Posted on by Ken Kremer

Orion Crew Capsule Targeted for 2014 Leap to High Orbit

The Orion Exploration Flight Test-1 (EFT-1) is scheduled to launch the first unmanned Orion crew cabin into a high altitude Earth orbit in 2014 atop a Delta 4 Heavy rocket from Cape Canaveral, Florida. Artist’s concept. Credit: NASA

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NASA is on course to make the highest leap in human spaceflight in nearly 4 decades when an unmanned Orion crew capsule blasts off from Cape Canaveral, Fla., on a high stakes, high altitude test flight in early 2014.

A new narrated animation (see below) released by NASA depicts the planned 2014 launch of the Orion spacecraft on the Exploration Flight Test-1 (EFT-1) mission to the highest altitude orbit reached by a spaceship intended for humans since the Apollo Moon landing Era.

Orion is NASA’s next generation human rated spacecraft and designed for missions to again take humans to destinations beyond low Earth orbit- to the Moon, Mars, Asteroids and Beyond to deep space.


Orion Video Caption – Orion: Exploration Flight Test-1 Animation (with narration by Jay Estes). This animation depicts the proposed test flight of the Orion spacecraft in 2014. Narration by Jay Estes, Deputy for flight test integration in the Orion program.

Lockheed Martin Space Systems is making steady progress constructing the Orion crew cabin that will launch atop a Delta 4 Heavy booster rocket on a two orbit test flight to an altitude of more than 3,600 miles and test the majority of Orion’s vital vehicle systems.

The capsule will then separate from the upper stage, re-enter Earth’s atmosphere at a speed exceeding 20,000 MPH, deploy a trio of huge parachutes and splashdown in the Pacific Ocean off the west coast of California.

Lockheed Martin is responsible for conducting the critical EFT-1 flight under contract to NASA.

Orion will reach an altitude 15 times higher than the International Space Station (ISS) circling in low orbit some 250 miles above Earth and provide highly valuable in-flight engineering data that will be crucial for continued development of the spaceship.

Orion Exploration Flight Test One Overview. Credit: NASA

“This flight test is a challenge. It will be difficult. We have a lot of confidence in our design, but we are certain that we will find out things we do not know,” said NASA’s Orion Program Manager Mark Geyer.

“Having the opportunity to do that early in our development is invaluable, because it will allow us to make adjustments now and address them much more efficiently than if we find changes are needed later. Our measure of success for this test will be in how we apply all of those lessons as we move forward.”

Lockheed Martin is nearing completion of the initial assembly of the Orion EFT-1 capsule at NASA’s historic Michoud Assembly Facility (MAF) in New Orleans, which for three decades built all of the huge External Fuel Tanks for the NASA’s Space Shuttle program.

In May, the Orion will be shipped to the Kennedy Space Center in Florida for final assembly and eventual integration atop the Delta 4 Heavy rocket booster and launch from Space Launch Complex 37 at nearby Cape Canaveral. The Delta 4 is built by United Launch Alliance.

The first integrated launch of an uncrewed Orion is scheduled for 2017 on the first flight of NASA’s new heavy lift rocket, the SLS or Space Launch System that will replace the now retired Space Shuttle orbiters

Continued progress on Orion, the SLS and all other NASA programs – manned and unmanned – is fully dependent on the funding level of NASA’s budget which has been significantly slashed by political leaders of both parties in Washington, DC in recent years.

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March 24 (Sat): Free Lecture by Ken Kremer at the New Jersey Astronomical Association, Voorhees State Park, NJ at 830 PM. Topic: Atlantis, the End of Americas Shuttle Program, Orion, SpaceX, CST-100 and the Future of NASA Human & Robotic Spaceflight

Posted on by Jason Rhian

Orion Spacecraft to Launch in 2014

NASA has announced that it will conduct an unmanned test flight called the Exploration Flight Test-1 or EFT-1 in 2014. Image Credit: NASA.gov

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CAPE CANAVERAL, Fla – NASA has announced its intention to launch an unmanned flight of the Orion Spacecraft atop a United Launch Alliance (ULA) Delta IV Heavy launch vehicle – by 2014. This flight test will be added to the contract that the space agency has with aerospace firm Lockheed Martin. The Orion Multi-Purpose Crew Vehicle or Orion MPCV as it is more commonly known – will test out systems that will be employed on the Space Launch System (SLS). If successful, this will allow astronauts to travel beyond low-Earth-orbit (LEO) for the first time in over four decades.

“This flight test will provide invaluable data to support the deep space exploration missions this nation is embarking upon,” said NASA Associate Administrator for Communications David Weaver.

The flight has been dubbed Exploration Flight Test or EFT-1 and will be comprised of two high-apogee orbits that will conclude with a high-energy reentry into the Earth’s atmosphere. Like the Mercury, Gemini and Apollo capsules before it, the Orion MPCV will conduct a water landing.

The test mission will lift off from Cape Canaveral Air Force Station located in Florida. It is designed to provide the space agency with vital flight data regarding how the vehicle handles re-entry and other performance issues.

The test flight will be comprised of two high-apogee orbits followed by a splash down. This flight will provide NASA with crucial information that could potentially lead to changes in the Orion spacecraft's design. Image Credit: NASA

“The entry part of the test will produce data needed to develop a spacecraft capable of surviving speeds greater than 20,000 mph and safely return astronauts from beyond Earth orbit,” said Associate Administrator for Human Exploration and Operations William
Gerstenmaier. “This test is very important to the detailed design process in terms of the data we expect to receive.”

Presumably the use of a Delta IV Heavy would allow NASA to accelerate its human exploration objectives at an accelerated rate. Since the flight will be unmanned, there is no need to man-rate the launch vehicle and given the current economic issues facing the United States, the use of so-called “legacy” hardware could ensure that costs are kept down.

The past year has seen the development of the Orion spacecraft proceed at an accelerated pace. Photo Credit: NASA/Lockheed Martin

NASA has also stated its intention to release competitive solicitations for design proposals for new, advanced liquid or solid boosters to be used on the SLS. Another contract that will be opened for competition will be for payload adaptors for both crewed as well as cargo missions.

The Orion spacecraft was originally part of the Constellation Program. Its design has since been modified – but its mission to one day fly astronauts to the Moon, Mars and beyond – remains. The EFT-1 test flight will allow technicians and NASA officials to better determine what further changes need to be made to best aid the completion of NASA’s exploration goals.

The EFT-1 test flight could pave the way for flights back to the Moon, to the planet Mars and to other destinations throughout the solar system. Image Credit: NASA.gov
Posted on by Jason Rhian

Stage Set For SpaceX to Compete for Military Contracts

NASA, the NRO and the U.S. Air Force have signed an agreement that could see smaller space firms competing for large military contracts. Photo Credit: Alan Walters/awaltersphoto.com

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The United States Air Force has entered into a Memorandum of Understanding or MOU with the National Reconnaissance Office (NRO) and NASA to bring more players into the launch vehicle arena. On Oct. 14, NASA, the NRO and the U.S. Air Force announced plans to certify commercial rockets so that they could compete for future contracts involving Evolved Expendable Launch Vehicle, or EELVs. This means that Space Exploration Technologies’ (SpaceX) could compete for upcoming military contracts.

“This strategy will provide us with the ability to compete in the largest launch market in the world,” said Kirstin Brost Grantham, a spokeswoman with SpaceX. “There are those who are opposed to competition for space launches, they would prefer to see the status quo protected. But SpaceX has shown it is no longer possible to ignore the benefits competition can bring.”

In terms of sheer numbers of launch vehicles purchased – the U.S. Air Force is the largest customer in the world – with the U.S. taxpayer picking up the tab. Therefore it was considered to be in the Air Force’s best interest to find means to reduce this cost. The U.S. Air Force’s requirements are currently handled by United Launch Alliance (ULA) in what is essentially a monopoly (or duopoly considering that ULA is a collective organization – comprised of both Boeing and Lockheed Martin).

The two launch vehicles that ULA provides are the Delta IV and Atlas V family of rockets. Photo Credit: Alan Walters/awaltersphoto.com

“SpaceX welcomes the opportunity to compete for Air Force launches. We are reviewing the MOU, and we expect to have a far better sense of our task after the detailed requirements are released in the coming weeks,” said Adam Harris, SpaceX vice president of government affairs.

The U.S. Department of Defense (DoD) has decided to go ahead with a five-year, 40-booster “block-buy” plan with ULA – despite the fact that the U.S. General Accounting Office’s (GAO) has requested that the DoD rethink that strategy. The GAO stated on Oct. 17, that they are concerned that the DoD is buying too many rockets and at too high of a price.

Under the Evolved Expendable Launch Vehicle Plan, the DoD is set to spend some $15 billion between 2013 and 2017 to acquire some 40 boosters from ULA to send satellites into orbit. For its part, the DoD conceded that it might need to reassess the manner in which it obtained launch vehicles.

As it stand now, United Launch Alliance has a virtual monopoly on providing launch vehicles for the Department of Defense. Photo Credit: Alan Walters/awaltersphoto.com

The new strategy which is set to allow new participants in to bid on DoD and NRO contracts is an attempt to allow the free-market system drive down the cost of rockets. Recently, the price of these rockets has actually increased. The cause for this price increase has been somewhat attributed to the vacuum created by the end of the space shuttle program.

Firms like SpaceX, which seek to compete for military contracts, will have to meet requirements that are laid out in “new entrant certification guides.”
“Fair and open competition for commercial launch providers is an essential element of protecting taxpayer dollars,” said Elon Musk, SpaceX CEO. “Our American-made Falcon vehicles can deliver assured, responsive access to space that will meet warfighter needs while reducing costs for our military customers.”

Space Exploration Technologies (SpaceX) CEO Elon Musk applauded the recent announcement that could see his company competing for military contracts. Photo Credit: Alan Walters/awaltersphoto.com

Posted on by Jason Rhian

Behind The Scenes: United Launch Alliance’s Horizontal Integration Facility

The Horizontal Integration Facility or HIF, is where United Launch Alliance assembles the massive Delta IV rocket (all variants) for launch. Photo Credit: Jason Rhian

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CAPE CANAVERAL, Fla – While the Horizontal Integration Facility or HIF might sound similar to the Vertical Integration Facility or VIF – the buildings requirements and lay out could not be more different. Unlike the VIF, where the Atlas launch vehicle is lifted into the vertical position for launch, the launch vehicles remain on their sides in this structure.

Upon first entering the HIF, one sees what appears, upon first glance, to be a mundane warehouse type of structure. Those similarities cease when one enters the bays that contain the Delta IV rocket. The one resting within the facility now is destined to launch the Wideband Global SATCOM or WGS satellite, currently on track to lift off from Launch Complex-37 early next year.

For an idea of the size of the Delta IV, notice the two ULA technicians near the end of the launch vehicle. Photo Credit: Alan Walters awaltersphoto.com

In preparation for launch a rocket’s first and second stages are brought into the HIF along with any solid rocket boosters that will be needed for that mission. These components are then assembled and the fully-assembled launch vehicle is then ready for the move out to the launch pad.

“The HIF can actually hold three Delta IV’s at any one given time,” said Mike Woolley of United Launch Alliance. “Once the Delta IV leaves the HIF, it takes us about a half-hour to get it to Launch Complex 37. Once we get there we then lift the Delta IV from the horizontal in to the vertical position.”

Ladders on either side of the Delta IV launch vehicle provide one with a stunning look down the length of the rocket. Photo Credit: Alan Walters/awaltersphoto.com

Whereas the VIF’s many decks, shrouds and layers obstruct one’s view of the rocket – nothing is left to the imagination at the HIF. The Delta IV sits out in the open. Visitors are able to walk completely around the massive rocket.

“We use a similar spray-on foam insulation as the one that was used on the space shuttle’s external tank,” Woolley said. “It has that coloration because of the moisture in the air and the Florida heat as it interacts with the foam.”

The HIF is seven-stories tall, white and is comprised of two bays that measure about 250 square feet by 100 feet each. To ensure that the launch vehicles that are brought into the building are kept level – the floors of the HIF, at most, differentiate only about 3/8 inch. This makes the HIF’s floors the most-level in the U.S.

The sheer scale of the Delta IV rocket is seen here, as the rocket stretches out across the length of one of the HIF's bay. Photo Credit: Alan Walters/awaltersphoto.com

In both the VIF and the HIF, the one thing that was apparent was that these are places where work is occurring. At both sites, United Launch Alliance workers were actively working to ensure that the Atlas V at the Vertical Integration Facility and the Delta IV at the Horizontal Integration Facility were ready to lift their individual payloads to orbit.

The WGS is tentatively scheduled to launch early next year (no firm launch date has been announced). WGS 4, 5 and 6 are under construction by the Boeing Company, they will be deployed over the course of the coming years. Like WGS 3 was also launched atop a Delta IV. These satellites are the Block II version of the WGS.

The Delta IV rocket is just as impressive from the front as it is from the rear. Soon the rocket will be moved out to Space Launch Complex 37 in preparation for launch. Photo Credit: Alan Walters/awaltersphoto.com

To get a better idea of what it was like inside of United Launch Alliance’s Horizontal Integration Facility, please check out the video feature below. This package contains a large amount of information provided by United Launch Alliance’s Mike Woolley – including a funny story – that could only happen in Florida.