General William Shelton, commander of the US Air Force Space Command.

Despite the EFT-1 launch postponement, Kennedy Space Center Director Bob Cabana said technicians are pressing forward and continue to work around the clock at KSC in order to still be ready in time to launch by the original launch window that opens in mid- September 2014.

“The contractor teams are working to get the Orion spacecraft done on time for the December 2017 launch,” said Cabana.

“They are working seven days a week in the Operations and Checkout High Bay facility to get the vehicle ready to roll out for the EFT-1 mission and be mounted on top of the Delta IV Heavy.”

“I can assure you the Orion will be ready to go on time, as soon as we get our opportunity to launch that vehicle on its first flight test and that is pretty darn amazing.”

“Our plan is to have the Orion spacecraft ready because we want to get EFT-1 out so we can start getting the hardware in for Exploration Mission-1 (EM-1) and start processing for that vehicle that will launch on the Space Launch System (SLS) rocket in 2017,” Cabana told me

Concurrently, new American-made private crewed spaceships are under development by SpaceX, Boeing and Sierra Nevada – with funding from NASA’s Commercial Crew Program (CCP) – to restore US capability to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017.

Read my exclusive new interview with NASA Administrator Charles Bolden explaining the importance of getting Commercial Crew online – here.

Two of the three United Launch Alliance (ULA) Delta IV heavy boosters for NASA’s upcoming Orion Exploration Flight Test-1 (EFT-1) mission were unveiled during a media event inside the Horizontal Integration Facility at Launch Complex 37 at Cape Canaveral Air Force Station in Florida.  Kennedy Space Center Director Bob Cabana spoke to the media along with NASA Associate Administrator Robert Lightfoot and Tony Taliancich, ULA director of East Coast Launch Operations. Credit: Ken Kremer- kenkremer.com
Two of the three United Launch Alliance (ULA) Delta IV heavy boosters for NASA’s upcoming Orion Exploration Flight Test-1 (EFT-1) mission were unveiled during a media event inside the Horizontal Integration Facility at Launch Complex 37 at Cape Canaveral Air Force Station in Florida. Kennedy Space Center Director Bob Cabana spoke to the media along with NASA Associate Administrator Robert Lightfoot and Tony Taliancich, ULA director of East Coast Launch Operations. Credit: Ken Kremer- kenkremer.com

Stay tuned here for Ken’s continuing Orion, Boeing, SpaceX, Orbital Sciences, commercial space, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken KremerDelta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com[/caption]

Why Commercial Crew is Critical for Future Exploration: One-on-One Interview with NASA Administrator Charles Bolden

NASA Administrator Charles Bolden discusses future of NASA human spaceflight at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com

NASA Administrator Charles Bolden discusses future of NASA human spaceflight during exploration forum at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com
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NASA GODDARD SPACE FLIGHT CENTER, MD – Why is NASA’s Commercial Crew Program to develop private human transport ships to low Earth orbit important?

That’s the question I posed to NASA Administrator Charles Bolden when we met for an exclusive interview at NASA Goddard.

The Commercial Crew Program (CCP) is the critical enabler “for establishing a viable orbital infrastructure” in the 2020s, NASA Administrator Charles Bolden told Universe Today in an exclusive one-on-one interview at NASA’s Goddard Space Flight Center in Greenbelt, Md.

Bolden, a Space Shuttle commander who flew four time to space, says NASA wants one of the new American-made private crewed spaceships under development by SpaceX, Boeing and Sierra Nevada – with NASA funding – to be ready to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017. Flights for other commercial orbital space ventures would follow later and into the next decade.

Since the shutdown of NASA’s space shuttle program following the final flight by STS-135 in 2011 (commanded by Chris Ferguson), America has been 100% dependent on the Russians to fly our astronauts to the space station and back.

“Commercial crew is critical. We need to have our own capability to get our crews to space,” Bolden told me, during a visit to the NASA Goddard cleanroom with the agency’s groundbreaking Magnetospheric Multiscale (MMS) science probes.

Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017.  Ferguson is now  Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding.  Credit: NASA/Boeing
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing

Administrator Bolden foresees a huge shift in how the US will conduct space operations in low earth orbit (LEO) just a decade from now. The future LEO architecture will be dominated not by NASA and the ISS but rather by commercial entrepreneurs and endeavors in the 2020s.

“There are going to be other commercial stations or other laboratories,” Bolden excitedly told me.

And the cash strapped Commercial Crew effort to build new astronaut transporters is the absolutely essential enabler to get that exploration task done, he says.

“Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration.”

“We have got to have a way to get our crews to space.”

“You know people try to separate stuff that NASA does into nice little neat packages. But it’s not that way anymore.”

Bolden and NASA are already looking beyond the ISS in planning how to use the new commercial crew spaceships being developed by SpaceX, Boeing and Sierra Nevada in a public- partnership with NASA’s Commercial Crew Program.

“Everything we do [at NASA] is integrated. We have to have commercial crew [for] a viable low Earth orbit infrastructure – a place where we can do testing – for example with what’s going on at the ISS today.”

“And in the out years you are going to be doing the same type of work.”

“But it’s not going to be on the ISS.”

“After 2024 or maybe 2028, if we extend it again, you are going to see the people on commercial vehicles. There are going to be other stations or other laboratories.”

“But there won’t be NASA operated laboratories. They will be commercially viable and operating laboratories.”

SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014.  Credit:  Robert Fisher/America Space
SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014. Credit: Robert Fisher/America Space

Private NewSpace ventures represent a revolutionary departure from current space exploration thinking. But none of these revolutionary commercial operations will happen if we don’t have reliable and cost effective human access to orbit from American soil with American rockets on American spaceships.

“We need to have our own capability to get our crews to space – first of all. That’s why commercial crew is really, really, really important,” Bolden emphasized.

The ongoing crises in Ukraine makes development of a new US crew transporter to end our total reliance on Russian spaceships even more urgent.

“Right now we use the Russian Soyuz. It is a very reliable way to get our crews to space. Our partnership with Roscosmos is as strong as it’s ever been.”

“So we just keep watching what’s going on in other places in the world, but we continue to work with Roscosmos the way we always have,” Bolden stated.

The latest example is this week’s successful launch of the new three man Russian-US- German Expedition 40 crew to the ISS on a Soyuz.

Of course, the speed at which the US develops the private human spaceships is totally dependent on the funding level for the Commercial Crew program.

Unfortunately, progress in getting the space taxis actually built and flying has been significantly slowed because the Obama Administration CCP funding requests for the past few years of roughly about $800 million have been cut in half by a reluctant US Congress. Thus forcing NASA to delay the first manned orbital test flights by at least 18 months from 2015 to 2017.

And every forced postponement to CCP costs US taxpayers another $70 million payment per crew seat to the Russians. As a result of the congressional CCP cuts more than 1 Billion US Dollars have been shipped to Russia instead of on building our own US crew transports – leaving American aerospace workers unemployed and American manufacturing facilities shuttered.

I asked Bolden to assess NASA’s new funding request for the coming fiscal year 2015 currently working its way through Congress.

“It’s looking better. It’s never good. But now it’s looking much better,” Bolden replied.

“If you look at the House markup that’s a very positive indication that the budget for commercial crew is going to be pretty good.”

The pace of progress in getting our crews back to orbit basically can be summed up in a nutshell.

“No Bucks, No Buck Rogers,” Chris Ferguson, who now leads Boeing’s crew effort, told me in a separate exclusive interview for Universe Today.

NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA's Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014.  Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA’s Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com

The Boeing CST-100, Sierra Nevada Dream Chaser and SpaceX Dragon ‘space taxis’ are all vying for funding in the next round of contracts to be awarded by NASA around late summer 2014 known as Commercial Crew Transportation Capability (CCtCap).

All three company’s have been making excellent progress in meeting their NASA mandated milestones in the current contract period known as Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.

Altogether they have received more than $1 Billion in NASA funding under the current CCiCAP initiative. Boeing and SpaceX were awarded contracts worth $460 million and $440 million, respectively. Sierra Nevada was given what amounts to half an award worth $212.5 million.

SpaceX CEO Elon Musk just publicly unveiled his manned Dragon V2 spaceship on May 29.

Boeing’s Chris Ferguson told me that assembly of the CST-100 test article starts soon at the Kennedy Space Center.

NASA officials have told me that one or more of the three competitors will be chosen later this year in the next phase under CCtCAP to build the next generation spaceship to ferry astronauts to and from the ISS by 2017.

In order to certify the fitness and safety of the new crew transporters, the CCtCAP contracts will specify that “each awardee conduct at least one crewed flight test to verify their spacecraft can dock to the space station and all its systems perform as expected.”

Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS

Concurrently, NASA is developing the manned Orion crew vehicle for deep space exploration. The state-of-the-art capsule will carry astronauts back to the Moon and beyond on journeys to Asteroids and one day to Mars.

“We need to have our own capability to get our crews to space. Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration,” that’s the bottom line message from my interview with NASA Administrator Bolden.

Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com

Elon Musk Premiers SpaceX Manned Dragon V2 Astronaut Transporter – 1st Photos

Meet Dragon V2 - SpaceX CEO Elon pulls the curtain off manned Dragon V2 on May 29, 2014 for worldwide unveiling of SpaceX's new astronaut transporter for NASA. Credit: SpaceX

Meet Dragon V2 – SpaceX CEO Elon pulls the curtain off manned Dragon V2 on May 29, 2014 for worldwide unveiling of SpaceX’s new astronaut transporter for NASA. Credit: SpaceX
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SpaceX CEO and billionaire founder Elon Musk gushed with excitement as he counted down the seconds and literally pulled the curtain away to unveil his company’s new manned Dragon V2 astronaut transporter for all the world to see during a live streaming webcast shortly after 10 p.m. EST (7 p.m. PST, 0200 GMT) this evening, Thursday, May 29, from SpaceX HQ.

The first photos from the event are collected herein. And I’ll be adding more and updating this story as they flow in.

Musk’s Dragon V2 unveiling was brimming with excitement like a blockbuster Hollywood Science Fiction movie premiere – with lights, cameras and action.

But this was the real deal and hopefully gets America moving again back to thrilling, real space adventures in orbit and beyond – reaching for the stars.

“The Dragon V2 is a 21st century spacecraft,” Musk announced to a wildly cheering crowd. “As it should be.”

“We wanted to take a big step in spacecraft technology. It is a big leap forward in technology and takes things to the next level.”

“An important characteristic of that is its ability to land anywhere on land, propulsively. It can land anywhere on Earth with the accuracy of a helicopter.”

“I think that’s what a spaceship should be able to do.”

“It will be capable of carrying seven astronauts. And it will be fully reusable.”

Dragon V2, SpaceX's next generation spacecraft designed to carry astronauts to space is unveiled by CEO Elon Musk on May 29, 2014. Credit: SpaceX
Dragon V2, SpaceX’s next generation spacecraft designed to carry astronauts to space is unveiled by CEO Elon Musk on May 29, 2014. Credit: SpaceX

The sleek gleaming spaceship looks decidedly different from the current cargo Dragon V1.

Read my “Dragon V2” preview articles leading up to the May 29 event – here and here.

Elon Musk seated inside Dragon V2 explaining consoles at unveiling on May 29, 2014  Credit: SpaceX
Elon Musk seated inside Dragon V2 explaining consoles at unveiling on May 29, 2014. Credit: SpaceX

This new manrated Dragon is aimed at restoring US human launch access to space from American soil by carrying crews of up to seven US astronauts to low Earth orbit and eventually perhaps Mars – starting as soon as 2017.

Musk unveiled the gumdrop-shaped Dragon V2, or Version 2, to an overflow crowd of employees and media at SpaceX headquarters and design and manufacturing facility in Hawthorne, CA.

SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014.  Credit: NASA
SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014. Credit: NASA

But Musk and SpaceX are not alone in striving to get Americans back to space.

Two other US aerospace firms – Boeing and Sierra Nevada – are competing with SpaceX to build the next generation spaceship to ferry astronauts to and from the ISS by 2017 using seed money from NASA’s Commercial Crew Program in a public/private partnership.

Altogether they have received more than $1 Billion in NASA funding.

SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014.  Credit:  Robert Fisher/America Space
SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014. Credit: Robert Fisher/America Space

The Boeing CST-100 and Sierra Nevada Dream Chaser ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.

The ‘Dragon V2’ is an upgraded, man-rated version of the unmanned Dragon cargo spaceship that just completed its third operational resupply mission to the ISS with a successful splashdown in the Pacific Ocean on May 18.

Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014.  Credit: NASA
SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014. Credit: NASA

Watch Live Here – SpaceX Founder Elon Musk Unveils Manned “Dragon V2” Spaceship on May 29

SpaceX Dragon cargo freighter berthed to the International Space Station during recently concluded SpaceX-3 mission in May 2014. An upgraded, manrated version will carry US astronauts to space in the next two to three years. Credit: NASA



SpaceX
is hosting a worldwide live premiere event tonight, May 29, unmasking the veil from the company’s commercial “Dragon V2” manned spaceship, the next step in US human spaceflight at 7 p.m. PST (10 p.m. EST, 0200 GMT).

And none other than billionaire entrepreneur Elon Musk, SpaceX CEO and founder, will be the master of ceremonies for the live show direct from SpaceX’s state-of-the-art design and manufacturing facility and Headquarters in Hawthorne, CA!

You can watch LIVE here – via the embedded player above.

Alternatively you can watch courtesy of a streaming webcast courtesy of SpaceX at: www.spacex.com/webcast

Read my “Dragon V2” or “Dragon Version 2” preview story – here.

Musk’s (and NASA’s) goal is to restore America’s capability to launch US astronauts to low Earth orbit and the International Space Station (ISS) by 2017 and to put an end total US dependency on Russia’s Soyuz for astronaut rides to orbit and back.

“SpaceX’s new Dragon V2 spacecraft is a next generation spacecraft designed to carry astronauts into space,” says SpaceX.

“Cover drops on May 29. Actual flight design hardware of crew Dragon, not a mockup,” Musk tweeted recently to build anticipation.

A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL.   File photo.  Credit: Ken Kremer/kenkremer.com
A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL. File photo. Credit: Ken Kremer/kenkremer.com

Dragon is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the ISS by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.

The Boeing CST-100 and Sierra Nevada Dream Chaser ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.

The gumdrop-shaped ‘Dragon V2’ is an upgraded, man rated version of the unmanned Dragon spaceship that will carry a mix of cargo and up to a seven crewmembers to the International Space Station (ISS).

The cargo Dragon just successfully completed its third operational resupply mission to the ISS with a successful splashdown in the Pacific Ocean on May 18.

Dragon V2 – SpaceX’s next generation spacecraft designed to carry astronauts to space.  Credit: SpaceX
Dragon V2 – SpaceX’s next generation spacecraft designed to carry astronauts to space. Credit: SpaceX

Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

SpaceX founder and CEO Elon Musk briefs reporters including Ken Kremer/Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX founder and CEO Elon Musk briefs reporters including ken Kremer/Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

spaceX May 29 event

SpaceX CEO Elon Musk to Unveil Manned Dragon ‘Space Taxi’ on May 29

SpaceX Dragon cargo freighter berthed to the International Space Station during recently concluded SpaceX-3 mission in May 2014. An upgraded, manrated version will carry US astronauts to space in the next two to three years. Credit: NASA

SpaceX Dragon cargo freighter berthed to the International Space Station during recently concluded SpaceX-3 mission in May 2014. An upgraded, manrated version will carry US astronauts to space in the next two to three years. Credit: NASA
Story updated[/caption]

SpaceX CEO, founder and chief designer Elon Musk is set to unveil the manned version of his firms commercial Dragon spaceship later this week, setting in motion an effort that he hopes will soon restore America’s capability to launch US astronauts to low Earth orbit and the International Space Station (ISS) by 2017.

Musk will personally introduce SpaceX’s ‘Space Taxi’ dubbed ‘Dragon V2’ at what amounts to sort of a world premiere event on May 29 at the company’s headquarters in Hawthorne, CA, according to an official announcement this evening (May 27) from SpaceX.

“SpaceX’s new Dragon V2 spacecraft is a next generation spacecraft designed to carry astronauts into space,” according to the SpaceX statement.

The manned Dragon will launch atop the powerful SpaceX Falcon 9 v1.1 rocket from a SpaceX pad on the Florida Space Coast.

Dragon was initially developed as a commercial unmanned resupply freighter to deliver 20,000 kg (44,000 pounds) of supplies and science experiments to the ISS under a $1.6 Billion Commercial Resupply Services (CRS) contract with NASA during a dozen Dragon cargo spacecraft flights through 2016.

Musk is making good on a recent comment he posted to twitter on April 29, with respect to the continuing fallout from the deadly crisis in Ukraine which has resulted in some US economic sanctions imposed against Russia, that now potentially threaten US access to the ISS in a boomerang action from the Russian government:

“Sounds like this might be a good time to unveil the new Dragon Mk 2 spaceship that @SpaceX has been working on with @NASA. No trampoline needed,” Musk tweeted.

“Cover drops on May 29. Actual flight design hardware of crew Dragon, not a mockup,” Musk added.

The ‘Dragon V2’ is an upgraded, man rated version of the unmanned spaceship that can carry a mix of cargo and up to a seven crewmembers to the ISS.

NASA astronauts and industry experts check out the crew accommodations in the Dragon spacecraft under development by SpaceX. The evaluation in Hawthorne, Calif., on Jan. 30, 2012, was part of SpaceX's Commercial Crew Development Round 2 agreement with NASA's Commercial Crew Program. Credit: NASA
NASA astronauts and industry experts check out the crew accommodations in the Dragon spacecraft under development by SpaceX. The evaluation in Hawthorne, Calif., on Jan. 30, 2012, was part of SpaceX’s Commercial Crew Development Round 2 agreement with NASA’s Commercial Crew Program. Credit: NASA

Dragon is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the ISS by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.

Since that day, US astronauts have been totally dependent on the Russian Soyuz capsules for ferry rides to orbit and back.

The Boeing CST-100 and Sierra Nevada Dream Chaser ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.

All three company’s have been making excellent progress in meeting their NASA mandated milestones in the current contract period known as Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.

However, US progress getting the space taxis actually built and flying has been repeatedly stifled by the US Congress who have severely cut NASA’s budget request for the Commercial Crew Program by about half each year. Thus forcing NASA to delay the first manned orbital test flights by at least 18 months from 2015 to 2017.

The situation with regard to US dependency on Russian rocketry to reach the ISS has always been awkward.

But it finally took on new found importance and urgency from politicos in Washington, DC, since the ongoing crisis in Ukraine this year exposed US vulnerability in a wide range of space endeavors affecting not just astronaut rides to the ISS but also the launch of the most critical US national security surveillance satellites essential to US defense.

US space vulnerability became obvious to everyone when Russia’s deputy prime minister, Dmitry Rogozin. who is in charge of space and defense industries, said that US sanctions could “boomerang” against the US space program and that perhaps NASA should “deliver their astronauts to the International Space Station using a trampoline.”

A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL.   File photo.  Credit: Ken Kremer/kenkremer.com
A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL. File photo. Credit: Ken Kremer/kenkremer.com

Rogozin also threatened to cut off exports of the Russian made RD-180 rocket engines which power the first stage of the United Launch Alliance (ULA) Atlas V rocket used to launch numerous US National Security spy satellites.

“Moscow is banning Washington from using Russian-made rocket engines, which the US has used to deliver its military satellites into orbit,” Rogozin said at a media briefing held on May 13.

NASA is also a hefty user of the Atlas V for many of the agency’s science and communication satellites like the Curiosity Mars rover, MAVEN Mars orbiter, MMS, Juno Jupiter orbiter and TDRS.

Musk and SpaceX have also filed lawsuits against the US Air Force to legally block the importation of the RD-180 engines by ULA for the Atlas V as a violation of the US economic sanctions.

So overall, US space policy is in a murky and uncertain situation and Musk clearly aims for SpaceX to be a central and significant player in a wide range of US space activities, both manned and unmanned.

Read my earlier articles about the Atlas V controversy, Rogozin’s statements, Musk’s suit and more about the effects of economic sanctions imposed by the US and Western nations in response to Russia’s actions in Ukraine and the annexation of Crimea; here, here, here, here and here.

SpaceX founder and CEO Elon Musk briefs reporters including Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX founder and CEO Elon Musk briefs reporters including Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

The 3rd operational Dragon cargo resupply mission completed the 30 day SpaceX-3 flight to the ISS with a successful Pacific Ocean splashdown on May 18.

SpaceX will webcast the Dragon unveiling event LIVE on May 29 at 7 p.m. PST for anyone wishing to watch at: www.spacex.com/webcast

Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

SpaceX Falcon 9 rocket successfully launched the SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX Falcon 9 rocket successfully launched the SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

Opportunity Overlooks Ridge for Spectacular Vista of Vast Martian Crater and Habitable Zone Ahead

NASA’s Opportunity Mars rover captures sweeping panoramic vista near the ridgeline of 22 km (14 mi) wide Endeavour Crater’s western rim. The center is southeastward and also clearly shows the distant rim. See the complete panorama below. This navcam panorama was stitched from images taken on May 10, 2014 (Sol 3659) and colorized. Credit: NASA/JPL/Cornell/Marco Di Lorenzo/Ken Kremer-kenkremer.com

NASA’s Opportunity Mars rover captures sweeping panoramic vista near the ridgeline of 22 km (14 mi) wide Endeavour Crater’s western rim. The center is southeastward and also clearly shows the distant rim. See the complete panorama below. This navcam panorama was stitched from images taken on May 10, 2014 (Sol 3659) and colorized. Credit: NASA/JPL/Cornell/Marco Di Lorenzo/Ken Kremer-kenkremer.com
More mosaics and 10 year route map below[/caption]

NASA’s incredibly long lived Opportunity rover has driven to the ridgeline of a Martian mountain and captured spectacular panoramic vistas peering down into the vast expanse of huge Endeavour crater and out along the jagged rim segments leading to her next target – which scientists believe holds minerals indicative of a habitable zone. See mosaic views above and below.

Since departing the world famous ‘Jelly Doughnut’ rock by the summit of ‘Solander Point’ in February, Opportunity has spent the past several months driving south and exploring intriguing rock outcrops on ‘Murray Ridge’ located along the eroded western rim of Endeavour Crater.

The renowned robot is now exploring a region of outcrops atop the rims ridge that’s a possible site harboring deposits of hydrated clay minerals, formed in the ancient past when Mars was warmer and wetter.

The ten year old Red Planet rover first reached the rim of Endeavour Crater in August 2011. She has captured numerous sweeping gorgeous vistas during her first of its kind expedition on the surface of another planet by an alien probe from Earth.

Read my earlier story detailing the top 10 discoveries from twin sisters Spirit and Opportunity according to Deputy Principal Investigator Prof. Ray Arvidson – here.

The gigantic crater spans 14 miles (22 kilometers) in diameter.

So there is endless enthralling terrain to investigate – for at least another 10 years!

The floor of Endeavour crater is filled with dark sand, brighter dust, and, in the distance, dusty haze, says NASA.

This vista of the Endeavour Crater rim was acquired by NASA's Mars Exploration Rover Opportunity's panoramic camera on April 18, 2014, from the southern end of "Murray Ridge" on the western rim of the crater. In mid-May, the rover approached the dark outcrops on the flank of the hill at right. The high peak in the distance on the right is informally named "Cape Tribulation" and is about 1.2 miles (2 kilometers) to the south of Opportunity's position when this view was recorded Credit: NASA/JPL-Caltech/Cornell Univ./Arizona State Univ.
This vista of the Endeavour Crater rim was acquired by NASA’s Mars Exploration Rover Opportunity’s panoramic camera on April 18, 2014, from the southern end of “Murray Ridge” on the western rim of the crater. In mid-May, the rover approached the dark outcrops on the flank of the hill at right. The high peak in the distance on the right is informally named “Cape Tribulation” and is about 1.2 miles (2 kilometers) to the south of Opportunity’s position when this view was recorded Credit: NASA/JPL-Caltech/Cornell Univ./Arizona State Univ.

Opportunity’s goal all the while has been to doggedly trek southwards towards exposures of aluminum-rich clays detected from orbit by NASA’s powerful Martian ‘Spysat’ – the Mars Reconnaissance Orbiter (MRO) – while gathering context data at rock outcrops at Murray Ridge along the winding way.

These aluminum-rich clay minerals, or phyllosilicates, likely formed billions of years ago in flowing liquid neutral water which is more conducive to life, compared to more acidic environments explored earlier in the mission, and is therefore potentially indicative of a Martian habitable zone and a scientific goldmine.

The science and engineering team has used the high resolution MRO spectral and imaging data to more efficiently direct Opportunity southwards along the Endeavour crater rim and towards the biggest caches of the clay minerals – which were detected at a mountainous rim segment called ‘Cape Tribulation’ and which is seen in the panoramic vistas.

Although Cape Tribulation still lies some 1.2 miles (2 kilometers) further south, the rover has just arrived at a region which the team believes shows the first signatures of the clay minerals.

NASA’s Opportunity Mars rover captures sweeping panoramic vista near the ridgeline of 22 km (14 mi) wide Endeavour Crater's western rim. The center is southeastward and the distant rim is visible in the center. An outcrop area targeted for the rover to study is at right of ridge.  This navcam panoram was stitched from images taken on May 10, 2014 (Sol 3659) and colorized.  Credit: NASA/JPL/Cornell/Marco Di Lorenzo/Ken Kremer-kenkremer.com
NASA’s Opportunity Mars rover captures sweeping panoramic vista near the ridgeline of 22 km (14 mi) wide Endeavour Crater’s western rim. The center is southeastward and the distant rim is visible in the center. An outcrop area targeted for the rover to study is at right of ridge. This navcam panorama was stitched from images taken on May 10, 2014 (Sol 3659) and colorized. Credit: NASA/JPL/Cornell/Marco Di Lorenzo/Ken Kremer-kenkremer.com

“The rover is exploring the region of aluminum-hydroxyl clay minerals seen from orbit,” said NASA in a mission update.

The six wheeled robot will utilize her mast mounted cameras and arm mounted microscopic imager (MI) and APXS spectrometer to gather images and measurements to unlock the mysteries of Mars ability to support life – past or present.

“The more we explore Mars, the more interesting it becomes. These latest findings present yet another kind of gift that just happens to coincide with Opportunity’s 10th anniversary on Mars,” said Michael Meyer, lead scientist for NASA’s Mars Exploration Program.

“We’re finding more places where Mars reveals a warmer and wetter planet in its history. This gives us greater incentive to continue seeking evidence of past life on Mars.”

Opportunity Mars rover peers over mountain ridge for gorgeous vista into floor and out to distant rim of 22 km (14 mi) wide Endeavour Crater.  This pancam camera view was assembled from images taken on May 16, 2014 (Sol 3665) with false color sky.  Credit: NASA/JPL/Cornell/Marco Di Lorenzo/Ken Kremer-kenkremer.com
Opportunity Mars rover peers over mountain ridge for gorgeous vista into floor and out to distant rim of 22 km (14 mi) wide Endeavour Crater. This pancam camera view was assembled from images taken on May 16, 2014 (Sol 3665) with false color sky. Credit: NASA/JPL/Cornell/Marco Di Lorenzo/Ken Kremer-kenkremer.com

And Opportunity is now power-rich following a series of fortuitous wind cleaning events that substantially cleared the dust off the power generating solar wing arrays.

The solar array energy production has reached 761 watt-hours compared to about 900 watt-hours at landing in 2004 and only about 270 watt-hours just before Christmastime in December 2013.

“Solar panels [are] cleanest since about sol 1600 [September 2008],” says mission science team member Larry Crumpler.

More power means more work time and more bonus science studies and data return.

So the robot survived magnificently through her 6th harsh Martian winter with plenty of science rich targets planned ahead during the southern hemisphere Martian spring and summer.

Opportunity by Solander Point peak – 2nd Mars Decade Starts here!  NASA’s Opportunity rover captured this panoramic mosaic on Dec. 10, 2013 (Sol 3512) near the summit of “Solander Point” on the western rim of Endeavour Crater where she starts Decade 2 on the Red Planet. She is currently investigating outcrops of potential clay minerals formed in liquid water on her 1st mountain climbing adventure. Assembled from Sol 3512 navcam raw images. Credit: NASA/JPL/Cornell/Marco Di Lorenzo/Ken Kremer-kenkremer.com
Opportunity by Solander Point peak – 2nd Mars Decade Starts here!
NASA’s Opportunity rover captured this panoramic mosaic on Dec. 10, 2013 (Sol 3512) near the summit of “Solander Point” on the western rim of Endeavour Crater where she starts Decade 2 on the Red Planet. She is currently investigating outcrops of potential clay minerals formed in liquid water on her 1st mountain climbing adventure. Assembled from Sol 3512 navcam raw images. Credit: NASA/JPL/Cornell/Marco Di Lorenzo/Ken Kremer-kenkremer.com

Today, May 24, marks Opportunity’s 3673nd Sol or Martian Day roving Mars – compared to a warranty of just 90 Sols.

So far she has snapped over 192,600 amazing images on the first overland expedition across the Red Planet.

Her total odometry stands at over 24.49 miles (39.41 kilometers) since touchdown on Jan. 24, 2004 at Meridiani Planum.

Meanwhile on the opposite side of Mars, Opportunity’s younger sister rover Curiosity is trekking towards gigantic Mount Sharp and just drilled into her 3rd Red Planet rock at Kimberley.

Stay tuned here for Ken’s continuing Curiosity, Opportunity, Orion, SpaceX, Boeing, Orbital Sciences, MAVEN, MOM, Mars and more planetary and human spaceflight news.

Ken Kremer

Traverse Map for NASA’s Opportunity rover from 2004 to 2014 - A Decade on Mars.  This map shows the entire path the rover has driven during a decade on Mars and over 3660 Sols, or Martian days, since landing inside Eagle Crater on Jan 24, 2004 to current location along Murray Ridge south of Solander Point summit at the western rim of Endeavour Crater and heading to clay minerals at Cape Tribulation.  Opportunity discovered clay minerals at Esperance - indicative of a habitable zone.  Credit: NASA/JPL/Cornell/ASU/Marco Di Lorenzo/Ken Kremer
Traverse Map for NASA’s Opportunity rover from 2004 to 2014 – A Decade on Mars
This map shows the entire path the rover has driven during a decade on Mars and over 3660 Sols, or Martian days, since landing inside Eagle Crater on Jan 24, 2004 to current location along Murray Ridge south of Solander Point summit at the western rim of Endeavour Crater and heading to clay minerals at Cape Tribulation. Opportunity discovered clay minerals at Esperance – indicative of a habitable zone. Credit: NASA/JPL/Cornell/ASU/Marco Di Lorenzo/Ken Kremer

Antares Rocket Engine Suffers Significant Failure During Testing

Hotfire test of Aerojet Rocketdyne AJ26 engines on the E-1 Test Stand at NASA’s Stennis Space Center on Jan 17, 2014. Credit: NASA

Hotfire test of Aerojet Rocketdyne AJ26 engines on the E-1 Test Stand at NASA’s Stennis Space Center on Jan 17, 2014. Credit: NASA
See up close AJ26 photos below[/caption]

A Russian built rocket engine planned for future use in the first stage of Orbital Sciences Corp. commercial Antares rocket launching to the International Space Station failed during pre-launch acceptance testing on Thursday afternoon, May 22, at NASA’s Stennis Space Center in Mississippi.

“There was a test failure at Stennis yesterday afternoon (May 22),” Orbital Sciences spokesman Barry Beneski told Universe Today.

The Aerojet Rocketdyne AJ26 rocket engine failed with extensive damage about halfway through the planned test aimed at qualifying the engine for an Antares flight scheduled for early next year.

“Engineers are examining data to determine the cause of the failure,” Beneski told me.

The test was initiated at about 3:00 p.m. EDT on Thursday and the anomaly occurred approximately 30 seconds into the planned 54-second test.

“It terminated prematurely, resulting in extensive damage to the engine,” Orbital said in a statement.

An investigation into the incident by Aerojet and NASA has begun. The cause of the failure is not known.

“During hot-fire testing on May 22 at NASA’s Stennis Space Center, Aerojet Rocketdyne’s AJ26 engine experienced a test anomaly. The company is leading an investigation to determine the cause,” Aerojet spokesperson Jessica Pieczonka told Universe Today.

Up close view of two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today.  These engines powered the successful Antares  liftoff on Jan. 9, 2014 at NASA Wallops, Virginia.  Credit: Ken Kremer - kenkremer.com
Up close view of two AJ26 first stage engines at the base of an Antares rocket at NASA Wallops during exclusive visit by Ken Kremer/Universe Today. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia. Credit: Ken Kremer – kenkremer.com

Fortunately no one was hurt.

“There were no injuries,” Pieczonka confirmed to me.

A team of NASA, Orbital Sciences Corporation, Aerojet Rocketdyne and Lockheed Martin engineers tests all of the AJ26 engines on the E-1 Test Stand at NASA’s Stennis Space Center before delivering them to the launch site at NASA’s Wallops Flight Facility in Virginia.

The testing program began in November 2010.

“Stennis will perform checkouts to the facility to ensure its operational integrity,” NASA Stennis spokesperson Rebecca Strecker told me.

Antares first stage is powered by a pair of liquid oxygen and kerosene fueled AJ26-62 engines that deliver a combined 734,000 pounds (3265 kilonewtons) of sea level thrust.

To date, the AJ26 engines have performed flawlessly through a total of three Antares launches from NASA’s Wallops Flight Facility in Virginia.

They measure 3.3 meters (10.9 feet) in height and weigh 1590 kg (3,500 lb.).

Side view of two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today.  These engines powered the successful Antares  liftoff on Jan. 9, 2014 at NASA Wallops, Virginia.  Credit: Ken Kremer - kenkremer.com
Side view of two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia. Credit: Ken Kremer – kenkremer.com

The next Antares rocket is slated to blastoff on June 10 with the Cygnus cargo freighter on the Orb-2 resupply mission to the ISS.

As of today, it’s not known whether the June flight will have to be postponed.

“It is too early to tell if upcoming Antares flights will be affected,” Beneski said.

The most recent launch of the two stage rocket took place this past winter on Jan. 9, 2014 on the Orb-1 resupply mission.

Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps.  These engines powered the successful Antares  liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS.  Credit: Ken Kremer - kenkremer.com
Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com

The AJ26 engines were originally known as the NK-33 and built in the Soviet Union for their manned moon landing program.

Aerojet extensively modified, checked and tested the NK-33 engines now designated as the AJ26-62 to qualify them for use in the first stage Antares core, which is manufactured in Ukraine by the Yuznoye Design Bureau and based on the Zenit launch vehicle.

“Each test of an AJ26 engine is exciting and affirming because it is in direct support of NASA’s commercial space flight efforts, as well as a continuation of a very successful Stennis partnership with Orbital and Aerojet Rocketdyne,” Stennis Director Rick Gilbrech said in an earlier statement.

Antares soars to space on Jan. 9, 2014 from NASA Wallops on Virginia coast on the Orb-1 mission to the ISS.  Photo taken by remote camera at launch pad. Credit: Ken Kremer - kenkremer.com
Antares soars to space on Jan. 9, 2014 from NASA Wallops on Virginia coast on the Orb-1 mission to the ISS. Photo taken by remote camera at launch pad. Credit: Ken Kremer – kenkremer.com

Orbital Sciences was awarded a $1.9 Billion supply contract by NASA to deliver 20,000 kilograms of research experiments, crew provisions, spare parts and hardware for 8 flights to the ISS through 2016 under the Commercial Resupply Services (CRS) initiative.

The June mission would be the second operational Antares/Cygnus flight.

SpaceX has a similar resupply contract using their Falcon 9 rocket and Dragon cargo carrier and just completed their 3rd operational mission to the ISS.

Ken Kremer

Antares rocket powered by AJ26 1st stage engines successfully launched on Jan. 9, 2014. Here it undergoes processing at the Horizontal Integration Facility at NASA Wallops, Virginia, during exclusive visit by  Ken Kremer/Universe Today.   Credit: Ken Kremer - kenkremer.com
Antares rocket powered by AJ26 1st stage engines successfully launched on Jan. 9, 2014. Here it undergoes processing at the Horizontal Integration Facility at NASA Wallops, Virginia, during exclusive visit by Ken Kremer/Universe Today. Credit: Ken Kremer – kenkremer.com

Atlas V Blasts Off with Clandestine US Spy Satellite Amidst Russian Engine Controversy

A United Launch Alliance (ULA) Atlas V rocket carrying a payload for the National Reconnaissance Office (NRO) lifted off from Space Launch Complex-41 on May 22 at 9:09 a.m. EDT. Designated NROL-33, the mission is in support of national defense. Credit: ULA

An Atlas V rocket thundered to space on Thursday, May 22, carrying a clandestine surveillance satellite for the US National Reconnaissance Office (NRO) amidst a swirling controversy regarding the boosters long term viability due to its dependence on the continued assured supply of Russian made engines.

The United Launch Alliance (ULA) Atlas V rocket soared to space with a super secret payload designated NROL-33 in support of US national defense from Space Launch Complex-41 on Cape Canaveral Air Force Station in Florida at 9:09 a.m. EDT.

The launch was carried live on a ULA webcast but was deliberately cutoff after five minutes as part of a preannounced news blackout on the top secret mission.

Nothing is known about the nature of NROL-33 or its covert intelligence gathering mission.

United Launch Alliance (ULA) Atlas V rocket carrying NROL-33 spy satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on Cape Canaveral, Florida, on May 22 at 9:09 a.m. EDT.  Credit: Alan Walters/AmericaSpace
United Launch Alliance (ULA) Atlas V rocket carrying NROL-33 spy satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on Cape Canaveral, Florida, on May 22 at 9:09 a.m. EDT. Credit: Alan Walters/AmericaSpace

The liftoff caps an impressively successful series of four high priority and high value launches by ULA that were accomplished at a rapid pace of barely seven weeks time – speaking volumes about their reliability and diligence.

And the Atlas V also marked the second successful ULA rocket launch in less than one week. It follows on the heels of last weeks blastoff of a ULA Delta IV rocket with an advanced GPS satellite for the US Air Force that benefits hundreds of millions of ordinary users worldwide.

In April, another clandestine surveillance satellite dubbed NROL-67 was also launched on an Atlas V for the US National Reconnaissance Office (NRO).

One can conclude that NROL-67 was certainly a larger and heavier payload compared to NROL-33 since the most powerful version of the Atlas V launcher was used with five strap on solid rocket motors vs. no solids for Thursday’s liftoff. NROL-67 also was housed inside the larger five-meter diameter payload fairing.

United Launch Alliance (ULA) Atlas V rocket carrying NROL-33 spy satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on Cape Canaveral, Florida, on May 22 at 9:09 a.m. EDT.  Credit: John Studwell/AmericaSpace
United Launch Alliance (ULA) Atlas V rocket carrying NROL-33 spy satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on Cape Canaveral, Florida, on May 22 at 9:09 a.m. EDT. Credit: John Studwell/AmericaSpace

But the future of the venerable Atlas V – and therefore even US National Security launches like those of NROL-33 and NROL-67 – is cloudy because each first stage core is powered by a pair of Russian made RD-180 rocket engines whose future supply was cast in doubt by recent statements from Russia’s deputy prime minister, Dmitry Rogozin, lawsuits by SpaceX CEO Elon Musk and pointed questions from Congress.

“Moscow is banning Washington from using Russian-made rocket engines, which the US has used to deliver its military satellites into orbit,” Rogozin said at a media briefing held on May 13.

An almost cold war like crisis in US-Russian relations began with Russia’s actions in Ukraine and the annexation of the Crimea region earlier this year.

The ongoing Ukraine crisis has resulted in continuing deadly confrontations and the institution of economic sanctions against Russia and several Russian officials, including specifically Rogozin, by the US and Western European nations.

“We proceed from the fact that without guarantees that our engines are used for non-military spacecraft launches only, we won’t be able to supply them to the US,” Rogozin said.

The dual chamber, dual nozzle RD-180 engines are manufactured in Russia by NPO Energomash and has performed flawlessly to date.

Rogozin’s statements could effectively block their export to the US, thus calling into question the reliability of their continued supply for the Atlas V first stage and the ability of the US to launch critical national security payloads.

NASA is also a hefty user of the Atlas V for many of the agency’s science and communication satellites like the Curiosity Mars rover, MAVEN Mars orbiter, MMS, Juno Jupiter orbiter and TDRS.

The Atlas V is also planned as the launcher for two of the three companies – Boeing and Sierra Nevada – vying for the next round of commercial crew space taxi contracts aimed at launching US astronauts to the ISS. The commercial crew contracts will be awarded by NASA later this year.

Despite Rogozin’s threatening statements, the RD-180 export situation is not completely clear and ULA has some engines on hand to last a few years.

“ULA has a two year supply of RD-180 engines already stockpiled in the U.S.,” ULA spokesperson Jessica Rye told me.

“We currently have 16 engines in the U.S.” said Rye.

Five more RD-180 engines are due for delivery later this year.

ULA also issued this recent statement in response to Rogozins’ comments.

“ULA and our NPO Energomash supplier in Russia are not aware of any restrictions.”

Certain national security payloads can also be shifted from the Atlas V to the Delta IV.

“ULA and our Department of Defense customers have always prepared contingency plans in the event of a supply disruption. ULA has two launch vehicles that can support all of customers’ needs. We also maintain a two-year inventory of engines to enable a smooth transition to our other rocket, Delta, which has all U.S.-produced rocket engines.”

Besides Rogozin’s listing on the US economic sanctions target list, he was also named by SpaceX CEO Elon Musk in his firms recent attempts to legally block the importation of the RD-180 engines by ULA for the Atlas V as a violation of the US economic sanctions.

Federal Judge Susan Braden initially imposed a temporary injunction blocking the RD-180 imports on April 30. She rescinded that order on May 8, after receiving written communications clarifications from the US Justice and Commerce departments that the engine import did not violate the US government imposed sanctions.

Here’s my earlier articles about Rogozin’s statements, Musk’s suit and more about the effects of economic sanctions imposed by the US and Western nations in response to Russia’s actions in Ukraine and the annexation of Crimea; here, here, here and here.

ULA remains upbeat.

“Congratulations to all of our mission partners on today’s successful launch of the NROL-33 mission! The ULA team is honored to deliver another critical national security asset to orbit together with the NRO Office of Space Launch and the Air Force,” said Jim Sponnick, ULA vice president, Atlas and Delta Programs.

“Today’s launch occurred six days after last week’s GPS IIF-6 launch – the second time this year that this team has launched back-to-back missions within a week. Successfully launching at this tempo is a testament to the team’s focus on mission success, one-launch-at-a-time, and continuous improvement of our launch processes.”

Watch for Ken’s articles about the ongoing Ukraine crisis with uncertain and potentially dire consequences for US National Security and NASA.

Stay tuned here for Ken’s continuing ULA, Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014.  Credit: Ken Kremer – kenkremer.com
United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014. Credit: Ken Kremer – kenkremer.com

Private Dream Chaser Crewed Mini-Shuttle Design Advances through Rigorous Wind Tunnel Tests

Scale model of the Sierra Nevada Corporation’s (SNC) Dream Chaser is readied for wind tunnel testing at high speeds that simulate the conditions it will encounter during its flight through the atmosphere returning from space. Credit: NASA/David C. Bowen

The private Dream Chaser mini-shuttle being developed by Sierra Nevada Corp. (SNC) has successfully completed a series of rigorous wind tunnel tests on scale models of the spacecraft – thereby accomplishing another key development milestone under NASA’s Commercial Crew Program to restore America’s human spaceflight access to low Earth orbit.

Engineers from SNC and NASA’s Langley Research Center in Hampton, Virginia conducted six weeks of intricate testing with several different Dream Chaser scale model spacecraft to study its reaction to subsonic, transonic and supersonic conditions that will be encountered during ascent into space and re-entry from low-Earth orbit.

The tests are among the milestones SNC must complete to receive continued funding from the Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.

The Dream Chaser is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the International Space Station (ISS) by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.

Since that day, seats on the Russian Soyuz are US astronauts only way to space and back.

The SpaceX Dragon and Boeing CST-100 ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.

Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS

“What we have seen from our industry partners is a determination to make their components and systems work reliably, and in turn they’ve been able to demonstrate the complex machinery that makes spaceflight possible will also work as planned,” said Kathy Lueders, NASA’s Commercial Crew Program manager. “These next few months will continue to raise the bar for achievement by our partners.”

To prepare for the wind tunnel testing, technicians first meticulously hand glued 250 tiny sand grains to the outer surface of the 22-inch long Dream Chaser scale model in order to investigate turbulent flow forces and flight dynamic characteristics along the vehicle that simulates what the actual spacecraft will experience during ascent and re-entry.

Dream Chaser awaits launch atop United Launch Alliance Atlas V rocket
Dream Chaser awaits launch atop United Launch Alliance Atlas V rocket

Testing encompassed both the Dream Chaser spacecraft by itself as well as integrated in the stacked configuration atop the Atlas V launch vehicle that will boost the vehicle to space from Launch Complex 41 at Cape Canaveral Air Force Station in Florida.

The testing of the Dream Chaser model was conducted at different angles and positions and around the clock inside the Unitary Plan Wind Tunnel at NASA Langley to collect the data as quickly as possible.

“All the data acquired will be used to validate computer models and populate the Dream Chaser spacecraft performance database,” according to NASA test engineer Bryan Falman.

NASA says that the resulting data showed the existing computer models were accurate.

Additonal wind tunnel testing was done at NASA’s Ames Research Center in Moffett Field, California and the CALSPAN Transonic Wind Tunnel in New York.

The wind tunnel work will also significantly aid in refining the Dream Chaser’s design and performance as well as accelerate completion of the Critical Design Review (CDR) before the start of construction of the full scale vehicle for orbital flight tests by late 2016.



Video Caption: Engineers used a wind tunnel at NASA’s Langley Research Center in Hampton, Virginia, to evaluate the design of Sierra Nevada Corporation’s Dream Chaser spacecraft. Credit: NASA

“The aerodynamic data collected during these tests has further proven and validated Dream Chaser’s integrated spacecraft and launch vehicle system design. It also has shown that Dream Chaser expected performance is greater than initially predicted,” said Mark N. Sirangelo, corporate vice president and head of SNC’s Space Systems.

“Our program continues to fully complete each of our CCiCap agreement milestones assisted through our strong collaboration efforts with our integrated ‘Dream Team’ of industry, university and government strategic partners. We are on schedule to launch our first orbital flight in November of 2016, which will mark the beginning of the restoration of U.S. crew capability to low-Earth orbit.”

The Dream Chaser design builds on the experience gained from NASA Langley’s earlier exploratory engineering work with the HL-20 manned lifting-body vehicle.

“The NASA-SNC effort makes for a solid, complementary relationship,” said Andrew Roberts, SNC aerodynamics test lead. “It is a natural fit. NASA facilities and the extensive work they’ve done with the Dream Chaser predecessor, HL-20, combined with SNC’s engineering, is synergistic and provides great results.”

Dream Chaser will be reusable and can carry a mix of cargo and up to a seven crewmembers to the ISS. It will also be able to land on commercial runways anywhere in the world, according to SNC.

Left landing gear failed to deploy as private Dream Chaser spaceplane approaches runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2103.   Credit: Sierra Nevada Corp.  See video below
Left landing gear failed to deploy as private Dream Chaser spaceplane approaches runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2103. Credit: Sierra Nevada Corp. See video below

Stay tuned here for Ken’s continuing Sierra Nevada, Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com

Curiosity says ‘Goodbye Kimberley’ after Parting Laser Blasts and Seeking New Adventures Ahead

The Mars Hand Lens Imager on NASA's Curiosity Mars rover provided this nighttime view of a hole produced by the rover's drill and, inside the hole, a line of scars produced by the rover's rock-zapping laser. The hole is 0.63 inch (1.6 centimeters) in diameter. The camera used its own white-light LEDs to illuminate the scene on May 13, 2014. Credit: NASA/JPL-Caltech/MSSS

NASA’s rover Curiosity said ‘Goodbye Kimberley’ having fulfilled her objectives of drilling into a cold red sandstone slab, sampling the tantalizing grey colored interior and pelting the fresh bore hole with a pinpoint series of parting laser blasts before seeking new adventures on the road ahead towards the inviting slopes of Mount Sharp, her ultimate destination.

Curiosity successfully drilled her 3rd hole deep into the ‘Windjama’ rock target at the base of Mount Remarkable and within the science waypoint at a region called “The Kimberley” on May 5, Sol 621.

Since then, the 1 ton robot carefully scrutinized the resulting 2.6 inches (6.5 centimeters) deep bore hole and the mound of dark grey colored drill tailings piled around for an up close examination of the texture and composition with the MAHLI camera and spectrometers at the end of her 7-foot-long (2 meters) arm to glean every last drop of science before moving on.

Curiosity’s panoramic view departing Mount Remarkable and ‘The Kimberley Waypoint’ where rover conducted 3rd drilling campaign inside Gale Crater on Mars. The navcam raw images were taken on Sol 630, May 15, 2014, stitched and colorized. Credit: NASA/JPL-Caltech/Ken Kremer – kenkremer.com/Marco Di Lorenzo
Curiosity’s panoramic view departing Mount Remarkable and ‘The Kimberley Waypoint’ where rover conducted 3rd drilling campaign inside Gale Crater on Mars. The navcam raw images were taken on Sol 630, May 15, 2014, stitched and colorized. Credit: NASA/JPL-Caltech/Ken Kremer – kenkremer.com/Marco Di Lorenzo

Multiple scars clearly visible inside the drill hole and on the Martian surface resulting from the million watt laser firings of the Mast mounted Chemistry and Camera (ChemCam) instrument left no doubt of Curiosity’s capabilities or intentions.

Furthermore she successfully delivered pulverized and sieved samples to the pair of onboard miniaturized chemistry labs; the Chemistry and Mineralogy instrument (CheMin) and the Sample Analysis at Mars instrument (SAM) – for chemical and compositional analysis.

Curiosity completed an “intensive investigation of ‘The Kimberley’, having successfully drilled, acquired and dropped samples into CheMin and SAM,” wrote science team member Ken Herkenhoff in an update.

“MAHLI has taken lots of excellent images of the drill hole, including some during the night with LEDs on, nicely showing the ChemCam LIBS spots.”

“The initial analysis of this new sample by Chemin is ongoing, requiring repeated overnight integration to build up high-quality data,” says Herkenhoff.

The rover’s earth bound handlers also decided that one drill campaign into Kimberley was enough.

So the rover will not be drilling into any other rock targets here.

Composite photo mosaic shows deployment of NASA Curiosity rovers robotic arm and two holes after drilling into ‘Windjana’ sandstone rock on May 5, 2014, Sol 621, at Mount Remarkable as missions third drill target for sample analysis by rover’s chemistry labs.  The navcam raw images were stitched together from several Martian days up to Sol 621, May 5, 2014 and colorized.   Credit: NASA/JPL-Caltech/Ken Kremer - kenkremer.com/Marco Di Lorenzo
Composite photo mosaic shows deployment of NASA Curiosity rovers robotic arm and two holes after drilling into ‘Windjana’ sandstone rock on May 5, 2014, Sol 621, at Mount Remarkable as missions third drill target for sample analysis by rover’s chemistry labs. The navcam raw images were stitched together from several Martian days up to Sol 621, May 5, 2014 and colorized. Credit: NASA/JPL-Caltech/Ken Kremer – kenkremer.com/Marco Di Lorenzo

And it may be a very long time before the next drilling since the guiding team of scientists and engineers wants desperately to get on and arrive at the foothills of Mount Sharp as soon as possible.

But the robot will undoubtedly be busy with further analysis of the ‘Windjana’ sample along the way, since there’s plenty of leftover sample material stored in the CHIMRA sample processing mechanism to allow future delivery of samples when the rover periodically pauses during driving.

This May 12, 2014, view from the Mars Hand Lens Imager (MAHLI) in NASA's Curiosity Mars Rover shows the rock target "Windjana" and its immediate surroundings after inspection of the site by the rover by drilling and other activities.  Credit:   NASA/JPL-Caltech/MSSS
This May 12, 2014, view from the Mars Hand Lens Imager (MAHLI) in NASA’s Curiosity Mars Rover shows the rock target “Windjana” and its immediate surroundings after inspection of the site by the rover by drilling and other activities. Credit: NASA/JPL-Caltech/MSSS

“Windjana” is named after a gorge in Western Australia.

It’s been a full year since the first two drill campaigns were conducted during 2013 at the ‘John Klein’ and ‘Cumberland’ outcrop targets inside Yellowknife Bay. They were both mudstone rock outcrops and the interiors were markedly different in color.

“The drill tailings from this rock are darker-toned and less red than we saw at the two previous drill sites,” said Jim Bell of Arizona State University, Tempe, deputy principal investigator for Curiosity’s Mast Camera (Mastcam).

“This suggests that the detailed chemical and mineral analysis that will be coming from Curiosity’s other instruments could reveal different materials than we’ve seen before. We can’t wait to find out!”

The science team chose Windjana for drilling “to analyze the cementing material that holds together sand-size grains in this sandstone,” says NASA.

Curiosity’s Panoramic view of Mount Remarkable at ‘The Kimberley Waypoint’ where rover conducted 3rd drilling campaign inside Gale Crater on Mars. The navcam raw images were taken on Sol 603, April 17, 2014, stitched and colorized. Credit: NASA/JPL-Caltech/Ken Kremer – kenkremer.com/Marco Di Lorenzo.  Featured on APOD - Astronomy Picture of the Day on May 7, 2014
Curiosity’s Panoramic view of Mount Remarkable at ‘The Kimberley Waypoint’ where rover conducted 3rd drilling campaign inside Gale Crater on Mars. The navcam raw images were taken on Sol 603, April 17, 2014, stitched and colorized. Credit: NASA/JPL-Caltech/Ken Kremer – kenkremer.com/Marco Di Lorenzo
Featured on APOD – Astronomy Picture of the Day on May 7, 2014

“The Kimberley Waypoint was selected because it has interesting, complex stratigraphy,” Curiosity Principal Investigator John Grotzinger, of the California Institute of Technology, Pasadena, told me.

Curiosity departed the ancient lakebed at the Yellowknife Bay region in July 2013 where she discovered a habitable zone with the key chemical elements and a chemical energy source that could have supported microbial life billions of years ago – and thereby accomplished the primary goal of the mission.

Windjama lies some 2.5 miles (4 kilometers) southwest of Yellowknife Bay.

Curiosity still has about another 4 kilometers to go to reach the foothills of Mount Sharp sometime later this year.

The sedimentary layers of Mount Sharp, which reaches 3.4 miles (5.5 km) into the Martian sky, is the six wheeled robots ultimate destination inside Gale Crater because it holds caches of water altered minerals. Such minerals could possibly indicate locations that sustained potential Martian life forms, past or present, if they ever existed.

Stay tuned here for Ken’s continuing Curiosity, Opportunity, Orion, SpaceX, Boeing, Orbital Sciences, LADEE, MAVEN, MOM, Mars and more planetary and human spaceflight news.

Ken Kremer