Space and astronomy news
In a major advance towards the dream of rocket reusability, SpaceX successfully test fired the first stage engines of the Falcon 9 booster they successfully recovered last month – following its launch to the edge of space and back that ended with a history making upright landing at Cape Canaveral.
The re-firing of the engines from history’s first recovered rocket took place Friday evening, Jan. 15. Continue reading “SpaceX Test Fires Recovered Falcon 9 Booster in Major Step To Reusable Rockets”
A shuttle will soar again from American soil before this decade is out, following NASA’s announcement today (Jan 14) that an unmanned version of the Dream Chaser spaceplane was among the trio of US awardees winning commercial contracts to ship essential cargo to the International Space Station (ISS) starting in 2019.
In addition to the Dream Chaser mini-shuttle built by Sierra Nevada Corporation of Sparks, Nevada, NASA decided to retain both of the current ISS commercial cargo vehicle providers, namely the Cygnus from Orbital ATK of Dulles, Virginia and the cargo Dragon from SpaceX of Hawthorne, California. Continue reading “Dream Chaser Spaceplane Gets ‘GO’ as NASA Awards Trio of Space Station Cargo Contracts”
Now that SpaceX has successfully and safely demonstrated the upright recovery of their Falcon 9 booster that flew to the edge of space and back on Dec. 21 – in a historic first – the intertwined questions of how did it fare and what lies ahead for the intact first stage stands front and center.
Well the booster is apparently no worse for the wear of the grueling ascent and descent and will live to fire up again one day in the not so distant future at a former shuttle launch pad at NASA’s Kennedy Space Center in Florida, following thorough inspections by SpaceX engineers. Continue reading “What’s Ahead for Recovered SpaceX Falcon 9 Booster?”
KENNEDY SPACE CENTER, FL – Today’s spectacular blastoff of a United Launch Alliance Atlas V rocket carrying an Orbital ATK Cygnus commercial resupply spacecraft ignited the restart of critically needed American cargo mission to the International Space Station (ISS) following a pair of launch failures over the past year.
The ULA Atlas V rocket roared off the launch pad at 4:44 p.m. EST at the opening of a 30 minute launch window from Space Launch Complex 41 at Cape Canaveral Air Force Station in Florida. Continue reading “Spectacular Blastoff of Atlas Cygnus Ignites Restart of American Cargo Missions to ISS”
KENNEDY SPACE CENTER, FL – The unplanned ‘Happy Marriage’ of United Launch Alliance (ULA) and Orbital ATK is set to give birth Sunday, Dec. 6, to a Cygnus cargo freighter bound for the International Space Station (ISS).
Following two scrubs and a three day due to intense and wide spread rain squalls and excessive blustery winds, the third time is hopefully the charm for the Orbital ATK Cygnus resupply ship set for blastoff atop the venerable ULA Atlas V booster.
The late afternoon liftoff is targeted for Continue reading “Happy Marriage of ULA and Orbital ATK Set for Atlas V Blastoff of Cygnus Freighter to ISS on Dec. 6 – Watch NASA TV Live; Photos”
In the wake of NASA’s supremely successful inaugural test flight of the Orion deep space capsule on the EFT-1 mission in Dec. 2014, NASA is beefing up the critical thermal protection system (TPS) that will protect astronauts from the searing heats experienced during reentry as the human rated vehicle plunges through the Earth’s atmosphere after returning from ambitious expeditions to the Moon and beyond.
Based in part on lessons learned from EFT-1, engineers are refining Orion’s heat shield to enhance the design, ease manufacturing procedures and significantly strengthen is heat resistant capabilities for the far more challenging space environments and missions that lie ahead later this decade and planned further out in the future as part of NASA’s agency-wide ‘Journey to Mars’ initiative to send humans to the Red Planet in the 2030s.
On all future flights starting with Exploration Mission 1 (EM-1), the Orion crew module must Continue reading “Orion Gets Beefed Up, Silver-Metallic Thermal Protection Coating for Next Flight on EM-1”
NASA took another big step on the path to propel our astronauts back to deep space and ultimately on to Mars with the long awaited decision to formally restart production of the venerable RS-25 engine that will power the first stage of the agency’s mammoth Space Launch System (SLS) heavy lift rocket, currently under development.
Aerojet Rocketdyne was awarded a NASA contract to reopen the production lines for the RS-25 powerplant and develop and manufacture a certified engine for use in NASA’s SLS rocket. The contract spans from November 2015 through Sept. 30, 2024.
The SLS is the most powerful rocket the world has ever seen and will loft astronauts in the Orion capsule on missions back to the Moon by around 2021, to an asteroid around 2025 and then beyond on a ‘Journey to Mars’ in the 2030s – NASA’s overriding and agency wide goal. The first unmanned SLS test flight is slated for late 2018.
The core stage (first stage) of the SLS will initially be powered by four existing RS-25 engines, recycled and upgraded from the shuttle era, and a pair of five-segment solid rocket boosters that will generate a combined 8.4 million pounds of liftoff thrust, making it the world’s most powerful rocket ever.
The newly awarded RS-25 engine contract to Sacramento, California based Aerojet Rocketdyne is valued at 1.16 Billion and aims to “modernize the space shuttle heritage engine to make it more affordable and expendable for SLS,” NASA announced on Nov. 23. NASA can also procure up to six new flight worthy engines for later launches.
“SLS is America’s next generation heavy lift system,” said Julie Van Kleeck, vice president of Advanced Space & Launch Programs at Aerojet Rocketdyne, in a statement.
“This is the rocket that will enable humans to leave low Earth orbit and travel deeper into the solar system, eventually taking humans to Mars.”
The lead time is approximately 5 or 6 years to build and certify the first new RS-25 engine, Van Kleek told Universe Today in an interview. Therefore NASA needed to award the contract to Aerojet Rocketdyne now so that its ready when needed.
The RS-25 is actually an upgraded version of former space shuttle main engines (SSMEs) originally built by Aerojet Rocketdyne.
The reusable engines were used with a 100% success rate during NASA’s three decade-long Space Shuttle program to propel the now retired shuttle orbiters to low Earth orbit.
Those same engines are now being modified for use by the SLS on missions to deep space starting in 2018.
But NASA only has an inventory of 16 of the RS-25 engines, which is sufficient for a maximum of the first four SLS launches only. Although they were reused numerous times during the shuttle era, they will be discarded after each SLS launch.
And since the engines cannot be recovered and reused as during the shuttle era, a brand new set of RS-25s will have to be manufactured from scratch.
Therefore, the engine manufacturing process can and will be modernized and significantly streamlined – using fewer part and welds – to cut costs and improve performance.
“The RS-25 engines designed under this new contract will be expendable with significant affordability improvements over previous versions,” added Jim Paulsen, vice president, Program Execution, Advanced Space & Launch Programs at Aerojet Rocketdyne. “This is due to the incorporation of new technologies, such as the introduction of simplified designs; 3-D printing technology called additive manufacturing; and streamlined manufacturing in a modern, state-of-the-art fabrication facility.”
“The new engines will incorporate simplified, yet highly reliable, designs to reduce manufacturing time and cost. For example, the overall engine is expected to simplify key components with dramatically reduced part count and number of welds. At the same time, the engine is being certified to a higher operational thrust level,” says Aerojet Rocketdyne.
The existing stock of 16 RS-25s are being upgraded for use in SLS and also being run through a grueling series of full duration hot fire test firings to certify them for flight, as I reported previously here at Universe Today.
Among the RS-25 upgrades is a new engine controller specific to SLS. The engine controller functions as the “brain” of the engine, which checks engine status, maintains communication between the vehicle and the engine and relays commands back and forth.
Each of the RS-25’s engines generates some 500,000 pounds of thrust. They are fueled by cryogenic liquid hydrogen and liquid oxygen. For SLS they will be operating at 109% of power, compared to a routine usage of 104.5% during the shuttle era. They measure 14 feet tall and 8 feet in diameter.
They have to withstand and survive temperature extremes ranging from -423 degrees F to more than 6000 degrees F.
The maiden test flight of the SLS is targeted for no later than November 2018 and will be configured in its initial 70-metric-ton (77-ton) version with a liftoff thrust of 8.4 million pounds. It will boost an unmanned Orion on an approximately three week long test flight beyond the Moon and back.
NASA plans to gradually upgrade the SLS to achieve an unprecedented lift capability of 130 metric tons (143 tons), enabling the more distant missions even farther into our solar system.
The first SLS test flight with the uncrewed Orion is called Exploration Mission-1 (EM-1) and will launch from Launch Complex 39-B at the Kennedy Space Center.
Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
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Learn more about SLS, Orion, SpaceX, Orbital ATK Cygnus, ISS, ULA Atlas rocket, Boeing, Space Taxis, Mars rovers, Antares, NASA missions and more at Ken’s upcoming outreach events:
Dec 1 to 3: “Orbital ATK Atlas/Cygnus launch to the ISS, ULA, SpaceX, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Dec 8: “America’s Human Path Back to Space and Mars with Orion, Starliner and Dragon.” Amateur Astronomers Assoc of Princeton, AAAP, Princeton University, Ivy Lane, Astrophysics Dept, Princeton, NJ; 7:30 PM.
Restoring America’s ability to once again launch US astronauts to the International Space Station (ISS) from US soil on US rockets took another significant step forward when NASA ordered the first the agency’s first commercial crew rotation mission from the Hawthorne, California based-company SpaceX. NASA and SpaceX hope that the blastoff with a crew of up to four astronauts will take place by late 2017.
The new Nov. 20 award from NASA’s Commercial Crew Program (CCP) office to launch the SpaceX Crew Dragon capsule follows up on an earlier commercial crew rotation mission award this past May to the Boeing Company of Houston to launch its CST-100 Starliner astronaut crew capsule to the ISS.
Since the retirement of NASA’s Space Shuttle orbiters in Continue reading “NASA Orders First Commercial Crew Mission to Space Station from SpaceX”
KENNEDY SPACE CENTER, FL – The largest and most advanced version of the privately developed Cygnus cargo freighter ever built by Orbital ATK is fueled, loaded and ready to go to orbit – signifying a critical turning point towards resuming American commercial cargo launches to the space station for NASA that are critical to keep it functioning.
The enhanced and fully assembled commercial Cygnus was unveiled to the media, including Universe Today, during an exclusive tour inside the clean room facility on Friday, Nov. 13, where it is undergoing final prelaunch processing at the Kennedy Space Center (KSC).
Blastoff of Cygnus atop a United Launch Alliance (ULA) Atlas V rocket on the OA-4 resupply mission under contract to NASA is anticipated on Continue reading “Cygnus Freighter Fueled and Loaded to Resume American Cargo Launches to Space Station”
One year after the catastrophic launch failure of Orbital ATK’s private Antares rocket seconds after liftoff with the Cygnus cargo freighter bound for the International Space Station (ISS), the firm is well on the way towards revamping the booster with modern new engines and implementing a ‘Return or Flight’ by approximately mid-2016, company officials told Universe Today. Antares is on the comeback trail.
Some 15 seconds after blastoff of the firms Antares/Cygnus rocket on October 28, 2014 on the Orb-3 resupply mission for NASA to the space station, the flight rapidly devolved into total disaster when one of the rockets first stage AJ26 engines suddenly blew up without warning after liftoff from NASA Wallops Island facility along the Eastern shore of Virginia at 6:22 p.m. ET.
After thoroughly investigating and evaluating the causes of the Orb-3 disaster, the top management of Continue reading “One Year after Antares Failure, Orbital ATK Revamps Rocket for 2016 ‘Return to Flight’”