Chris Hadfield Launched Into Space One Year Ago Today

Chris Hadfield in the Cupola of the ISS. Credit: NASA

And we have liftoff … for a social media sensation! Canadian astronaut Chris Hadfield rocketed into orbit a year ago today (Dec. 19, 2012) accompanied by NASA astronaut Tom Marshburn and Russian cosmonaut  Roman Romanenko.

Hadfield was a part of the Expedition 34 crew, then took command of the station during Expedition 35 in early 2013. While running an extremely productive science mission, he did tons of public outreach, ranging from singing to humorous space-y how-to videos to chatting with numerous celebrities before landing in May.

The Canadian Space Agency invited folks on Twitter to share their reflections under the hashtag #hadfield1yr, which is already producing a lot of thoughtful responses (a few of which you can see below the jump). What was your favorite part of the mission? Feel free to share in the comments.

While Hadfield is retired as an astronaut, he remains very busy. He’s in the middle of a multi-country book tour and will begin teaching at the University of Waterloo in Ontario, Canada in fall 2014.

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Leaky Spacesuit Fixed For Christmas Spacewalk Blitz On Station, NASA Says

NASA astronaut Rick Mastracchio during a spacewalk on STS-118. Credit: NASA

When NASA astronaut Mike Hopkins steps into space for the first time this week, he will wear a spacesuit that previously sprung a water leak and forced Italian astronaut Luca Parmitano back to station in July, NASA officials said Wednesday (Dec. 18).

While at first glance this sounds like an extra bit of drama as Hopkins and Rick Mastracchio make contingency spacewalks Dec. 21, 23 and 25 to kickstart a shut-down cooling loop, NASA officials say the suit is ready to go for another trip outside because astronauts (under NASA’s direction) have made a bunch of changes to the unit.

Repurposing spacesuit parts, a new pad will be added to the back of all NASA spacesuit helmets to soak up water, should one leak again. Astronauts also velcroed a pipe into each suit — a sort of snorkel — that in the worst case, would give an astronaut with a water leak an alternate route for drawing in air.

Also, the Expedition 38 crew swapped out a fan pump separator that likely malfunctioned and caused the spacesuit leak. The cause is still under investigation, but NASA believes that a problem in the water chemistry caused contamination that plugged a tiny hole inside the water separation part of the unit. This allowed the water to escape, enter the air loop and get into the helmet.

Finally, there are new procedures in place for the astronauts themselves. They will monitor the helmet pad for fluid. NASA additionally plotted out its spacewalk procedures — which include the use of a Canadian robotic arm on station — to make sure the astronauts are always within reasonable reach of an airlock.

NASA astronauts Rick Mastracchio and Mike Hopkins will do spacewalks in December 2013 to swap out a cooling pump on the International Space Station. Credit: : NASA
NASA astronauts Rick Mastracchio and Mike Hopkins will do spacewalks in December 2013 to swap out a cooling pump on the International Space Station. Credit: NASA

So here’s why the spacewalks are happening: a week ago (Dec. 11), a flow control valve inside of a pump — the pump is located outside of the station — stopped regulating ammonia temperatures inside of an external cooling loop. The loop is required to, as the name implies, cool down space station electronics. The loop got too cold, it shut down automatically, and NASA took science experiments and redundant systems offline to deal with the problem. (The main problem is NASA can’t run a heat exchanger on Node 2, which affects experiments in the U.S. Columbus laboratory and Japanese Experiment Module. No completed research has been lost to date, however.)

After figuring out that it couldn’t control the valve again, NASA shifted its attention to an isolation valve upstream. That valve is only designed to be in two positions — opened or closed — but the hardware vendor said it could be used at spots in between to regulate the ammonia flow. So software engineers created a patch to make this happen, and uploaded it to station.

Throw in another element, however: the station is about to enter what’s called an annual “high beta” period, when orbital dynamics mean the sun will be shining on it for longer periods of time than usual. (Read more technical details here.) When the angle exceeds 60 degrees, for safety reasons NASA suspends all cargo flights to station as well as spacewalks.  This year, it will happen between about Dec. 30, 2013 and Jan. 9, 2014.

Space Station
The International Space Station in 2010. Credit: NASA

So if NASA spent time playing with the valve and found out it couldn’t work in the long run, a couple of problems could happen. First, it would be harder to do a spacewalk to fix it.

Also, the agency was weighing whether to allow Orbital Sciences to fly a Cygnus cargo flight this month, and felt that they could run into a problem where the spacecraft was ready to go, but NASA needed more time to fix the problem. So that’s why the spacewalk is happening.

Here’s a diagram of the pump that Mastracchio and Hopkins plan to replace:

A view of a pump module aboard the International Space Station that is used  to maintain ammonia at the correct temperature in an external cooling loop. Credit: NASA
A view of a pump module aboard the International Space Station that is used to maintain ammonia at the correct temperature in an external cooling loop. Credit: NASA

The “nominal” plan is for three spacewalks, but it could range anywhere from two to four depending on how things go. To put things simply, here’s how the spacewalks would go:

  • EVA 1: The pump with the broken valve would be disconnected and a spare pump (which is some distance away, but reachable using Canadarm2) would be prepped for the swap.
  • EVA 2: The pump with the broken valve would be removed and set aside while the spare pump is partially installed (meaning, only the bolts and electrical connections would be put in.)
  • EVA 3:  The spare pump’s installation would be finished, and the pump with the broken valve would be stowed more permanently outside. NASA thinks that eventually, it could use that first pump again if astronauts installed a new valve on it, but that isn’t a need for the time being.

Flying Canadarm2 would be Japanese astronaut Koichi Wakata, who has operated every type of robotics currently in orbit. Mastracchio has six spacewalks under his belt already, while Hopkins will be on his first go.

If all goes to plan, NASA will not only swap out the pump, but also preserve the option for the Russians to proceed with a planned Dec. 27 spacewalk that is less urgent. In that case, the cosmonauts plan to swap out experiments, put in a foot restraint and install some cameras.

We’ll cover the spacewalks as they happen. They’re scheduled for Dec. 21, 23 and 25 at 7:10 a.m. EST (12:10 p.m. UTC) and should run about 6.5 hours each. Broadcasts will run live on NASA Television.

By the way, the pump with the problem is just three years old — astronauts had to make three spacewalks in 2010 to install it after a more severe failure. NASA characterized this situation as a more unusual failure and said this is not a symptom of an aging station at all.

Overview of the tasks that Rick Mastracchio and Mike Hopkins will perform during three spacewalks in December 2013 to remove and replace a pump with a faulty valve inside of it. The pump is required to maintain the external cooling system at the right temperature. Credit: NASA
Overview of the tasks that Rick Mastracchio and Mike Hopkins will perform during three spacewalks in December 2013 to remove and replace a pump with a faulty valve inside of it. The pump is required to maintain the external cooling system at the right temperature. Credit: NASA

‘You Cannot Press Pause While You’re Flying A Jet’: Why Planes Help Astronauts Prepare For Space

Astronauts use planes to prepare psychologically for the rigors of spaceflight, since they must constantly filter out information to proceed safely. Credit: Canadian Space Agency/Youtube (screenshot)

In between these sweet, sweet video shots of jets in the video above, you’ll find some wisdom about why it’s so important that astronauts climb into these planes for training. Turns out that flying has a lot to do with preparing for very quick-changing situations in spaceflight — whether it’s in a cockpit or in a spacesuit.

“Psychologically, being in an aircraft is very similar to being in a rocket because you are dependent on this machinery,” says astronaut David Saint-Jacques in this new Canadian Space Agency video.

“You are in an uncomfortable cockpit. You’re wearing a helmet, oxygen mask. There’s tens of dials in front of you. You have to monitor all that data; the radio, on many channels talking at the same time. You have to constantly filter out what is important and to make decisions that could have big impacts. You cannot press pause while you’re flying a jet.”

Saint-Jacques and fellow Canadian Jeremy Hansen took part in this video to mark the 110th anniversary of the Wright brothers’ first powered flight, which took place Dec. 17, 1903.

And there’s more to this video than jets — you can see astronauts participating in spacewalks and also the ongoing European Space Agency CAVES expedition series in Sardinia, Italy. There’s even a quick glimpse of the Snowbirds, a famous military flying demonstration team in Canada (which Hansen flew with earlier this year).

For more information on the T-38s used for astronaut training, check out this NASA link.

A T-38 plane parked in front of space shuttle Discovery in this undated photo taken by NASA astronaut Story Musgrave, who flew six times in space in the 1980s and 1990s.
A T-38 plane parked in front of space shuttle Discovery in this undated photo taken by NASA astronaut Story Musgrave, who flew six times in space in the 1980s and 1990s.

How Much Radiation Would You Get During A Mars Mission?

An artist's conception of future Mars astronauts. Credit: NASA/JPL-Caltech

While asking questions about habitability on Mars, one thing that scientists also need to consider is whether it’s safe enough for humans to even do exploration there. Radiation is definitely a big factor — in a press conference yesterday (Dec. 9) for the American Geophysical Union’s conference, scientists said the environment is unlike anything we are used to naturally on Earth.

Radiation on Mars comes from two sources: galactic cosmic rays (over the long term) and solar energetic particles (in short bursts of activity when the sun gets super-active). Of note, the sun has had a muted peak to its solar cycle, so that’s affecting the expected amount of particles on Mars. But the Mars Curiosity rover, in its first 300 Earth days of roaming, has plenty of data on galactic cosmic rays.

On the Martian surface, the average dose is about 0.67 millisieverts (mSv) per day, at least between the measurement period of August 2012 and June 2013. The journey to Mars had a dose of 1.8 mSv per day inside the spaceship. So what does that means for NASA’s human health consideration concerns?

NASA's Mars rover Curiosity took this self-portrait, composed of more than 50 images using its robotic arm-mounted MAHLI camera, on Feb. 3. The image shows Curiosity at the John Klein drill site. A drill hole is visible at bottom left.  Credit: NASA / JPL / MSSS / Marco Di Lorenzo / Ken Kremer- kenkremer.com
NASA’s Mars rover Curiosity took this self-portrait, composed of more than 50 images using its robotic arm-mounted MAHLI camera, on Feb. 3. The image shows Curiosity at the John Klein drill site. A drill hole is visible at bottom left. Credit: NASA / JPL / MSSS / Marco Di Lorenzo / Ken Kremer- kenkremer.com

With a 500-day trip on the surface and the journey to and from Mars (which would take 180 days each way), NASA is saying the total dosage for the mission would be about 1 Sv. Population studies over the long term have shown that increases the fatal cancer risk by 5%. Current NASA guidelines for low-Earth orbit don’t allow for a more than 3% increase, but 1 Sv is within the guidelines for several other space agencies.

But don’t rule out the trip to Mars yet, NASA states: “[NASA] does not currently have a limit for deep space missions, and is working with the National Academies Institute of Medicine to determine appropriate limits for deep space missions, such as a mission to Mars in the 2030s.”

Besides, other entities are thinking about going, such as Mars One.

Read more about the radiation findings in this Dec. 9 article on Science. The research was led by Don Hassler, a Southwest Research Institute program director and principal investigator of Curiosity’s radiation assessment detector (RAD).

Source: Southwest Research Institute

Heat Shield for 2014 Orion Test Flight Arrives at Kennedy Aboard NASA’s Super Guppy

Orion EFT-1 heat shield is off loaded from NASA’s Super Guppy aircraft after transport from Manchester, N.H., and arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com

Orion EFT-1 heat shield is off loaded from NASA’s Super Guppy aircraft after transport from Manchester, N.H., and arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
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KENNEDY SPACE CENTER, FL – The heat shield crucial to the success of NASA’s 2014 Orion test flight has arrived at the Kennedy Space Center (KSC) aboard the agency’s Super Guppy aircraft – just spacious enough to fit the precious cargo inside.

Orion is currently under development as NASA’s next generation human rated vehicle to replace the now retired space shuttle. The heat shields advent is a key achievement on the path to the spacecraft’s maiden flight.

“The heat shield which we received today marks a major milestone for Orion. It is key to the continued assembly of the spacecraft,” Scott Wilson, NASA’s Orion Manager of Production Operations at KSC, told Universe Today during an interview at the KSC shuttle landing facility while the offloading was in progress.

“It will be installed onto the bottom of the Orion crew module in March 2014.”

The inaugural flight of Orion on the unmanned Exploration Flight Test – 1 (EFT-1) mission is scheduled to blast off from the Florida Space Coast in mid September 2014 atop a Delta 4 Heavy booster, Wilson told me.

Orion EFT-1 heat shield moved off from NASA’s Super Guppy aircraft after arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
Orion EFT-1 heat shield moved off from NASA’s Super Guppy aircraft after arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com

The heat shield was flown in from Textron Defense Systems located near Boston, Massachusetts and offloaded from the Super Guppy on Dec. 5 as Universe Today observed the proceedings along with top managers from NASA and Orion’s prime contractor Lockheed Martin.

“The Orion heat shield is the largest of its kind ever built. Its wider than the Apollo and Mars Science Laboratory heat shields,” Todd Sullivan told Universe Today at KSC. Sullivan is the heat shield senior manager at Lockheed Martin.

The state-of-the-art Orion crew capsule will ultimately enable astronauts to fly to deep space destinations including the Moon, Asteroids, Mars and beyond – throughout our solar system.

The heat shield was one of the last major pieces of hardware needed to complete Orion’s exterior structure.

“Production of the heat shields primary structure that carries all the loads began at Lockheed Martin’s Waterton Facility near Denver,” said Sullivan. The titanium composite skeleton and carbon fiber skin were manufactured there to give the heat shield its shape and provide structural support during landing.

“It was then shipped to Textron in Boston in March,” for the next stage of assembly operations, Sullivan told me.

“They applied the Avcoat ablater material to the outside. That’s what protects the spacecraft from the heat of reentry.”

Textron technicians just completed the final work of installing a fiberglass-phenolic honeycomb structure onto the heat shield skin. Then they filled each of the honeycomb’s 320,000 cells with the ablative material Avcoat.

Orion EFT-1 heat shield hauled off NASA’s Super Guppy aircraft after arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
Orion EFT-1 heat shield hauled off NASA’s Super Guppy aircraft after arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com

Each cell was X-rayed and sanded to match Orion’s exacting design specifications.

“Now we have about two and a half months of work ahead to prepare the Orion crew module before the heat shield is bolted on and installed,” Sullivan explained.

The Avcoat-treated shell will shield Orion from the extreme heat of nearly 4000 degrees Fahrenheit it experiences during the blazing hot temperatures it experiences as it returns at high speed to Earth. The ablative material will wear away as it heats up during the capsules atmospheric re-entry thereby preventing heat from being transferred to the rest of the capsule and saving it and the human crew from utter destruction.

“Testing the heat shield is one of the prime objectives of the EFT-1 flight,” Wilson explained.

“The Orion EFT-1 capsule will return at over 20,000 MPH,” Wilson told me. “That’s about 80% of the reentry speed experienced by the Apollo capsule after returning from the Apollo moon landing missions.”

“The big reason to get to those high speeds during EFT-1 is to be able to test out the thermal protection system, and the heat shield is the biggest part of that.”

Hoisting Orion heat shield at KSC for transport to Orion crew module in the Operations and Checkout Building. Credit: Ken Kremer/kenkremer.com
Hoisting Orion heat shield at KSC for transport to Orion crew module in the Operations and Checkout Building. Credit: Ken Kremer/kenkremer.com

The two-orbit, four- hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.

“Numerous sensors and instrumentation have been specially installed on the EFT-1 heat shield and the back shell tiles to collect measurements of things like temperatures, pressures and stresses during the extreme conditions of atmospheric reentry,” Wilson explained.

Orion managers pose with heat shield at KSC; Scott Wilson, NASA Orion deputy manager of Production Operations; Todd Sullivan, heat shield senior manager at Lockheed Martin; Stu Mcclung, NASA Orion deputy manager of Production Operations. Credit: Ken Kremer/kenkremer.com
Orion managers pose with heat shield at KSC; Scott Wilson, NASA Orion deputy manager of Production Operations; Todd Sullivan, heat shield senior manager at Lockheed Martin; Stu Mcclung, NASA Orion deputy manager of Production Operations. Credit: Ken Kremer/kenkremer.com

The data gathered during the unmanned EFT-1 flight will aid in confirming. or refuting, design decisions and computer models as the program moves forward to the first flight atop NASA’s mammoth SLS booster in 2017 on the EM-1 mission and human crewed missions thereafter.

“I’m very proud of the work we’ve done, excited to have the heat shield here [at KSC] and anxious to get it installed,” Sullivan concluded.

Stay tuned here for continuing Orion, Chang’e 3, LADEE, MAVEN and MOM news and Ken’s reports from on site at Cape Canaveral & the Kennedy Space Center press site.

Ken Kremer

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Learn more about Orion, MAVEN, MOM, Mars rovers, Chang’e 3, SpaceX, and more at Ken’s upcoming presentations

Dec 10: “Antares ISS Launch from Virginia, Mars and SpaceX Mission Update”, Amateur Astronomers Association of Princeton, Princeton University, Princeton, NJ, 8 PM

Dec 11: “Curiosity, MAVEN and the Search for Life on Mars”, “LADEE & Antares ISS Launches from Virginia”, Rittenhouse Astronomical Society, Franklin Institute, Phila, PA, 8 PM

Departure of NASA’s Super Guppy from the shuttle landing runway at the Kennedy Space Center in Florida on Dec. 5, 2013 after removal of Orion heat shield.  Credit: Ken Kremer/kenkremer.com
Takeoff of NASA’s Super Guppy from the shuttle landing runway at the Kennedy Space Center in Florida on Dec. 5, 2013 after removal of Orion heat shield. Credit: Ken Kremer/kenkremer.com

Why Is Balancing So Hard After Spaceflights? Astronaut Posture Could Hold Clues

European Space Agency astronaut Luca Parmitano minutes after landing in November 2013, after five months in space during Expedition 36/37. Here, he is being carried to a nearby medical tent to stand up for the first time. Credit: NASA/Carla Cioffi

OTTAWA, CANADA – Astronauts appear to hold their heads more rigidly in relation to their trunks after returning to Earth from multi-month spaceflights, which may affect how they balance themselves back on Earth, according to ongoing research.

A note of caution: the sample size is small (six astronauts so far) and the research is still being conducted by the University of Houston and NASA. So this isn’t finalized in any sense. The early studies, however, shows that people returning to Earth may be changing their “strategy”, said Ph.D. student Stefan Madansingh.

“The changing strategy might put you at higher risks of falls as you ambulate around your environment, and if you are on Mars and you fall and break your hip, that is the start of a very bad day,” he said in a speech.

ESA astronaut Paolo Nespoli works with an experiment on board the International Space Station. Credit: NASA
ESA astronaut Paolo Nespoli works with an experiment on board the International Space Station. Astronauts find it harder to move around on Earth after several months working in the orbiting complex. Credit: NASA

Generally, NASA is interested in learning about changes in cardiovascular, balance and muscle function after six-month spaceflights or more, when they are “like spaghetti people,” Madansingh said. Over the years, astronauts have shown changes in inner eye pressure, bone density, muscles and their balance, among other things.

To obtain the information, NASA has had astronauts walking around a simple obstacle course, which they encourage astronauts to complete at a comfortable walking pace. They’ll weave around pylons, climb ladders and do other simple tasks.

Tests are performed at 180, 60 and 30 days before launch, then one, six and 30 days after landing. (In the shuttle era, astronauts would do these types of tests immediately after landing, but these days there’s a day-long flight from Kazakhstan before arriving in Houston.) Some tests are started from a lying position, and some from a sitting position.

Artist impression of an astronaut on Mars (NASA)
Artist impression of an astronaut on Mars (NASA)

It takes more time for astronauts to complete the obstacle course after coming back from space, Madansingh said, and his ongoing research looks at the relation between the head and trunk as the astronauts are doing so.

As controls, NASA uses bed rest subjects, who are people voluntarily spending 70 days in a head-down position without getting up once, even to go to the bathroom. “I think it’s absolutely bonkers,” Madansingh joked, but added that the bed rest subjects don’t show that same head-trunk changes that returning astronauts do. More research will be needed to learn why, he said.

NASA is putting particular emphasis on these studies as astronauts spend longer times in space. The first one-year International Space Station stay is scheduled for 2015, although some cosmonauts have spent a year or more on the Russian space station Mir.

Madansingh delivered his comments Nov. 15 at the Canadian Space Society annual conference in Ottawa.

Orion Crew Module Comes Alive at T Minus 1 Year to Maiden Blastoff

Technicians work inside the Orion crew module being built at Kennedy Space Center to prepare it for its first power on. Turning the avionics system inside the capsule on for the first time marks a major milestone in Orion’s final year of preparations before its first mission, Exploration Flight Test 1 Credit: Lockheed Martin

Technicians work inside the Orion crew module being built at Kennedy Space Center to prepare it for its first power on. Turning the avionics system inside the capsule on for the first time marks a major milestone in Orion’s final year of preparations before its first mission, Exploration Flight Test 1. Credit: Lockheed Martin
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KENNEDY SPACE CENTER, FL – Orion, the first NASA spaceship that will ever carry Earthlings to deep space destinations, has at last been “powered on” for the first time at the manufacturing facility at the Kennedy Space Center (KSC) where it’s the centerpiece of a beehive humming 24/7 with hi tech processing activities in all directions.

“Power On” marks a major milestone ahead of the maiden space bound Orion test flight dubbed “EFT-1” – now at T-Minus 1 year and counting!

NASA and prime contractor Lockheed Martin recently granted Universe Today an exclusive in depth inspection tour of the impressive Orion EFT-1 crew module, service module and associated hardware destined for the crucial unmanned test flight slated for liftoff from Cape Canaveral in September 2014.

“We are moving fast!” said Jules Schneider, Orion Project manager for Lockheed Martin at KSC, during an exclusive interview with Universe Today as we spoke beside the Orion EFT-1 spacecraft inside the clean room.

“We are bringing Orion to life. Lots of flight hardware has now been installed.”

Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock ups stacked inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida.  Powerful quartet of LAS abort motors will fire in case of launch emergency to save astronauts lives.  Credit: Ken Kremer/kenkremer.com
Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida. Powerful quartet of LAS abort motors will fire in case of launch emergency to save astronauts lives. Credit: Ken Kremer/kenkremer.com

“We are working 24 hours a day, 7 days a week,” Schneider told me.

Some 200 people are actively employed on building Orion by Lockheed Martin at the Kennedy Space Center.

“There are many significant Orion assembly events ongoing this year,” said Larry Price, Orion deputy program manager at Lockheed Martin, in an interview with Universe Today at Lockheed Space Systems in Denver.

“This includes the heat shield construction and attachment, power on, installing the plumbing for the environmental and reaction control system, completely outfitting the crew module, attached the tiles, building the service module and finally mating the crew and service modules (CM & SM),” Price told me.

Orion is a state of the art crew capsule that will ultimately enable astronauts to fly to deep space destinations including the Moon, Asteroids, Mars and beyond – throughout our solar system.

And Universe Today has had a front row seat.

I have been very fortunate to periodically visit Orion up close over the past year and half to evaluate the testing and assembly progress inside the Operations and Checkout Building at KSC where the vehicle is now rapidly coming together, since the bare bones pressure vessel arrived to great fanfare in June 2012.

For the first time Orion looked to my eyes like a real spaceship, rather than the backbone shell outfitted with hundreds of important test harnesses, strain gauges and wiring to evaluate its physical and structural integrity.

Technicians work inside the Orion crew module being built at Kennedy Space Center to prepare it for its first power on. Turning the avionics system inside the capsule on for the first time marks a major milestone in Orion’s final year of preparations before its first mission, Exploration Flight Test 1 Credit: Lockheed Martin
Technicians work inside the Orion crew module being built at Kennedy Space Center to prepare it for its first power on. Turning the avionics system inside the capsule on for the first time marks a major milestone in Orion’s final year of preparations before its first mission, Exploration Flight Test 1. Credit: Lockheed Martin

Engineers and technicians at KSC have removed the initial pressure testing gear and are now installing all the flight systems and equipment – such as avionics, instrumentation, flight computers, thrusters, wiring, plumbing, heat shield and much more – required to transform the initial empty shell into a fully functioning spacecraft.

“The Orion skeleton was here before. Now we are putting in all of the other systems,” Schneider explained to me.

“We are really busy.”

“So far over 66,000 Orion parts have been shipped to KSC from over 40 US states,” Price explained.

The heat shield was due to arrive soon and technicians were drilling its attachment ring holes as I observed the work in progress.

“The propulsion, environmental control and life support systems are now about 90% in. The ammonia and propylene glycol loops for the thermal control system are in. Many of the flight harnesses are installed.”

“All of the reaction control thrusters are in – fueled by hydrazine – as well as the two hydrazine tanks and a helium tank. Altogether there are 12 hydrazine pods with two thrusters each,” Schneider elaborated.

The power distribution unit (PDU) – which basically functions as Orion’s computer brains – was installed just prior to my visit. All four PDU’s – which issue commands to the vehicle – were built by Honeywell.

Technicians were actively installing fiber optic and coaxial cables as I watched. They also were conducting leak tests on the environmental control coolant (ECLS) systems which had to be completed before the ‘power on’ testing could begin – in order to cool the avionics systems.

Thermal protection system (TPS) tiles were being bonded to the back panels which ring Orion. The TPS panels get attached early in 2014.

“This is real stuff,” said Schneider gleefully.

Inside the Operations and Checkout Building high bay at NASA’s Kennedy Space Center in Florida, a tile technician works on a section of thermal protection system tiles seen by Universe Today  and that will be installed on the Orion crew module. Credit: NASA/Dimitri Gerondidakis
Inside the Operations and Checkout Building high bay at NASA’s Kennedy Space Center in Florida, a tile technician works on a section of thermal protection system tiles seen by Universe Today and that will be installed on the Orion crew module. Credit: NASA/Dimitri Gerondidakis

NASA says that “the preliminary data indicate Orion’s vehicle management computer, as well as its innovative power and data distribution system — which use state-of-the-art networking capabilities — performed as expected” during the initial crew module power on.

About two months or so of power on functional testing of various systems will follow.

Just like the configuration used in the Apollo era, the Orion crew module will sit atop a service module – and that work is likewise moving along at a rapid clip.

“The Orion service module (SM) is also almost complete,” Schneider said as he showed me the service module structure.

“Structurally the SM is 90% done. The active thermal control system is in and all the fluid systems are welded in and pressure tested.”

Cutaway diagram of Orion components including crew module and service module and adapters. Credit: NASA
Cutaway diagram of Orion components including crew module and service module and adapters. Credit: NASA

Orion EFT-1 will blastoff atop a mammoth United Launch Alliance Delta IV Heavy rocket – the most powerful booster in America’s arsenal since the shuttle’s retirement in 2011.

The crew module and service module (CM/SM) will be mated inside the O&C and then be placed onto a mission adapter that eventually attaches to the top of the Delta IV Heavy booster.

They will be mated at the exact same spot in the O&C Building where the Apollo era command and service modules were stacked four decades ago.

Currently, the schedule calls for the Orion CM/SM stack to roll out to Kennedy’s Payload Hazardous Services Facility (PHSF) for servicing and fueling late this year, said Larry Price.

After that the CM/SM stack is transported to the nearby Launch Abort System Facility (LASF) for mating to the emergency Launch Abort System (LAS).

All that work could be done around March 2014 so that ground operations preparing for launch can commence, according to Price.

“In March 2014 we’ll be ready for ground ops. The normal launch processing flow starts in June 2014 leading to Orion’s launch from pad 37 in September 2014.”

“It’s very exciting and a tribute to the NASA and contractor teams,” Price said.

The 2014 uncrewed flight will be loaded with a wide variety of instruments to evaluate how the spacecraft behaves during launch, in space and then through the searing heat of reentry.

The two-orbit, four- hour flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.

An artist concept shows Orion as it will appear in space for the Exploration Flight Test-1 attached to a Delta IV second stage.   Credit: NASA
An artist concept shows Orion as it will appear in space for the Exploration Flight Test-1 attached to a Delta IV second stage. Credit: NASA

Although the mission will only last a few hours it will be high enough to send the vehicle plunging back into the atmosphere and a Pacific Ocean splashdown to test the craft and its heat shield at deep-space reentry speeds of 20,000 mph and endure temperatures of 4,000 degrees Fahrenheit – like those of the Apollo moon landing missions.

The Orion EFT-1 mission will end with a splashdown in the Pacific Ocean. During the stationary recovery test of Orion at Norfolk Naval Base on Aug. 15, 2013, US Navy divers attached tow lines and led the test capsule to a flooded well deck on the USS Arlington. Credit: Ken Kremer/kenkremer.com.
The Orion EFT-1 mission will end with a splashdown in the Pacific Ocean. During the stationary recovery test of Orion at Norfolk Naval Base on Aug. 15, 2013, US Navy divers attached tow lines and led the test capsule to a flooded well deck on the USS Arlington. Credit: Ken Kremer/kenkremer.com.

The EFT-1 mission will provide engineers with critical data about Orion’s heat shield, flight systems and capabilities to validate designs of the spacecraft, inform design decisions, validate existing computer models and guide new approaches to space systems development. All these measurements will aid in reducing the risks and costs of subsequent Orion flights before it begins carrying humans to new destinations in the solar system.

“The Orion hardware and the Delta IV Heavy booster for the EFT-1 launch are on target for launch in 2014,” Scott Wilson, NASA’s Orion Manager of Production Operations, told Universe Today in an interview.

Ken Kremer

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Learn more about Orion, MAVEN, Mars rovers and more at Ken’s upcoming presentations

Nov 14-19: “MAVEN Mars Launch and Curiosity Explores Mars, Orion and NASA’s Future”, Kennedy Space Center Quality Inn, Titusville, FL, 8 PM

Dec 11: “Curiosity, MAVEN and the Search for Life on Mars”, “LADEE & Antares ISS Launches from Virginia”, Rittenhouse Astronomical Society, Franklin Institute, Phila, PA, 8 PM

Orion EFT-1 capsule under construction inside the Structural Assembly Jig at the Operations and Checkout Building (O & C) at the Kennedy Space Center (KSC); Jules Schneider, Orion Project Manager for Lockheed Martin and Ken Kremer, Universe Today.  Credit: Ken Kremer - kenkremer.com
Orion EFT-1 capsule under construction inside the Structural Assembly Jig at the Operations and Checkout Building (O & C) at the Kennedy Space Center (KSC); Jules Schneider, Orion Project Manager for Lockheed Martin and Ken Kremer, Universe Today. Credit: Ken Kremer – kenkremer.com

A Colorful Art Project You Can Only Do In Space

On Expedition 27 in May 2011, NASA astronaut Cady Coleman participated in the Auroral Oval Spiral Top experiment. Credit: NASA

Wow! That was our reaction to seeing this picture (and others) of a light show aboard the International Space Station. After confirming with NASA that the images circulating lately on social media are real, we were directed to the Japan Aerospace Exploration Agency (JAXA), who co-ordinated this experiment.

The work is called “Auroral Oval Spiral Top” and was done in the Kibo module on May 12, 2011, JAXA said. This was the second version of the experiment, which initially ran April 30, 2009 during Expedition 19.

Spiral Top performed in 2009. The art project was an earlier version of the Auroral Oval Spiral Top experiment that was done in May 2011. Credit: NASA/JAXA
Spiral Top performed in 2009. The art project was an earlier version of the Auroral Oval Spiral Top experiment that was done in May 2011. Credit: NASA/JAXA

“Auroral Oval Spiral Top uses a spinning top that has arms illuminating with LED linear light sources and point light sources. Various movements of the spinning top floating in microgravity show aurora-like light traces,” JAXA stated on a web page about the experiment.

The project, JAXA added, is “designed to produce aurora-like luminescence traces using a spinning top with both linear and point light sources. In microgravity, the center of gravity of the spinning top continuously and randomly moves while it is spinning. Using the characteristics of the top in microgravity, the project tries to produce various light arts using its unexpected movements/spins, by changing attaching locations of its arms and weights.”

Takuro Osaka, a professor at the University of Tsukuba, was the principal investigator of this art project. What are your favorite experiments performed by astronauts in space? Let us know in the comments.

Another view of the Auroral Oval Spiral Top experiment. Credit: NASA
Another view of the Auroral Oval Spiral Top experiment. Credit: NASA

This Cave Video Makes You Feel Like You’re On An Alien Planet

"Cavenauts" exploring an underground lake. Credit: ESA/V. Crobu

A few weeks ago, a bunch of astronauts went underground in Italy in the name of science and better finessing the techniques of running a space mission. A movie-style “preview” of their work plays in the video above.

You can see how jazzed the astronauts are about the mission. “It was like being on Mars,” one says. Another says this is inspiration to explore the solar system, because then you get to possibly see beautiful things such as what is right in front of them.

Better yet, there’s way more material where that movie came from. Check out the full playlist on YouTube.

‘Drift Is The Most Dangerous Thing For NASA’

Astronaut Drew Feustel reenters the space station after completing an 8-hour, 7-minute spacewalk at on Sunday, May 22, 2011. He and fellow spacewalker Mike Fincke conducted the second of the four EVAs during the STS-134 mission. Credit: NASA

It’s easy to take the International Space Station for granted. It’s been planned, under construction and/or operated for decades. Humans have occupied it continuously for 4,684 days (close to 13 years) as of today. According to two space policy experts, however, NASA should already be thinking of what it’s going to do next after the station’s current agreement expires in 2020.

Ignoring the deadline, they said, could lead to consequences such as (in one scenario) the end of U.S. government spaceflight altogether.

Below are edited excerpts from two officials from George Washington University’s Elliott School of International Affairs. Scott Pace is its director, and John M. Logsdon is a professor emeritus. They spoke with reporters Thursday (Aug. 29) about the coming NASA budget decision and their views on the agency’s future.

We’d also like to get your feedback on their ideas, so please leave your thoughts in the comments.

Why the Senate allocated so much more money to NASA in fiscal 2014 than the House of Representatives:

Pace: In my view, the House numbers are complying with the Budget Control Act in terms of sequestration numbers. In the Senate, the numbers were not in line with the Budget Control Act, but reflected what the priorities of the authorization committee were … I would argue, and we’ll see if others agree, that the Senate has marginalized themselves in this discussion. The appropriations staff will have the larger say in that, but on the House side, the authorizors and the appropriators will be together because they have discussed what their priorities were.”

Where NASA’s direction comes from:

Logsdon: It’s a residual of 40 years of failure to reach consensus of what the U.S. should be doing in space and particularly, human spaceflight. In the first year and a half of the Nixon administration, he was faced with what to do after Apollo and basically punted. He said, “Let’s develop means, rather than set goals.” The means was the shuttle … The lack of leadership of this administration, which is not much different than most presidents since Nixon and including Nixon, have put us in a situation that is unfortunate, and, as Scott [Pace] says, leads to a lot of drift and lack of sense of purpose.

The biggest obstacle of NASA’s asteroid retrieval proposal:

Pace: [One goal for NASA often is to implement] priorities of decadal surveys from the National Academy of Sciences. Things like the asteroid redirect mission, which will burden portions of the human and science programs, have no decadal survey mention or no larger contribution to the science. It’s another capability-driven-evolution sort of project, with some very basic flaws to it in terms of not providing that long-term sense of strategic purpose.

Concept of NASA spacecraft with Asteroid capture mechanism deployed to redirect a small space rock to a stable lunar orbit for later study by astronauts aboard Orion crew capsule. Credit: NASA.
Concept of NASA spacecraft with Asteroid capture mechanism deployed to redirect a small space rock to a stable lunar orbit for later study by astronauts aboard Orion crew capsule. Credit: NASA.

If the International Space Station will be extended beyond 2020:

Logsdon: There’s not enough money to have a robust space exploration program and to use the space station at a $3 billion a year level in 2028. None of the current partners — with a possible exception of Canada — but certainly, Europe and Japan are not enthusiastic about spending money on space station post-2020. They really had to be dragged, their governments had to be dragged, to commit the funds for the extension to 2020. It’s not clear, if there is a decision to go beyond, whether the United States will have its early partners [committed.]

Pace: What happens with other major scientific facilities that NASA has, like the Hubble Space Telescope, is you have a senior review. After you’ve met the initial requirements [of the mission], you ask what is the facility costing me, what am I getting out of it, and make a decision whether to continue. You will see, in anticipation of 2020, you will see the beginnings of a senior review to see what will be in the NASA 2020 budget. It is dependent upon data being created now — the scientific and technical benefits — and where will the benefits flow for plans beyond space station. If there are no plans for human flight beyond space station … the default option is to do the station as long as it is technically capable, but eventually it will be deorbited. And there will be an end to U.S. government spaceflight.

A view of the International Space Station as seen by the last departing space shuttle crew, STS-135. Credit: NASA
A view of the International Space Station as seen by the last departing space shuttle crew, STS-135. Credit: NASA

If government-funded human spaceflight could end in the United States:

Pace: I can imagine a President presiding over the end of human spaceflight, not as a conscious decision but as an unfortunate accident. Drift is the most dangerous thing for NASA.

Logsdon: Would any President be willing to be that person to end the government-sponsored spaceflight program? I’m not sure the answer is no. It could be that a future President could say we’ve done it and there’s no future reasoning to continue at fairly high expense to continue to do it. But I would speculate the more likely answer, given the industrial and regional interests, is some sort of limping through human spaceflight. It’s more similar than different for the past four decades.

What NASA needs right now:

Logsdon: I’m taking less about the NASA leadership than I am the White House and Congressional leadership. What’s missing is a sense of strategic purpose of the organization, what should it be doing, and that is the job of a national leader. It is enunciating for NASA, as well as other government agencies, for what its long-term and even midterm strategic purpose is in terms of the natinoal interest ought to be.

Pace: [The United States must determine] what is the role of international leadership in space for the United States and to what extent are we willing to make plans for beyond the station. 2020 is not that far away. The focus on NASA right now, with ISS, is utilization. The station has been a great diplomatic success, great technical success, but it’s not clear if it will be a great scientific success.