Antares Raised to Launch Position for Sunday Night Launch to ISS

The Orbital ATK Antares rocket, with the Cygnus spacecraft onboard, is raised into the vertical position on launch Pad-0A, Friday, Oct. 14, 2016 at NASA's Wallops Flight Facility in Virginia. Credit: NASA/Bill Ingalls
The Orbital ATK Antares rocket, with the Cygnus spacecraft onboard, is raised into the vertical position on launch Pad-0A, Friday, Oct. 14, 2016 at NASA's Wallops Flight Facility in Virginia.  Credit: NASA/Bill Ingalls
The Orbital ATK Antares rocket, with the Cygnus spacecraft onboard, is raised into the vertical position on launch Pad-0A, Friday, Oct. 14, 2016 at NASA’s Wallops Flight Facility in Virginia. Credit: NASA/Bill Ingalls

NASA WALLOPS FLIGHT FACILITY, VA – After a two year stand down, an upgraded commercial Antares rocket was rolled out to the NASA Wallops launch pad on Virginia’s eastern shore and raised to its launch position today in anticipation of a spectacular Sunday night liftoff, Oct. 16, to the International Space Station (ISS) on a critical resupply mission for NASA.

Blastoff of the re-engined Orbital ATK Antares rocket is slated for 8:03 p.m. EDT on Oct. 16 from the Mid-Atlantic Regional Spaceport pad 0A at NASA’s Wallops Flight Facility on Virginia’s picturesque Eastern shore.

The two year lull in Antares launches followed the rockets immediate grounding after its catastrophic failure just moments after liftoff on Oct. 28, 2014 that doomed the Orb-3 resupply mission to the space station – as witnessed by this author.

Officials had to postpone this commercial resupply mission – dubbed OA-5 – from mid-week due to Cat 3 Hurricane Nicole which slammed into Bermuda yesterday, Oct. 13, packing winds of about 125 mph, and is home to a critical NASA launch tracking station.

After the storm passed, engineers found the tracking station only suffered minor damage – so the GO was given to proceed with preparation for Sunday’s nighttime launch.

“Repairs to the station have been made and the team is currently readying to support the launch,” according to NASA officials.

Engineers are still testing the station to ensure its readiness.

“The Bermuda site provides tracking, telemetry and flight terminations support for Antares launches from NASA’s Wallops Flight Facility on Virginia’s Eastern Shore. Final testing is scheduled to be conducted the morning of Oct. 15 prior to the launch readiness review later that day.”

The Orbital ATK Antares rocket, with the Cygnus spacecraft onboard, is rolled out of the Horizontal Integration Facility (HIF) to begin the approximately half-mile journey to launch Pad-0A, Thursday, Oct. 13, 2016 at NASA's Wallops Flight Facility in Virginia. Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station.  Credit: (NASA/Bill Ingalls)
The Orbital ATK Antares rocket, with the Cygnus spacecraft onboard, is rolled out of the Horizontal Integration Facility (HIF) to begin the approximately half-mile journey to launch Pad-0A, Thursday, Oct. 13, 2016 at NASA’s Wallops Flight Facility in Virginia. Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: (NASA/Bill Ingalls)

If all goes well Antares is sure to provide a dazzling nighttime skyshow from NASA’s Virginia launch base Sunday night – and potentially offering a thrilling spectacle to millions of US East Coast spectators.

The launch window last five minutes and the weather outlook is currently favorable.

The launch will air live on NASA TV and the agency’s website beginning at 7 p.m. EDT Oct 16.

Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014.    Credit: Ken Kremer/kenkremer.com
Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer/kenkremer.com

The 133-foot-tall (40-meter) Antares was rolled out to pad 0A on Thursday, Oct. 13 – three days prior to the anticipated launch date – and raised to the vertical launch position this afternoon.

The two stage Antares will carry the Orbital OA-5 Cygnus cargo freighter to orbit on a flight bound for the ISS and its multinational crew of astronauts and cosmonauts.

On-Ramp to the Orbital Sciences Antares rocket and International Space Station - ready for blastoff from NASA Wallops in this file photo.  Credit: Ken Kremer – kenkremer.com
On-Ramp to the Orbital Sciences Antares rocket and International Space Station – ready for blastoff from NASA Wallops in this file photo. Credit: Ken Kremer – kenkremer.com

The launch marks the first nighttime liftoff of the Antares – and it could be visible up and down the eastern seaboard if weather and atmospheric conditions cooperate to provide a spectacular viewing opportunity to the most populated region in North America.

The 14 story tall commercial Antares rocket also will launch for the first time in the upgraded 230 configuration – powered by new Russian-built first stage engines.

Orbital ATK’s Antares commercial rocket had to be overhauled with the completely new RD-181 first stage engines – fueled by LOX/kerosene – following the destruction of the Antares rocket and Cygnus supply ship two years ago.

The RD-181 replaces the previously used AJ26 engines which failed moments after liftoff during the last launch on Oct. 28, 2014 resulting in a catastrophic loss of the rocket and Cygnus cargo freighter.

The launch mishap was traced to a failure in the AJ26 first stage engine turbopump and caused Antares launches to immediately grind to a halt.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage.   Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com

For the OA-5 mission, the Cygnus advanced maneuvering spacecraft will be loaded with approximately 2,400 kg (5,290 lbs.) of supplies and science experiments for the International Space Station (ISS).

“Cygnus is loaded with the Saffire II payload and a nanoracks cubesat deployer,” Frank DeMauro, Orbital ATK Cygnus program manager, told Universe Today in a interview.

Among the science payloads aboard the Cygnus OA-5 mission is the Saffire II payload experiment to study combustion behavior in microgravity. Data from this experiment will be downloaded via telemetry. In addition, a NanoRack deployer will release Spire Cubesats used for weather forecasting. These secondary payload operations will be conducted after Cygnus departs the space station.

Other experiments include a study on the effect of lighting on sleep and daily rhythms, collection of health-related data, and a new way to measure neutrons.

Watch for Ken’s continuing Antares/Cygnus mission and launch reporting. He will be reporting from on site at NASA’s Wallops Flight Facility, VA during the launch campaign.

Orbital Sciences Antares rocket explodes moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
Orbital Sciences Antares rocket explodes moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

The Cygnus spacecraft for the OA-5 mission is named the S.S. Alan G. Poindexter in honor of former astronaut and Naval Aviator Captain Alan Poindexter.

Under the Commercial Resupply Services (CRS) contract with NASA, Orbital ATK will deliver approximately 28,700 kilograms of cargo to the space station. OA-5 is the sixth of these missions.

The Orbital ATK Antares rocket, with the Cygnus spacecraft aboard. Credit: NASA/Bill Ingalls
The Orbital ATK Antares rocket, with the Cygnus spacecraft aboard. Credit: NASA/Bill Ingalls

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

First Antares Liftoff in 2 Years Targeted for Dazzling Nighttime Leap from Virginia on Oct. 13

Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer/kenkremer.com
Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014.    Credit: Ken Kremer/kenkremer.com
Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer/kenkremer.com

The first Antares rocket liftoff in nearly two years is now being targeted for Oct. 13 on what is sure to be a dazzling nighttime leap from NASA’s Virginia launch base – and potentially offering a thrilling skyshow to millions of US East Coast spectators, if all goes well.

Top NASA and Orbital ATK managers formally approved the launch of the upgraded commercial Antares rocket for next Thursday evening, Oct. 13, on a cargo resupply mission to the International Space Station (ISS). The announcement follows on the heels of a successful joint pre-launch Flight Readiness Review (FRR).

Blastoff of the Orbital ATK Antares rocket is slated for 9:13 p.m. EDT on Oct. 13 from the Mid-Atlantic Regional Spaceport pad 0A at NASA’s Wallops Flight Facility on Virginia’s picturesque Eastern shore.

Antares will be rolled out to the pad 0A on Oct. 11 – two days prior to the anticipated launch date.

Antares will carry the Orbital OA-5 Cygnus cargo freighter to orbit on a flight bound for the ISS and its multinational crew of astronauts and cosmonauts.

The launch marks the first nighttime liftoff of the Antares – and it could be visible up and down the eastern seaboard if weather and atmospheric conditions cooperate to provide a spectacular viewing opportunity to the most populated region in North America.

The 14 story tall commercial Antares rocket also will launch for the first time in the upgraded 230 configuration – powered by new Russian-built first stage engines.

For the OA-5 mission, the Cygnus advanced maneuvering spacecraft will be loaded with approximately 2,400 kg (5,290 lbs.) of supplies and science experiments for the International Space Station (ISS).

“Cygnus is loaded with the Saffire II payload and a nanoracks cubesat deployer,” Frank DeMauro, Orbital ATK Cygnus program manager, told Universe Today in a interview.

Among the science payloads aboard the Cygnus OA-5 mission is the Saffire II payload experiment to study combustion behavior in microgravity. Data from this experiment will be downloaded via telemetry. In addition, a NanoRack deployer will release Spire Cubesats used for weather forecasting. These secondary payload operations will be conducted after Cygnus departs the space station.

If Cygnus launches as planned on Oct. 13, it is scheduled to arrive at the station on Sunday, Oct. 16. Astronauts will use the space station’s robotic arm to grapple Cygnus at approximately about 6:45 a.m. EDT and berth it to the bottom of the station’s Unity module.

NASA TV will provide live coverage of the launch as well as the rendezvous and grappling activities.

Pre-launch seaside panorama of Orbital ATK Antares rocket at the NASA's Wallops Flight Facility launch pad.    Credit: Ken Kremer - kenkremer.com
Pre-launch seaside panorama of an Orbital ATK Antares rocket at the NASA’s Wallops Flight Facility launch pad. Credit: Ken Kremer – kenkremer.com

The Cygnus spacecraft for the OA-5 mission is named the S.S. Alan G. Poindexter in honor of former astronaut and Naval Aviator Captain Alan Poindexter.

Under the Commercial Resupply Services (CRS) contract with NASA, Orbital ATK will deliver approximately 28,700 kilograms of cargo to the space station. OA-5 is the sixth of these missions.

The 2 year lull in Antares launches followed the rockets immediate grounding after its catastrophic failure just moments after liftoff on Oct. 28, 2014 that doomed the Orb-3 resupply mission to the space station – as witnessed by this author.

First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

Orbital ATK’s Antares commercial rocket had to be overhauled with the completely new RD-181 first stage engines following the destruction of the Antares rocket and Cygnus supply ship two years ago.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage.   Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com

In light of the grounding of the SpaceX Falcon 9 and Dragon cargo flights following the catastrophic Sept.1 launch pad disaster, and the catastrophic Antares launch failure in Oct. 2014, this Orbital ATK mission becomes more critical than ever to keep that station stocked and fully operational for the resident crews with a reliable American supply train.

Aerial view of NASA Wallops launch site on Virginia shore shows launch pads for both suborbital and orbital rockets. The Antares rocket Pad 0A for missions to the ISS is in the foreground.  Suborbital rockets blast off just behind the Pad 0A water tower. This photo was snapped from on top of Pad 0B that launched NASA‘s LADEE orbiter to the Moon. Credit: Ken Kremer- kenkremer.com
Aerial view of NASA Wallops launch site on Virginia shore shows launch pads for both suborbital and orbital rockets. The Antares rocket Pad 0A for missions to the ISS is in the foreground. Suborbital rockets blast off just behind the Pad 0A water tower. This photo was snapped from on top of Pad 0B that launched NASA‘s LADEE orbiter to the Moon. Credit: Ken Kremer- kenkremer.com

In the meantime, Orbital ATK has successfully resumed launches of their Cygnus cargo freighters to the ISS utilizing the United Launch Alliance (ULA) Atlas V rocket as an interim measure until Antares is returned to flight status

They utilized the ULA Atlas V rocket to successfully deliver two Cygnus vessels to the ISS on the OA-4 flight in Dec 2015 and OA-6 flight in March 2016.

Watch for Ken’s continuing Antares/Cygnus mission and launch reporting. He will be reporting from on site at NASA’s Wallops Flight Facility, VA during the launch campaign.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Aerial view of an Orbital ATK Antares rocket on launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA's Wallops Flight Facility.  Credit: Patrick J. Hendrickson / Highcamera.com
Aerial view of an Orbital ATK Antares rocket on launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA’s Wallops Flight Facility. Credit: Patrick J. Hendrickson / Highcamera.com

Apollo 11 Moonwalker Buzz Aldrin Talks to Universe Today about ‘Destination Mars’

Apollo 11 moonwalker Buzz Aldrin discusses the human ‘Journey to Mars with Universe Today at newly opened ‘Destination Mars’ holographic experience during media preview at the Kennedy Space Center visitor complex in Florida on Sept. 18, 2016. Credit: Ken Kremer/kenkremer.com
Apollo 11 moonwalker Buzz Aldrin discusses the human ‘Journey to Mars with Universe Today at newly opened ‘Destination Mars’ holographic experience during media preview at the Kennedy Space Center visitor complex in Florida on Sept. 18, 2016.  Credit: Ken Kremer/kenkremer.com
Apollo 11 moonwalker Buzz Aldrin discusses the human ‘Journey to Mars with Universe Today at newly opened ‘Destination Mars’ holographic experience during media preview at the Kennedy Space Center visitor complex in Florida on Sept. 18, 2016. Credit: Ken Kremer/kenkremer.com

KENNEDY SPACE CENTER VISITOR COMPLEX, FL – Sending humans on a ‘Journey to Mars’ and developing strategies and hardware to accomplish the daunting task of getting ‘Humans to Mars’ is NASA’s agency wide goal and the goal of many space enthusiasts – including Apollo 11 moonwalker Buzz Aldrin.

NASA is going full speed ahead developing the SLS Heavy lift rocket and Orion crew module with a maiden uncrewed launch from the Kennedy Space Center set for late 2018 to the Moon. Crewed Mars missions would follow by the 2030s.

In the marketplace of ideas, there are other competing and corollary proposals as well from government, companies and private citizens on pathways to the Red Planet. For example SpaceX CEO Elon Musk wants to establish a colony on Mars using an Interplanetary Transport System of SpaceX developed rockets and spaceships.

Last week I had the opportunity to ask Apollo 11 Moonwalker Buzz Aldrin for his thoughts about ‘Humans to Mars’ and the role of commercial space – following the Grand Opening ceremony for the new “Destination Mars’ holographic exhibit at the Kennedy Space Center visitor complex in Florida.

Moonwalker Aldrin strongly advocated for more commercial activity in space and that “exposure to microgravity” for “many commercial products” is good, he told Universe Today.

More commercial activities in space would aid space commerce and getting humans to Mars.

“We need to do that,” Aldrin told me.

Apollo 11 moonwalker Buzz Aldrin describes newly opened ‘Destination Mars’ holographic experience during media preview at the Kennedy Space Center visitor complex in Florida on Sept. 18, 2016.  Credit: Ken Kremer/kenkremer.com
Apollo 11 moonwalker Buzz Aldrin describes newly opened ‘Destination Mars’ holographic experience during media preview at the Kennedy Space Center visitor complex in Florida on Sept. 18, 2016. Credit: Ken Kremer/kenkremer.com

Buzz Aldrin is the second man to set foot on the Moon. He stepped onto the lunar soil a few minutes after Apollo 11 Commander Neil Armstrong, on July 20, 1969 in the Sea of Tranquility.

Aldrin also strongly supports some type of American space station capability “beyond the ISS” to foster the Mars capability.

And we need to be thinking about that follow on “US capability” right now!

“I think we need to have a US capability beyond the ISS to prepare for future activities right from the beginning,” Aldrin elaborated.

Currently the ISS partnership of the US, Russia, ESA, Japan and Canada has approved extending the operations of the International Space Station (ISS) until 2024. What comes after that is truly not known.

NASA is not planning for a follow-on space station in low Earth orbit at this time. The agency seems to prefer development of a commercial space station, perhaps with core modules from Bigelow Aerospace and/or other companies.

So that commercial space station will have to be designed, developed and launched by private companies. NASA and others would then lease space for research and other commercial activities and assorted endeavors on the commercial space station.

For example, Bigelow wants to dock their privately developed B330 habitable module at the ISS by 2020, following launch on a ULA Atlas V. And then spin it off as an independent space station when the ISS program ends – see my story.

Only China has firm plans for a national space station in the 2020’s. And the Chinese government has invited other nations to submit proposals. Russia’s ever changing space exploration plans may include a space station – but that remains to be actually funded and seen.

Regarding Mars, Aldrin has lectured widely and written books about his concept for “cycling pathways to occupy Mars,” he explained.

Watch this video of Apollo 11 moonwalker Buzz Aldrin speaking to Universe Today:

Video Caption: Buzz Aldrin at ‘Destination Mars’ Grand Opening at KSCVC. Apollo 11 moonwalker Buzz Aldrin talks to Universe Today/Ken Kremer during Q&A at ‘Destination Mars’ Holographic Exhibit Grand Opening ceremony at Kennedy Space Center Visitor Complex (KSCVC) in Florida on 9/18/16. Credit: Ken Kremer/kenkremer.com

Here is a transcript:

Universe Today/Ken Kremer: Can you talk about the role of commercial space [in getting humans to Mars]. Elon Musk wants to try and send people to Mars, maybe even before NASA. What do you think?

Buzz Aldrin: “Well, being a transportation guy in space for humans – well commercial, what that brings to mind is tourism plus space travel.

And there are many many more things commercial that are done with products that can be fine tuned by exposure to microgravity. And we need to do that.”

“I think we need to have a US capability beyond the ISS to prepare for future activities right from the beginning.”

“And that’s why what has sort of fallen into place is the name for my plan for the future – which is ‘cycling pathways to occupy Mars.’”

“A cycler in low Earth orbit, one in lunar orbit, and one to take people to Mars.”

“And they are utilized in evolutionary fashion.”

Apollo 11 moonwalker Buzz Aldrin during media preview of newly opened ‘Destination Mars’ holographic experience at the Kennedy Space Center visitor complex in Florida on Sept. 18, 2016.  Credit Julian Leek
Apollo 11 moonwalker Buzz Aldrin during media preview of newly opened ‘Destination Mars’ holographic experience at the Kennedy Space Center visitor complex in Florida on Sept. 18, 2016. Credit Julian Leek

Meanwhile, be sure to visit the absolutely spectacular “Destination Mars” holographic exhibit before it closes on New Year’s Day 2017 – because it is only showing at KSCVC.

A scene from ‘Destination Mars’ of Buzz Aldrin and  NASA’s Curiosity Mars rover with the Gale crater rim in the distance. The new, limited time interactive exhibit is now showing at the Kennedy Space Center visitor complex in Florida through Jan 1, 2017. Credit: NASA/JPL/Microsoft
A scene from ‘Destination Mars’ of Buzz Aldrin and NASA’s Curiosity Mars rover with the Gale crater rim in the distance. The new, limited time interactive exhibit is now showing at the Kennedy Space Center visitor complex in Florida through Jan 1, 2017. Credit: NASA/JPL/Microsoft

You can get more information or book a visit to Kennedy Space Center Visitor Complex, by clicking on the website link:

https://www.kennedyspacecenter.com/things-to-do/destination-mars.aspx

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Apollo 11 moonwalker Buzz Aldrin discusses the human ‘Journey to Mars with Universe Today at newly opened ‘Destination Mars’ holographic experience during media preview at the Kennedy Space Center visitor complex in Florida on Sept. 18, 2016.  Credit: Ken Kremer/kenkremer.com
Apollo 11 moonwalker Buzz Aldrin discusses the human ‘Journey to Mars with Universe Today at newly opened ‘Destination Mars’ holographic experience during media preview at the Kennedy Space Center visitor complex in Florida on Sept. 18, 2016. Credit: Ken Kremer/kenkremer.com

NASA Targets ‘Return to Flight’ of Upgraded Antares for mid-October for Station Resupply

Orbital Sciences Corporation Antares rocket and Cygnus spacecraft blasts off on July 13 2014 from Launch Pad 0A at NASA Wallops Flight Facility , VA, on the Orb-2 mission and loaded with over 3000 pounds of science experiments and supplies for the crew aboard the International Space Station. Credit: Ken Kremer - kenkremer.com
Orbital Sciences Corporation Antares rocket and Cygnus spacecraft blasts off on July 13  2014 from Launch Pad 0A at NASA Wallops Flight Facility , VA, on the Orb-2 mission and loaded with over 3000 pounds of science experiments and supplies for the crew aboard the International Space Station.  Credit: Ken Kremer - kenkremer.com
Orbital Sciences Corporation Antares rocket and Cygnus spacecraft blasts off on July 13 2014 from Launch Pad 0A at NASA Wallops Flight Facility , VA, on the Orb-2 mission and loaded with over 3000 pounds of science experiments and supplies for the crew aboard the International Space Station. Credit: Ken Kremer – kenkremer.com

NASA is targeting mid-October for the ‘Return to Flight’ launch of the upgraded Orbital ATK Antares rocket on a cargo mission to resupply the International Space Station (ISS) for the first time in nearly two years.

The 14 story tall commercial Antares rocket will launch for the first time in the upgraded 230 configuration powered by new Russian-built first stage engines.

In light of the grounding of the SpaceX Falcon 9 and Dragon cargo flights following the catastrophic Sept.1 launch pad disaster,and the catastrophic Antares launch failure in Oct. 2014, this Orbital ATK mission becomes more critical than ever to keep the space station stocked and fully operational for the resident crews with a reliable American supply train.

NASA and Orbital ATK announced that the re-engined Antares will launch during a five-day launch window that opens no earlier than October 9-13, 2016 on the OA-5 Cygnus cargo mission from the Mid-Atlantic Regional Spaceport at NASA’s Wallops Flight Facility on Virginia’s picturesque Eastern shore.

“A more specific date will be identified upon completion of final operational milestones and technical reviews,” according to statements from NASA and Orbital ATK.

If Antares launches on Oct. 9, liftoff is set 10:47 p.m. EDT and becomes progressively earlier on succeeding days. The launch time moves up to 9:13 p.m. EDT on Oct. 13.

If the launch takes place during this window, it will mark the first truly nighttime launch for Antares from Virgina.

“The arrival and berthing of Cygnus to the International Space Station will be determined by the exact launch date and in coordination with other space station activities,” says NASA.

Orbital ATK's Cygnus cargo spacecraft, protected inside the vertical container shown here, was shipped from our payload processing facility on Wallops main base to our spacecraft fueling facility on Wallops Island earlier this week.  Credit: NASA
Orbital ATK’s Cygnus cargo spacecraft, protected inside the vertical container shown here, was shipped from our payload processing facility on Wallops main base to our spacecraft fueling facility on Wallops Island earlier this week. Credit: NASA

The Cygnus cargo spacecraft was moved this week from the NASA Wallops payload processing facility to the spacecraft fueling facility on Wallops Island.

The next step is to integrate Cygnus onto the Orbital ATK Antares 230 rocket inside the HIF (Horizontal Integration Facility) in anticipation of the launch slated for no earlier than Oct. 9 at 10:47 p.m. EDT.

The Antares 230 medium-class commercial launch vehicle rocket has been upgraded with new first stage Russian-built RD-181 engines fueled by LOX/kerosene – that had to be fully validated before launching NASA’s precious cargo to the International Space Station (ISS).

For the OA-5 mission, the Cygnus advanced maneuvering spacecraft will be loaded with approximately 2,400 kg (5,290 lbs.) of supplies and science experiments for the International Space Station (ISS).

Under the Commercial Resupply Services (CRS) contract with NASA, Orbital ATK will deliver approximately 28,700 kilograms of cargo to the space station. OA-5 is the sixth of these missions.

Orbital ATK’s Antares commercial rocket had to be overhauled with completely new first stage engines following the catastrophic launch failure nearly two years ago on October 28, 2018 just seconds after blastoff that doomed the Orb-3 resupply mission to the space station.

The goal of the Antares ‘Return to Flight’ mission is to launch Orbital ATK’s Cygnus cargo freighter on the OA-5 resupply mission for NASA to the ISS and restore the Antares rocket to flight status.

To that end the aerospace firm completed a successful 30 second long test firing of the re-engined first stage on May 31 at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Launch Pad 0A – as I reported here earlier.

First stage of Orbital ATK Antares rocket outfitted with new RD-181 engines stands erect at Launch Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming May 31 hot fire engine test. Credit:  Ken Kremer/kenkremer.com
First stage of Orbital ATK Antares rocket outfitted with new RD-181 engines stands erect at Launch Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming May 31 hot fire engine test. Credit: Ken Kremer/kenkremer.com

Teams from Orbital ATK and NASA have been scrutinizing the data in great detail ever since then to ensure the rocket is really ready before committing to the high stakes launch.

“Orbital ATK completed a stage test at the end of May and final data review has confirmed the test was successful, clearing the way for the Antares return to flight,” said the company.

“Simultaneously, the company has been conducting final integration and check out of the flight vehicle that will launch the OA-5 mission to ensure that all technical, quality and safety standards are met or exceeded.”

The projected launch date has been delayed several times since the May 31 hot fire test to deal with ‘vibration’ issues detected during the test.

Antares launches had immediately ground to a halt following the devastating launch failure 23 months ago which destroyed the rocket and its critical payload of space station science and supplies for NASA in a huge fireball just seconds after blastoff – as witnessed by this author.

First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

As a direct consequence of the catastrophic launch disaster, Orbital ATK managers decided to outfit the Antares medium-class rocket with new first stage RD-181 engines built in Russia.

The launch mishap was traced to a failure in the AJ26 first stage engine turbopump and caused Antares launches to immediately grind to a halt.

Top Orbital ATK management soon decided to ditch the AJ26s, which were 40 year old refurbished engines, originally built during the Soviet era for their moon rocket and originally known as the NK-33.

Soviet era NK-33 engines refurbished as the AJ26 exactly like pictured here caused Antares’ rocket failure on Oct. 28, 2014. Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com
Soviet era NK-33 engines refurbished as the AJ26 exactly like pictured here probably caused Antares’ rocket failure on Oct. 28, 2014. Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com

The RD-181 replaces the previously used AJ26 engines which failed moments after liftoff during the last launch on Oct. 28, 2014 resulting in a catastrophic loss of the rocket and Cygnus cargo freighter.

The RD-181 flight engines are built by Energomash in Russia and had to be successfully tested via the static hot fire test to ensure their readiness.

Aerial view of an Orbital ATK Antares rocket on launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA's Wallops Flight Facility.  Credit: Patrick J. Hendrickson / Highcamera.com
Aerial view of an Orbital ATK Antares rocket on launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA’s Wallops Flight Facility. Credit: Patrick J. Hendrickson / Highcamera.com

Watch for Ken’s continuing Antares/Cygnus mission and launch reporting. He will be reporting from on site at NASA’s Wallops Flight Facility, VA during the launch campaign.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Aerial view of Orbital ATK launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA's Wallops Flight Facility.  Credit: Credit: Patrick J. Hendrickson / Highcamera.com
Aerial view of Orbital ATK launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA’s Wallops Flight Facility. Credit: Credit: Patrick J. Hendrickson / Highcamera.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. Credit: Ken Kremer/kenkremer.com

SpaceX Dragon Splashes Down with NASA’s Station Science Cargo

SpaceX Dragon CRS-9 returned to Earth with a splash down in the Pacific Ocean on Friday, Aug. 26, 2016 after more than a month stay at the International Space Station. Credit: SpaceX
SpaceX Dragon CRS-9 returned to Earth with a splash down in the Pacific Ocean on Friday, Aug. 26, 2016 after more than a month stay at the International Space Station.  Credit: SpaceX
SpaceX Dragon CRS-9 returned to Earth with a splash down in the Pacific Ocean on Friday, Aug. 26, 2016 after more than a month stay at the International Space Station. Credit: SpaceX

A SpaceX commercial Dragon cargo ship returned to Earth today, Friday, Aug. 26, 2016, by splashing down safely in the Pacific Ocean – thus concluding more than a month long stay at the International Space Station (ISS). The vessel was jam packed with some 1.5 tons of NASA cargo and critical science samples for eagerly waiting researchers.

The parachute assisted splashdown of the Dragon CRS-9 cargo freighter took place at 11:47 a.m. EDT today in the Pacific Ocean – located some 326 miles (520 kilometers) southwest of Baja California.

Dragon departed after spending more than five weeks berthed at the ISS.

This image, captured from NASA Television's live coverage, shows SpaceX's Dragon spacecraft departing the International Space Station at 6:10 am EDT Friday, Aug. 26, 2016, after successfully delivering almost 5,000 pounds of supplies and scientific cargo on its ninth resupply mission to the orbiting laboratory.  Credits: NASA Television
This image, captured from NASA Television’s live coverage, shows SpaceX’s Dragon spacecraft departing the International Space Station at 6:10 am EDT Friday, Aug. 26, 2016, after successfully delivering almost 5,000 pounds of supplies and scientific cargo on its ninth resupply mission to the orbiting laboratory. Credits: NASA Television

It was loaded with more than 3,000 pounds of NASA cargo and critical research samples and technology demonstration samples accumulated by the rotating six person crews of astronauts and cosmonauts living and working aboard the orbiting research laboratory.

This station based research will contribute towards NASA’s strategic plans to send astronauts on a ‘Journey to Mars’ by the 2030s.

It arrived at the station on July 20 ferrying over 2.5 tons of priceless research equipment, gear, spare parts and supplies, food, water and clothing for the station’s resident astronauts and cosmonauts as well as the first of two international docking adapters (IDAs) in its unpressurized cargo hold known as the “trunk.”

The SpaceX Dragon is captured in the grips of the Canadarm2 robotic arm. Credit: NASA TV
The SpaceX Dragon is captured in the grips of the Canadarm2 robotic arm. Credit: NASA TV

Dragon was launched on July 18 during a mesmerizing post midnight, back-to-back liftoff and landing of the SpaceX Falcon 9 rocket in its upgraded, full thrust version.

SpaceX Falcon 9 launches and lands over Port Canaveral in this streak shot showing  rockets midnight liftoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida at 12:45 a.m. EDT on July 18, 2016 carrying Dragon CRS-9 craft to the International Space Station (ISS) with almost 5,000 pounds of cargo and docking port. View from atop Exploration Tower in Port Canaveral. Credit: Ken Kremer/kenkremer.com
SpaceX Falcon 9 launches and lands over Port Canaveral in this streak shot showing rockets midnight liftoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida at 12:45 a.m. EDT on July 18, 2016 carrying Dragon CRS-9 craft to the International Space Station (ISS) with almost 5,000 pounds of cargo and docking port. View from atop Exploration Tower in Port Canaveral. Credit: Ken Kremer/kenkremer.com

The SpaceX Falcon 9 blasted off at 12:45 a.m. EDT July 18, from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida and successfully delivered the Dragon CRS-9 resupply ship to its preliminary orbit about 10 minutes later.

SpaceX also successfully executed a spellbinding ground landing of the Falcon 9 first stage back at Cape Canaveral Air Force Station’s Landing Zone 1, located a few miles south of launch pad 40.

The dramatic ground landing of the 156 foot tall Falcon 9 first stage at LZ -1 took place about 9 minutes after liftoff. It marked only the second time a spent, orbit class booster has touched down intact and upright on land.

Moments before dramatic touchdown of SpaceX Falcon 9 1st stage at Landing Zone-1 (LX-1) accompanied by sonic booms after launching Dragon CRS-9 supply ship to orbit from Cape Canaveral Air Force Station, Florida at 12:45 a.m., bound for the International Space Station (ISS).   Credit: Ken Kremer/kenkremer.com
Moments before dramatic touchdown of SpaceX Falcon 9 1st stage at Landing Zone-1 (LX-1) accompanied by sonic booms after launching Dragon CRS-9 supply ship to orbit from Cape Canaveral Air Force Station, Florida at 12:45 a.m., bound for the International Space Station (ISS). Credit: Ken Kremer/kenkremer.com

The stage was set for today’s return to Earth when ground controllers robotically detached Dragon from the Earth-facing port of the Harmony module early this morning using the station’s 57.7-foot (17.6-meter) long Canadian-built robotic arm.

Expedition 48 Flight Engineers Kate Rubins of NASA and Takuya Onishi of the Japan Aerospace Exploration Agency (JAXA) then used Canadarm 2 to release Dragon from the grappling snares at about 6:10 a.m. EDT (1011 GMT) this morning.

“Houston, station, on Space to Ground Two, Dragon depart successfully commanded,” radioed Rubins.

The ISS was soaring some 250 miles over the Timor Sea, north of Australia.

“Congratulations to the entire team on the successful release of the Dragon. And thank you very much for bringing all the science, and all the important payloads, and all the important cargo to the station,” Onishi said. “We feel really sad to see it go because we had a great time and enjoyed working on all the science that the Dragon brought to us.”

Dragon then backed away and moved to a safe distance from the station via a trio of burns using its Draco maneuvering thrusters.

The de-orbit burn was conducted at 10:56 a.m. EDT (1456 GMT) to drop Dragon out of orbit and start the descent back to Earth.

SpaceX contracted recovery crews hauled Dragon aboard the recovery ship and are transporting it to a port near Los Angeles, where some time critical cargo items and research samples will be removed and returned to NASA for immediate processing.

SpaceX plans to move Dragon back to the firms test facility in McGregor, Texas, for further processing and to remove the remaining cargo cache.

Among the wealth of over 3900 pounds (1790 kg) of research investigations loaded on board Dragon was an off the shelf instrument designed to perform the first-ever DNA sequencing in space and the first international docking adapter (IDA) that is absolutely essential for docking of the SpaceX and Boeing built human spaceflight taxis that will ferry our astronauts to the International Space Station (ISS) in some 18 months.

During a spacewalk last week on Aug. 19, the initial docking adapter known as International Docking Adapter-2 (IDA-2) was installed Expedition 48 Commander Jeff Williams and Flight Engineer Kate Rubins of NASA.

Other science experiments on board included OsteoOmics to test if magnetic levitation can accurately simulate microgravity to study different types of bone cells and contribute to treatments for diseases like osteoporosis, a Phase Change Heat Exchanger to test temperature control technology in space, the Heart Cells experiments that will culture heart cells on the station to study how microgravity changes the human heart, new and more efficient three-dimensional solar cells, and new marine vessel tracking hardware known as the Automatic Identification System (AIS) that will aid in locating and identifying commercial ships across the globe.

The ring shaped IDA-2 unit was stowed in the Dragon’s unpressurized truck section. It weighs 1029 lbs (467 kg), measures about 42 inches tall and sports an inside diameter of 63 inches in diameter – so astronauts and cargo can easily float through. The outer diameter measures about 94 inches.

“Outfitted with a host of sensors and systems, the adapter is built so spacecraft systems can automatically perform all the steps of rendezvous and dock with the station without input from the astronauts. Manual backup systems will be in place on the spacecraft to allow the crew to take over steering duties, if needed,” says NASA.

“It’s a passive system which means it doesn’t take any action by the crew to allow docking to happen and I think that’s really the key,” said David Clemen Boeing’s director of Development/Modifications for the space station.

“Spacecraft flying to the station will use the sensors on the IDA to track to and help the spacecraft’s navigation system steer the spacecraft to a safe docking without astronaut involvement.”

CRS-9 counts as the company’s ninth of 26 scheduled flight to deliver supplies, science experiments and technology demonstrations to the International Space Station (ISS).

The CRS-9 mission was launched for the crews of Expeditions 48 and 49 to support dozens of the approximately 250 science and research investigations in progress under NASA’s Commercial Resupply Services (CRS) contract.

Watch for Ken’s continuing SpaceX and CRS mission coverage where he reported onsite direct from the Kennedy Space Center and Cape Canaveral Air Force Station, Florida.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

An illustration of how the IDA will look when attached to the International Space Station. Credits: NASA
An illustration of how the IDA will look when attached to the International Space Station.
Credits: NASA
Up close view of SpaceX Dragon CRS-9 resupply ship and solar panels atop Falcon 9 rocket at pad 40 prior to blastoff to the ISS on July 18, 2016 from Cape Canaveral Air Force Station, Florida.   Credit: Ken Kremer/kenkremer.com
Up close view of SpaceX Dragon CRS-9 resupply ship and solar panels atop Falcon 9 rocket at pad 40 prior to blastoff to the ISS on July 18, 2016 from Cape Canaveral Air Force Station, Florida. Credit: Ken Kremer/kenkremer.com
View of International Docking Adapter 2 (IDA-2) being processed inside the Space Station Processing Facility (SSPF) at NASA Kennedy Space Center for eventual launch to the ISS in the trunk of a SpaceX Dragon on the CRS-9 mission. It will be connected to the station to provide a port for Commercial Crew spacecraft carrying astronauts to dock to the orbiting laboratory as soon as 2017.  The identical IDA-1 was destroyed during SpaceX CRS-7 launch failure on June 28, 2015.  Credit: Ken Kremer/kenkremer.com
View of International Docking Adapter 2 (IDA-2) being processed inside the Space Station Processing Facility (SSPF) at NASA Kennedy Space Center for eventual launch to the ISS in the trunk of a SpaceX Dragon on the CRS-9 mission. It will be connected to the station to provide a port for Commercial Crew spacecraft carrying astronauts to dock to the orbiting laboratory as soon as 2017. The identical IDA-1 was destroyed during SpaceX CRS-7 launch failure on June 28, 2015. Credit: Ken Kremer/kenkremer.com

Boeing Starts Assembly of 1st Flightworthy Starliner Crew Taxi Vehicle at Kennedy Spaceport

Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida.  Credit: Ken Kremer/kenkremer.com
Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

KENNEDY SPACE CENTER, FL – The next generation of America’s human spaceships is rapidly taking shape and “making fantastic progress” at the Kennedy Space Center as Boeing and NASA showcased the start of assembly of the first flightworthy version of the aerospace giants Starliner crew taxi vehicle to the media last week. Starliner will ferry NASA astronauts to and from the International Space Station (ISS) by early 2018.

“We are making fantastic progress across the board,” John Mulholland, vice president and program manager of Boeing Commercial Programs, told Universe Today at the July 26 media event in Boeing’s new Starliner factory.

“It so nice to move from design to firm configuration, which was an incredibly important milestone, to now moving into the integrated qual phase of the campaign.”

Boeing is swiftly making tangible progress towards once again flying Americans astronauts to space from American soil as was quite visibly demonstrated when the firm showed off their spanking new Starliner ‘clean-floor factory’ to the media last week, including Universe Today – and it’s already humming with activity by simultaneously building two full scale Starliner crew vehicles.

“We are on track to support launch by the end of 2017 [of the uncrewed orbital test flight],” Mulholland told me.

“The Structural Test Article (STA) crew module is almost ready to be delivered to the test site in California. The service module is already delivered at the test site. So we are ready to move into the qualification campaign.”

“We are also in the middle of component qualification and qualifying more than one component every week as we really progress into assembly, integration and test of flight design spacecrafts.”

Starliner is being manufactured in what is officially known as Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at the Kennedy Space Center in Florida under contract with NASA’s Commercial Crew Program (CCP).

And the Boeing CST-100 Starliner assembly line aiming to send our astronauts to low Earth orbit and the space station is now operating full speed ahead at KSC.

Formerly known as Orbiter Processing Facility-3, or OPF-3, the facility was previously used as a servicing hanger to prepare NASA’s space shuttle orbiters for flight.

NASA-Boeing Mentor NASA, industry and news media representatives visit the modernized high bay in Boeing's Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida.   Credits: NASA/Kim Shiflett
NASA, industry and news media representatives visit the modernized high bay in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. Credits: NASA/Kim Shiflett

The facility has now been completely renovated and refurbished by removing about 11,000 tons of massive steel work platforms that once enshrouded the space shuttle orbiters for servicing and refurbishment for flight – and been transformed into Boeings gleaming white C3PF Starliner manufacturing facility.

Components for the first Starliner that will actually fly in space – known as Spacecraft 1 – began arriving recently at the C3PF. These include the upper and lower domes, as well as the docking hatch for the spacecrafts pressure vessel.

“You can see the beginning of Spacecraft 1. To build it all of the major structural elements are here,” Mulholland explained.

“The lower dome will be populated and get to first power on early next year. We are really looking forward to that. Then we will mate that to the upper dome and start in on the ground qualification on Spacecraft 1.”

Altogether Boeing is fabricating three Starliner flight spacecraft.

“We will start building Spacecraft 2 in the Fall of this year. And then we will start Spacecraft 3 early next year.”

“So we will have three Starliner spacecraft flight crew module builds as we move into the flight campaign.”

The honeycombed upper dome of a Boeing Starliner spacecraft on a work stand inside the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. The upper dome is part of Spacecraft 1 , the first flightworthy Starliner being developed in partnership with NASA’s Commercial Crew Program.  Credit: Ken Kremer/kenkremer.com
The honeycombed upper dome of a Boeing Starliner spacecraft on a work stand inside the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. The upper dome is part of Spacecraft 1 , the first flightworthy Starliner being developed in partnership with NASA’s Commercial Crew Program. Credit: Ken Kremer/kenkremer.com

Technicians are outfitting these individual components of the pressure vessel with wiring and lines, avionics and other systems, before they are bolted together.

Spacecraft 1 is actually the second Starliner being manufactured at the Kennedy Space Center.

The first full scale Starliner vehicle to be built is known as the Structural Test Article (STA) and is nearing completion.

The lower dome of the Boeing Starliner Spacecraft 1 assembly being outfitted with flight systems like wiring,  lines, avionics in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida.  Credit: Ken Kremer/kenkremer.com
The lower dome of the Boeing Starliner Spacecraft 1 assembly being outfitted with flight systems like wiring, lines, avionics in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

Notably Spacecraft 1 will be the first Starliner to fly in the company’s pad abort test.

“Spacecraft 1 will go into the ground campaign and then the pad abort,” Mulholland stated.

“The test is designed to prove the launch abort system planned for the spacecraft will be able to lift astronauts away from danger in the event of an emergency during launch operations,” says NASA.

The Pad Abort test is currently slated for October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018.

“Spacecraft 3 will be the first to fly in orbit on the uncrewed flight test by the end of 2017,” Mulholland confirmed.

‘Spacecraft 2 will go through a several month long thermal vac testing and EMI and EMC in California in the middle of next year and then go into the crewed flight test [in 2018].”

The rather distinctive, olive colored aluminum domes are manufactured using a weldless spin forming process by Spincraft, based in North Billerica, Massachusetts.

They take on their honeycombed look after being machined for the purposes of reducing weight and increasing strength to handle the extreme stresses of spaceflight. The lower dome is machined by Janicki Industries in Layton, Utah, and the upper dome is machined by Major Tool & Machine in Indianapolis.

Overhead view of the docking hatch for the Boeing Starliner Spacecraft 1 assembly which technicians will soon join to the upper dome in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida.  Credit: Ken Kremer/kenkremer.com
Overhead view of the docking hatch for the Boeing Starliner Spacecraft 1 assembly which technicians will soon join to the upper dome in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

Engineers bolted together the upper and lower domes of Boeings maiden Starliner crew module in early May to form the complete hull of the pressure vessel for the Structural Test Article (STA).

Altogether they are held together by 216 bolts. They have to line up perfectly. And the seals are checked to make sure there are no leaks, which could be deadly in space.

Boeing expects to finish fabricating the STA by August.

The completed Starliner STA will then be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.

“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during an interview in the C3PF.

“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”

“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”

Boeing has also vastly updated the mockup Starliner to reflect the latest spacecraft advances and assist in manufacturing the three planned flight units.

Bastian Technologies built many of the components for the mockup and signed as new 18-month new Mentor-Protégé Program agreement with Boeing and NASA at the media event.

The mock up “is used as a hands-on way to test the design, accessibility and human factors during the early design and development phase of the program. The mock-up is currently being used for rapid fire engineering verification activities, ergonomic evaluations [including the seats and display panels], and crew ingress and egress training,” says NASA.

Looking inside the newly upgraded Starliner mockup with display panel, astronauts seats, gear and hatch at top that will dock to the new International Docking Adapter (IDA) on the ISS.    Credit: Ken Kremer/kenkremer.com
Looking inside the newly upgraded Starliner mockup with display panel, astronauts seats, gear and hatch at top that will dock to the new International Docking Adapter (IDA) on the ISS. Credit: Ken Kremer/kenkremer.com

The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).

The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.

Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.

Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.

Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.

A United Launch Alliance (ULA) Atlas V rocket carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL.  Credit: Ken Kremer/kenkremer.com
The Boeing Starliner will launch on a United Launch Alliance (ULA) Atlas V rocket similar to the one carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015.   Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida.  Credit: Ken Kremer /kenkremer.com
Boeing ‘Starliner’ commercial crew space taxi manufacturing facility at the Kennedy Space Center. Exterior view depicts mural for the Boeing Company’s recently named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com

John Mulholland, vice president and program manager of Boeing Commercial Programs, and Ken Kremer, Universe Today, discuss status and assembly of 1st flightworthy Boeing Starliner by the new Starliner mockup in the Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida.  Starliner will transport US astronauts to the ISS by 2018.  Credit: Julian Leek
John Mulholland, vice president and program manager of Boeing Commercial Programs, and Ken Kremer, Universe Today, discuss status and assembly of 1st flightworthy Boeing Starliner by the new Starliner mockup in the Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Starliner will transport US astronauts to the ISS by 2018. Credit: Julian Leek

Groot & Rocket Raccoon Get Their Own Mission Patch

For the remainder of 2016, all payloads traveling to the US National Lab aboard the ISS will feature a mission patch with Marvel characters. Credit: NASA

In 2011, the US government created the Center for the Advancement of Science in Space (CASIS) to manage the US National Laboratory aboard the International Space Station,. With the purpose of ensuring that research opportunities provided by the ISS are used to their full potential, CASIS also seeks to inspire new generations of students to become involved in STEMs research and space exploration.

With the next generation in mind, CASIS recently announced the creation of a new mission patch that is sure to appeal to sci-fi fans and space enthusiasts! The patch features Groot and Rocket Raccoon, two characters from the Guardians of the Galaxy franchise, and was designed by Marvel Comic’s Custom Solution Group. For the remainder of 2016, it will represent all payloads that are destined for the ISS’  US National Laboratory.

The announcement came at the 2016 San Diego Comic Con, where tens of thousands of fans were gathered to witness the latest from their favorite sci-fi, fantasy, and comic book franchises. In between all the trailers and fanfare, members of CASIS held a panel discussion to talk about their collaboration with Marvel, and explained why it was these two Guardians characters that were selected to promote activities aboard the ISS.

This mission patch, featuring Groot and Rocket Racoon, will adorn all cargo going to CASIS labs in 2016. Credit: iss-casis.org
This mission patch, featuring Groot and Rocket Racoon, will adorn all cargo going to CASIS labs in 2016. Credit: iss-casis.org

As Patrick O’Neill, a representative of CASIS, was quoted by The Verge as saying: “These are characters who have a bit of a space-based background to begin with. So both of [these] characters already embody some of the characteristics associated with what’s happening on the space station.”

The patch – which was designed by famed Marvel artist “Juan Doe” – features Groot and Rocket Racoon staring up at the ISS, which is floating overhead. In and around them, stars that are made to look like the flames from the Guardian of the Galaxy shield are positioned. In addition to being artistically creative, the symbolism could not be more clear: pop-culture icons and the ISS National Lab coming together to raise awareness about important scientific research!

During 2016, the U.S. National Lab plans to conduct over 100 science investigations aboard the ISS, with experiments involving the physical and material sciences, technological development, Earth observation and student inquiries. Thanks to its partnership with Marvel, the Guardians-inspired patch will adorn every payload that is sent to the ISS as part of these research initiatives.

Obviously, this partnership has been a good way for Marvel to promote one of the latest installments in its cinematic universe (not to mention its upcoming sequel). But for CASIS, it was also an opportunity to draw attention to the work of the U.S. National Lab. Traditionally, CASIS is responsible for providing seed money to research projects and product development. But a major aspect of their work also includes providing expertise, access, support, and educational outreach.

The Center for the Advancement of Science in Space (CASIS), shown here as part of the ISS. Credit: iss-casis.org
The Center for the Advancement of Science in Space (CASIS), shown here as part of the ISS. Credit: iss-casis.org

As Ken Shields, the CASIS Director of Operations and Educational Opportunities, said in a CASIS press release:

“A major mission for us here at CASIS is to find unique and innovative ways to bring notoriety to the ISS National Laboratory and the research that is being conducted on our orbiting laboratory. There are very few brands in the world who have as large an impact as Marvel, and we are thrilled to partner with them on this project and look forward to Rocket and Groot inspiring a new generation of researchers interested in the space station.”

Later this year, CASIS also hopes to use these characters in an upcoming educational flight contest intended to inspire children to become the next generation of scientists and engineers. News of the mission patch also came amidst announcements that Rocket and Groot will be star in their own Rocket Raccoon and Groot comic, and will be returning to the big screen next summer for Guardians of the Galaxy 2.

Obviously, this is going to be a good year for a certain tree alien and hyper-raccoon! And be sure to check out this video of the creation of the new mission patch, courtesy of CASIS:

Further Reading: iss-casis.org

Looking for Canada’s Next Generation of Space Explorers

2007-08-11 - The Canadian Space Agency (CSA) Astronaut Dave Williams performs a spacewalk during Shuttle Mission STS-118. Credit: © Canadian Space Agency/NASA

For decades, Canada has made significant contributions to the field of space exploration. These include the development of sophisticated robotics, optics, participation in important research, and sending astronauts into space as part of NASA missions. And who can forget Chris Hadfield, Mr. “Space Oddity” himself? In addition to being the first Canadian to command the ISS, he is also known worldwide as the man who made space exploration fun and accessible through social media.

And in recent statement, the Canadian Space Agency (CSA) has announced that it is looking for new recruits to become the next generation of Canadian astronauts. With two positions available, they are looking for applicants who embody the best qualities of astronauts, which includes a background in science and technology, exceptional physical fitness, and a desire to advance the cause of space exploration.

Over the course of the past few decades, the Canadian Space Agency has established a reputation for the development of space-related technologies. In 1962, Canada deployed the Alouette satellite, which made it the third nation – after the US and USSR – to design and build its own artificial Earth satellite. And in 1972, Canada became the first country to deploy a domestic communications satellite, known as Anik 1 A1.

The "Canadarm", pictured here as part of Space Shuttle mission STS-2, Nov. 1981. Credit: NASA
The “Canadarm”, pictured here as part of Space Shuttle mission STS-2, it’s first deployment to space, in November of 1981. Credit: NASA

Perhaps the best-known example of Canada’s achievements comes in the field of robotics, and goes by the name of the Shuttle Remote Manipulator System (aka. “the Canadarm“). This robotic arm was introduced in 1981, and quickly became a regular feature within the Space Shuttle Program.

“Canadarm is the best-known example of the key role of Canada’s space exploration program,” said Maya Eyssen, a spokeperson for the CSA, via email. “Our robotic contribution to the shuttle program secured a mission spot for our nation’s first astronaut to fly to space –Marc Garneau. It also paved the way for Canada’s participation in the International Space Station.”

It’s successor, the Canadarm2, was mounted on the International Space Station in 2001, and has since been augmented with the addition of the Dextre robotic hand – also of Canadian design and manufacture. This arm, like its predecessor, has become a mainstay of operations aboard the ISS.

Over the past 15 years, Canadarm2 has played a critical role in assembling and maintaining the Station,” said Eyssen. “It was used on almost every Station assembly mission. Canadarm2  and Dextre are used to capture commercial space ships, unload their cargo and operate with millimeter precision in space. They are both featured on our $5 bank notes. The technology behind these robots also benefits those on earth through technological spin-offs used for neurosurgery, pediatric surgery and breast-cancer detection.”

Backdropped against a cloudy portion of Earth, Canada’s Dextre robotic "handyman" and Canadarm2 dig out the trunk of SpaceX’s Dragon cargo vessel docked to the ISS after completing a task 225 miles above the home planet. Credit: NASA
Canada’s Dextre robotic “handyman” and Canadarm2 pictured digging out the trunk of a SpaceX’s Dragon cargo vessel docked to the ISS. Credit: NASA

In terms of optics, the CSA is renowned for the creation of the Advanced Space Vision System (SVS) used aboard the ISS. This computer-vision system uses regular 2D cameras located in the Space Shuttle Bay, on the Canadarm, or on the hull of the ISS itself – along with cooperative targets – to calculate the 3D position of objects around of the station.

But arguably, Canada’s most enduring contribution to space exploration have come in the form of its astronauts. Long before Hadfield was garnering attention with his rousing rendition of David Bowie’s “Space Oddity“, or performing “Is Someone Singing (ISS)” with The Barenaked Ladies and The Wexford Gleeks choir (via a video connection from the ISS), Canadians were venturing into space as part of several NASA missions.

Consider Marc Garneau, a retired military officer and engineer who became the first Canadian astronaut to go into space, taking part in three flights aboard NASA Space shuttles in 1984, 1996 and 2000. Garneau also served as the president of the Canadian Space Agency from 2001 to 2006 before retiring for active service and beginning a career in politics.

And how about Roberta Bondar? As Canada’s first female astronaut, she had the additional honor of designated as the Payload Specialist for the first International Microgravity Laboratory Mission (IML-1) in 1992. Bondar also flew on the NASA Space Shuttle Discovery during Mission STS-42 in 1992, during which she performed experiments in the Spacelab.

The Soyuz TMA-15 crew (from left to right), showing Thirsk, Roman Romanenko, Frank De Winne. Credit: NASA/Victor Zelentsov
The Soyuz TMA-15 crew (from left to right), showing Robert Thirsk, Roman Romanenko, and Frank De Winne. Credit: NASA/Victor Zelentsov

And then there’s Robert Thirsk, an engineer and physician who holds the Canadian records for the longest space flight (187 days 20 hours) and the most time spent in space (204 days 18 hours). All three individuals embodied the unique combination of academic proficiency, advanced training, personal achievement, and dedication that make up an astronaut.

And just like Hadfield, Bonard, Garneau and Thirsk have all retired on gone on to have distinguished careers as chancellors of academic institutions, politicians, philanthropists, noted authors and keynote speakers. All told, eight Canadians astronauts have taken part in sixteen space missions and been deeply involved in research and experiments conducted aboard the ISS.

Alas, every generation has to retire sooner or later. And having made their contributions and moved onto other paths, the CSA is looking for two particularly bright, young, highly-motivated and highly-skilled people to step up and take their place.

The recruitment campaign was announced this past Sunday, July 17th, by the Honourable Navdeep Bains – the Minister of Innovation, Science and Economic Development. Those who are selected will be based at NASA’s Johnson Space Center in Houston, Texas, where they will provide support for space missions in progress, and prepare for future missions.

Canadian astronaut Chris Hadfield, the first Canadian to serve as commander of the ISS. Credit: CTV
Canadian astronaut Chris Hadfield, the first Canadian to serve as commander of the ISS. Credit: CTV

Canadian astronauts also periodically return to Canada to participate in various activities and encourage young Canadians to pursue an education in the STEM fields (science, technology, engineering and mathematics). As Eyssen explained, the goals of the recruitment drive is to maintain the best traditions of the Canadian space program as we move into the 21st century:

“The recruitment of new astronauts will allow Canada to maintain a robust astronaut corps and be ready to play a meaningful role in future human exploration initiatives. Canada is currently entitled to two long-duration astronaut flights to the ISS between now and 2024. The first one, scheduled for November 2018, will see David Saint-Jacques launch to space for a six-month mission aboard the ISS. The second flight will launch before 2024. As nations work together to chart the next major international space exploration missions, our continued role in the ISS will ensure that Canada is well-positioned to be a trusted partner in humanity’s next steps in space.

“Canada is seeking astronauts to advance critical science and research aboard the International Space Station and pave the way for human missions beyond the Station. Our international partners are exploring options beyond the ISS. This new generation of astronauts will be part of Canada’s next chapter of space exploration. That may include future deep-space exploration missions.”

The recruitment drive will be open from June 17th to August 15th, 2016, and the selected candidates are expected to be announced by next summer. This next class of Canadian astronaut candidates will start their training in August 2017 at the Johnson Space Center. The details can be found at the Canadian Space Agency‘s website, and all potential applicants are advised to read the campaign information kit before applying.

Alongside their efforts to find the next generation of astronauts, the Canadian government’s 2016 annual budget has also provided the CSA with up to $379 million dollars over the next eight years to extend Canada’s participation in the International Space Station on through to 2024. Gotta’ keep reaching for those stars, eh?

Further Reading: asc-csa.gc.ca

Antares Return to Flight Launch Likely Slips to August, Cygnus Completes Atmospheric Reentry

Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer/kenkremer.com
Antares rocket stands erect, reflecting off the calm waters the night before the first night launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014.    Credit: Ken Kremer/kenkremer.com
Antares rocket stands erect, reflecting off the calm waters the night before the first night launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer/kenkremer.com

The long awaited maiden launch of Orbital ATK’s revamped Antares commercial rocket utilizing new first stage engines, from its Virginia launch base, will likely slip from July to August a company spokesperson confirmed to Universe Today.

The target date for the ‘Return to Flight’ launch of Antares on a cargo resupply mission for NASA to the International Space Station (ISS) is “likely to result in an updated launch schedule in the August timeframe,” Orbital ATK spokeswoman Sean Wilson told Universe Today.

The company had most recently been aiming towards an Antares launch date around July 6 from NASA’s Wallops Flight Facility – for its next NASA contracted mission to stock the ISS via the Orbital ATK Cygnus cargo freighter on a flight known as OA-5.

Meanwhile the firms most recently launched Cygnus OA-6 cargo ship departed the space station and completed its planned destructive reentry into the Earth’s atmosphere on Wednesday, June 22.

But before Orbital ATK can resume Antares/Cygnus cargo flights to the ISS, it had to successfully hurdle through a critically important milestone on the path to orbit – namely a static hot fire test of the significantly modified first stage to confirm that its qualified for launch.

Orbital ATK conducted a full-power test of the upgraded first stage propulsion system of its Antares rocket on May 31, 2016 at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A.  Credit: NASA/Orbital ATK
Orbital ATK conducted a full-power test of the upgraded first stage propulsion system of its Antares rocket on May 31, 2016 at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A. Credit: NASA/Orbital ATK

To that end the aerospace firm recently completed a successful 30 second long test firing of the re-engined first stage on May 31 at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Launch Pad 0A – as I reported here earlier.

A thorough analysis of the hot fire test results and its implications is underway.

“Our Antares team recently completed a successful stage test and is wrapping up the test data analysis,” Wilson said.

“Final trajectory shaping work is also currently underway, which is likely to result in an updated launch schedule in the August timeframe.”

In the meantime, company engineers continue to ready the rocket and payload.

“We are continuing to prepare for the upcoming launch of the Antares rocket and Cygnus spacecraft for the OA-5 cargo logistics mission to the International Space Station from NASA’s Wallops Flight Facility,” Wilson noted.

It’s also clear that a decision on a launch date target is some weeks away and depends on the busy upcoming manifest of other ISS missions coming and going.

“A final decision on the mission schedule, which takes into account the space station traffic schedule and cargo requirements, will be made in conjunction with NASA in the next several weeks.”

And it also must take into account the launch of the intervening SpaceX ISS cargo flight that was just postponed two days to no earlier than July 18.

Another factor is the delayed launch of the next manned crew on a Russian Soyuz capsule from late June into July. Blastoff of the three person crew from Russia, the US and Japan is set for July 7. OA-5 will deliver some 3 tons of science experiments and crew supplies.

First stage of Orbital ATK Antares rocket outfitted with new RD-181 engines stands erect at Launch Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming May 31 hot fire engine test. Credit:  Ken Kremer/kenkremer.com
First stage of Orbital ATK Antares rocket outfitted with new RD-181 engines stands erect at Launch Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the May 31 hot fire engine test. Credit: Ken Kremer/kenkremer.com

Antares launches had immediately ground to a halt following a devastating launch failure 20 months ago which destroyed the rocket and its critical payload of space station science and supplies for NASA in a huge fireball just seconds after blastoff – as witnessed by this author.

As a direct result consequence of the catastrophic launch disaster, Orbital STK managers decided to outfit the Antares medium-class rocket with new first stage RD-181 engines built in Russia.

Base of Orbital Sciences Antares rocket explodes moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
Base of Orbital Sciences Antares rocket explodes moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

The RD-181 replaces the previously used AJ26 engines which failed moments after liftoff during the last launch on Oct. 28, 2014 resulting in a catastrophic loss of the rocket and Cygnus cargo freighter.

The RD-181 flight engines are built by Energomash in Russia and had to be successfully tested via the static hot fire test to ensure their readiness.

As a result of switching to the new RD-181 engines, the first stage also had to be modified to incorporate new thrust adapter structures, actuators, and propellant feed lines between the engines and core stage structure, Mike Pinkston, Orbital ATK General Manager and Vice President, Antares Program told me in a prior interview.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage.   Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com

So the primary goal of the stage test was to confirm the effectiveness of the new engines and all the changes in the integrated rocket stage.

It’s not entirely clear at this time whether the Antares launch delay to August is due to changes in the ISS manifest scheduling or any lingering questions from the hot fire test or both.

“A final decision on the mission schedule definitely takes into account the completion of data analysis combined with the busy space station traffic schedule and NASA’s cargo requirements,” Wilson told me in a response requesting clarification.

Following a quick look immediately following the May 31 test, Orbital ATK officials initially reported that all seemed well, with the caveat that further data review is needed.

“Early indications show the upgraded propulsion system, core stage and launch complex all worked together as planned,” said Mike Pinkston, Orbital ATK General Manager and Vice President, Antares Program.

“Congratulations to the combined NASA, Orbital ATK and Virginia Space team on a successful test.”

Orbital ATK engineers will now “review test data over the next several days to confirm that all test parameters were met. ”

The test used the first stage core planned to launch the OA-7 mission from Wallops late this year.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016. Credit: Ken Kremer/kenkremer.com

With the engine test completed, the OA-7 stage will be rolled back to the HIF processing hanger at Wallops and a new stage fully integrated with the Cygnus cargo freighter will be rolled out to the pad for the OA-5 ‘Return to Flight’ mission in August.

The mission of the OA-6 Cygnus ended on Wednesday, with a planned destructive reentry into the Earth’s atmosphere at 9:29 a.m. EDT.

Also known as the SS Rick Husband, it had spent 3 months in orbit since launching in March on a ULA Atlas V.

It departed the ISS on June 14 and continued several science experiments. Most notable was to successfully create the largest fire in space via the Spacecraft Fire Experiment-I (Saffire-I).

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

First 3D Tools Printed Aboard Space Station

This simple wrench was the first tool printed with the Additive Manufacturing Facility on board the ISS. Image: NASA/MadeInSpace/Lowe's
This simple wrench was the first tool printed with the Additive Manufacturing Facility on board the ISS. Image: NASA/MadeInSpace/Lowe's

Astronauts aboard the International Space Station have manufactured their first tool using the 3D printer on board the station. This is another step in the ongoing process of testing and using additive manufacturing in space. The ability to build tools and replacement parts at the station is something NASA has been pursuing keenly.

The first tool printed was a simple wrench. This may not sound like ground-breaking stuff, unless you’ve ever been in the middle of a project only to find you’re missing a simple tool. A missing tool can stop any project in its tracks, and change everybody’s plans.

The benefits of manufacturing needed items in space are obvious. Up until now, every single item needed on the ISS had to be sent up via re-supply ship. That’s not a quick turnaround. Now, if a tool is lost or destroyed during normal use, a replacement can be quickly manufactured on-site.

This isn’t the first item to be printed at the station. The first one was printed back in November 2014. That item was a replacement part for the printer itself. This was important because it showed that the machine can be used to keep itself running. This reliability is key if astronauts are going to be able to rely on the printer for manufacturing critical replacements for components and spare parts.

The first item ever manufactured in space was a replacement part for the printer itself, in November 2014. Image: NASA
The first item ever manufactured in space was a replacement part for the printer itself, in November 2014. Image: NASA

Niki Werkheiser, the project manager for the ISS 3D printer, said in a NASA YouTube video, “Since the inception of the human space program, we have been completely dependent on launching every single thing we need from Earth to space … I think we’re making history for the first time ever being able to make what we need when we need it in space.”

The 3D printer, which is more accurately called an Additive Manufacturing Facility (AMF) was built by a company called Made In Space. The one that was used to make the first tool is actually a different one than was used to make the replacement part for the printer itself. The first one was part of a test in 2014 to see how 3D printing would work in microgravity. It printed several items which were returned to Earth for testing. Those tests went well, which led to the second one being sent to the station.

This second machine, which was used to create the wrench, is a much more fully featured, commercial 3D printer. According to Made In Space, this newer AMF “can be accessed by any Earth-bound customer for job-specific work, like a machine shop in space. Example use cases include a medical device company prototyping space-optimized designs, or a satellite manufacturer testing new deployable geometries, or creating tools for ISS crew members.”

This is exciting news for we space enthusiasts, but even more exciting for a certain engineering student from the University of Alabama. The student, Robert Hillan, submitted a tool design to a NASA competition called the Future Engineers Space Tool design competition. The challenge was to design a tool that could be used successfully by astronauts in space. The catch was that the tool design had to upload to the ISS electronically and be printed by the AMF on the station.

In January, Hillan was announced as the winner. His design? The Multipurpose Precision Maintenance Tool, a kind of multi-tool that handy people are familiar with. The tool allows astronauts to tighten and loosen different sizes of nuts and bolts, and to strip wires.

The Multi-Purpose Precision Maintenance Tool designed by student Robert Hillan and printed with the AMF on the ISS. Image: NASA
The Multi-Purpose Precision Maintenance Tool designed by student Robert Hillan and printed with the AMF on the ISS. Image: NASA

NASA astronaut Tim Kopra, who is currently aboard the ISS, praised both Hillan and the 3D printing technology itself. “When you have a problem, it will drive specific requirements and solutions. 3-D printing allows you to do a quick design to meet those requirements. That’s the beauty of this tool and this technology. You can produce something you hadn’t anticipated and do it on short notice.”

The immediate and practical benefits of AMF in space are obvious and concrete. But like a lot of space technologies, it is part of a larger picture, too.

Werkheiser, NASA’s project manager for the ISS 3D printer, said “If a printer is critical for explorers, it must be capable of replicating its own parts, so that it can keep working during longer journeys to places like Mars or an asteroid. Ultimately, one day, a printer may even be able to print another printer.”

So there we have it. A journey to Mars and printers replicating themselves. Bring it on.