Orbital ATK Proposes Man-Tended Lunar-Orbit Outpost by 2020 for Link Up with NASA’s Orion

Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK
Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK
Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK

Orbital ATK has unveiled a practical new proposal to build a near term man-tended outpost in lunar orbit that could launch by 2020 and be operational in time for a lunar link-up with NASA’s Orion crew module during its maiden mission, when American astronauts finally return to the Moon’s vicinity in 2021 – thus advancing America’s next giant leap in human exploration of deep space.

The intrepid offer by Orbital could be carried out rather quickly because it utilizes an evolved version of the company’s already proven commercial Cygnus space station resupply freighter as “the building block … in cislunar space,” said Frank DeMauro, Orbital ATK Vice President for Human Spaceflight Systems, in an exclusive interview with Universe Today. See an artist concept in the lead image.

“Our Cygnus spacecraft is the building block to become a vehicle for exploration beyond low Earth orbit,” Orbital ATK’s Frank DeMauro told Universe Today.

“We are all about supporting NASA’s Mission to Mars. We feel that getting experience in cislunar space is critical to the buildup of the capabilities to go to Mars.”

NASA’s agency wide goal is to send astronauts on a ‘Journey to Mars’ in the 2030s – and expeditions to cislunar space in the 2020s serve as the vital ‘proving ground’ to fully develop, test out and validate the robustness of crucial technologies upon which the astronauts lives will depend on later Red Planet missions lasting some 2 to 3 years.

Orbital ATK’s lunar-orbit outpost proposal was announced at an official hearing of the US House of Representatives Subcommittee on Space on Wednesday, May 18, by former NASA Astronaut and Orbital ATK President of the Space Systems Group, Frank Culbertson.

“A lunar-orbit habitat will extend America’s leadership in space to the cislunar domain,” said Orbital ATK President of the Space Systems Group, Frank Culbertson.

“A robust program to build, launch and operate this initial outpost would be built on NASA’s and our international partners’ experience gained in long-duration human space flight on the International Space Station and would make use of the agency’s new Space Launch System (SLS) and Orion deep-space transportation system.”

The idea is to assemble an initial crew-tended habitat with pressurized work and living volume for the astronauts based on a Cygnus derived vehicle, and have it pre-positioned and functioning in lunar-orbit by 2020.

As envisioned by Orbital ATK, the habitat would be visited during NASA’s first manned mission of SLS and Orion to the Moon known as Exploration Mission-2 (EM-2).

The three week long EM-2 lunar test flight could launch as early as August 2021 – if sufficient funding is available.

The goals of EM-2 and following missions could be significantly broadened via docking with a lunar outpost. And Orion mission durations could be extended to 60 days.

NASA hopes to achieve a launch cadence for Orion/SLS of perhaps once per year.

Therefore autonomy and crew tended capability has to be built in to the lunar habitat right from the start – since crew visits would account for only a fraction of its time but enable vastly expanded science and exploration capabilities.

The initial lunar habitat envisioned by Orbital ATK would be comprised of two upgraded Cygnus pressurized vehicles – provisionally dubbed as Exploration Augmentation Modules (EAM). They would be attached to a multi-port docking module very similar in concept and design to the docking Nodes already flying in orbit as integral components of the ISS.

A Cygnus cargo spacecraft named the SS Rick Husband  is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016.  Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus launched atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

The lunar Cygnus vehicles would be upgraded from the enhanced cargo ships currently being manufactured and launched to the ISS.

“There are additional capabilities that we can put into the Cygnus module. We can make them longer and bigger so they can carry more logistics and carry more science,” DeMauro elaborated.

A variety of supplementary subsystems would also need to be enhanced.

“We looked at what systems we would need to modify to make it a long term habitation module. Since we would not be docked to the ISS, we would need our own Environmental Control and Life Support Systems (ECLSS) out at lunar orbit to support the crew.”

“The service module would also need to be improved due to the high radiation environment and the longer time.”

“We also need to look at the thermal protection subsystem, radiation protection subsystem and power subsystems to support the vehicle for many years as opposed to the short time spent at the ISS. More power is also needed to support more science. We also need a propulsion system to get to the Moon and maintain the vehicle.”

“All that work is getting looked at now – to determine what we need to modify and upgrade and how we would do all that work,” DaMauro told me.

The habitat components would be launched to the Moon on a commercial launch vehicle.

High on the list of candidate launchers would be the United Launch Alliance Atlas V rocket which recently already successfully delivered two Cygnus cargo ships to the ISS in Dec. 2015 and March 2016.

Other potential boosters include the ULA Delta IV and even ESA’s Ariane V as a way to potentially include international participation.

Inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22.  Credit: Ken Kremer/kenkremer.com
Inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus launched atop a United Launch Alliance Atlas V rocket on March 22. Credit: Ken Kremer/kenkremer.com

The habitat components could be manufactured and launched about three years after getting a ‘Go Ahead’ contract from NASA.

Orbital ATK already has an established production line flowing to manufacture a steady stream of Cygnus cargo freighters to fulfill their NASA commercial resupply contract with NASA for the ISS – accumulating know how and cost reduction efficiencies.

“Since many aspects of operations in deep space are as yet untested, confidence must be developed through repeated flights to, and relatively long-duration missions in, cislunar space,” says Culbertson.

“Orbital ATK continues to operate our Cygnus cargo logistics vehicle as a flagship product, so we are ready to quickly and affordably implement an initial Cygnus-derived habitat in cislunar space within three years of a go-ahead.”

Over time, the outpost could be expanded with additional habitat and research modules delivered by Orion/SLS, commercial or international rockets. Perhaps even Bigelow expandable commercial modules could be added later.

Cygnus is suitable for wide ranging science experiments and gear. It could also launch cubesats – like the current Cygnus berthed at the ISS is equipped with a cubesat deployer.

Potential lunar landers developed by international partners could dock at the cislunar habitats open docking ports in between surface science forays.

“We are doing science now on Cygnus and we would expect to carry along science experiments on the new Cygnus vehicle. The vehicle is very attractive to science experiments,” DeMauro explained.

“There really is no limit to what the outpost could become.”

“What we put out is very exciting,” DeMauro noted.

“As a company we are looking forward to working in this arena. Our suggested plans are in line with where NASA wants to go. And we think we are the right company to play a big part in that!”

By incorporating commercial companies and leveraging the considerable technology development lessons learned from Cygnus, NASA should realize significant cost savings in implementing its human exploration strategy. Although Orbital ATK is not divulging a cost estimate for the lunar habitat at this time, the cost savings from a commercial partner should be considerable. And the 3 year time frame to launch is very attractive.

Orion is designed to send astronauts deeper into space than ever before, including missions to the Moon, asteroids and the Red Planet. Cygnus derived modules and/or other augmenting hardware components will be required to carry out any round trip human missions to the Martian surface.

NASA is now building the next Orion capsule at the Kennedy Space Center. It will launch unpiloted atop the first SLS rocket in late 2018 on the EM-1 mission.

Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett
Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket.  Credit: Ken Kremer/kenkremer.com
Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket. Credit: Ken Kremer/kenkremer.com

NASA’s Orion EM-1 Crew Module Passes Critical Pressure Tests

Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett
Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett
Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett

The next Orion crew module in line to launch to space on NASA’s Exploration Mission-1 (EM-1) has passed a critical series of proof pressure tests which confirm the effectiveness of the welds holding the spacecraft structure together.

Any leaks occurring in flight could threaten the astronauts lives.

Engineers and technicians conducted the pressure tests on the Orion EM-1 pressure vessel, which was welded together at NASA’s Michoud Assembly Facility in New Orleans and then shipped to NASA’s Kennedy Space Center in Florida just 3 months ago.

The pressure vessel is the structural backbone for the vehicles that will launch American astronauts to deep space destinations.

“This is the first mission where the Orion spacecraft will be integrated with the large Space Launch System rocket. Orion is the vehicle that’s going to take astronauts to deep space,” NASA Orion program manager Scott Wilson told Universe Today.

“The tests confirmed that the weld points of the underlying structure will contain and protect astronauts during the launch, in-space, re-entry and landing phases on the Exploration Mission 1 (EM-1), when the spacecraft performs its first uncrewed test flight atop the Space Launch System rocket,” according to a NASA statement.

After flying to KSC on Feb 1, 2016 inside NASA’s unique Super Guppy aircraft, this “new and improved” Orion EM-1 pressure vessel was moved to the Neil Armstrong Operations and Checkout (O&C) Building for final assembly by prime contractor Lockheed Martin into a flight worthy vehicle.

Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket.  Credit: Ken Kremer/kenkremer.com
Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket. Credit: Ken Kremer/kenkremer.com

Since then, technicians have worked to meticulously attach hundreds of strain gauges to the interior and exterior surfaces of the vehicle to prepare for the pressure tests.

The strain gauges provide real time data to the analysts monitoring the changes during the pressurization.

Orion was moved to a test stand inside the proof pressure cell high bay and locked inside behind large doors.

Lockheed Martin engineers then incrementally increased the pressure in the proof testing cell in a series of steps over two days. They carefully monitored the results along the way and how the spacecraft reacted to the stresses induced by the pressure increases.

The maximum pressure reached was 1.25 times normal atmospheric pressure – which exceeds the maximum pressure it is expected to encounter on orbit.

“We are very pleased with the performance of the spacecraft during proof pressure testing,” said Scott Wilson, NASA manager of production operations for the Orion Program.

“The successful completion of this test represents another major step forward in our march toward completing the EM-1 spacecraft, and ultimately, our crewed missions to deep space.”

Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket.  Credit: Ken Kremer/kenkremer.com
Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket. Credit: Ken Kremer/kenkremer.com

With the pressure testing satisfactorily completed, technicians will move Orion back to birdcage assembly stand for the “intricate work of attaching hundreds of brackets to the vessel’s exterior to hold the tubing for the vehicle’s hydraulics and other systems.”

To prepare for launch in 2018, engineers and technicians from NASA and prime contractor Lockheed Martin will spend the next two years meticulously installing all the systems amounting to over 100,000 components and gear required for flight.

This particular ‘Lunar Orion’ crew module is intended for blastoff to the Moon in 2018 on NASA’s Exploration Mission-1 (EM-1) atop the agency’s mammoth new Space Launch System (SLS) rocket, simultaneously under development. The pressurized crew module serves as the living quarters for the astronauts comprising up to four crew members.

NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration.   Credit: NASA/MSFC
NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration. Credit: NASA/MSFC

EM-1 itself is a ‘proving ground’ mission that will fly an unmanned Orion thousands of miles beyond the Moon, further than any human capable vehicle, and back to Earth, over the course of a three-week mission.

The 2018 launch of NASA’s Orion on the unpiloted EM-1 mission counts as the first joint flight of SLS and Orion, and the first flight of a human rated spacecraft to deep space since the Apollo Moon landing era ended more than 4 decades ago.

Orion is designed to send astronauts deeper into space than ever before, including missions to the Moon, asteroids and the Red Planet.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

NASA’s Orion EM-1 crew module pressure vessel arrived at the Kennedy Space Center’s Shuttle Landing Facility tucked inside NASA’s Super Guppy aircraft on Feb 1, 2016. The Super Guppy opens its hinged nose to unload cargo.  Credit: Ken Kremer/kenkremer.com
NASA’s Orion EM-1 crew module pressure vessel arrived at the Kennedy Space Center’s Shuttle Landing Facility tucked inside NASA’s Super Guppy aircraft on Feb 1, 2016. The Super Guppy opens its hinged nose to unload cargo. Credit: Ken Kremer/kenkremer.com

2 By Sea, 1 By Land, 3rd Recovered Booster Joins SpaceX Siblings: Up Close Gallery

Composite image of first stage booster from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Jeff Seibert/AmericaSpace. Inset: Trio of SpaceX boosters inside pad 39A hangar. Credit: SpaceX. Composite: Ken Kremer
Composite image of first stage booster from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Jeff Seibert/AmericaSpace.  Inset: Trio of SpaceX boosters inside pad 39A hangar. Credit: SpaceX.  Composite:  Ken Kremer
Composite image of first stage booster from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Jeff Seibert/AmericaSpace. Inset: Trio of SpaceX boosters inside pad 39A hangar. Credit: SpaceX. Composite: Ken Kremer

Rolling rolling rolling! Yee-haw!

2 By Sea, 1 By Land. The 3rd recovered Falcon 9 booster has joined her siblings inside SpaceX’s gleaming new processing hangar, laying side-by-side at Launch Complex 39A at NASA’s Kennedy Space Center (KSC) in Florida.

What was once unfathomable science fiction has turned into science fact.

In the space of 5 short months, SpaceX has recovered three of the company’s spent Falcon 9 first stage boosters following successful rocket delivery launches to orbit for NASA and commercial customers.

The trio of landings count as stunning successes towards SpaceX founder and CEO Elon Musk’s vision of rocket reusability and radically slashing the cost of sending rockets to space by recovering the boosters and eventually reflying them with new payloads from paying customers.

Over the weekend, the latest Falcon 9 booster recovered after nailing a spectacular middle-of-the-night touchdown on a sea based platform, was transported horizontally from a work site at Port Canaveral to the SpaceX rocket processing hanger at pad 39A at KSC.

Check out the extensive gallery of up close photos/videos herein of the boosters travels along the long and winding road from the port to KSC from my space photographer friends Jeff Seibert and Julian Leek. As well as booster trio hangar photos from SpaceX.

“Three’s company,” tweeted SpaceX’s Elon Musk, after the third booster met the first two inside the pad 39A hangar.

Video caption: Close-up video of SpaceX JCSAT-14 Falcon 9 booster rolls to SpaceX hanger at Pad 39A after removal from the drone ship where it landed on May 6th. Credit: Jeff Seibert/AmericaSpace

The 156 foot tall booster safely soft landed on the tiny drone ship named “Of Course I Still Love You” or “OCISLY” barely nine minutes after liftoff of the SpaceX Falcon 9 a week and a half ago on a mission to deliver the Japanese JCSAT-14 telecom satellite to a Geostationary Transfer Orbit (GTO).

The upgraded SpaceX Falcon 9 soared to orbit on May 6, roaring to life with 1.5 million pounds of thrust on a mission carrying the JCSAT-14 commercial communications satellite, following an on time nighttime liftoff at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl.

The used first stage then carried out an intricate propulsive soft landing on the waiting ocean going platform located some 400 miles off the east coast of Florida.

The booster was then towed into the Florida space coast at Port Canaveral where it was removed from the barge, defueled and had its four landing legs removed.

Thereafter it was tilted and lowered horizontally and placed onto the multi-wheeled transport for shipment back to SpaceX launch facilities at the Kennedy Space Center.

First stage booster with landing legs removed from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Julian Leek
First stage booster with landing legs removed from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Julian Leek

The newly recovered first stage joins the fleet of two others recovered last December and in April.

“May need to increase size of rocket storage hangar,” tweeted Musk.

3 landed SpaceX rockets in hangar at pad 39A at the Kennedy Space Center, Florida.  Credit: SpaceX
3 landed SpaceX rockets in hangar at pad 39A at the Kennedy Space Center, Florida. Credit: SpaceX

To date SpaceX has recovered 3 Falcon 9 first stages – 2 by sea and 1 by at land. But this was the first one to be recovered from the much more demanding, high velocity trajectory delivering a satellite to GTO.

The first rocket was flying faster and at a higher altitude at the time of separation from the second stage and thus was much more difficult to slow down and maneuver back to the ocean based platform.

Musk and SpaceX officials had openly doubted a successful outcome for this landing attempt.

Nevertheless it all worked out spectacularly as seen live at the time via the SpaceX launch and landing webcast.

However, the booster and the Merlin 1D first stage engines did sustain heavy damage as seen in the up close photos and acknowledged by Musk.

“Most recent rocket took max damage, due to v high entry velocity. Will be our life leader for ground tests to confirm others are good,” Musk tweeted.

So although this cannot be reflown, it still serves another great purpose for engineers seeking to determining the longevity of booster and its various components.

Apparent cracks in the recovered booster from SpaceX JCSAT-14 launch seen in this up close view revealing damage due to high velocity launch and touchdown on droneship at sea.  Credit: Jeff Seibert/AmericaSpace
The recovered booster from SpaceX JCSAT-14 launch seen in this up close view revealing possible damage due to high velocity launch and touchdown on droneship at sea. Credit: Jeff Seibert/AmericaSpace

“A few pictures show some signs of distress, this obviously was a rough re-entry,” Seibert told Universe Today.

Damage to the booster may be visible. Looking at the Falcon 9s Merlin 1D engines arranged in an octoweb configuration, the center engine appears to be held in place with restraining straps.

“It looks like the octoweb area may have been breached due to the high entry energy. It appears that for some reason, they are supporting the center Merlin engine for transport. They may be some burn through below the orange strap holding up the center engine.”

Apparent damage around Merlin 1D engines at base of recovered booster from SpaceX JCSAT-14 launch seen in this up close view showing straps around center engine.  Credit: Jeff Seibert/AmericaSpace
Apparent damage around Merlin 1D engines at base of recovered booster from SpaceX JCSAT-14 launch seen in this up close view showing straps around center engine. Credit: Jeff Seibert/AmericaSpace

Musk says the next SpaceX commercial launch is tentatively slated for late May – watch for my onsite reports.

Blastoff of the first reflown booster could follow sometime this summer.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Video caption: SpaceX Falcon 9 launch of JCSAT-14 on May 6, 2016 from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com

Booster move gallery:

Recovered first stage booster after SpaceX JCSAT-14 launch rolls into Cape Canaveral Air Force Station and Kennedy Space Center, Florida on May 16, 2016.  Credit: Julian Leek
Recovered first stage booster after SpaceX JCSAT-14 launch rolls into Cape Canaveral Air Force Station and Kennedy Space Center, Florida on May 16, 2016. Credit: Julian Leek
Base of recovered first stage booster with 9 Merlin 1D engines covered, after SpaceX JCSAT-14 launch, rolls into Cape Canaveral Air Force Station and Kennedy Space Center, Florida on May 16, 2016.
Base of recovered first stage booster with 9 Merlin 1D engines covered and landing legs removed, after SpaceX JCSAT-14 launch, rolls into Cape Canaveral Air Force Station and Kennedy Space Center, Florida on May 16, 2016. Credit: Jeff Seibert/AmericaSpace
9 Merlin 1D engines powered the recovered first stage from SpaceX JCSAT-14 launch, rolls to SpaceX hanger at Kennedy Space Center, Florida on May 16, 2016.  Credit: Jeff Seibert/AmericaSpace
9 Merlin 1D engines powered the recovered first stage from SpaceX JCSAT-14 launch, rolls to SpaceX hanger at Kennedy Space Center, Florida on May 16, 2016. Credit: Jeff Seibert/AmericaSpace
Up close look at grid fins from recovered first stage booster after SpaceX JCSAT-14 launch during transport to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida. Credit: Jeff Seibert/AmericaSpace
Up close look at grid fins from recovered first stage booster after SpaceX JCSAT-14 launch during transport to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Jeff Seibert/AmericaSpace
Credit: Jeff Seibert/AmericaSpace
Credit: Jeff Seibert/AmericaSpace
3 landed SpaceX rockets in hangar at pad 39A at the Kennedy Space Center, Florida.  Credit: SpaceX
3 landed SpaceX rockets in hangar at pad 39A at the Kennedy Space Center, Florida. Credit: SpaceX
First stage booster from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Jeff Seibert/AmericaSpace
First stage booster from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Jeff Seibert/AmericaSpace
First stage booster with landing legs removed from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Julian Leek
First stage booster with landing legs removed from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Julian Leek
Up close look at top of recovered first stage booster after SpaceX JCSAT-14 launch during transport to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida. Credit: Jeff Seibert/AmericaSpace
Up close look at top of recovered first stage booster after SpaceX JCSAT-14 launch during transport to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida. Credit: Jeff Seibert/AmericaSpace
Scorched skin and US flag on recovered SpaceX first stage booster during roll  to SpaceX hanger at Kennedy Space Center, Florida on May 16, 2016.  Credit: Jeff Seibert/AmericaSpace
Scorched skin and US flag on recovered SpaceX first stage booster during roll to SpaceX hanger at Kennedy Space Center, Florida on May 16, 2016. Credit: Jeff Seibert/AmericaSpace
First stage booster from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida. Credit: Jeff Seibert/AmericaSpace
First stage booster from SpaceX JCSAT-14 launch was transported horizontally to SpaceX hangar at pad 39A at the Kennedy Space Center, Florida on May 16, 2016. Credit: Jeff Seibert/AmericaSpace
SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA's Kennedy Space Center in Florida  for missions to the International Space Station. Pad 39A is  undergoing modifications by SpaceX to adapt it to the needs of the company's Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com
SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA’s Kennedy Space Center in Florida for missions to the International Space Station. Pad 39A is undergoing modifications by SpaceX to adapt it to the needs of the company’s Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com

Video Caption: 20X time-lapse of the first stage booster from the SpaceX JCSAT-14 launch being transferred on May 10, 2016 from the autonomous drone ship “Of Course I Still Love You” (OCISLY) to a work pedestal on land 12 hours after arriving at the dock. Credit: Jeff Seibert

Upgraded Antares Rolls Out to Virginia Launch Pad, High Stakes Engine Test Looms

Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks. Credit: NASA's Wallops Flight Facility/Allison Stancil
Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks.   Credit: NASA's Wallops Flight Facility/Allison Stancil
Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks. Credit: NASA’s Wallops Flight Facility/Allison Stancil

An upgraded version of Orbital ATK’s commercially developed Antares rocket has at last rolled out to its launch pad on the Virginia shore – thus paving the path for a high stakes first stage engine test looming “in the next few weeks,” according to the aerospace firm.

“This stage test paradigm is a design verification test, said Kurt Eberly, Orbital ATK Antares deputy program manager, in an interview with Universe Today.

The rocket will be erected at the pad during the full power hot fire test which is scheduled to last approximately 30 seconds. Hold down restraints will keep the rocket firmly anchored at the pad.

“After the 30 second test is done we will shut it down and have a pile of data to look at,” Eberly told Universe Today.

“Hopefully it will confirm all our environments and all our models and give us the confidence so we can proceed with the return to flight.”

Indeed the significance of the hot fire engine test cannot be overstated because the entire future of Antares as a viable launch vehicle and resuming delivery of NASA cargo to the International Space Station (ISS) depends on a successful outcome of the crucial test firing – following a devastating launch failure 19 months ago.

Orbital ATK hopes to restart resupply missions to the crews living aboard the space station as soon as July – less than two months from today.

The now revamped launch vehicle dubbed Antares 230 has been re-engined and upgraded with a pair of modern new first stage engines, the Russian-built RD-181 fueled by LOX/kerosene.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. Credit: Ken Kremer/kenkremer.com

To prepare for the upcoming stage test, workers carefully assembled and thoroughly tested an Antares first stage equipped with the new RD-181 engines.

On May 12, 2016, they moved the vehicle on a dedicated multi-wheeled transporter from the Horizontal Integration Facility at NASA’s Wallops Flight Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A about a mile away.

Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks.   Credit: Orbital ATK
Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks. Credit: Orbital ATK

The team has about 3 weeks of check out work to complete before the live firing, including a wet dress rehearsal (WDR).

“The team will continue to work meticulously as they begin final integration and check outs on the pad and several readiness reviews prior to the test. The window for the stage test will be over multiple days to ensure technical and weather conditions are acceptable,” noted Orbital ATK in a statement.

The ‘Return to Flight’ blastoff – currently planned for as soon as July 2016 – will be the first for the private Antares rocket since a catastrophic launch failure on Oct. 28, 2014, just seconds after liftoff from Wallops. That flight was carrying Orbital ATK’s Cygnus cargo freighter on the critical Orb-3 resupply mission for NASA to the space station.

The launch mishap was traced to a failure in the AJ26 first stage engine turbopump and caused Antares launches to immediately grind to a halt.

Top Orbital ATK management soon decided to ditch the AJ26s, which were 40 year old refurbished engines, originally built during the Soviet era and originally known as the NK-33.

They sought a replacement and eventually decided to upgrade Antares by powering it with a pair of new Russian-made RD-181 main stage engines and modifying the first stage core structure to accommodate the new engines.

The RD-181 flight engines are built by Energomash in Russia.

“They are a good drop in replacement for the AJ26. And they offer 13% higher thrust compared to the AJ26,” Eberly noted.

As a result of switching to the new RD-181 engines, the first stage also had to be modified to incorporate new thrust adapter structures, actuators, and propellant feed lines between the engines and core stage structure.

Independent review teams have also been brought in to ensure that no stone is left unturned and everything is being done to achieve success.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage.   Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com

Now it’s time for the real deal. After all the hard work Antares is now at the pad.

“We place it on the pad about 3 weeks prior to the engine test,” Eberly told me. “Then we and do a series of integrated checks, and electrical checks and pressure checks on the feed lines.”

“Then we will do a wet dress rehearsal where we will load the tanks with propellants. We will load the pressure bottles, pressurize the tanks and then count down just like we would for the real stage test. And right before we ignite the engines we will call a halt to the sequencer.”

“Then we will detank and pick through all that data and do a readiness review.”

If the WDR goes well, the full up engine test will follow.

“Then we will do the stage test,” Eberly explained.

“It is a 30 second test. We will fire up both engines and hit all 3 power levels that we plan to use in flight.”

“We will use the thrust vector controls. So we will move the nozzles and sweep them through sinusoidal sweeps at different frequencies and excite various resonances and look for any adverse interaction between fluid modes and structural modes.”

Orbital Sciences Antares rocket and Launch Complex 0-A at the edge of Virginia’s shore at NASA Wallops are crucial to resupply the International Space Station (ISS). .   Credit: Ken Kremer (kenkremer.com)
Orbital Sciences Antares rocket first stage stands erect at Launch Complex 0-A at the edge of Virginia’s shore at NASA Wallops, in this file photo. Credit: Ken Kremer/kenkremer.com

The vehicle and pad will be outfitted with lots of special instrumentation to gather as much test data as possible.

“We will have a lot of accelerometers and extra instrumentation and extra microphones on the test article and around the pad.

“After the 30 second test is done we will shut it down and have a pile of data to look at.”

“That will hopefully confirm all our environments and all our models and give us the confidence so we can proceed with the return to flight on the OA-5 mission.”

The test uses the first stage core planned to launch the OA-7 mission late this year.

After the engine test is completed, the stage will be rolled back to the HIF and a new stage fully integrated with the Cygnus will be rolled out to the pad for the OA-5 ‘Return to Flight’ mission as soon as July.

In the past 6 months, Orbital ATK has successfully resumed launches of their Cygnus cargo freighters to the ISS – as an interim measure until Antares is returned to flight status

They utilized the United Launch Alliance (ULA) Atlas V rocket to deliver two Cygnus resupply vessels to the ISS on the OA-4 flight in Dec. 2015 and OA-6 flight in March 2016.

A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

A Cygnus cargo spacecraft named the SS Rick Husband  is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016.  Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

1st Boeing Starliner Hull Assembled as 1st Crew Flight Delays to 2018

The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for the Structural Test Article pressure vessel. Credit: Boeing
The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for  the Structural Test Article pressure vessel.  Credit: NASA
The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for the Structural Test Article pressure vessel. Credit: NASA

As completion nears for the prototype of Boeing’s first Starliner astronaut taxi, the aerospace firm announced a slip into 2018 for the blastoff date of the first crewed flight in order to deal with spacecraft mass, aerodynamic launch and flight software issues, a Boeing spokesperson told Universe Today.

Until this week, Boeing was aiming for a first crewed launch of the commercial Starliner capsule by late 2017, company officials had said.

The new target launch date for the first astronauts flying aboard a Boeing CST-100 Starliner “is February 2018,” Boeing spokeswoman Rebecca Regan told Universe Today.

“Until very recently we were marching toward the 2017 target date.”

Word of the launch postponement came on Wednesday via an announcement by Boeing executive vice president Leanne Caret at a company investor conference.

Boeing will conduct two critical unmanned test flights leading up to the manned test flight and has notified NASA of the revised flight schedule.

“The Pad Abort test is October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018,” Regan told me.

Previously, the uncrewed and crewed test flights were slated for June and October 2017.

The inaugural crew flight will carry two astronauts to the International Space Station including a Boeing test pilot and a NASA astronaut.

“Boeing just recently presented this new schedule to NASA that gives a realistic look at where we are in the development. These programs are challenging.”

“As we build and test we are learning things. We are doing everything we can to make sure the vehicle is ready and safe – because that’s what most important,” Regan emphasized.

Indeed engineers just bolted together the upper and lower domes of Boeings maiden Starliner crew module last week, on May 2, forming the complete hull of the pressure vessel for the Structural Test Article (STA).

Boeing was awarded the first service flight of the CST-100 crew capsule to the International Space Station as part of the Commercial Crew Transportation Capability agreement with NASA in this artists concept.  Credit: Boeing
Boeing CST-100 Starliner crew capsule approaches the International Space Station in this artists concept. Credit: Boeing

Altogether there are 216 holes for the bolts. They have to line up perfectly. The seals are checked to make sure there are no leaks, which could be deadly in space.

Starliner is being manufactured in Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center (KSC) in Florida.

The STA will be subjected to rigorous environmental and loads testing to prove its fitness to fly humans to space and survive the harsh extremes of the space environment.

Regan cited three technical factors accounting for the delayed launch schedule. The first relates to mass.

“There are a couple of things that impacted the schedule as discussed recently by John Elbon, Boeing vice president and general manager of Space Exploration.”

“First is mass of the spacecraft. Mass whether it’s from aircraft or spacecraft is obviously always something that’s inside the box. We are working that,” Regan stated.

The second relates to aerodynamic loads which Boeing engineers believe they may have solved.

“Another challenge is aero-acoustic issues related to the spacecraft atop the launch vehicle. Data showed us that the spacecraft was experiencing some pressures [during launch] that we needed to go work on more.”

Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.

“The aerodynamic acoustic loads data we were getting told us that we needed to go do some additional work. We actually now have a really viable option that we are testing right now in a wind tunnel this month.”

“So we think we are on the right path there. We have some design options we are looking at. We think we found a viable option that’s inside the scope of where we need to be on those aerodynamic acoustics in load.”

“So we will look at the data from the new wind tunnel tests.”

The third relates to new software requirements from NASA for docking at the ISS.

“NASA also levied some additional software requirements on us, in order to dock with the station. So those additional software requirements alone, in the contract, probably added about 3 months to our schedule, for our developers to work that.”

Technicians monitor connection operation of upper and lower domes of the first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: NASA
Technicians monitor connection operation of upper and lower domes of the first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: Boeing

The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).

The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.

Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.

Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.

Due to huge CCP funding cuts by Congress, the targeted launch dates for both Starliner and Crew Dragon have been delayed repeatedly from the initially planned 2015 timeframe to the latest goal of 2017.

Upper and lower domes come together to form first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: NASA
Upper and lower domes come together to form first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: Boeing

The Structural Test Article plays a critical role serving as the pathfinder vehicle to validate the manufacturing and processing methods for the production of all the operational spacecraft that will follow in the future.

Although it will never fly in space, the STA is currently being built inside the renovated C3PF using the same techniques and processes planned for the operational spacecraft that will carry astronaut crews of four or more aloft to the ISS in 2018 and beyond.

View of upper dome and newly attached crew access tunnel of the first Boeing CST-100 ‘Starliner’ crew  spaceship under assembly at NASA’s Kennedy Space Center.   This is part of the maiden Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s refurbished Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Numerous strain gauges have been installed for loads testing. Credit: Ken Kremer /kenkremer.com
View of upper dome and newly attached crew access tunnel of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center. This is part of the maiden Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s refurbished Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Numerous strain gauges have been installed for loads testing. Credit: Ken Kremer /kenkremer.com

“The Structural Test Article is not meant to ever fly in space but rather to prove the manufacturing methods and overall ability of the spacecraft to handle the demands of spaceflight carrying astronauts to the International Space Station,” says NASA.

The STA is also the first spacecraft to come together inside the former shuttle hangar known as an orbiter processing facility, since shuttle Discovery was moved out of the facility following its retirement and move to the Smithsonian’s Udvar-Hazy Center near Washington, D.C., in 2012.

“It’s actually bustling in there right now, which is awesome. Really exciting stuff,”Regan told me.

Regan also confirmed that the completed Starliner STA will soon be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.

“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during a prior interview in the C3PF.

“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”

“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”

NASA notes that “the tests must bear out that the capsules can handle the conditions of space as well as engine firings and the pressure of launch, ascent and reentry. In simple terms, it will be shaked, baked and tested to the extreme.”

Lessons learned will be applied to the first flight test models of the Starliner. Some of those parts have already arrived at KSC and are “in the manufacturing flow in Florida.”

“Our team is initiating qualification testing on dozens of components and preparing to assemble flight hardware,” said John Mulholland, vice president and program manager of Boeing’s Commercial Programs, in a statement. “These are the first steps in an incredibly exciting, important and challenging year.”

View of lower dome of the first Boeing CST-100 ‘Starliner’ crew  spaceship under assembly at NASA’s Kennedy Space Center and known as the Structural Test Article (STA), with many strain gauges installed.  The Starliner STA is being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Credit: Ken Kremer /kenkremer.com
View of lower dome of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center and known as the Structural Test Article (STA), with many strain gauges installed. The Starliner STA is being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Credit: Ken Kremer /kenkremer.com

SpaceX has announced plans to launch their first crew Dragon test flight before the end of 2017.

But the launch schedules for both Boeing and SpaceX are subject to review, dependent on satisfactorily achieving all agreed to milestones under the CCP contracts and approval by NASA, and can change at any time. So additional schedule alternations are not unexpected.

Boeing’s commercial CST-100 'Space Taxi' will carry a crew of five astronauts to low Earth orbit and the ISS from US soil.   Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida.  Credit: Ken Kremer - kenkremer.com
Boeing’s commercial CST-100 ‘Space Taxi’ will carry a crew of four or more astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015.   Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida.  Credit: Ken Kremer /kenkremer.com
Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015. Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com

Amazing Time-lapse Shows Recovered SpaceX Falcon 9 Moving To Land After Port Canaveral Arrival

First stage booster from the SpaceX JCSAT-14 launch was moved by crane on May 10, 2016 from the drone ship OCISLY to a work pedestal on land 12 hours after arriving back in Port Canaveral, Florida. See Time-lapse below. Credit: Jeff Seibert/AmericaSpace
First stage booster from the SpaceX JCSAT-14 launch was moved by crane on May 11, 2016 from the drone ship OCISLY to a work pedestal on land 12 hours after arriving back in Port Canaveral, Florida.  Credit: Jeff Seibert/AmericaSpace
First stage booster from the SpaceX JCSAT-14 launch was moved by crane on May 10, 2016 from the drone ship OCISLY to a work pedestal on land 12 hours after arriving back in Port Canaveral, Florida. Credit: Jeff Seibert/AmericaSpace

The recovered SpaceX first stage booster that nailed a spectacular middle-of-the-night touchdown at sea last week sailed back to Port Canaveral, Florida, late Monday and was transferred by crane on Tuesday from the drone ship to land – as seen in an amazing time-lapse video and photos, shown above and below and obtained by Universe Today.

The exquisite up close time-lapse sequence shows technicians carefully hoisting the 15-story-tall spent booster from the drone ship barge onto a work pedestal on land some 12 hours after arriving back in port.

The time-lapse imagery (below) of the booster’s removal from the drone ship was captured by my space photographer friend Jeff Seibert on Tuesday, May 10.

Video Caption: 20X time-lapse of the first stage booster from the SpaceX JCSAT-14 launch being transferred on May 10, 2016 from the autonomous drone ship “Of Course I Still Love You” (OCISLY) to a work pedestal on land 12 hours after arriving at the dock. Credit: Jeff Seibert

Towards the end of the video there is a rather humorous view of the technicians climbing in unison to the bottom of the hoisted Falcon.

“I particularly like the choreographed ascent by the crew to the base of the Falcon 9 near the end of the move video,” Seibert told Universe Today.

The move took place from 11:55 AM until 12:05 PM, Seibert said.

First stage booster from the SpaceX JCSAT-14 launch hoisted by crane on May 10, 2016 from drone ship to work pedestal on land 12 hours after arriving back in Port Canaveral, Florida.  Credit: Jeff Seibert/AmericaSpace
First stage booster from the SpaceX JCSAT-14 launch hoisted by crane on May 11, 2016 from drone ship to work pedestal on land 12 hours after arriving back in Port Canaveral, Florida. Credit: Jeff Seibert/AmericaSpace

The booster was towed into the space coast port around 11 p.m. Monday night, as seen in further up close images captured by my space photographer friend Julian Leek.

Leek also managed to capture a stunningly unique view of the rocket floating atop the barge when it was still out at sea and some 5 miles off shore waiting to enter the port at a safe time after most of the cruise ships had departed – as I reported earlier here.

SpaceX ASDS drone ship with the recovered Falcon 9 first stage rocket returns late at night to Port Canaveral, Florida on May 9, 2016.  Credit:  Julian Leek
SpaceX ASDS drone ship with the recovered Falcon 9 first stage rocket returns late at night to Port Canaveral, Florida on May 9, 2016. Credit: Julian Leek

The 156 foot tall booster safely soft landed on the drone ship named “Of Course I Still Love You” or “OCISLY” barely nine minutes after liftoff of the SpaceX Falcon 9 last week on a mission to deliver the Japanese JCSAT-14 telecom satellite to a Geostationary Transfer Orbit (GTO).

The upgraded SpaceX Falcon 9 soared to orbit on May 6, roaring to life with 1.5 million pounds of thrust on a mission carrying the JCSAT-14 commercial communications satellite, following an on time liftoff at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl.

The first stage then carried out a propulsive soft landing on the ocean going platform located some 400 miles off the east coast of Florida.

To date SpaceX has recovered 3 Falcon 9 first stages. But this was the first one to be recovered from the much more demanding, high velocity trajectory delivering a satellite to GTO.

The first rocket was flying faster and at a higher altitude at the time of seperatoin from the second stage and thus was much more difficult to slow down and maneuver back to the ocean based platform.

Thus SpaceX officials and CEO Elon Musk had been openly doubtful of a successful outcome for this landing attempt.

“First landed booster from a GTO-class mission (final spacecraft altitude will be about 36,000 km),” tweeted SpaceX CEO and founder Elon Musk.

The commercial SpaceX launch lofted the JCSAT-14 Japanese communications satellite to a Geostationary Transfer Orbit (GTO) for SKY Perfect JSAT – a leading satellite operator in the Asia – Pacific region.

Up closse view of SpaceX ASDS drone ship with the recovered Falcon 9 first stage rocket returns late at night to Port Canaveral, Florida on May 9, 2016.  Credit:  Julian Leek
Up close view of SpaceX ASDS drone ship with the recovered Falcon 9 first stage rocket returns late at night to Port Canaveral, Florida on May 9, 2016. Credit: Julian Leek

The landing counts as another stunning success for Elon Musk’s vision of radically slashing the cost of sending rocket to space by recovering the boosters and eventually reusing them.

The next step is to defuel the booster and remove the landing legs. Thereafter it will be tilted and lowered horizontally and then be placed onto a multi-wheeled transport for shipment back to SpaceX launch facilities at Cape Canaveral for refurbishment, exhaustive engine and structural testing.

The newly recovered first stage will join a fleet of two others recovered last December and in April.

“May need to increase size of rocket storage hangar,” tweeted Musk.

If all goes well the recovered booster will eventually be reflown.

The next SpaceX commercial launch is tentatively slated for the late May/early June timeframe.

Up close look at grid fins from recovered first stage booster from the SpaceX JCSAT-14 launch after arriving back in Port Canaveral, Florida.  Credit: Jeff Seibert/AmericaSpace
Up close look at grid fins from recovered first stage booster from the SpaceX JCSAT-14 launch after arriving back in Port Canaveral, Florida. Credit: Jeff Seibert/AmericaSpace

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

SpaceX ASDS drone ship with the recovered Falcon 9 first stage rocket lurking off Port Canaveral waiting to enter the port.  Copyright:  Julian Leek
SpaceX ASDS drone ship with the recovered Falcon 9 first stage rocket lurking off Port Canaveral waiting to enter the port. Copyright: Julian Leek
Recovered Falcon 9 first stage stands upright after drone ship landing following SpaceX launch of JCSAT-14 on May 6, 2016 from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl.  Credit: SpaceX
Recovered Falcon 9 first stage stands upright after drone ship landing following SpaceX launch of JCSAT-14 on May 6, 2016 from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl. Credit: SpaceX

Video caption: SpaceX Falcon 9 launch of JCSAT-14 on May 6, 2016 from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com

SpaceX Dragon Returns to Earth After Splashdown with Critical NASA Science

A SpaceX Dragon cargo spacecraft splashed down in the Pacific Ocean at 2:51 p.m. EDT today, May 11, with more than 3,700 pounds of NASA cargo, science and technology demonstration samples from the International Space Station. Credit: SpaceX
A SpaceX Dragon cargo spacecraft splashed down in the Pacific Ocean at 2:51 p.m. EDT today, May 11, with more than 3,700 pounds of NASA cargo, science and technology demonstration samples from the International Space Station.  Credit: NASA
A SpaceX Dragon cargo spacecraft splashed down in the Pacific Ocean at 2:51 p.m. EDT today, May 11, with more than 3,700 pounds of NASA cargo, science and technology demonstration samples from the International Space Station. Credit: SpaceX

A SpaceX cargo Dragon spacecraft loaded with nearly two tons of critical NASA science and technology experiments and equipment returned to Earth this afternoon, Wednesday, May 11, safely splashing down in the Pacific Ocean – and bringing about a successful conclusion to its mission to the International Space Station (ISS) that also brought aloft a new room for the resident crew.

Following a month long stay at the orbiting outpost, the unmanned Dragon was released from the grip of the stations Canadian-built robotic arm at 9:19 a.m. EDT by European Space Agency (ESA) astronaut Tim Peake.

After being detached from its berthing port at the Earth-facing port on the stations Harmony module by ground controllers, Peake commanded the snares at the terminus of the 57 foot long (19 meter long) Canadarm2 to open – as the station was soaring some 260 miles (418 kilometers) over the coast of Australia southwest of Adelaide.

Dragon backed away and soon departed after executing a series of three departure burns and maneuvers to move beyond the 656-foot (200-meter) “keep out sphere” around the station.

European Space Agency astronaut Tim Peake captured this photograph of the SpaceX Dragon cargo spacecraft as it undocked from the International Space Station on May 11, 2016. The spacecraft was released from the station’s robotic arm at 9:19 a.m. EDT. Following a series of departure burns and maneuvers Dragon returned to Earth for a splashdown in the Pacific Ocean at 2:51 p.m., about 261 miles southwest of Long Beach, California.  Credit: NASA
European Space Agency astronaut Tim Peake captured this photograph of the SpaceX Dragon cargo spacecraft as it undocked from the International Space Station on May 11, 2016. Following a series of departure burns Dragon returned to Earth for a splashdown in the Pacific Ocean at 2:51 p.m., about 261 miles southwest of Long Beach, California. Credit: NASA

“The Dragon spacecraft has served us well, and it’s good to see it departing full of science, and we wish it a safe recovery back to planet Earth,” Peake said.

Dragon fired its braking thrusters to initiate reentry back into the Earth’s atmosphere, and survived the scorching 3000+ degree F temperatures for the plummet back home.

A few hours after departing the ISS, Dragon splashed down in the Pacific Ocean at 2:51 p.m. EDT today, descending under a trio of huge orange and white main parachutes about 261 miles southwest of Long Beach, California.

“Good splashdown of Dragon confirmed, carrying thousands of pounds of @NASA science and research cargo back from the @Space_Station,” SpaceX notified via Twitter.

It was loaded with more than 3,700 pounds of NASA cargo, science and technology demonstration samples including a final batch of human research samples from former NASA astronaut Scott Kelly’s historic one-year mission that concluded in March.

“Thanks @SpaceX for getting our science safely back to Earth! Very important research,” tweeted Kelly soon after the ocean splashdown.

Among the study samples returned are those involving Biochemical Profile, Cardio Ox, Fluid Shifts, Microbiome, Salivary Markers and the Twins Study.

The goal of Kelly’s one-year mission was to support NASA’s plans for a human ‘Journey to mars’ in the 2030s. Now back on the ground Kelly continues to support the studies as a human guinea pig providing additional samples to learn how the human body adjusts to weightlessness, isolation, radiation and the stress of long-duration spaceflight.

Among the other items returned was a faulty spacesuit worn by NASA astronaut Tim Kopra. It will be analyzed by engineers to try and determine why a small water bubble formed inside Kopra’s helmet during his spacewalk in January that forced it to end prematurely as a safety precaution.

Dragon was plucked from the ocean by SpaceX contracted recovery ships and is now on its way to port in Long Beach, California.

“Dragon recovery team on site after nominal splashdown in Pacific,” said SpaceX.

“Some cargo will be removed and returned to NASA, and then be prepared for shipment to SpaceX’s test facility in McGregor, Texas, for processing,” says NASA.

Currently Dragon is the only station resupply craft capable of returning significant quantities of cargo and science samples to Earth.

The Dragon CRS-8 cargo delivery mission began with a spectacular blastoff atop an upgraded version of the two stage SpaceX Falcon 9 rocket, boasting over 1.5 million pounds of thrust on Friday, April 8 at 4:43 p.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida.

The primary goal of the Falcon 9 launch was carrying the SpaceX Dragon CRS-8 cargo freighter to low Earth orbit on a commercial resupply delivery mission for NASA to the International Space Station (ISS).

Relive the launch via this video of the SpaceX Falcon 9/Dragon CRS-8 liftoff from my video camera placed at the pad:

Video Caption: Spectacular blastoff of SpaceX Falcon 9 rocket carrying Dragon CRS-8 cargo freighter bound for the International Space Station (ISS) from Space Launch Complex 40 on Cape Canaveral Air Force Station, FL at 4:43 p.m. EST on April 8, 2016. Up close movie captured by Mobius remote video camera placed at launch pad. Credit: Ken Kremer/kenkremer.com

The SpaceX commercial cargo freighter was jam packed with more than three and a half tons of research experiments, essential crew supplies and a new experimental inflatable habitat for it deliver run.

After a two day orbital chase it reached the ISS and the gleeful multinational crew of six astronauts and cosmonauts on Sunday, April 10.

Expedition 47 crew members Jeff Williams and Tim Kopra of NASA, Tim Peake of ESA (European Space Agency) and cosmonauts Yuri Malenchenko, Alexey Ovchinin and Oleg Skripochka of Roscosmos are currently living aboard the orbiting laboratory.

CRS-8 counts as the company’s eighth flight to deliver supplies, science experiments and technology demonstrations to the ISS for the crews of Expeditions 47 and 48 to support dozens of the approximately 250 science and research investigations in progress.

In a historic first, the arrival of the SpaceX Dragon cargo spacecraft marked the first time that two American cargo ships are simultaneously docked to the ISS. The Orbital ATK Cygnus CRS-6 cargo freighter arrived two weeks earlier on March 26 and is now installed at a neighboring docking port on the Unity module.

The Dragon spacecraft delivered almost 7,000 pounds of cargo, including the Bigelow Expandable Activity Module (BEAM), to the orbital laboratory which was carried to orbit inside the Dragon’s unpressurized truck section.

BEAM is a prototype inflatable habitat that the crew plucked from the Dragon’s truck with the robotic arm for installation on a side port of the Tranquility module on April 16.

Robotic arm attaches BEAM inflatable habitat module to International Space Station on April 16, 2016. Credit: NASA/Tim Kopra
Robotic arm attaches BEAM inflatable habitat module to International Space Station on April 16, 2016. Credit: NASA/Tim Kopra

Minutes after the successful April 8 launch, SpaceX accomplished their secondary goal – history’s first upright touchdown of a just flown rocket onto a droneship at sea.

The recovered booster arrived back at Port Canaveral a few days later and was transported back to the firms processing hanger at the Kennedy Space Center (KSC) for testing and eventual reflight.

Recovered SpaceX Falcon 9 rocket arrives back in port overnight at Port Canaveral, Florida on April 12, 2016 following successful launch and landing on April 8 from Cape Canaveral Air Force Station.  Credit: Julian Leek
Recovered SpaceX Falcon 9 rocket arrives back in port overnight at Port Canaveral, Florida on April 12, 2016 following successful launch and landing on April 8 from Cape Canaveral Air Force Station. Credit: Julian Leek

The next NASA contracted cargo launch to the ISS by SpaceX is currently slated for late June from Cape Canaveral.

The next Orbital ATK Cygnus cargo launch is slated for July from NASA Wallops.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

This artist’s concept depicts the Bigelow Expandable Activity Module attached to the International Space Station’s Tranquility module. Credits: Bigelow Aerospace
This artist’s concept depicts the Bigelow Expandable Activity Module attached to the International Space Station’s Tranquility module.
Credits: Bigelow Aerospace

Unveiled Webb Telescope Mirrors Mesmerize in ‘Golden’ Glory

All 18 gold coated primary mirrors of NASA’s James Webb Space Telescope are seen fully unveiled after removal of protective covers installed onto the backplane structure, as technicians work inside the massive clean room at NASA's Goddard Space Flight Center in Greenbelt, Maryland on May 3, 2016. The secondary mirror mount booms are folded down into stowed for launch configuration. Credit: Ken Kremer/kenkremer.com
All 18 gold coated primary mirrors of NASA’s James Webb Space Telescope are seen fully unveiled after removal of protective covers installed onto the backplane structure, as technicians work inside the massive clean room at NASA's Goddard Space Flight Center in Greenbelt, Maryland on May 3, 2016.  The secondary mirror mount booms are folded down into stowed for launch configuration. Credit: Ken Kremer/kenkremer.com
All 18 gold coated primary mirrors of NASA’s James Webb Space Telescope are seen fully unveiled after removal of protective covers installed onto the backplane structure, as technicians work inside the massive clean room at NASA’s Goddard Space Flight Center in Greenbelt, Maryland on May 3, 2016. The secondary mirror mount booms are folded down into stowed for launch configuration. Credit: Ken Kremer/kenkremer.com

NASA GODDARD SPACE FLIGHT CENTER, MD – It’s Mesmerizing ! That’s the overwhelming feeling expressed among the fortunate few setting their own eyeballs on the newly exposed golden primary mirror at the heart of NASA’s mammoth James Webb Space Telescope (JWST) – a sentiment shared by the team building the one-of-its-kind observatory and myself during a visit this week by Universe Today.

“The telescope is cup up now [concave]. So you see it in all its glory!” said John Durning, Webb Telescope Deputy Project Manager, in an exclusive interview with Universe Today at NASA’s Goddard Space Flight Center on Tuesday, May 3, after the covers were carefully removed just days ago from all 18 primary mirror segments and the structure was temporarily pointed face up.

“The entire mirror system is checked out, integrated and the alignment has been checked.”

Up close side-view of newly exposed gold coated primary mirrors installed onto mirror backplane holding structure of  NASA’s James Webb Space Telescope inside the massive clean room at NASA's Goddard Space Flight Center in Greenbelt, Maryland on May 3, 2016.   Aft optics subsystem stands upright at center of 18 mirror segments between stowed secondary mirror mount booms.  Credit: Ken Kremer/kenkremer.com
Up close side-view of newly exposed gold coated primary mirrors installed onto mirror backplane holding structure of NASA’s James Webb Space Telescope inside the massive clean room at NASA’s Goddard Space Flight Center in Greenbelt, Maryland on May 3, 2016. Aft optics subsystem stands upright at center of 18 mirror segments between stowed secondary mirror mount booms. Credit: Ken Kremer/kenkremer.com

It’s a banner year for JWST at Goddard where the engineers and technicians are well into the final assembly and integration phase of the optical and science instrument portion of the colossal observatory that will revolutionize our understanding of the cosmos and our place it in. And they are moving along at a rapid pace.

JWST is the scientific successor to NASA’s 25 year old Hubble Space Telescope. It will become the biggest and most powerful space telescope ever built by humankind after it launches 30 months from now.

The flight structure for the backplane assembly truss that holds the mirrors and science instruments arrived at Goddard last August from Webb prime contractor Northrop Grumman Aerospace Systems in Redondo Beach, California.

The painstaking assembly work to piece together the 6.5 meter diameter primary mirror began just before the Thanksgiving 2015 holiday, when the first unit was successfully installed onto the central segment of the mirror holding backplane assembly.

Technicians from Goddard and Harris Corporation of Rochester, New York then methodically populated the backplane assembly one-by-one, sequentially installing the last primary mirror segment in February followed by the single secondary mirror at the top of the massive trio of mirror mount booms and the tertiary and steering mirrors inside the Aft Optics System (AOS).

Up close view shows cone shaped Aft Optics Subsystem (AOS) standing at center of Webb telescopes 18 segment primary mirror at NASA's Goddard Space Flight Center in Greenbelt, Maryland on May 3, 2016.  ISIM science instrument module will be installed inside truss structure below.  Credit: Ken Kremer/kenkremer.com
Up close view shows cone shaped Aft Optics Subsystem (AOS) standing at center of Webb telescopes 18 segment primary mirror at NASA’s Goddard Space Flight Center in Greenbelt, Maryland on May 3, 2016. ISIM science instrument module will be installed inside truss structure below. Credit: Ken Kremer/kenkremer.com

Everything proceeded according to the meticulously choreographed schedule.

“The mirror installation went exceeding well,” Durning told Universe Today.

“We have maintained our schedule the entire time for installing all 18 primary mirror segments. Then the center section, which is the cone in the center, comprising the Aft Optics System (AOS). We installed that two months ago. It went exceedingly well.”

The flight structure and backplane assembly serve as the $8.6 Billion Webb telescopes backbone.

The next step is to install the observatory’s quartet of state-of-the-art research instruments, a package known as the ISIM (Integrated Science Instrument Module), in the truss structure over the next few weeks.

“The telescope is fully integrated and we are now doing the final touches to get prepared to accept the instrument pack which will start happening later this week,” Durning explained.

The integrated optical mirror system and ISIM form Webb’s optical train.

“So we are just now creating the new integration entity called OTIS – which is a combination of the OTE (Optical Telescope Assembly) and the ISIM (Integrated Science Instrument Module) together.”

“That’s essentially the entire optical train of the observatory!” Durning stated.

“It’s the critical photon path for the system. So we will have that integrated over the next few weeks.”

The combined OTIS entity of mirrors, science module and backplane truss weighs 8786 lbs (3940 kg) and measures 28’3” (8.6m) x 8”5” (2.6 m) x 7”10“ (2.4 m).

Gold coated primary mirrors newly exposed on spacecraft structure of NASA’s James Webb Space Telescope inside the massive clean room at NASA's Goddard Space Flight Center in Greenbelt, Maryland on May 3, 2016.   Aft optics subsystem stands upright at center of 18 mirror segments between stowed secondary mirror mount booms.  Credit: Ken Kremer/kenkremer.com
Gold coated primary mirrors newly exposed on spacecraft structure of NASA’s James Webb Space Telescope inside the massive clean room at NASA’s Goddard Space Flight Center in Greenbelt, Maryland on May 3, 2016. Aft optics subsystem stands upright at center of 18 mirror segments between stowed secondary mirror mount booms. Credit: Ken Kremer/kenkremer.com

After OTIS is fully integrated, engineers and technicians will spend the rest of the year exposing it to environmental testing, adding the thermal blanketry and testing the optical train – before shipping the huge structure to NASA’s Johnson Space Center.

“Then we will send it to NASA’s Johnson Space Center (JSC) early next year to do some cryovac testing, and the post environmental test verification of the optical system,” During elaborated.

“In the meantime Northrup Grumman is finishing the fabrication of the sunshield and finishing the integration of the spacecraft components into their pieces.”

“Then late in 2017 is when the two pieces – the OTIS configuration and the sunshield configuration – come together for the first time as a full observatory. That happens at Northrup Grumman in Redondo Beach.”

Webb’s optical train is comprised of four different mirrors. We discussed the details of the mirrors, their installation, and testing.

“There are four mirror surfaces,” Durning said.

“We have the large primary mirror of 18 segments, the secondary mirror sitting on the tripod above it, and the center section looking like a pyramid structure [AOS] contains the tertiary mirror and the fine steering mirror.”

“The AOS comes as a complete package. That got inserted down the middle [of the primary mirror].”

Each of the 18 hexagonal-shaped primary mirror segments measures just over 4.2 feet (1.3 meters) across and weighs approximately 88 pounds (40 kilograms). They are made of beryllium, gold coated and about the size of a coffee table.

In space, the folded mirror structure will unfold into side by side sections and work together as one large 21.3-foot (6.5-meter) mirror, unprecedented in size and light gathering capability.

The lone rounded secondary mirror sits at the top of the tripod boom over the primary.

The tertiary mirror and fine steering mirror sit in the Aft Optics System (AOS), a cone shaped unit located at the center of the primary mirror.

“So how it works is the light from the primary mirror bounces up to the secondary, and the secondary bounces down to the tertiary,” Durning explained.

“And then the tertiary – which is within that AOS structure – bounces down to the steering mirror. And then that steering mirror steers the beams of photons to the pick off mirrors that sit below in the ISIM structure.”

“So the photons go through that AOS cone. There is a mask at the top that cuts off the path so we have a fixed shape of the beam coming through.”

“It’s the tertiary mirror that directs the photons to the fine steering mirror. The fine steering mirror then directs it [the photons] to the pick off mirrors that sit below in the ISIM structure.”

So the alignment between the AOS system and the telescopes primary and secondary mirrors is incredibly critical.

“The AOS tertiary mirror catches the light [from the secondary mirror] and directs the light to the steering mirror. The requirements for alignment were just what we needed. So that was excellent progress.”

“So the entire mirror system is checked out. The system has been integrated and the alignment has been checked.”

Webb’s golden mirror structure was tilted up for a very brief period this week on May 4 as seen in this NASA time-lapse video:

The 18-segment primary mirror of NASA’s James Webb Space Telescope was raised into vertical alignment in the largest clean room at the agency’s Goddard Space Flight Center in Greenbelt, Maryland, on May 4, 2016. Credit: NASA

The gargantuan observatory will significantly exceed the light gathering power of NASA’s Hubble Space Telescope (HST) – currently the most powerful space telescope ever sent to space.

With the mirror structure complete, the next step is ISIM science module installation.

To accomplish that, technicians carefully moved the Webb mirror structure this week into the clean room gantry structure.

As shown in this time-lapse video we created from Webbcam images, they tilted the structure vertically, flipped it around, lowered it back down horizontally and then transported it via an overhead crane into the work platform.

Time-lapse showing the uncovered 18-segment primary mirror of NASA’s James Webb Space Telescope being raised into vertical position, flipped and lowered upside down to horizontal position and then moved to processing gantry in the largest clean room at the agency’s Goddard Space Flight Center in Greenbelt, Maryland, on May 4/5, 2016. Images: NASA Webbcam. Time-lapse by Ken Kremer/kenkremer.com/Alex Polimeni

The telescope will launch on an Ariane V booster from the Guiana Space Center in Kourou, French Guiana in 2018.

The Webb Telescope is a joint international collaborative project between NASA, the European Space Agency (ESA) and the Canadian Space Agency (CSA).

Webb is designed to look at the first light of the Universe and will be able to peer back in time to when the first stars and first galaxies were forming. It will also study the history of our universe and the formation of our solar system as well as other solar systems and exoplanets, some of which may be capable of supporting life on planets similar to Earth.

More about ISIM in the next story.

Watch this space for my ongoing reports on JWST mirrors, science, construction and testing.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

View showing actual flight structure of mirror backplane unit for NASA's James Webb Space Telescope (JWST) that holds 18 segment primary mirror array and secondary mirror mount at front, in stowed-for-launch configuration.  JWST is being assembled here by technicians inside the world’s largest cleanroom at NASA Goddard Space Flight Center, Greenbelt, Md.  Credit: Ken Kremer/kenkremer.com
View showing actual flight structure of mirror backplane unit for NASA’s James Webb Space Telescope (JWST) that holds 18 segment primary mirror array and secondary mirror mount at front, in stowed-for-launch configuration. JWST is being assembled here by technicians inside the world’s largest cleanroom at NASA Goddard Space Flight Center, Greenbelt, Md. Credit: Ken Kremer/kenkremer.com
All 18 primary mirrors of NASA’s James Webb Space Telescope are seen fully installed on the backplane structure by technicians using a robotic arm (center) inside the massive clean room at NASA's Goddard Space Flight Center in Greenbelt, Maryland.  Credit: Ken Kremer/kenkremer.com
All 18 primary mirrors of NASA’s James Webb Space Telescope are seen fully installed on the backplane structure by technicians using a robotic arm (center) inside the massive clean room at NASA’s Goddard Space Flight Center in Greenbelt, Maryland. Credit: Ken Kremer/kenkremer.com
John Durning/Webb Telescope Deputy Project Manager, and Ken Kremer/Universe Today discuss assembly process of NASA’s James Webb Space Telescope at NASA's Goddard Space Flight Center in Greenbelt, Maryland.  Credit: Ken Kremer/kenkremer.com
John Durning/Webb Telescope Deputy Project Manager, and Ken Kremer/Universe Today discuss assembly process of NASA’s James Webb Space Telescope at NASA’s Goddard Space Flight Center in Greenbelt, Maryland. Credit: Ken Kremer/kenkremer.com
The James Webb Space Telescope. Image Credit: NASA/JPL
The James Webb Space Telescope.
Image Credit: NASA/JPL

SpaceX Scores Double Whammy with Nighttime Delivery of Japanese Comsat to Orbit and 2nd Successful Ocean Landing

Streak shot of SpaceX Falcon 9 delivering JCSAT-14 Japanese communications satellite to orbit after blastoff on May 6, 2016 at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl. Credit: SpaceX
Streak shot of SpaceX Falcon 9 delivering JCSAT-14 Japanese communications satellite to orbit after blastoff on May 6, 2016 at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl.  Credit: SpaceX
Streak shot of SpaceX Falcon 9 delivering JCSAT-14 Japanese communications satellite to orbit after blastoff on May 6, 2016 at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl. Credit: SpaceX

SpaceX scored a double whammy of successes this morning, May 6, following the stunning nighttime launch of a Japanese comsat streaking to orbit on the firm’s Falcon 9 rocket and nailing the breathtaking touchdown of the spent first stage just minutes later – furthering the goal of rocket reusability

Under clear Florida starlight, the upgraded SpaceX Falcon 9 soared to orbit on 1.5 million pounds of thrust on a mission carrying the JCSAT-14 commercial communications satellite, following an on time liftoff at 1:21 a.m. EDT this morning from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl.

The spectacular launch and dramatic landing were both broadcast in real time on a live launch webcast from SpaceX.

Launch of SpaceX Falcon 9 carrying JCSAT-14 Japanese communications satellite to orbit on May 6, 2016 at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl.  Credit: Dawn Leek Taylor
Launch of SpaceX Falcon 9 carrying JCSAT-14 Japanese communications satellite to orbit on May 6, 2016 at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl. Credit: Dawn Leek Taylor

Today’s Falcon launch was the 4th this year for SpaceX and took place less than 4 weeks after the last launch (on an ISS cargo mission for NASA) and sea based barge landing.

Barely nine minutes after liftoff the 156 foot tall Falcon 9 first stage carried out a propulsive soft landing on an ocean going platform located some 400 miles off the east coast of Florida.

“First stage landing on drone ship in Atlantic confirmed,” said a SpaceX official during the webcast, which showed a glowing body approaching the horizon.

“Woohoo!!” tweeted SpaceX CEO and billionaire founder Elon Musk.

This marked the second successful landing at sea for SpaceX following the prior history making touchdown success last month.

“May need to increase size of rocket storage hangar,” tweeted Musk.

“Yeah, this was a three engine landing burn, so triple deceleration of last flight. That’s important to minimize gravity losses.”

Falcon 9 first stage touchdown on ocean platform after successful JCSAT-14 launch on May 6, 2016 from Cape Canaveral Air Force Station, Fl.  Credit: SpaceX
Falcon 9 first stage touchdown on ocean platform after successful JCSAT-14 launch on May 6, 2016 from Cape Canaveral Air Force Station, Fl. Credit: SpaceX

The commercial SpaceX launch lofted the JCSAT-14 Japanese communications satellite to a Geostationary Transfer Orbit (GTO) for SKY Perfect JSAT – a leading satellite operator in the Asia – Pacific region.

After a brief reignition of the second stage, the spacecraft successfully separated from the upper stage and was deployed some 32 minutes after liftoff – as seen via the live SpaceX webcast.

“The Falcon 9 second stage delivered JCSAT-14 to a Geosynchronous Transfer Orbit,” said SpaceX.

Via a fleet of 15 satellites, Tokyo, Japan based SKY Perfect JSAT provides high quality satellite communications to its customers.

The JCSAT-14 communications satellite was designed and manufactured by Space Systems/Loral for SKY Perfect JSAT Corporation.

It will succeed and replace the JCSAT-2A satellite currently providing coverage to Asia, Russia, Oceania and the Pacific Islands.

JCSAT-14 is equipped with C-band and Ku-Band transponders that will extend JCSAT-2A’s geographical footprint across the Asia-Pacific region.

The JCSAT-14 communications satellite from SKY Perfect JSAT Corporation stands ready for encapsulation in the Falcon 9 payload fairing. Credit: SpaceX
The JCSAT-14 communications satellite from SKY Perfect JSAT Corporation stands ready for encapsulation in the Falcon 9 payload fairing. Credit: SpaceX

The Falcon 9 soft landed on the “Of Course I Still Love You” drone ship positioned some 400 miles (650 kilometers) off shore in the Atlantic Ocean.

Prior to the launch, SpaceX officials had rated the chances of a successful landing as “unlikely” due to “this launch mission’s GTO destination, the first stage will be subject to extreme velocities and re-entry heating.”

“Rocket reentry is a lot faster and hotter than last time, so odds of making it are maybe even, but we should learn a lot either way,” said Musk.

Nevertheless, despite those difficulties, the landing turned out to be another stunning success for SpaceX CEO Elon Musk’s vision of radically slashing the cost of sending rocket to space by recovering the boosters and eventually reusing them.

Launch of SpaceX Falcon 9 carrying JCSAT-14 Japanese communications satellite to orbit on May 6, 2016 at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl.  Credit: Julian Leek
Launch of SpaceX Falcon 9 carrying JCSAT-14 Japanese communications satellite to orbit on May 6, 2016 at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl. Credit: Julian Leek

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Launch of SpaceX Falcon 9 carrying JCSAT-14 Japanese communications satellite to orbit on May 6, 2016 at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl.  Credit: SpaceX
Launch of SpaceX Falcon 9 carrying JCSAT-14 Japanese communications satellite to orbit on May 6, 2016 at 1:21 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl. Credit: SpaceX
Prelaunch view of SpaceX Falcon 9 carrying JCSAT-14 Japanese communications satellite to orbit on May 6, 2016 from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl.  Credit: Lane Hermann
Prelaunch view of SpaceX Falcon 9 carrying JCSAT-14 Japanese communications satellite to orbit on May 6, 2016 from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl. Credit: Lane Hermann
SpaceX JCSAT-14 mission patch. Credit: SpaceX
SpaceX JCSAT-14 mission patch. Credit: SpaceX

ExoMars 2018 Rover Postponed to 2020 Launch

ESA Exomars rover launch has been rescheduled to launch two years later in 2020. Credit:ESA
ESA Exomars rover launch has been rescheduled to launch two years later in 2020.  Credit:ESA
ESA Exomars rover launch has been rescheduled to launch two years later in 2020. Credit:ESA

Liftoff of the ExoMars 2018 rover mission currently under development jointly by Europe and Russia has just been postponed for two years to 2020, according to an announcement today, May 2, from the European Space Agency (ESA) and the Russian space agency Roscosmos.

The delay was forced by a variety of technical and funding issues that ate up the schedule margin to enable a successful outcome for what will be Europe’s first Mars rover. The goal is to search for signs of life.

“Taking into account the delays in European and Russian industrial activities and deliveries of the scientific payload, a launch in 2020 would be the best solution,” ESA explained in a statement today.

The ambitious ExoMars rover is the second of two joint Euro-Russian missions to explore the Red Planet. It is equipped with an ESA deep driller and a NASA instrument to search for preserved organic molecules.

The first mission known as ExoMars 2016 was successfully launched last month from the Baikonur Cosmodrome in Kazakhstan atop a Russian Proton-M rocket on March 14.

The renamed ExoMars 2020 mission involves a European-led rover and a Russian-led surface platform and is also slated to blastoff on an Russian Proton rocket.

Roscosmos and ESA jointly decided to move the launch to the next available Mars launch window in July 2020. The costs associated with the delay are not known.

ExoMars 2016 lifted off on a Proton-M rocket from Baikonur, Kazakhstan at 09:31 GMT on 14 March 2016.   Copyright ESA–Stephane Corvaja, 2016
ExoMars 2016 lifted off on a Proton-M rocket from Baikonur, Kazakhstan at 09:31 GMT on 14 March 2016. Copyright ESA–Stephane Corvaja, 2016

The delay means that the Euro-Russian rover mission will launch the same year as NASA’s 2020 rover.

The rover is being built by prime contractor Airbus Defense and Space in Stevenage, England.

The descent module and surface science package are provided by Roscosmos with some contributions by ESA.

Recognizing the potential for a delay, ESA and Roscosmos set up a tiger team in late 2015 to assess the best options.

“Russian and European experts made their best efforts to meet the 2018 launch schedule for the mission, and in late 2015, a dedicated ESA-Roscosmos Tiger Team, also including Russian and European industries, initiated an analysis of all possible solutions to recover schedule delays and accommodate schedule contingencies,” said ESA in the statement.

The tiger team reported their results to ESA Director General Johann-Dietrich Woerner and Roscosmos Director General Igor Komarov.

Woerner and Komarov then “jointly decided to move the launch to the next available Mars launch window in July 2020, and tasked their project teams to develop, in cooperation with the industrial contactors, a new baseline schedule aiming towards a 2020 launch. Additional measures will also be taken to maintain close control over the activities on both sides up to launch.”

The ExoMars 2016 interplanetary mission is comprised of the Trace Gas Orbiter (TGO) and the Schiaparelli lander. The spacecraft are due to arrive at Mars in October 2016.

The ExoMars craft releases the Schiaparelli lander in October in this artist's view. Credit: ESA
The ExoMars craft releases the Schiaparelli lander in October in this artist’s view. Credit: ESA

The goal of TGO is to search for possible signatures of life in the form of trace amounts of atmospheric methane on the Red Planet.

The main purpose of Schiaparelli is to demonstrate key entry, descent, and landing technologies for the follow on 2nd ExoMars mission that will land the first European rover on the Red Planet.

The now planned 2020 ExoMars mission will deliver an advanced rover to the Red Planet’s surface. It is equipped with the first ever deep driller that can collect samples to depths of 2 meters (seven feet) where the environment is shielded from the harsh conditions on the surface – namely the constant bombardment of cosmic radiation and the presence of strong oxidants like perchlorates that can destroy organic molecules.

ExoMars was originally a joint NASA/ESA project.

But thanks to hefty cuts to NASA’s budget by Washington DC politicians, NASA was forced to terminate the agencies involvement after several years of extremely detailed work and withdraw from participation as a full partner in the exciting ExoMars missions.

NASA is still providing the critical MOMA science instrument that will search for organic molecules.

Thereafter Russia agreed to take NASA’s place and provide the much needed funding and rockets for the pair of launches in March 2016 and May 2018.

TGO will also help search for safe landing sites for the ExoMars 2020 lander and serve as the all important data communication relay station sending signals and science from the rover and surface science platform back to Earth.

ExoMars 2016 is Europe’s most advanced mission to Mars and joins Europe’s still operating Mars Express Orbiter (MEX), which arrived back in 2004, as well as a fleet of NASA and Indian probes.

The Trace Gas Orbiter (TGO) and Schiaparelli lander arrive at Mars on October 19, 2016.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer