CAPE CANAVERAL AIR FORCE STATION, FL – Less than 24 hours from now the evening skies along the Florida Space Coast will light up with a spectacular burst of fire and fury as a Delta rocket roars to space with a super advanced tactical satcom for the U.S. Air Force that will provide a huge increase in communications bandwidth for American forces around the globe.
Blastoff of the Wideband Global SATCOM (WGS-8) mission for the U.S. Air Force is slated for 6:53 p.m. EST on Wednesday, Dec. 7, 2016 from Space Launch Complex-37 at Cape Canaveral Air Force Station, Florida.
WGS-8 will be delivered to a supersynchronous transfer orbit atop a United Launch Alliance Delta IV Medium+ rocket. The launch window runs for 49 minutes from 6:53-7:42 p.m. EST.
You can watch the Delta launch live on a ULA webcast. The live launch broadcast will begin at 6:33 p.m. EST here:
http://www.ulalaunch.com/webcast.aspx
The weather forecast for Wednesday Dec. 6, calls for an 80 percent chance of acceptable weather conditions at launch time.
In case of a scrub for any reason the chances for a favorable launch drop slightly to 60% GO.
WGS-8 is the first in a newly upgraded series of a trio of WGS satellites built by Boeing.
The major upgrade is inclusion of the Wideband Digital Channelizer, awarded to Boeing in June 2012.
The Wideband Digital Channelizer will provide a 90 percent improvement in satellite bandwidth for US forces.
It is also the only military satellite communications system that can support simultaneous X and Ka band communications.
WGS-8 can instantaneously filter and downlink up to 8.088 GHz of bandwidth compared to 4.410 GHz for the earlier Block I and II satellite series.
The prior Wideband Global SATCOM-7 (WGS-7) communications satellite was launched on July 23, 2015 from Space Launch Complex-37.
The Wideband Global SATCOM system provides “anytime, anywhere communication” for allied military forces “through broadcast, multicast and point to point connections,” according to ULA.
The $426 million WGS 8 satellite is part of a significant upgraded constellation of high capacity communications satellites providing enhanced communications capabilities to American and allied troops in the field for the coming two decades.
“WGS provides essential communications services, allowing Combatant Commanders to exert command and control of their tactical forces, from peace time to military operations.”
WGS-8 is the eighth in a series of high capacity communication satellites that will broaden tactical communications for U.S. and allied forces at both a significantly higher capacity and lower cost.
“WGS satellites are important elements of a high-capacity satellite communications system providing enhanced communications capabilities to America’s troops in the field for the next decade and beyond,” according to a ULA factsheet.
“WGS enables more robust and flexible execution of Command and Control, Communications Computers, Intelligence, Surveillance, and Reconnaissance (C4ISR), as well as battle management and combat support information functions. The WGS constellation augments the existing service available through the UHF Follow-on satellite by providing enhanced information broadcast capabilities.”
The 217 foot tall Delta IV Medium+ rocket will launch in the 5,4 configuration with a 5 meter diameter payload fairing and 4 solid rocket boosters to augment the first stage.
The is the sixth flight in the Medium+ (5,4) configuration; all of which were for prior WGS missions.
WGS-8 also counts as the first of three launches from the Cape this December. A Pegasus XL rocket will launch on Dec. 12 carrying NASA’s CGYNSS hurricane monitoring satellites. And an Atlas V will launch on Dec. 12 with the EchoStar 23 comsat.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
KENNEDY SPACE CENTER VISITOR COMPLEX, FL – America’s pioneering astronauts who braved the perils of the unknown and put their lives on the line at the dawn of the space age atop mighty rockets that propelled our hopes and dreams into the new frontier of outer space and culminated with NASA’s Apollo lunar landings, are being honored with the eye popping new ‘Heroes and Legends’ attraction at the Kennedy Space Center Visitor Complex (KSCVC) in Florida.
With fanfare and a fireworks display perfectly timed for Veterans Day, ‘Heroes and Legends’ opened its doors to the public on Friday, November 11, 2016, during a gala ceremony attended by more than 25 veteran and current NASA astronauts, including revered Gemini and Apollo space program astronauts Buzz Aldrin, Jim Lovell, Charlie Duke, Tom Stafford, Dave Scott, Walt Cunningham and Al Worden – and throngs of thrilled members of the general public who traveled here as eyewitnesses from all across the globe.
Aldrin, Scott, and Duke walked on the Moon during the Apollo 11, 15 and 16 missions.
Also on hand were the adult children of the late-astronauts Alan Shepard (first American in space) and Neil Armstrong (first man to walk on the Moon), as well as representatives from NASA, The Boeing Company (sponsor) and park operator Delaware North – for the engaging program hosted by Master of Ceremonies John Zarrella, CNN’s well known and now retired space correspondent.
The stunning new ‘Heroes and Legends’ attraction is perfectly positioned just inside the entrance to the KSC Visitor Complex to greet visitors upon their arrival with an awe inspiring sense of what it was like to embark on the very first human journey’s into space by the pioneers who made it all possible ! And when every step along the way unveiled heretofore unknown treasures into the origin of us and our place in the Universe.
Upon entering the park visitors will immediately and surely be mesmerized by a gigantic bas relief sculpture recreating an iconic photo of America’s first astronauts – the Mercury 7 astronauts; Scott Carpenter, Gordon Cooper, John Glenn, Gus Grissom, Wally Schirra, Alan Shepard, and Deke Slayton.
“With all the drama of an actual trip to space, guests of Kennedy Space Center Visitor Complex in Florida will be greeted with a dramatic sense of arrival with the new Heroes & Legends featuring the U.S. Astronaut Hall of Fame® presented by Boeing. Positioned just inside the entrance, the attraction sets the stage for a richer park experience by providing the emotional background and context for space exploration and the legendary men and women who pioneered our journey into space,” according to a description from Delaware North Companies Parks and Resorts, which operates the KSC visitor complex.
“Designed to be the first stop upon entering Kennedy Space Center Visitor Complex, Heroes & Legends uses the early years of the space program to explore the concept of heroism, and the qualities that define the individuals who inspired their generation.”
“I hope that all of you, when you get to see Heroes and Legends, you’re inspired,” said Kennedy Space Center Director Bob Cabana, a former space shuttle astronaut and member of the Astronaut Hall of Fame, during the ceremony.
“The children today can see that there is so much more they can reach for if they apply themselves and do well.”
“I think people a thousand years from now are going to be happy to see these artifacts and relics,” Apollo 15 command module pilot Al Worden told the crowd.
“We have so much on display here with a Saturn V, Space Shuttle Atlantis. People will think back and see the wonderful days we had here. And I guess in that same vein, that makes me a relic too.”
Furthermore, ‘Heroes and Legends’ is now very conveniently housed inside the new home of the U.S. Astronaut Hall of Fame (AHOF) – making for a unified space exploration experience for park visitors. AHOF previously was located at another off site park facility some seven miles outside and west of the Visitor Complex.
The bas relief measures 30 feet tall and 40 feet wide. It is made put of fiberglass and was digitally sculpted, carved by CNC machines and juts out from the side of the new into the new 37,000 square foot U.S. Astronaut Hall of Fame (AHOF) structure.
To date 93 astronauts have been inducted into the Astronaut Hall of Fame spanning the Mercury, Gemini, Apollo and Space Shuttle programs.
“I don’t consider myself a hero like say, Charles Lindbergh,” said Jim Lovell, a member of the Astronaut Hall of Fame and Apollo 13 commander, when asked by Zarrella what it feels like to be considered an American space hero. “I just did what was proper and exciting — something for my country and my family. I guess I’m just a lucky guy.”
The astronauts are also quick to say that they were supported by hundreds of thousands of dedicated people working in the space program to make Apollo happen.
“It important to remember all the dedication and hard work that it took from those of us involved in the astronaut program, but also the support we received from Kennedy and all the contractors involved in Apollo,” said Apollo 16 moonwalker Charlie Duke.
“400,000 people made it possible for 24 of us to go to the Moon.”
“So dream big, aim high!” exclaimed Duke.
“Hopefully this is an inspiration to you and your kids and grandkids.”
Construction of the facility by Falcon’s Treehouse, an Orlando-based design firm began in the fall of 2015.
“We’re focusing on a story to create what we consider a ‘launch pad’ for our visitors,” said Therrin Protze, the Delaware North chief operating officer of the Visitor Complex. “This is an opportunity to learn about the amazing attributes of our heroes behind the historical events that have shaped the way we look at space, the world and the future.
“We are grateful to NASA for allowing us to tell the NASA story to millions of guests from all over the world,” Protze said.
Visitors walk up a sweeping ramp to enter the Heroes and Legends experience.
After visitors walk through the doors, they will be immersed by two successive video presentations and finally the Hall of Fame exhibit hall.
Here’s a detailed description:
• In the stunning 360-degree discovery bay, What is a Hero?, guests will explore how society defines heroism through diverse perspectives. Each examination of heroism starts with the following questions: What is a hero; Who are the heroes of our time; and What does it take to be a hero? During the seven-minute presentation, the historic beginning of the space race is acknowledged as the impetus for America’s push to the stars in NASA’s early years and the rivalry between the United States and the Soviet Union during the Cold War.
• Through the Eyes of a Hero is a custom-built theater featuring a multi-sensory experience during which guests will vicariously join NASA’s heroes and legends on the most perilous stages of their adventures. Artistically choreographed lighting and 3D imagery will be enhanced by intense, deeply resonant sound effects to create the sensation of being “in the moment.” The seven and one-half minute show takes guests on an intimate journey with four space-age heroes to fully immerse them in the awe, excitement and dangers of the first crewed space program missions.
• The third experience, A Hero Is…, offers interactive exhibits that highlight the nine different attributes of our history making astronauts: inspired, curious, passionate, tenacious, disciplined, confident, courageous, principled and selfless. A collection of nine exhibit modules will explore each aforementioned attribute, through the actual experiences of NASA’s astronauts. Their stories are enhanced with memorabilia from the astronaut or the space program.
Priceless historic artifacts on display also include two flown capsules from Mercury and Gemini; the Sigma 7 Mercury spacecraft piloted by Wally Schirra during his six-orbit mission in October 1962 and the Gemini IX capsule flown by Tom Stafford and Gene Cernan for three days in June 1966.
The human rated Mercury Redstone-6 (MR-6) is also on display and dramatically mated to the Schirra’s Sigma 7 Mercury capsule.
Another room houses the original consoles of the Mercury Mission Control room with the world map that was used to follow the path of John Glenn’s Mercury capsule Friendship 7 between tracking stations when he became the first American to orbit Earth in 1962.
Further details about ‘Heroes and Legends, the U.S. Astronaut Hall of Fame and all other attractions are available at the Kennedy Space Center Visitor Complex website: https://www.kennedyspacecenter.com/
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Learn more about Heroes and Legends at KSCVC, GOES-R weather satellite, OSIRIS-REx, InSight Mars lander, SpaceX missions, Juno at Jupiter, SpaceX CRS-9 rocket launch, ISS, ULA Atlas and Delta rockets, Orbital ATK Cygnus, Boeing, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:
Nov 17-20: “GOES-R weather satellite launch, OSIRIS-REx launch, SpaceX missions/launches to ISS on CRS-9, Juno at Jupiter, ULA Delta 4 Heavy spy satellite, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
The first of the massive fuel tanks that will fly on the maiden launch of NASA’s SLS mega rocket in late 2018 has completed welding at the agency’s rocket manufacturing facility in New Orleans – marking a giant step forward for NASA’s goal of sending astronauts on a ‘Journey to Mars’ in the 2030s.
This flight version of the hydrogen tank is the largest of the two fuel tanks making up the SLS core stage – the other being the liquid oxygen tank (LOX).
In fact the 130 foot tall hydrogen tank is the biggest cryogenic tank ever built for flight.
“Standing more than 130 feet tall, the liquid hydrogen tank is the largest cryogenic fuel tank for a rocket in the world,” according to NASA.
And it is truly huge – measuring also 27.6 feet (8.4 m) in diameter.
The precursor qualification tank was constructed to prove out all the manufacturing techniques and welding tools being utilized at Michoud.
SLS is the most powerful booster the world has even seen and one day soon will propel NASA astronauts in the agency’s Orion crew capsule on exciting missions of exploration to deep space destinations including the Moon, Asteroids and Mars – venturing further out than humans ever have before!
NASA’s agency wide goal is to send humans to Mars by the 2030s with SLS and Orion.
The LH2 and LOX tanks sit on top of one another inside the SLS outer skin. Together the hold over 733,000 gallons of propellant.
The SLS core stage – or first stage – is mostly comprised of the liquid hydrogen and liquid oxygen cryogenic fuel storage tanks which store the rocket propellants at super chilled temperatures. Boeing is the prime contractor for the SLS core stage.
The SLS core stage stands some 212 feet tall.
The SLS core stage is comprised of five major structures: the forward skirt, the liquid oxygen tank (LOX), the intertank, the liquid hydrogen tank (LH2) and the engine section.
The LH2 and LOX tanks feed the cryogenic propellants into the first stage engine propulsion section which is powered by a quartet of RS-25 engines – modified space shuttle main engines (SSMEs) – and a pair of enhanced five segment solid rocket boosters (SRBs) also derived from the shuttles four segment boosters.
The vehicle’s four RS-25 engines will produce a total of 2 million pounds of thrust.
The tanks are assembled by joining previously manufactured dome, ring and barrel components together in the Vertical Assembly Center by a process known as friction stir welding. The rings connect and provide stiffness between the domes and barrels.
The LH2 tank is the largest major part of the SLS core stage. It holds 537,000 gallons of super chilled liquid hydrogen. It is comprised of 5 barrels, 2 domes, and 2 rings.
The LOX tank holds 196,000 pounds of liquid oxygen. It is assembled from 2 barrels, 2 domes, and 2 rings and measures over 50 feet long.
The maiden test flight of the SLS/Orion is targeted for no later than November 2018 and will be configured in its initial 70-metric-ton (77-ton) Block 1 configuration with a liftoff thrust of 8.4 million pounds – more powerful than NASA’s Saturn V moon landing rocket.
Although the SLS-1 flight in 2018 will be uncrewed, NASA plans to launch astronauts on the SLS-2/EM-2 mission slated for the 2021 to 2023 timeframe.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
CAPE CANAVERAL AIR FORCE STATION, FL — A new ‘Stairway to Heaven’ which American astronauts will soon stride along as “the last place on Earth” departure point aboard our next generation of human spaceships, was at long last hoisted into place at the ULA Atlas rocket launch pad on Florida’s Space Coast on Monday Aug 15, at an “awesome” media event witnessed by space journalists including Universe Today.
“This is awesome,” Chris Ferguson, a former shuttle commander who is now Boeing’s deputy program manager for the company’s Commercial Crew Program told Universe Today in an exclusive interview at the launch pad – after workers finished installing the spanking new Crew Access Arm walkway for astronauts leading to the hatch of Boeing’s Starliner ‘Space Taxi.’
Starliner will ferry crews to and from the International Space Station (ISS) as soon as 2018.
“It’s great to see the arm up there,” Ferguson elaborated to Universe Today. “I know it’s probably a small part of the overall access tower. But it’s the most significant part!”
“We used to joke about the 195 foot level on the shuttle pad as being ‘the last place on Earth.”
“This will now be the new ‘last place on Earth’! So we are pretty charged up about it!” Ferguson gushed.
Under hot sunny skies portending the upcoming restoration of America’s ability to once again launch American astronauts from American soil when American rockets ignite, the newly constructed 50-foot-long, 90,000-pound ‘Crew Access Arm and White Room’ was lifted and mated to the newly built ‘Crew Access Tower’ at Space Launch Complex-41 (SLC-41) on Monday morning, Aug. 15.
“We talked about how the skyline is changing here and this is one of the more visible changes.”
The Boeing CST-100 Starliner crew capsule stacked atop the venerable United Launch Alliance (ULA) Atlas V rocket at pad 41 on Cape Canaveral Air Force Station in Florida will launch crews to the massive orbiting science outpost continuously soaring some 250 miles (400 km) above Earth.
Space workers, enthusiasts and dreamers alike have been waiting years for this momentous day to happen. And I was thrilled to observe all the action firsthand along with the people who made it happen from NASA, United Launch Alliance, Boeing, the contractors – as well as to experience it with my space media colleagues.
“All the elements that we talked about the last few years are now reality,” Ferguson told me.
Attaching the access arm is vital and visual proof that at long last America means business and that a renaissance in human spaceflight will commence in some 18 months or less when commercially built American crew capsules from Boeing and SpaceX take flight to the heavens above – and a new space era of regular, robust and lower cost space flights begins.
It took about an hour for workers to delicately hoist the gleaming grey steel and aluminum white ‘Stairway to Heaven’ by crane into place at the top of the tower – at one of the busiest launch pads in the world!
It’s about 130 feet above the pad surface since it’s located at the 13th level of the tower.
The install work began at about 7:30 a.m. EDT as we watched a work crew lower a giant grappling hook and attach cables. Then they carefully raised the arm off the launch pad surface by crane. The arm had been trucked to the launch pad on Aug. 11.
The tower itself is comprised of segmented tiers that were built in segments just south of the pad. They were stacked on the pad over the past few months – in between launches. Altogether they form a nearly 200-foot-tall steel structure.
Another crew stationed in the tower about 160 feet above ground waited as the arm was delicately craned into the designated notch. The workers then spent several more hours methodically bolting and welding the arm to the tower to finish the assembly process.
Indeed Monday’s installation of the Crew Access Arm and White Room at pad 41 basically completes the construction of the first new Crew Access Tower at Cape Canaveral Air Force Station since the Apollo moon landing era of the 1960s.
“It is the first new crew access structure at the Florida spaceport since the space shuttle’s Fixed Service Structures were put in place before Columbia’s first flight in 1981,” say NASA officials.
Overall the steel frame of the massive tower weighs over a million pounds. For perspective, destination ISS now weighs in at about a million pounds in low Earth orbit.
Construction of the tower began about 18 months ago.
“You think about when we started building this 18 months ago and now it’s one of the most visible changes to the Cape’s horizon since the 1960s,” said Ferguson at Monday’s momentous media event. “It’s a fantastic day.”
The White Room is an enclosed area at the end of the Crew Access Arm. It big enough for astronauts to make final adjustments to their suits and is spacious enough for technicians to assist the astronauts climbing aboard the spacecraft and get tucked into their seats in the final hours before liftoff.
“You have to stop and celebrate these moments in the craziness of all the things we do,” said Kathy Lueders, manager of NASA’s Commercial Crew Program, at the event. “It’s going to be so cool when our astronauts are walking out across this access arm to get on the spacecraft and go to the space station.”
The Crew Access Arm was built by Saur at NASA’s nearby off site facility at Oak Hill.
And when Starliner takes flight it will hearken back to the dawn of the Space Age.
“John Glenn was the first to fly on an Atlas, now our next leap into the future will be to have astronauts launch from here on Atlas V,” said Barb Egan, program manager for Commercial Crew for ULA.
Boeing is manufacturing Starliner in what is officially known as Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at the Kennedy Space Center in Florida under contract with NASA’s Commercial Crew Program (CCP).
The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a CCP commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).
The goal of NASA’s Commercial Crew Program since its inception in 2010 is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.
Furthermore when the Boeing Starliner and SpaceX Crew Dragon become operational the permanent resident ISS crew will grow to 7 – enabling a doubling of science output aboard the science laboratory.
This significant growth in research capabilities will invaluably assist NASA in testing technologies and human endurance in its agency wide goal of sending humans on a ‘Journey to Mars’ by the 2030s with the mammoth Space Launch System (SLS) rocket and Orion deep space capsule concurrently under full scale development by the agency.
The next key SLS milestone is a trest firing of the RS-25 main engines at NASA Stennis this Thursday, Aug. 18 – watch for my onsite reports!
Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.
Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.
When will Ferguson actually set foot inside the walkway?
“I am hoping to get up there and walk through there in a couple of weeks or so when it’s all strapped in and done. I want to see how they are doing and walk around.”
How does the White Room fit around Starliner and keep it climate controlled?
“The end of the white room has a part that slides up and down and moves over and slides on top of the spacecraft when it’s in place.”
“There is an inflatable seal that forms the final seal to the spacecraft so that you have all the appropriate humidity control and the purge without the Florida atmosphere inside the crew module,” Ferguson replied.
Boeing and NASA are targeting Feb. 2018 for launch of the first crewed orbital test flight on the Atlas V rocket. The Atlas will be augmented with two solid rocket motors on the first stage and a dual engine Centaur upper stage.
How confident is Ferguson about meeting the 2018 launch target?
“The first crew flight is scheduled for February 2018. I am confident.” Ferguson responded.
“And we have a lot of qualification to get through between now and then. But barring any large unforeseen issues we can make it.”
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
KENNEDY SPACE CENTER, FL – The next generation of America’s human spaceships is rapidly taking shape and “making fantastic progress” at the Kennedy Space Center as Boeing and NASA showcased the start of assembly of the first flightworthy version of the aerospace giants Starliner crew taxi vehicle to the media last week. Starliner will ferry NASA astronauts to and from the International Space Station (ISS) by early 2018.
“We are making fantastic progress across the board,” John Mulholland, vice president and program manager of Boeing Commercial Programs, told Universe Today at the July 26 media event in Boeing’s new Starliner factory.
“It so nice to move from design to firm configuration, which was an incredibly important milestone, to now moving into the integrated qual phase of the campaign.”
Boeing is swiftly making tangible progress towards once again flying Americans astronauts to space from American soil as was quite visibly demonstrated when the firm showed off their spanking new Starliner ‘clean-floor factory’ to the media last week, including Universe Today – and it’s already humming with activity by simultaneously building two full scale Starliner crew vehicles.
“We are on track to support launch by the end of 2017 [of the uncrewed orbital test flight],” Mulholland told me.
“The Structural Test Article (STA) crew module is almost ready to be delivered to the test site in California. The service module is already delivered at the test site. So we are ready to move into the qualification campaign.”
“We are also in the middle of component qualification and qualifying more than one component every week as we really progress into assembly, integration and test of flight design spacecrafts.”
Starliner is being manufactured in what is officially known as Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at the Kennedy Space Center in Florida under contract with NASA’s Commercial Crew Program (CCP).
And the Boeing CST-100 Starliner assembly line aiming to send our astronauts to low Earth orbit and the space station is now operating full speed ahead at KSC.
Formerly known as Orbiter Processing Facility-3, or OPF-3, the facility was previously used as a servicing hanger to prepare NASA’s space shuttle orbiters for flight.
The facility has now been completely renovated and refurbished by removing about 11,000 tons of massive steel work platforms that once enshrouded the space shuttle orbiters for servicing and refurbishment for flight – and been transformed into Boeings gleaming white C3PF Starliner manufacturing facility.
Components for the first Starliner that will actually fly in space – known as Spacecraft 1 – began arriving recently at the C3PF. These include the upper and lower domes, as well as the docking hatch for the spacecrafts pressure vessel.
“You can see the beginning of Spacecraft 1. To build it all of the major structural elements are here,” Mulholland explained.
“The lower dome will be populated and get to first power on early next year. We are really looking forward to that. Then we will mate that to the upper dome and start in on the ground qualification on Spacecraft 1.”
Altogether Boeing is fabricating three Starliner flight spacecraft.
“We will start building Spacecraft 2 in the Fall of this year. And then we will start Spacecraft 3 early next year.”
“So we will have three Starliner spacecraft flight crew module builds as we move into the flight campaign.”
Technicians are outfitting these individual components of the pressure vessel with wiring and lines, avionics and other systems, before they are bolted together.
Spacecraft 1 is actually the second Starliner being manufactured at the Kennedy Space Center.
The first full scale Starliner vehicle to be built is known as the Structural Test Article (STA) and is nearing completion.
Notably Spacecraft 1 will be the first Starliner to fly in the company’s pad abort test.
“Spacecraft 1 will go into the ground campaign and then the pad abort,” Mulholland stated.
“The test is designed to prove the launch abort system planned for the spacecraft will be able to lift astronauts away from danger in the event of an emergency during launch operations,” says NASA.
The Pad Abort test is currently slated for October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018.
“Spacecraft 3 will be the first to fly in orbit on the uncrewed flight test by the end of 2017,” Mulholland confirmed.
‘Spacecraft 2 will go through a several month long thermal vac testing and EMI and EMC in California in the middle of next year and then go into the crewed flight test [in 2018].”
The rather distinctive, olive colored aluminum domes are manufactured using a weldless spin forming process by Spincraft, based in North Billerica, Massachusetts.
They take on their honeycombed look after being machined for the purposes of reducing weight and increasing strength to handle the extreme stresses of spaceflight. The lower dome is machined by Janicki Industries in Layton, Utah, and the upper dome is machined by Major Tool & Machine in Indianapolis.
Engineers bolted together the upper and lower domes of Boeings maiden Starliner crew module in early May to form the complete hull of the pressure vessel for the Structural Test Article (STA).
Altogether they are held together by 216 bolts. They have to line up perfectly. And the seals are checked to make sure there are no leaks, which could be deadly in space.
Boeing expects to finish fabricating the STA by August.
The completed Starliner STA will then be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.
“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during an interview in the C3PF.
“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”
“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”
Boeing has also vastly updated the mockup Starliner to reflect the latest spacecraft advances and assist in manufacturing the three planned flight units.
Bastian Technologies built many of the components for the mockup and signed as new 18-month new Mentor-Protégé Program agreement with Boeing and NASA at the media event.
The mock up “is used as a hands-on way to test the design, accessibility and human factors during the early design and development phase of the program. The mock-up is currently being used for rapid fire engineering verification activities, ergonomic evaluations [including the seats and display panels], and crew ingress and egress training,” says NASA.
The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).
The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.
Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.
Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.
Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Boeing thinks it can have its Starliner spacecraft ready to fly crewed missions by February, 2018. This is 4 months later than the previous date of October 2017. It isn’t yet clear what this will mean in Boeing’s race against SpaceX to relieve NASA’s dependence on Russian transportation to the ISS.
Currently, astronauts travel to the ISS aboard the Russian workhorse Soyuz capsule. Ever since the end of the Space Shuttle program, NASA has relied on Russia to transport astronauts to the station. Both Boeing and SpaceX have received funds to develop a crewed capsule, and both companies are working at a feverish pace to be the first to do so.
Boeing has a long history of involvement with NASA. It’s the prime contractor for ISS operations, and is also the prime contractor for NASA’s Space Launch System (SLS), which will be the most powerful rocket ever built and will power NASA’s exploration of deep space. So Boeing is no stranger to complex development cycles and the types of delays that can crop up.
In a recent interview, Boeing’s Chris Ferguson acknowledged that everything has to go well for the Starliner to meet its schedule. But things don’t always go well in such a complex engineering program, and that’s just the way things are.
The Starliner, and every other spacecraft, has to undergo extensive testing of each component before any flight can be attempted. Various suppliers are responsible for over 200 pieces of equipment, just in avionics alone, and each one of those pieces has to assembled, integrated, and tested. Not just by Boeing, but by NASA as well. This takes an enormous amount of time, and requires great rigor to carry out. In some cases, a problem with one piece of equipment can delay testing of other pieces. It’s the nature of complex systems.
Another challenge that Boeing engineers face is limiting the mass of the spacecraft. Recent wind-tunnel testing of a Starliner model produced aero-acoustic issues when mated to a model of the Atlas 5, the rocket built by United Launch Alliance (ULA) which will carry the Starliner into space. Now Boeing is modifying the exterior lines of the vehicle to get the airflow just right.
The spacecraft also has to be tested for emergencies. Though the Starliner is designed to land on solid ground, it’s also being tested for emergency landings on water.
NASA blames the delays in the development of the Starliner, and the SpaceX Dragon, on funding cuts from Congress. Administrator Charles Bolden has criticized Congress for consistent under-funding since the retirement of the Space Shuttle fleet in 2011. According to NASA, this has caused a 2 year delay in development of the Dragon and the Starliner. This delay, in turn, has meant that NASA has had to keep paying Russia for trips to the ISS. And like everything else, that cost keeps rising.
But it looks like the end, or maybe the beginning, is in sight for the Starliner. Boeing has paid deposits to ULA for four flights with the Atlas 5. A 2017 un-crewed test flight, a 2018 crewed test flight, and two crewed flights to the ISS.
Beyond that, the future looks a little hard to predict for Boeing and the Starliner. With both SpaceX and Blue Origin developing re-usable rockets, the future viability of the Atlas 5 might be in jeopardy. Compounding the uncertainty is NASA’s stated plan to stop funding the ISS by 2024 or 2028.
By that time, NASA should be focused on establishing a presence in cislunar space, which would require different spacecraft.
But you can’t wait forever to develop spacecraft. The only way to stay in the game is for Boeing to develop the spacecraft that are required right now, and let the knowledge and experience from that feed the development of the next spacecraft, whether for cislunar space or beyond.
In the big scheme of things, a four month delay for the first flight of the Starliner is not that big of a deal. If the Starliner is successful, and there’s no reason to think it won’t be, considering Boeing’s track record, the four month delay in the initial flight won’t even be remembered.
Whether its SpaceX or Boeing who get America back into space first, that moment will be celebrated, and all the delays and funding cuts will be left in the dust-bin of history.
Note: check out the expanding gallery of launch photos and videos from my space colleagues and myself.
Liftoff of the 229 foot tall SpaceX Falcon 9 took place at the opening of Wednesday’s launch window at 10:29 a.m. EDT (2:29 UTC) under mostly sunny skies with scattered clouds, thrilling crowds along the beaches and around the coastal areas.
The satellites are based on Boeing’s 702SP series program and were the first all-electric propulsion satellites when Boeing introduced it in 2012, a Boeing spokesperson Joanna Climer told Universe Today.
Liftoff occurred from Space Launch Complex 40 on Cape Canaveral Air Force Station in Florida on time at 10:29 a.m. EDT (2:29 UTC).
The crackling roar of 1.5 million pounds of thrust generated by nine Merlin 1 D engines was so load that even spectators watching some 20 miles away in Titusville, Fl heard it load and clear – eager onlookers told me with a smile of delight !
Folks enthusiastically shared experiences upon returning from my press site viewing area located less than 2 miles away from the launch pad !
The Falcon 9 launch was carried live on a SpaceX webcast that started about 20 minutes before liftoff, at approximately 10:09 a.m. EDT at SpaceX.com/webcast
The webcast offered a detailed play by play of launch events and exquisite live views from the ground and extraordinary views of many key events of the launch in progress from the rocket itself from side mounted cameras looking up into space and back down to the ground.
Falcon 9 delivered the roughly 5000 pound commercial telecommunications satellites to a Geostationary Transfer Orbit (GTO) for Eutelsat based in Paris and Asia Broadcast Satellite of Bermuda and Hong Kong.
They were deployed at about 30 minutes and 35 minutes after liftoff.
Eutelsat 117 West B will provide Latin America with video, data, government and mobile services for Paris-based Eutelsat.
ABS 2A will distribute direct-to-home television, mobile and maritime communications services across Russia, India, the Middle East, Africa, Southeast Asia and the Indian Ocean region for Asia Broadcast Satellite of Bermuda and Hong Kong.
There are only minor differences between the two satellites. They were vertically stacked for launch and encased inside the Falcon 9 nose cone, or payload fairing using a Boeing-patented and customized interface configuration – as seen in the photo herein.
The telecom sats are “very similar, but not identical,” Climer told Universe Today.
“They vary slightly in mass, but have similar payload power. The satellite on top weighs less than the one on the bottom.”
They were tested at the Boeing Satellite Development Center in El Segundo, Calif., to ensure they could withstand the rigors of the launch environment. They have a design lifetime of a minimum of 15 years.
The satellites have no chemical thrusters. They will maneuver to their intended orbit entirely using a use xenon-based electric thruster propulsion system known as XIPS.
XIPS stands for xenon-ion propulsion system.
By using xenon electric propulsion thrusters, Boeing was able to save a lot of weight in their manufacture. This also enabled the satellites to fly together, in tandem rather than on two separate launches and at a much cheaper price to Eutelsat and ABS.
“XIPS uses the impulse generated by a thruster ejecting electrically charged particles at high velocities. XIPS requires only one propellant, xenon, and does not require any chemical propellant to generate thrust,” according to Boeing officials.
“XIPS is used for orbit raising and station-keeping for the 702SP series.”
Watch these incredible launch videos showing many different vantage points:
Close up view of the top umbilicals during the launch of the Eutelsat and ABS satellites on June 15, 2016 on SpaceX Falcon 9 booster #26 from Pad 40 of CCAFS. Credit: Jeff Seibert
Video Caption: SpaceX launch of Eutelsat and ABS Launch on 15 June 2016. Credit: USLaunchReport
Video caption: SpaceX Falcon 9 lifts off with Eutelsat 117W/ABS-2A electric propulsion comsats on June 15, 2016 at 10:29 p.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl, as seen in this up close video from Mobius remote camera positioned at pad. Credit: Ken Kremer/kenkremer.com
Wednesday’s launch was the sixth of this year for SpaceX.
Later this year, SpaceX hopes to relaunch one of the recovered first stage boosters that’s seems fit to fly.
Two others which landed harder will be used for long life testing.
One of my very attentive readers, Marie Bieniek, apparently spotted one of the recovered boosters being trucked back on US 19 North of Crystal River, Fl earlier this week, headed for SpaceX facilities possibly in Texas or California.
She was just driving along the Florida roads on Rt. 19 on Monday, Jun 13 when suddenly a Falcon appeared at about 11 AM! She kindly alerted me – so see her photo below.
The SpaceX rockets and recovery technology are all being developed so they will one day lead to establishing a ‘City on Mars’ – according to the SpaceX’s visionary CEO and founder Elon Musk.
Musk aims to radically slash the cost of launching future rockets by recycling them and using them to launch new payloads for new paying customers.
Watch for Ken’s continuing on site reports direct from Cape Canaveral Air Force Station and the SpaceX launch pad.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Learn more about ULA Atlas and Delta rockets, SpaceX Falcon 9 rocket, Orbital ATK Cygnus, ISS, Boeing, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:
June 16: “SpaceX launches, ULA Delta 4 Heavy spy satellite, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
CAPE CANAVERAL AIR FORCE STATION, FL — Less than three weeks after their last successful launchand landing attempt involving a Thai payload, SpaceX is set to continue the firms rapid fire pace of satellite deliveries to orbit with a new mission involving a stacked pair of all-electric propulsion commercial comsats that are due to liftoff tomorrow, Wednesday morning.
Working off a hefty back log of lucrative launch contracts SpaceX is targeting Wednesday, June 15 for the launch of the Boeing-built EUTELSAT 117 West B and ABS-2A satellites for Latin American and Asian customers from Cape Canaveral Air Force Station in Florida on an upgraded Falcon 9 rocket.
SpaceX is aiming to launch at the opening of Wednesday’s launch window at 10:29 a.m. EDT (2:29 UTC) which closes at 11:13 a.m. EDT.
SpaceX most recently scored a stellar success with the double headed launch of Thaicom-8 and sea based first stage landing on May 27 – as I reported here from the Cape.
And Wednesday’s launch comes just 5 days after Saturday’s (June 11) launch from the Cape of the world’s most powerful rocket – the Delta 4 Heavy – which delivered a huge spy satellite to orbit for the NRO in support of US national defense.
Indeed what makes this flight especially interesting is that the satellites are based on Boeing’s 702SP series program and were the first all-electric propulsion satellites when Boeing introduced it in 2012, a Boeing spokesperson Joanna Climer told Universe Today.
The 229 foot-tall (70 meter) Falcon 9 will deliver the roughly 5000 pound commercial telecommunications satellites to a Geostationary Transfer Orbit (GTO) for Eutelsat based in Paris and Asia Broadcast Satellite of Bermuda and Hong Kong.
For the fourth time in a row, the spent first stage booster will again attempt to propulsively soft land on a platform at sea some nine minutes later.
You can watch the Falcon launch live on Wednesday via a special live webcast directly from SpaceX HQ in Hawthorne, Ca.
The SpaceX webcast will be available starting about 20 minutes before liftoff, at approximately 10:09 a.m. EDT at SpaceX.com/webcast
The two stage Falcon 9 rocket has a 44-minute long launch window that extends until 11:13 a.m. EDT on Wednesday, June 15.
The path to launch was cleared after SpaceX engineers successfully carried out a brief static fire test of the first stages engines with the rocket erect at pad 40. The customary test lasts a few seconds and was conducted headless – without the two satellites bolted on top.
The vertically stacked pair of comsats are “very similar, but not identical,” Climer told me.
They are already encased inside the Falcon 9 payload fairing and stacked in a Boeing-patented and customized interface configuration – as seen in the photo herein.
They were tested at the Boeing Satellite Development Center in El Segundo, Calif., to ensure they could withstand the rigors of the launch environment. They have a design lifetime of a minimum of 15 years.
“They vary slightly in mass, but have similar payload power. The satellite on top weighs less than the one on the bottom.”
The Eutelsat satellite is carrying a hosted payload for the FAA.
They will detached and separate from one another in space. The top satellite will separate first while the pair are still attached to the second stage. Then the bottom satellite will detach completing the spacecraft separation event.
They will be deployed at about 30 minutes and 35 minutes after liftoff.
Eutelsat 117 West B will provide Latin America with video, data, government and mobile services for Paris-based Eutelsat.
ABS 2A will distribute direct-to-home television, mobile and maritime communications services across Russia, India, the Middle East, Africa, Southeast Asia and the Indian Ocean region for Asia Broadcast Satellite of Bermuda and Hong Kong.
The satellites have no chemical thrusters. They will maneuver to their intended orbit entirely using a use xenon-based electric thruster propulsion system known as XIPS.
XIPS stands for xenon-ion propulsion system.
“XIPS uses the impulse generated by a thruster ejecting electrically charged particles at high velocities. XIPS requires only one propellant, xenon, and does not require any chemical propellant to generate thrust,” according to Boeing officials.
“XIPS is used for orbit raising and station-keeping for the 702SP series.”
The ASDS drone ship landing platform known as “Of Course I Still Love You” or OCISLY was already dispatched several days ago.
It departed Port Canaveral for the landing zone located approximately 420 miles (680 kilometers) off shore and east of Cape Canaveral, Florida surrounded by the vastness of the Atlantic Ocean.
As I witnessed and reported here first hand, the Thaicom-8 first stage arrived on OCISLY six days after the ocean landing, in a tilted configuration. It was craned off the drone ship onto a ground support cradle two days later.
Watch for Ken’s continuing on site reports direct from Cape Canaveral Air Force Station and the SpaceX launch pad.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Learn more about ULA Atlas and Delta rockets, SpaceX Falcon 9 rocket, Orbital ATK Cygnus, ISS, Boeing, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:
June 14/15: “ULA Delta 4 Heavy spy satellite, SpaceX, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
As completion nears for the prototype of Boeing’s first Starliner astronaut taxi, the aerospace firm announced a slip into 2018 for the blastoff date of the first crewed flight in order to deal with spacecraft mass, aerodynamic launch and flight software issues, a Boeing spokesperson told Universe Today.
Until this week, Boeing was aiming for a first crewed launch of the commercial Starliner capsule by late 2017, company officials had said.
The new target launch date for the first astronauts flying aboard a Boeing CST-100 Starliner “is February 2018,” Boeing spokeswoman Rebecca Regan told Universe Today.
“Until very recently we were marching toward the 2017 target date.”
Word of the launch postponement came on Wednesday via an announcement by Boeing executive vice president Leanne Caret at a company investor conference.
Boeing will conduct two critical unmanned test flights leading up to the manned test flight and has notified NASA of the revised flight schedule.
“The Pad Abort test is October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018,” Regan told me.
Previously, the uncrewed and crewed test flights were slated for June and October 2017.
“Boeing just recently presented this new schedule to NASA that gives a realistic look at where we are in the development. These programs are challenging.”
“As we build and test we are learning things. We are doing everything we can to make sure the vehicle is ready and safe – because that’s what most important,” Regan emphasized.
Indeed engineers just bolted together the upper and lower domes of Boeings maiden Starliner crew module last week, on May 2, forming the complete hull of the pressure vessel for the Structural Test Article (STA).
Altogether there are 216 holes for the bolts. They have to line up perfectly. The seals are checked to make sure there are no leaks, which could be deadly in space.
Starliner is being manufactured in Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center (KSC) in Florida.
The STA will be subjected to rigorous environmental and loads testing to prove its fitness to fly humans to space and survive the harsh extremes of the space environment.
Regan cited three technical factors accounting for the delayed launch schedule. The first relates to mass.
“There are a couple of things that impacted the schedule as discussed recently by John Elbon, Boeing vice president and general manager of Space Exploration.”
“First is mass of the spacecraft. Mass whether it’s from aircraft or spacecraft is obviously always something that’s inside the box. We are working that,” Regan stated.
The second relates to aerodynamic loads which Boeing engineers believe they may have solved.
“Another challenge is aero-acoustic issues related to the spacecraft atop the launch vehicle. Data showed us that the spacecraft was experiencing some pressures [during launch] that we needed to go work on more.”
Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.
“The aerodynamic acoustic loads data we were getting told us that we needed to go do some additional work. We actually now have a really viable option that we are testing right now in a wind tunnel this month.”
“So we think we are on the right path there. We have some design options we are looking at. We think we found a viable option that’s inside the scope of where we need to be on those aerodynamic acoustics in load.”
“So we will look at the data from the new wind tunnel tests.”
The third relates to new software requirements from NASA for docking at the ISS.
“NASA also levied some additional software requirements on us, in order to dock with the station. So those additional software requirements alone, in the contract, probably added about 3 months to our schedule, for our developers to work that.”
The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).
The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.
Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.
Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.
Due to huge CCP funding cuts by Congress, the targeted launch dates for both Starliner and Crew Dragon have been delayed repeatedly from the initially planned 2015 timeframe to the latest goal of 2017.
The Structural Test Article plays a critical role serving as the pathfinder vehicle to validate the manufacturing and processing methods for the production of all the operational spacecraft that will follow in the future.
Although it will never fly in space, the STA is currently being built inside the renovated C3PF using the same techniques and processes planned for the operational spacecraft that will carry astronaut crews of four or more aloft to the ISS in 2018 and beyond.
“The Structural Test Article is not meant to ever fly in space but rather to prove the manufacturing methods and overall ability of the spacecraft to handle the demands of spaceflight carrying astronauts to the International Space Station,” says NASA.
The STA is also the first spacecraft to come together inside the former shuttle hangar known as an orbiter processing facility, since shuttle Discovery was moved out of the facility following its retirement and move to the Smithsonian’s Udvar-Hazy Center near Washington, D.C., in 2012.
“It’s actually bustling in there right now, which is awesome. Really exciting stuff,”Regan told me.
Regan also confirmed that the completed Starliner STA will soon be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.
“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during a prior interview in the C3PF.
“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”
“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”
NASA notes that “the tests must bear out that the capsules can handle the conditions of space as well as engine firings and the pressure of launch, ascent and reentry. In simple terms, it will be shaked, baked and tested to the extreme.”
Lessons learned will be applied to the first flight test models of the Starliner. Some of those parts have already arrived at KSC and are “in the manufacturing flow in Florida.”
“Our team is initiating qualification testing on dozens of components and preparing to assemble flight hardware,” said John Mulholland, vice president and program manager of Boeing’s Commercial Programs, in a statement. “These are the first steps in an incredibly exciting, important and challenging year.”
SpaceX has announced plans to launch their first crew Dragon test flight before the end of 2017.
But the launch schedules for both Boeing and SpaceX are subject to review, dependent on satisfactorily achieving all agreed to milestones under the CCP contracts and approval by NASA, and can change at any time. So additional schedule alternations are not unexpected.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
CAPE CANAVERAL AIR FORCE STATION – Despite howling winds and unseasonably frigid temperatures in the ‘sunshine state’, United Launch Alliance’s workhorse Atlas V rocket successfully blasted off this morning, Friday, Feb 5, and delivered the final GPS satellite in the IIF series to orbit for the US Air Force.