Aerojet-Rocketdyne Seeks to Buy United Launch Alliance for $2 Billion

MUOS-4 US Navy communications satellite and Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL for launch on Sept. 2, 2015 at 5:59 a.m. EDT. Credit: Ken Kremer/kenkremer.com

America’s premier rocket launch services provider United Launch Alliance, or ULA, may be up for sale according to media reports, including Reuters and the Wall Street Journal. Any such sale would result in a major shakeup of the American rocket launching business with far reaching implications.

Aerojet-Rocketdyne has apparently made a bid to buy ULA for approximately $2 Billion in cash, based on behind the scenes information gathered from unnamed sources.

ULA was formed in 2006 as a 50:50 joint venture between aerospace giants Lockheed Martin and Boeing that combined their existing expendable rocket fleet families – the Atlas V and Delta IV – under one roof.

According to Reuters, Aerojet Rocketdyne recently proffered a $2 billion cash offer to buy ULA from Lockheed Martin and Boeing.

“Aerojet Rocketdyne board member Warren Lichtenstein, the chairman and chief executive of Steel Partners LLC, approached ULA President Tory Bruno and senior Lockheed and Boeing executives about the bid in early August,” sources told Reuters.

ULA’s Bruno declined to comment on the story via twitter.

“Wish I could, but as a matter of policy, we don’t comment on this type of story,” Bruno tweeted in response to inquiries.

Aerojet-Rocketdyne currently is a major supplier to ULA by providing first and second stage engines for use in the Atlas V and Delta IV rockets. They also manufacture the Space Shuttle Main Engines now being repurposed as the RS-25 to serve as first stage engines for NASA’s mammoth new SLS deep space rocket.

Since 2006 ULA has enjoyed phenomenal launch success with its venerable fleet of Atlas V and Delta IV rockets and also enjoyed a virtual launch monopoly with the US Government and for the nations most critical national security military payloads.

And just last week, ULA conducted its 99th launch with the successful blastoff of an Atlas V with the MUOS-4 military communications satellite from Cape Canaveral Air Force Station for the U.S. Navy.

A United Launch Alliance (ULA) Delta IV rocket carrying the WGS-7 mission for the U.S. Air Force launches from Cape Canaveral Air Force Station, Fl, on July 23, 2015.  Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Delta IV rocket carrying the WGS-7 mission for the U.S. Air Force launches from Cape Canaveral Air Force Station, Fl, on July 23, 2015. Credit: Ken Kremer/kenkremer.com

But the recent emergence of rival SpaceX – founded by billionaire Elon Musk – with the lower cost Falcon 9 rocket and the end of the ULA’s launch monopoly for high value military and top secret spy satellites has the potential to undermine ULA’s long term business model and profitability. In May, the US Air Force certified the SpaceX Falcon 9 for national security payload launches.

Furthermore a Congressional ban on importing the Russian-made RD-180 first stage engines that power the Atlas V rocket, that takes effect in a few years, has threatened the rockets future viability. The Atlas V dependence on Russia’s RD-180’s landed at the center of controversy after Russia invaded Crimea in the spring of 2014.

To date the Atlas V enjoys a 100 percent success rate after over 50 launches.

The Falcon 9 no longer enjoys a 100 percent success rate after the launch failure on June 28, 2015 on a critical NASA cargo resupply mission to the International Space Station (ISS).

The Atlas V will also serve as the launch vehicle for Boeing’s new ‘Starliner’ space taxi to transport astronauts to the ISS as soon as 2017 – detailed in my onsite story here.

In response to the Congressional RD-180 engine ban and relentless cost pressures from SpaceX, ULA CEO Tory Bruno and ULA Vice President for Advanced Concepts and Technology George Sowers announced ULA will develop a cost effective new rocket named Vulcan using American made engines.

“To be successful and survive ULA needs to transform to be more of a competitive company in a competitive environment,” Dr. Sowers told Universe Today in a wide ranging interview regarding the rationale and goals of the Vulcan rocket.

Vulcan is ULA’s next generation rocket to space and slated for an inaugural liftoff in 2019.

Vulcan - United Launch Alliance (ULA)  next generation rocket is set to make its debut flight in 2019.  Credit: ULA
Vulcan – United Launch Alliance (ULA) next generation rocket is set to make its debut flight in 2019. Credit: ULA

However, Lockheed Martin and Boeing are only providing funds to ULA on a quarterly basis to continue development of the Vulcan.

Vulcan’s first stage will most likely be powered by the BE-4 engine being developed by the secretive Blue Origin aerospace firm owned by billionaire Jeff Bezos.

Interestingly, ULA is also evaluating the AR-1 liquid fueled engine being developed by Aerojet-Rocketdyne.

The final decision on which engine to use is expected sometime in 2016.

The engine choice could clearly be impacted if Aerojet-Rocketdyne buys ULA.

Aerojet-Rocketdyne has also sought to buy the rights to manufacture the Atlas V from ULA, which is currently planned to be retired several years after Vulcan is introduced.

To this writer, ULA would seem to be worth far more than $2 Billion. They own manufacturing and rocket launch facilities on both coasts and in several states.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Orbital ATK on the Rebound With Antares Return to Flight in 2016

Two RD-181 integrated with the Orbital ATK Antares first stage air frame at the Wallops Island, Virginia Horizontal Integration Facility (HIF). Return to flight launch is expected sometime during Spring 2016. Credit: NASA/ Terry Zaperach

Orbital ATK is on the rebound with return to flight of their Antares rocket slated in early 2016 following the catastrophic launch failure that doomed the last Antares in October 2014 on a resupply mission for NASA to the International Space Station (ISS).

Engineers are making “excellent progress” assembling a modified version of Antares that is currently on track to blast off as soon as March 2016 with the company’s Cygnus resupply ship and resume critical deliveries of research experiments and life sustaining provisions to the multinational crews serving aboard the orbiting outpost.

“We are on track for the next Antares launch in early 2016,” said David Thompson, President and Chief Executive Officer of Orbital ATK in a progress update.

Resuming Antares launches is a key part of the company’s multipronged effort to fulfil their delivery commitments to NASA under the Commercial Resupply Services (CRS) contract.

“The focus all along has been to do everything we can to fulfill our commitments to delivering cargo to the space station for NASA,” Thompson stated.

“After the Antares launch failure last October … our team has been sharply focused on fulfilling that commitment.”

Pre-launch seaside panorama of Orbital Sciences Corporation Antares rocket at the NASA's Wallops Flight Facility launch pad on Oct 26 - 2 days before the ??Orb-3? launch failure on Oct 28, 2014.  Credit: Ken Kremer - kenkremer.com
Pre-launch seaside panorama of Orbital Sciences Corporation Antares rocket at the NASA’s Wallops Flight Facility launch pad on Oct 26 – 2 days before the Orb-3 launch failure on Oct 28, 2014. Credit: Ken Kremer – kenkremer.com

The key milestone was to successfully re-engine Antares with a new type of first stage engine that completely eliminates use of the original AJ26 engines that were refurbished 40 year leftovers – the NK-33 from Russia’s abandoned manned moon landing program.

After the launch failure, Orbital managers decided to ditch the trouble plagued AJ-26 and “re-engineered” the vehicle with the new RD-181 Russian-built engines that were derived from the RD-191.

Soviet era NK-33 engines refurbished as the AJ26 exactly like pictured here probably caused Antares’ rocket failure on Oct. 28, 2014. Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com
Soviet era NK-33 engines refurbished as the AJ26 exactly like pictured here probably caused Antares’ rocket failure on Oct. 28, 2014. Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com

Orbital ATK holds a Commercial Resupply Services (CRS) contract from NASA worth $1.9 Billion to deliver 20,000 kilograms of research experiments, crew provisions, spare parts and hardware spread out over eight Cygnus cargo delivery flights to the ISS.

NASA has recently supplemented the CRS contract with three additional Cygnus resupply deliveries in 2017 and 2018.

However, the Cygnus missions were put on hold when the third operational Antares/Cygnus flight was destroyed in a raging inferno about 15 seconds after liftoff on the Orb-3 mission from launch pad 0A at NASA’s Wallops Flight Facility on Virginia’s eastern shore.

Until Antares flights can safely resume, Orbital ATK has contracted with rocket maker United Launch Alliance (ULA) to launch a Cygnus cargo freighter atop an Atlas V rocket for the first time, in early December – as I reported here.

The Antares rocket is being upgraded with the new RD-181 main engines powering the modified first stage core structure that replace the troublesome AJ26 engines whose failure caused the Antares Orb-3 launch explosion on Oct. 28, 2014.

Orbital Sciences Antares rocket explodes moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
Orbital Sciences Antares rocket explodes moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

“We are making excellent progress in resuming our cargo delivery service to the International Space Station for NASA under the Commercial Resupply Services (CRS) contract,” said company officials.

Orbital ATK engineering teams have been working diligently on “integrating and testing the new RD-181 main engines.”

After engineers finished acceptance testing and certification of the RD-181, the first dual engine set was shipped to Orbital’s Wallops Island integration facility. They arrived in mid-July. A second set is due to arrive in the fall.

“The RD-181 engine provides extra thrust and higher specific impulse, significantly increasing the payload capacity of the Antares rocket. This state-of-the-art propulsion system is a direct adaptation of the RD-191 engine, which completed an extensive qualification and certification program in 2013, accumulating more than 37,000 seconds of total run time,” said Scott Lehr, President of Orbital ATK’s Flight Systems Group, in a statement.

Engineers and technicians have now “integrated the two RD-181 engines with a newly designed and built thrust frame adapter and modified first stage airframe.”

Then they will add new propellant feed lines and first stage avionics systems.

Then comes the moment of truth. A “hot fire” test on the launch pad will be conducted by either the end of 2015 or early 2016 “to verify the vehicle’s operational performance and compatibility of the MARS launch complex.”

“Significant progress has been made in the manufacture and test of the modified hardware components, avionics and software needed to support the new engines,” said Mike Pinkston, Vice President and General Manager of Orbital ATK’s Antares Program.

“We are solidly on track to resume flying Antares in 2016.”

Antares rocket raised at NASA Wallops launch pad 0A bound for the ISS on Sept 18, 2013. Credit: Ken Kremer (kenkremer.com)
Antares rocket raised at NASA Wallops launch pad 0A bound for the ISS on Sept 18, 2013. Credit: Ken Kremer (kenkremer.com)

Simultaneously, teams have been working hard to repair the Wallops launch pad which was damaged when the doomed Antares plummeted back to Earth and exploded in a hellish inferno witnessed by thousands of spectators and media including myself.

Repairs are expected to be completed by early 2016 to support a launch tentatively planned for as soon as March 2016.

SpaceX, NASA’s other commercial cargo company under contract to ship supplies to the ISS also suffered a launch failure of with their Falcon 9/Dragon cargo delivery rocket on June 28, 2015.

NASA is working with both forms to restart the critical ISS resupply train as soon as can safely be accomplished.

Be sure to read Ken’s earlier eyewitness reports about last October’s Antares failure at NASA Wallops and ongoing reporting about Orbital ATK’s recovery efforts – all here at Universe Today.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

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Learn more about Orbital ATK, SpaceX, Boeing, ULA, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:

Aug 29-31: “MUOS-4 launch, Orion, Commercial crew, Curiosity explores Mars, Antares and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings

‘One Direction’ Heads to Space in new NASA Themed Music Video – ‘Drag Me Down’

‘One Direction’ band mates don spacesuits to board NASA’s Orion deep space crew capsule. Credit: One Direction/NASA

When it comes to space exploration it’s resoundingly clear that rock band ‘One Direction’ is headed in the right direction – To Infinity and Beyond! – with the release of their new NASA themed music video ‘Drag Me Down.’

The new single – ‘Drag Me Down’ – by the world famous boy band is out now and out of this world!

Just click on the Vevo video above and enjoy their musical tour through space exploration themed videos filmed on location at NASA facilities, including the Johnson Space Center – home to astronauts training to explore ‘Where No One Has Gone Before.’

Over 18,100,000 views so far!! Millions of eyeballs exposed to NASA activities like never before!

As you’ll see in the video (published on Aug. 20) the quartet got a first hand look at a host of NASA’s cutting edge technology and hardware like NASA’s Orion deep space crew capsule that’s destined to propel our astronauts back to deep space and explore wondrous destinations including the Moon, asteroids and the Red Planet, as part of the agency’s ‘Journey to Mars’ initiative.

Motivating our young people to study and excel in math, science, engineering, technology and the arts is what it’s all about to inspire the next generation of explorers and advance all humanity to fulfilling and prosperous lives.

“#DragMeDownMusicVideo @space_station Gravity can’t drag me down! Great to see @NASA inspire our next gen #YearInSpace,” tweeted NASA astronaut Scott Kelly currently working aboard the International Space Station.

Lets join “One Direction’s” space tour.

So the guys donned NASA’s spacesuits as they began ‘training’ to fly aboard NASA’s Orion spaceship.

One Direction crew in spacesuits
One Direction crew in spacesuits

Orion flew its first uncrewed mission on the EFT-1 flight in December 2014, launching aboard a United Launch Alliance Delta IV Heavy rocket.

Harry, Niall, Louis and Liam all got suited up to check out and sit inside an Orion trainer. Next you’ll see them ‘blast off’ for space atop the Delta IV rocket from the Florida Space Coast in their music video.

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But first they rollick with the astronauts T-38 training jets which are used by real-life astronauts to practice spacecraft operations at supersonic speeds up to Mach 1.6 and experience blistering accelerations of more than seven Gs!

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Here we join Louis to rove around Johnson Space Center in NASA’s Space Exploration Vehicle that will one day be used for awe-inspiring interplanetary journey’s to the surface of alien bodies like the moon, near-Earth asteroids and Mars!

Even though Louis is roving around Johnson Space Center in our Space Exploration Vehicle, its intended destination is quite different. The SEV will be used for in-space missions and for surface explorations of planetary bodies, including near-Earth asteroids and Mars!
Even though Louis is roving around Johnson Space Center in our Space Exploration Vehicle, its intended destination is quite different. The SEV will be used for in-space missions and for surface explorations of planetary bodies, including near-Earth asteroids and Mars!

Wouldn’t you like to join Louis!

Meanwhile Harry got to hang out with Robonaut at the Johnson Space Center during the filming of the music video.

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Simultaneously the Robonauts twin brother, Robonaut 2, is hanging out in space right now with other humans. Robonaut 2 is working side-by-side with NASA astronauts Scott Kelly and Kjell Lindgren and the rest of the six man crew floating aboard the International Space Station and soaring some 250 miles (400 kilometers) overhead.

“Going where the risks are too great for people, robots will make it so we never get ‘dragged down’!” says NASA.

“Currently living in space, @StationCDRKelly is 1 of 6 people that literally cannot be dragged down. #DragMeDown,” NASA tweeted.

The twin brother of the R2 Robonaut launched to the ISS on Space Shuttle Discovery on the STS-133 mission, its 39th and final flight to space. Credit: Ken Kremer/kenkremer.com
The twin brother of the R2 Robonaut launched to the ISS on Space Shuttle Discovery on the STS-133 mission, its 39th and final flight to space. Credit: Ken Kremer/kenkremer.com

And here’s Niall experiencing reduced gravity in the Partial Gravity Simulator & Space Station Mockup Bike. This simulator is where astronauts learn how to work effectively in the partial gravity of space and on the surface of other worlds

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I’ve been a fan of ‘One Direction’ and now nothing will ‘hold me back’ following #DragMeDown.

And don’t forget that you can watch Commander Scott Kelly and his five international crew mates on a regular basis as they soar overhead. Just click on NASA’s Spot the Station link and plug in your location.

And make sure you sign up to ‘Send Your Name to Mars’ on InSight – NASA’s next Mars Lander. The deadline is Sept 8 sign up details in my story here.

Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

Here’s what the real Orion EFT-1 looked like after the mission was successfully completed and it was recovered from splashdown in the Pacific Ocean.

Homecoming view of NASA’s first Orion spacecraft after returning to NASA’s Kennedy Space Center in Florida on Dec. 19, 2014 after successful blastoff on Dec. 5, 2014.  Credit: Ken Kremer - kenkremer.com
Homecoming view of NASA’s first Orion spacecraft after returning to NASA’s Kennedy Space Center in Florida on Dec. 19, 2014 after successful blastoff on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com

Right now NASA is building the next Orion.

If you desire to be aboard a future Orion, don’t let anything ‘Drag You Down.’

And tell Congress and the White House to ‘Support Full Funding for NASA!’ – – Because Congress has significantly slashed funding for the commercial crew capsules in the upcoming 2016 Fiscal Year budget!

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014.   Credit: Ken Kremer - kenkremer.com
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com

Danny – First Atlantic Hurricane of 2015 as Seen from Space Station by Scott Kelly

NASA Astronaut Scott Kelly took this picture of Hurricane Danny on August 20 at 6 a.m. EDT from aboard the International Space Station. Credits: NASA

Hurricane Danny, the first Atlantic Ocean hurricane of the 2015 season has been caught on camera by NASA astronaut Scott Kelly, in a beautiful image taken on Thursday, August 20 at 6 a.m. EDT from his glorious perch aboard the International Space Station (ISS).

Poking majestically down at the sprawling hurricane is the space stations Canadian-built robotic arm that will be used by Kelly in a few days to grapple Kounotori, the Japanese cargo ship launched earlier this week and berth it at a docking port.

Kelly is nearly five months into his year-long stay aboard the ISS and is a prolific photographer of the natural wonders of our home planet.

“Hurricane Danny. Keeping an eye on you from the International Space Station. Looks like you’re 1st in the Atlantic this year. Stay safe below! #YearInSpace,” wrote Kelly on his Facebook and twitter pages.

Danny had risen to a Category 3 hurricane by Friday afternoon, August 21, with winds over 115 mph and was moving westward in the Central Atlantic Ocean towards the Leeward Islands in the Caribbean.

By 11 a.m. EDT (1500 UTC) on Friday, August 21, the eye of Hurricane Danny was located near latitude 14.0 North, longitude 48.2 West, according to NASA. The center of Danny was about 930 miles (1,195 km) east of the Leeward Islands. With maximum sustained winds of near 105 mph (165 kph), Danny was a Category 2 hurricane on the Saffir-Simpson Hurricane Wind Scale.

By 8:00 p.m. Friday evening, Friday, the National Hurricane Center said Danny was located over the central tropical Atlantic Ocean about 800 miles east of the Leeward Islands.

Late this evening at 11 p.m., the National Hurricane Center said it had weakened slightly back to a Category 2 storm with maximum winds of 110 mph and was located at 14.8°N and 49.8°W while moving west northwest at 10 mph.

The NASA GOES-East animation below combines visible and infrared imagery showing Hurricane Danny’s movement in the eastern and central Atlantic Ocean from Aug. 18 to 21, 2015.

Video caption: Hurricane Danny Seen By GOES-East. This animation of visible and infrared imagery of Hurricane Danny in the Central Atlantic Ocean was taken from NOAA’s GOES-East satellite from Aug. 18 to 21. Credits: NASA/NOAA GOES Project

Forecasters with the National Hurricane Center think it may weaken over the next few days as it heads towards the Caribbean islands.

“Vertical shear is expected to increase further during the next couple of days, which should allow drier air in the surrounding environment to penetrate into Danny’s circulation. Therefore,there is no change in the thinking that Danny should weaken as it approaches and moves across the Leeward Islands and the Greater Antilles during the forecast period.”

Danny could reach Puerto Rico by Monday in a weakened state.

Although it’s still far away from the US, it’s not expected to impact the East Coast but that could change.

If Danny were to take aim at the US, it could impact plans to launch the Air Force MUOS-4 satellite on Aug. 31 from Cape Canaveral Air Force Station by United Launch Alliance (ULA).

Here’s a map showing the current location:

Hurricane Danny location on Aug. 21, 2015. Credit: National Hurricane Center
Hurricane Danny location on Aug. 21, 2015. Credit: National Hurricane Center

On Aug. 19, NASA’s Global Precipitation Measurement (GPM) mission core satellite passed over Danny and analyzed the structure of its rainfall, as seen in this image.

On Aug. 19, 2015 GPM saw Danny's rain structure was still asymmetric as noted by the large rain band (identified by the green arc indicating moderate rain) being located mainly on the eastern side of the storm. Within this rain band, GPM detected rain rates of up to 73.9 mm/hour (shown in darker red).Credits: SSAI/NASA, Hal Pierce
On Aug. 19, 2015 GPM saw Danny’s rain structure was still asymmetric as noted by the large rain band (identified by the green arc indicating moderate rain) being located mainly on the eastern side of the storm. Within this rain band, GPM detected rain rates of up to 73.9 mm/hour (shown in darker red).Credits: SSAI/NASA, Hal Pierce

A research team at NASA’s Goddard Space Flight Center in Greenbelt, Maryland, created a 3-D rendering of Danny using data from the GPM DPR (Dual-frequency Precipitation Radar) instrument.

“GPM showed that Danny was still in the process of becoming organized. The rain structure was still very asymmetric as noted by a large rain band being located mainly on the eastern side of the storm. Within this rain band, GPM detected rain rates of up to 73.9 mm/hour. At the time of this image, Danny was still a minimal tropical storm with sustained winds estimated at 50 mph by the National Hurricane Center (NHC),” said officials.

And dont forget that you can watch Commander Scott Kelly and his five international crew mates on a regular basis as they soar overhead. Just click on NASA’s Spot the Station link and plug in your location.

ISS crosses the Big Dipper over NJ.  Credit: Ken Kremer/kenkremer.com
ISS crosses the Big Dipper over NJ. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Curiosity Snaps Stunning One of a Kind Belly Selfie At Buckskin Mountain Base Drill Site

This low-angle self-portrait of NASA's Curiosity Mars rover shows the vehicle at the site from which it reached down to drill into a rock target called "Buckskin." The MAHLI camera on Curiosity's robotic arm took multiple images on Aug. 5, 2015, that were stitched together into this selfie. Credits: NASA/JPL-Caltech/MSSS

This low-angle self-portrait of NASA’s Curiosity Mars rover shows the vehicle at the site from which it reached down to drill into a rock target called “Buckskin.” The MAHLI camera on Curiosity’s robotic arm took multiple images on Aug. 5, 2015, that were stitched together into this selfie. Credits: NASA/JPL-Caltech/MSSS
More selfie and drilling mosaics below[/caption]

NASA’s Curiosity rover has snapped a stunningly beautiful, one of a kind ‘belly selfie’ amidst the painstaking ‘Buckskin’ drill campaign at the Martian mountain base marking the third anniversary since her touchdown on the Red Planet.

The unique self portrait was taken from a low-angle for the first time and shows the six wheeled rover at work collecting her seventh drilled sample at the ‘Buckskin’ rock target earlier this month in the “Marias Pass” area of lower Mount Sharp.

‘Buckskin’ is also unique in a fabulously scientifically way because the rover discovered a new type of Martian rock that’s surprisingly rich in silica – and unlike any other targets found before.

The low camera angle is what enables the awesome Buckskin belly selfie. It’s a distinctively dramatic view and actually stitched from 92 images captured by the Mars Hand Lens Imager (MAHLI) on Aug. 5, 2015, or Sol 1065 of the mission.

The high resolution MAHLI color camera is located on the end of the 7 foot-long (2.1 meter-long) robotic arm.

This version of a self-portrait of NASA's Curiosity Mars rover at a drilling site called "Buckskin" is presented as a stereographic projection, which shows the horizon as a circle. The MAHLI camera on Curiosity's robotic arm took dozens of component images for this selfie on Aug. 5, 2015.  Credits: NASA/JPL-Caltech/MSSS
This version of a self-portrait of NASA’s Curiosity Mars rover at a drilling site called “Buckskin” is presented as a stereographic projection, which shows the horizon as a circle. The MAHLI camera on Curiosity’s robotic arm took dozens of component images for this selfie on Aug. 5, 2015. Credits: NASA/JPL-Caltech/MSSS

Indeed the car-sized rover has taken spectacular selfies several times before during her three year long trek across the Martian surface, since the August 2012 landing inside Mars’ Gale Crater. But for those past selfies the MAHLI camera was hoisted higher to give the perspective of looking somewhat downward and showing the rovers top deck and trio of sample inlet ports.

In this case, the rover team specifically commanded Curiosity to position “the camera lower in relation to the rover body than for any previous full self-portrait of Curiosity,” said NASA officials.

Two patches of gray colored powdered rock material drilled from Buckskin are visible in the selfie scene, in front of the rover.

“The patch closer to the rover is where the sample-handling mechanism on Curiosity’s robotic arm dumped collected material that did not pass through a sieve in the mechanism. Sieved sample material was delivered to laboratory instruments inside the rover. The patch farther in front of the rover, roughly triangular in shape, shows where fresh tailings spread downhill from the drilling process.”

Prior selfies were taken at the “Rocknest” (http://photojournal.jpl.nasa.gov/catalog/PIA16468), “John Klein” (http://photojournal.jpl.nasa.gov/catalog/PIA16937), “Windjana” (http://photojournal.jpl.nasa.gov/catalog/PIA18390) and “Mojave” drill sites.

Basically in the Sol 1065 belly selfie at “Buckskin” we see the underbelly of the rover and all six wheels along with a complete self portrait.

This version of a self-portrait of NASA's Curiosity Mars rover at a drilling site called "Buckskin" is presented as a stereographic projection, which shows the horizon as a circle. The MAHLI camera on Curiosity's robotic arm took dozens of component images for this selfie on Aug. 5, 2015.  Credits: NASA/JPL-Caltech/MSSS
This version of a self-portrait of NASA’s Curiosity Mars rover at a drilling site called “Buckskin” is presented as a stereographic projection, which shows the horizon as a circle. The MAHLI camera on Curiosity’s robotic arm took dozens of component images for this selfie on Aug. 5, 2015. Credits: NASA/JPL-Caltech/MSSS

On several prior occasions, MAHLI was used to image just the underbelly and wheels to aid in inspecting the wheels to look for signs of damage inflicted by sharp-edged Martian rocks poking holes in the aluminum wheels.

Underbelly view of Curiosity rover and wheels on Sol 34.  Credit: NASA/JPL/MSSS/Ken Kremer/Marco Di Lorenzo
Underbelly view of Curiosity rover and wheels on Sol 34, Sept. 9, 2012. Credit: NASA/JPL/MSSS/Ken Kremer/Marco Di Lorenzo

Each wheel measures 20 inches (50 centimeters) in diameter and about 16 inches (40 centimeters) wide. And the MAHLI monitoring images have shown the effects of increasing wear and tear that ultimately forced the rover drivers to alter Curiosity’s driving route on the crater floor in favor of smoother and less rocky terrain imparting less damage to the critical wheels.

If you take a close look at the new selfie up top, you’ll see a small rock stuck onto Curiosity’s left middle wheel (on the right in this head-on view). The rock was seen also in prior wheel monitoring images taken three weeks ago.

“The selfie at Buckskin does not include the rover’s robotic arm beyond a portion of the upper arm held nearly vertical from the shoulder joint. With the wrist motions and turret rotations used in pointing the camera for the component images, the arm was positioned out of the shot in the frames or portions of frames used in this mosaic,” according to officials.

The drilling campaign into “Buckskin” was successfully conducted on Sol 1060 (July 30, 2015) at the bright toned “Lion” outcrop to a full depth of about 2.6 inches (6.5 centimeters) and approximately 1.6 cm (0.63 inch) diameter.

Curiosity extends robotic arm and conducts sample drilling at “Buckskin” rock target at bright toned “Lion” outcrop at the base of Mount Sharp on Mars, seen at right.   Gale Crater eroded rim seen in the distant background at left, in this composite multisol mosaic of navcam raw images taken to Sol 1059, July 30, 2015.  Navcam camera raw images stitched and colorized. Inset: MAHLI color camera up close image of full depth drill hole at “Buckskin” rock target on Sol 1060.  Credit:  NASA/JPL-Caltech/MSSS/Ken Kremer/kenkremer.com/Marco Di Lorenzo
Curiosity extends robotic arm and conducts sample drilling at “Buckskin” rock target at bright toned “Lion” outcrop at the base of Mount Sharp on Mars, seen at right. Gale Crater eroded rim seen in the distant background at left, in this composite multisol mosaic of navcam raw images taken to Sol 1059, July 30, 2015. Navcam camera raw images stitched and colorized. Inset: MAHLI color camera up close image of full depth drill hole at “Buckskin” rock target on Sol 1060. Credit: NASA/JPL-Caltech/MSSS/Ken Kremer/kenkremer.com/Marco Di Lorenzo

You can also see another perspective of the rover at work while reaching out with the robotic arm and drilling into ‘Buckskin’ as illustrated in our mosaics of mastcam and navcam camera raw images created by the image processing team of Ken Kremer and Marco Di Lorenzo.

The main bore hole was drilled next to the initial mini hole test and shows the indicative residue of grey colored tailings from the Martian subsurface seen distributed around the new hole.

Curiosity rover successfully drills into Martian outcrop  at Buckskin rock target at current work site at base of Mount Sharp in August 2015, in this mosaic showing full depth drill hole and initial test hole, with grey colored subsurface tailings and mineral veins on surrounding Red Planet terrain.  This high resolution photo mosaic is a multisol composite of color images taken by the mast mounted Mastcam-100 color camera up to Sol 1060, July 31, 2015.   Credit:  NASA/JPL-Caltech/Ken Kremer/kenkremer.com/Marco Di Lorenzo
Curiosity rover successfully drills into Martian outcrop at Buckskin rock target at current work site at base of Mount Sharp in August 2015, in this mosaic showing full depth drill hole and initial test hole, with grey colored subsurface tailings and mineral veins on surrounding Red Planet terrain. This high resolution photo mosaic is a multisol composite of color images taken by the mast mounted Mastcam-100 color camera up to Sol 1060, July 31, 2015. Credit: NASA/JPL-Caltech/Ken Kremer/kenkremer.com/Marco Di Lorenzo

Curiosity has now moved on from the “Marias Pass” area.

Curiosity recently celebrated 1000 Sols of exploration on Mars on May 31, 2015 – detailed here with our Sol 1000 mosaic also featured at Astronomy Picture of the Day on June 13, 2015.

As of today, Sol 1080, August 20, 2015, she has driven some 6.9 miles (11.1 kilometers) kilometers and taken over 260,000 amazing images.

Curiosity rover scans toward south east around Marias Pass area at the base of Mount Sharp on Mars on Sol 1074, Aug. 14, 2015 in this photo mosaic stitched from Mastcam color camera raw images.  Credit: NASA/JPL/MSSS/Marco Di Lorenzo/Ken Kremer/kenkremer.com
Curiosity rover scans toward south east around Marias Pass area at the base of Mount Sharp on Mars on Sol 1074, Aug. 14, 2015 in this photo mosaic stitched from Mastcam color camera raw images. Credit: NASA/JPL/MSSS/Marco Di Lorenzo/Ken Kremer/kenkremer.com

Curiosity has already accomplished her primary objective of discovering a habitable zone on the Red Planet – at the Yellowknife Bay area – that contains the minerals necessary to support microbial life in the ancient past when Mars was far wetter and warmer billions of years ago.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

NASA Invites Public to ‘Send Your Name to Mars’ on InSight – Next Red Planet Lander

Sign up to send your name to Mars on InSight, NASA’s next mission to Mars launching in March 2016. Credit: NASA

Sign up to send your name to Mars on InSight, NASA’s next mission to Mars launching in March 2016. Credit: NASA
Sign up link below – don’t delay![/caption]

Calling space fans worldwide: Now is your chance to participate in NASA’s human ‘Journey to Mars’ initiative and NASA’s next robotic mission to Mars – the InSight lander launching to the Red Planet next spring.

NASA invites you to ‘Send Your Name to Mars’ on a silicon microchip aboard the InSight probe slated for blastoff on March 4, 2016 from Vandenberg Air Force Base, California.

InSight’s science goal is totally unique – to “listen to the heart of Mars to find the beat of rocky planet formation.”

The public can submit their names for inclusion on a dime-sized microchip that will travel on a variety of spacecraft voyaging to destinations beyond low-Earth orbit, including Mars.

“Our next step in the journey to Mars is another fantastic mission to the surface,” said Jim Green, director of planetary science at NASA Headquarters in Washington.

“By participating in this opportunity to send your name aboard InSight to the Red Planet, you’re showing that you’re part of that journey and the future of space exploration.”

In just the first 24 hours over 67,000 Mars enthusiasts have already signed up!

But time is of the essence since the deadline to submit your name is soon: Sept. 8, 2015.

How can you sign up to fly on InSight? Is there a certificate?

NASA has made it easy to sign up.

To send your name to Mars aboard InSight, click on this weblink posted online by NASA:

http://go.usa.gov/3Aj3G

And you can also print out an elegant looking ‘Boarding Pass’ that looks like this:

Boarding Pass for NASA’s InSight Mission to Mars - launching from Vandenberg Air Force Base, California in March 2016.  Credit: NASA
Boarding Pass with frequent flyer miles for NASA’s InSight Mission to Mars – launching from Vandenberg Air Force Base, California in March 2016. Credit: NASA

Furthermore the ‘Boarding Pass’ also comes with a listing of your “frequent flier” points accumulated by your participation in NASA’s ‘fly-your-name opportunity’ that will span multiple missions and multiple decades beyond low Earth orbit.

InSight represents the second ‘fly-your-name opportunity’ in NASA’s journey to Mars program. The uncrewed Orion EFT-1 mission launched on Dec. 5, 2014 was the first chance for space fans to collect ‘Journey to Mars’ points by sending your names to space.

The ‘Send Your Name to Mars’ campaign for Orion EFT-1 was a huge success.

Over 1.38 million people flew on the silicon chip aboard the maiden flight of Orion, the NASA capsule that will eventually transport humans to the Red Planet in the 2030s.

Don’t dawdle. Because after InSight, you’ll have to wait about three years until late 2018 and the blastoff of the next Orion capsule on NASA’s Exploration Mission-1 (EM-1) for you next chance to accumulate “frequent flier” points on a ‘Journey to Mars’ mission.

Orion EM-1 will launch atop NASA’s mammoth Space Launch System (SLS) rocket, and NASA just conducted a key test firing on Aug. 13 of the first stage engines that will power the stack to on a mission to the Moon – detailed in my recent story here.

InSight, which stands for Interior Exploration Using Seismic Investigations, Geodesy and Heat Transport, is a stationary lander.

It will join NASA’s surface science exploration fleet currently comprising of the Curiosity and Opportunity missions which by contrast are mobile rovers.

InSight is the first mission to understand the interior structure of the Red Planet. Its purpose is to elucidate the nature of the Martian core, measure heat flow and sense for “Marsquakes.”

“It will place the first seismometer directly on the surface of Mars to measure Martian quakes and use seismic waves to learn about the planet’s interior. It also will deploy a self-hammering heat probe that will burrow deeper into the ground than any previous device on the Red Planet. These and other InSight investigations will improve our understanding about the formation and evolution of all rocky planets, including Earth,” says NASA.

NASA's InSight Mars lander spacecraft in a Lockheed Martin clean room near Denver. As part of a series of deployment tests, the spacecraft was commanded to deploy its solar arrays in the clean room to test and verify the exact process that it will use on the surface of Mars.  Credits: NASA/JPL-Caltech/Lockheed Martin
NASA’s InSight Mars lander spacecraft in a Lockheed Martin clean room near Denver. As part of a series of deployment tests, the spacecraft was commanded to deploy its solar arrays in the clean room to test and verify the exact process that it will use on the surface of Mars. Credits: NASA/JPL-Caltech/Lockheed Martin

The countdown clock is ticking relentlessly towards liftoff in less than seven months time in March 2016.

Insight promises to ‘science the sh**’ out of the heart of Mars!

It is funded by NASA’s Discovery Program as well as several European national space agency’s and countries. Germany and France are providing InSight’s two main science instruments; The HP3 heat probe and the SEIS seismometer through the Deutsches Zentrum für Luft- und Raumfahrt. or German Aerospace Center (DLR) and the Centre National d’Etudes Spatiales (CNES).

“Together, humans and robotics will pioneer Mars and the solar system,” says Green.

InSight Boarding pass
InSight Boarding pass

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Spectacular Celestial Fireworks Commemorate Perihelion Passage of Rosetta’s Comet

Sequence of OSIRIS narrow-angle camera images from 12 August 2015, just a few hours before the comet reached perihelion. Credits: ESA/Rosetta/MPS for OSIRIS Team MPS/UPD/LAM/IAA/SSO/INTA/UPM/DASP/IDA

Sequence of OSIRIS narrow-angle camera images from 12 August 2015, just a few hours before the comet reached perihelion. Credits: ESA/Rosetta/MPS for OSIRIS Team MPS/UPD/LAM/IAA/SSO/INTA/UPM/DASP/IDA
See hi res images below[/caption]

A spectacular display of celestial fireworks like none ever witnessed before, burst forth from Rosetta’s comet right on time – commemorating the Europeans spacecraft’s history making perihelion passage after a year long wait of mounting excitement and breathtaking science.

As the European Space Agency’s (ESA’s) Rosetta marked its closest approach to the Sun (perihelion) at exactly 02:03 GMT on Thursday, August 13, 2015, while orbiting Comet 67P/Churyumov–Gerasimenko, its suite of 11 state-of-the-art science instruments, cameras and spectrometers were trained on the utterly bizarre bi-lobed body to capture every facet of the comet’s nature and environment for analysis by the gushing science teams.

And the perihelion passage did not disappoint – living up to its advance billing by spewing forth an unmatched display of otherworldly outbursts of gas jets and dust particles due to surface heating from the warming effects of the sun as the comet edged ever closer, coming within 186 million kilometers of mighty Sol.

ESA has released a brand new series of images, shown above and below, documenting sparks flying – as seen by Rosetta’s OSIRIS narrow-angle camera and NAVCAM wider angle cameras on August 12 and 13 – just a few hours before the rubby ducky shaped comet reached perihelion along its 6.5-year orbit around the sun.

Images of Comet 67P/C-G taken with OSIRIS narrow-angle camera on 12 August 2015, just a few hours before the comet reached perihelion, about 330 km from the comet. The individual images are also available below. Credits: ESA/Rosetta/MPS for OSIRIS Team MPS/UPD/LAM/IAA/SSO/INTA/UPM/DASP/IDA
Images of Comet 67P/C-G taken with OSIRIS narrow-angle camera on 12 August 2015, just a few hours before the comet reached perihelion, about 330 km from the comet. The individual images are also available below. Credits: ESA/Rosetta/MPS for OSIRIS Team MPS/UPD/LAM/IAA/SSO/INTA/UPM/DASP/IDA

Indeed the navcam camera image below was taken just an hour before the moment of perihelion, at 01:04 GMT, from a distance of around 327 kilometers!

Frozen ices are seen blasting away from the comet in a hail of gas and dust particles as rising solar radiation heats the nucleus and fortifies the comet’s atmosphere, or coma, and its tail.

Comet at perihelion.  Single frame Rosetta navigation camera image acquired at 01:04 GMT on 13 August 2015, just one hour before Comet 67P/Churyumov–Gerasimenko reached perihelion – the closest point to the Sun along its 6.5-year orbit. The image was taken around 327 km from the comet. It has a resolution of 28 m/pixel, measures 28.6 km across and was processed to bring out the details of the comet's activity. Credits: ESA/Rosetta/NAVCAM – CC BY-SA IGO 3.0
Comet at perihelion. Single frame Rosetta navigation camera image acquired at 01:04 GMT on 13 August 2015, just one hour before Comet 67P/Churyumov–Gerasimenko reached perihelion – the closest point to the Sun along its 6.5-year orbit. The image was taken around 327 km from the comet. It has a resolution of 28 m/pixel, measures 28.6 km across and was processed to bring out the details of the comet’s activity. Credits: ESA/Rosetta/NAVCAM – CC BY-SA IGO 3.0

After a decade long chase of over 6.4 billion kilometers (4 Billion miles), ESA’s Rosetta spacecraft arrived at the pockmarked Comet 67P/Churyumov-Gerasimenko exactly a year ago on Aug. 6, 2014 for history’s first ever attempt to orbit a comet for long term study.

In the interim, Rosetta also deployed the piggybacked Philae lander for history’s first landing on a comet on Nov. 12, 2014.

In fact, measurements from Rosetta’s science instruments confirm the comet is belching a thousand times more water vapor today than was observed during Rosetta’s arrival a year ago. It’s spewing some 300 kg of water vapour every second now, compared to just 300 g per second upon arrival. That equates to two bathtubs per second now in Aug. 2015 vs. two small glasses of water per second in Aug. 2014.

Besides gas, 1000 kg of dust per second is simultaneously erupting from the nucleus, “creating dangerous working conditions for Rosetta,” says ESA.

“In recent days, we have been forced to move even further away from the comet. We’re currently at a distance of between 325 km and 340 km this week, in a region where Rosetta’s startrackers can operate without being confused by excessive dust levels – without them working properly, Rosetta can’t position itself in space,” comments Sylvain Lodiot, ESA’s spacecraft operations manager, in an ESA statement.

Here’s an OSIRIS image taken just hours prior to perihelion, that’s included in the lead animation of this story.

OSIRIS NAC image of Comet 67P/C-G taken on 12 August 2015 at 17:35 GMT. Credits: ESA/Rosetta/MPS for OSIRIS Team MPS/UPD/LAM/IAA/SSO/INTA/UPM/DASP/IDA
OSIRIS NAC image of Comet 67P/C-G taken on 12 August 2015 at 17:35 GMT. Credits: ESA/Rosetta/MPS for OSIRIS Team MPS/UPD/LAM/IAA/SSO/INTA/UPM/DASP/IDA

The period of the comet’s peak intensity, as seen in all these images, is expected to continue past perihelion for several weeks at least and fulfils the dreams of a scientific goldmine for all the research teams and hundreds of researchers involved with Rosetta and Philae.

“Activity will remain high like this for many weeks, and we’re certainly looking forward to seeing how many more jets and outburst events we catch in the act, as we have already witnessed in the last few weeks,” says Nicolas Altobelli, acting Rosetta project scientist.

And Rosetta still has lots of fuel, and just as important – funding – to plus up its ground breaking science discoveries.

ESA recently granted Rosetta a 9 month mission extension to continue its research activities as well as having been given the chance to accomplish one final and daring historic challenge.

Engineers will attempt to boldly go and land the probe on the undulating surface of the comet.

Officials with the European Space Agency (ESA) gave the “GO” on June 23 saying “The adventure continues” for Rosetta to march forward with mission operations until the end of September 2016.

If all continues to go well “the spacecraft will most likely be landed on the surface of Comet 67P/Churyumov-Gerasimenko” said ESA.

ESA Philae lander approaches comet 67P/Churyumov–Gerasimenko on 12 November 2014 as imaged from Rosetta orbiter after deployment and during seven hour long approach for 1st ever  touchdown on a comets surface.  Credit:  ESA/Rosetta/MPS for OSIRIS Team MPS/UPD/LAM/IAA/SSO/INTA/UPM/DASP/IDA - Composition by Marco Di Lorenzo/Ken Kremer
ESA Philae lander approaches comet 67P/Churyumov–Gerasimenko on 12 November 2014 as imaged from Rosetta orbiter after deployment and during seven hour long approach for 1st ever touchdown on a comets surface. Credit: ESA/Rosetta/MPS for OSIRIS Team MPS/UPD/LAM/IAA/SSO/INTA/UPM/DASP/IDA – Composition by Marco Di Lorenzo/Ken Kremer

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Jets of gas and dust are blasting from the active neck of comet 67P/Churyumov-Gerasimenko in this photo mosaic assembled from four images taken on 26 September 2014 by the European Space Agency’s Rosetta spacecraft at a distance of 26.3 kilometers (16 miles) from the center of the comet. Credit: ESA/Rosetta/NAVCAM/Marco Di Lorenzo/Ken Kremer/kenkremer.com
Jets of gas and dust are blasting from the active neck of comet 67P/Churyumov-Gerasimenko in this photo mosaic assembled from four images taken on 26 September 2014 by the European Space Agency’s Rosetta spacecraft at a distance of 26.3 kilometers (16 miles) from the center of the comet. Credit: ESA/Rosetta/NAVCAM/Marco Di Lorenzo/Ken Kremer/kenkremer.com

Milestone Test Firing of NASA’s SLS Monster Rocket Engine Advances Human Path to Deep Space

During a 535-second test on August 13, 2015, operators ran the Space Launch System (SLS) RS-25 rocket engine through a series of tests at different power levels to collect engine performance data on the A-1 test stand at NASA's Stennis Space Center near Bay St. Louis, Mississippi. Credit: NASA

During a 535-second test on August 13, 2015, operators ran the Space Launch System (SLS) RS-25 rocket engine through a series of tests at different power levels to collect engine performance data on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi. Credit: NASA
Story/imagery updated
See video below of full duration hot-fire test
[/caption]

With today’s (Aug. 13) successful test firing of an RS-25 main stage engine for NASA’s Space Launch System (SLS) monster rocket currently under development, the program passed a key milestone advancing the agency on the path to propel astronauts back to deep space at the turn of the decade.

The 535 second long test firing of the RS-25 development engine was conducted on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi – and ran for the planned full duration of nearly 9 minutes, matching the time they will fire during an actual SLS launch.

All indications are that the hot fire test apparently went off without a hitch, on first look.

“We ran the full duration and met all test objectives,” said Steve Wofford, SLS engine manager, on NASA TV following today’s’ test firing.

“There were no anomalies.” – based on the initial look.

The RS-25 is actually an upgraded version of former space shuttle main engines that were used with a 100% success rate during NASA’s three decade-long Space Shuttle program to propel the now retired shuttle orbiters to low Earth orbit. Those same engines are now being modified for use by the SLS.

Spectators enjoy the view during the Aug. 13, 2015 test firing of the RS-25 engine for NASA’s Space Launch System (SLS) on the A-1 test stand at NASA's Stennis Space Center near Bay St. Louis, Mississippi.  Credit: NASA
Spectators enjoy the view during the Aug. 13, 2015 test firing of the RS-25 engine for NASA’s Space Launch System (SLS) on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi. Credit: NASA

“Data collected on performance of the engine at the various power levels will aid in adapting the former space shuttle engines to the new SLS vehicle mission requirements, including development of an all-new engine controller and software,” according to NASA officials .

The engine controller functions as the “brain” of the engine, which checks engine status, maintains communication between the vehicle and the engine and relays commands back and forth.

The core stage (first stage) of the SLS will be powered by four RS-25 engines and a pair of the five-segment solid rocket boosters that will generate a combined 8.4 million pounds of liftoff thrust, making it the most powerful rocket the world has ever seen.

Since shuttle orbiters were equipped with three space shuttle main engines, the use of four RS-25s on the SLS represents another significant change that also required many modifications being thoroughly evaluated as well.

RS-25 test firing in progress on the A-1 test stand at NASA's Stennis Space Center near Bay St. Louis, Mississippi, on Aug. 13, 2015.  Credit: NASA
RS-25 test firing in progress on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi, on Aug. 13, 2015. Credit: NASA

The SLS will be some 10 percent more powerful than the Saturn V rockets that propelled astronauts to the Moon, including Neil Armstrong, the human to walk on the Moon during Apollo 11 in July 1969.

SLS will loft astronauts in the Orion capsule on missions back to the Moon by around 2021, to an asteroid around 2025 and then beyond on a ‘Journey to Mars’ in the 2030s – NASA’s overriding and agency wide goal.

Each of the RS-25’s engines generates some 500,000 pounds of thrust. They are fueled by cryogenic liquid hydrogen and liquid oxygen. For SLS they will be operating at 109% of power, compared to a routine usage of 104.5% during the shuttle era. They measure 14 feet tall and 8 feet in diameter.

They have to withstand and survive temperature extremes ranging from -423 degrees F to more than 6000 degrees F.

This video shows the full duration hot-fire test:

NASA has 16 of the RS-25s leftover from the shuttle era and they are all being modified and upgraded for use by the SLS rocket.

Today’s test was the sixth in a series of seven to qualify the modified engines to flight status. The engine ignited at 5:01 p.m. EDT and reached the full thrust level of 512,000 pounds within about 5 seconds.

The hot gas was exhausted out of the nozzle at 13 times the speed of sound.

Since the shuttle engines were designed and built over three decades ago, they are being modified where possible with state of the art components to enhance performance, functionality and ease of operation, by prime contractor Aerojet-Rocketdyne of Sacramento, California.

One of the key objectives of today’s engine firing and the entire hot fire series was to test the performance of a brand new engine controller assembled with modern manufacturing techniques.

“Operators on the A-1 Test Stand at Stennis are conducting the test series to qualify an all-new engine controller and put the upgraded former space shuttle main engines through the rigorous temperature and pressure conditions they will experience during a SLS mission,” says NASA.

“The new controller, or “brain,” for the engine, which monitors engine status and communicates between the vehicle and the engine, relaying commands to the engine and transmitting data back to the vehicle. The controller also provides closed-loop management of the engine by regulating the thrust and fuel mixture ratio while monitoring the engine’s health and status.’

Video caption: RS-25 – The Ferrari of Rocket Engines explained. Credit: NASA

“The RS-25 is the most complicated rocket engine out there on the market, but that’s because it’s the Ferrari of rocket engines,” says Kathryn Crowe, RS-25 propulsion engineer.

“When you’re looking at designing a rocket engine, there are several different ways you can optimize it. You can optimize it through increasing its thrust, increasing the weight to thrust ratio, or increasing its overall efficiency and how it consumes your propellant. With this engine, they maximized all three.”

Engineers will now pour over the data collected from hundreds of data channels in great detail to thoroughly analyze the test results. They will incorporate any findings into future test firings of the RS-25s.

NASA says that testing of RS-25 flight engines is set to start later this fall.

“The RS-25 engine gives SLS a proven, high performance, affordable main propulsion system for deep space exploration. It is one of the most experienced large rocket engines in the world, with more than a million seconds of ground test and flight operations time.”

NASA plans to buy completely new sets of RS-25 engines from Aerojet-Rocketdyne taking full advantage of technological advances and modern manufacturing techniques as well as lessons learned from this hot fire series of engine tests.

The maiden test flight of the SLS is targeted for no later than November 2018 and will be configured in its initial 70-metric-ton (77-ton) version with a liftoff thrust of 8.4 million pounds. It will boost an unmanned Orion on an approximately three week long test flight beyond the Moon and back.

Artist concept of the SLS Block 1 configuration.  Credit: NASA
Artist concept of the SLS Block 1 configuration. Credit: NASA

NASA plans to gradually upgrade the SLS to achieve an unprecedented lift capability of 130 metric tons (143 tons), enabling the more distant missions even farther into our solar system.

The first SLS test flight with the uncrewed Orion is called Exploration Mission-1 (EM-1) and will launch from Launch Complex 39-B at the Kennedy Space Center.

NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014.   Credit: Ken Kremer - kenkremer.com
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com

Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

NASA Administrator Charles Bolden officially unveils world’s largest welder to start construction of core stage of NASA's Space Launch System (SLS) rocket at NASA Michoud Assembly Facility, New Orleans, on Sept. 12, 2014. SLS will be the world’s most powerful rocket ever built.  Credit: Ken Kremer - kenkremer.com
NASA Administrator Charles Bolden officially unveils world’s largest welder to start construction of core stage of NASA’s Space Launch System (SLS) rocket at NASA Michoud Assembly Facility, New Orleans, on Sept. 12, 2014. SLS will be the world’s most powerful rocket ever built. Credit: Ken Kremer – kenkremer.com
STS-135: Last launch using RS-25 engines that will now power NASA’s SLS deep space exploration rocket. NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the ISS and the high frontier with Chris Ferguson as Space Shuttle Commander. Credit: Ken Kremer/kenkremer.com
STS-135: Last launch using RS-25 engines that will now power NASA’s SLS deep space exploration rocket. NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the ISS and the high frontier with Chris Ferguson as Space Shuttle Commander. Credit: Ken Kremer/kenkremer.com

Cygnus Freighter Arrives at Kennedy as Orbital ATK Ramps Up Station Resupply Recovery Efforts via Atlas V

The Cygnus Pressurized Cargo Module for the OA-4 mission arrived at the Kennedy Space Center during August 2015 for processing in preparation for the upcoming CRS space station resupply mission to be launched from Florida in early December 2015. Credit: Orbital ATK

A commercial Cygnus cargo freighter has just arrived at the Kennedy Space Center (KSC) in Florida to begin intensive processing for a critical mission to deliver some four tons of science experiments and supplies to the International Space Station (ISS) atop an Atlas V rocket in early December – as manufacturer Orbital ATK takes a big step in ramping up activities to fulfill its station resupply commitments and recover from the catastrophic launch failure of the firms Antares rocket last October.

Taking advantage of the built in flexibility to launch Cygnus on a variety of rockets, Orbital ATK quickly contracted rocket maker United Launch Alliance (ULA) to propel the cargo ship as soon as practical on the venerable Atlas V – as Orbital simultaneously endeavors to reengineer the Antares and bring that vehicle back to full flight status in 2016.

Since the fastest and most robust path back to on orbital cargo delivery runs through Florida via an Atlas V, Orbital ATK teamed up with ULA to launch a minimum of one Cygnus with an option for more.

Cygnus is comprised of a pressurized cargo module (PCM) manufactured by Thales Alenia Space’s production facility in Turin, Italy and a service module (SM) manufactured at Orbital ATK’s Dulles, Virginia satellite manufacturing facility.

The PCM arrived on Monday, Aug. 11 and is now being processed for the flight dubbed OA-4 at KSC inside the Space Station Processing Facility (SSPF). After the SM arrives in October it will be mated to the PCM inside the SSPF.

The OA-4 Service Module (SM) undergoing deployment testing of one of its two UltraflexTM solar arrays at orbital ATK’s Dulles, Virginia satellite manufacturing facility. Orbital ATK’s Space Components Division supplies the Ultraflex arrays.  Credit: Orbital ATK
The OA-4 Service Module (SM) undergoing deployment testing of one of its two UltraflexTM solar arrays at orbital ATK’s Dulles, Virginia satellite manufacturing facility. Orbital ATK’s Space Components Division supplies the Ultraflex arrays. Credit: Orbital ATK

The first Cygnus cargo mission should liftoff sometime late in the fourth quarter of 2015, perhaps as soon as Dec. 3, aboard an Atlas V 401 vehicle from Space Launch Complex 41 (SLC-41) at Cape Canaveral Air Force Station in Florida.

Since ULA’s Atlas V manifest was already fully booked, ULA managers told me that they worked diligently to find a way to manufacture and insert an additional Atlas V into the tight launch sequence flow at the Cape.

And since the station and its six person crews can’t survive and conduct their scientific research work without a steady train of cargo delivery missions from the station’s partner nations, Orbital ATK is “devoting maximum efforts” to get their Antares/Cygnus ISS resupply architecture back on track as fast as possible.

Orbital ATK holds a Commercial Resupply Services (CRS) contract from NASA worth $1.9 Billion to deliver 20,000 kilograms of research experiments, crew provisions, spare parts and hardware for eight Cygnus cargo delivery flights to the ISS.

However, the Cygnus missions were put on hold when the third operational Antares/Cygnus flight was destroyed in a raging inferno about 15 seconds after liftoff on the Orb-3 mission from launch pad 0A at NASA’s Wallops Flight Facility on Virginia’s eastern shore.

First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

“We committed to NASA that we would resume CRS cargo delivery missions as soon as possible under a comprehensive ‘go-forward’ plan after the Antares launch failure last October,” said David W. Thompson, President and Chief Executive Officer of Orbital ATK.

“Since that time our team has been sharply focused on fulfilling that commitment. With a Cygnus mission slated for later this year and at least three missions to the Space Station planned in 2016, we are on track to meet our CRS cargo requirements for NASA.”

Orbital says they will deliver the full quantity of cargo specified in the CRS contract with NASA.

“Our team and our partners are devoting maximum efforts to ensuring the success of NASA’s ISS commercial cargo program.”

“We are committed to meeting all CRS mission requirements, and we are prepared to continue to supply the Space Station.”

This Cygnus launched atop Antares on Jan. 9 and docked on Jan. 12   Cygnus pressurized cargo module – side view – during exclusive visit by  Ken Kremer/Universe Today to observe prelaunch processing by Orbital Sciences at NASA Wallops, VA. ISS astronauts will open this hatch to unload 2780 pounds of cargo.  Docking mechanism hooks and latches to ISS at left. Credit: Ken Kremer – kenkremer.com
This Cygnus launched atop Antares on Jan. 9, 2014 and docked on Jan. 12 Cygnus pressurized cargo module – side view – during exclusive visit by Ken Kremer/Universe Today to observe prelaunch processing by Orbital Sciences at NASA Wallops, VA. ISS astronauts will open this hatch to unload 2780 pounds of cargo. Docking mechanism hooks and latches to ISS at left. Credit: Ken Kremer – kenkremer.com

For the OA-4 cargo mission, Cygnus will be loaded with its heaviest cargo to date on nearly four tons.

The weightier cargo is possible because a longer version of Cygnus will be employed.

This mission will fly with the extended Cygnus Pressurized Cargo Module (PCM) which will carry approximately 3,500 kg or 7,700 pounds of supplies to station.

“This is a very exciting time for the Cygnus team at Orbital ATK,” said Frank DeMauro, vice president of Human Space Systems and program director of the Commercial Resupply Services program at Orbital ATK.

“Not only are we launching from Kennedy on an Atlas V for the first time, but this will also be the first flight of the Enhanced Cygnus, which includes a larger cargo module and a more mass-efficient service module.”

Use of the enhanced Cygnus in combination with the added thrust ULA V is a game changer enabling the Cygnus to carry its maximum possible cargo load for NASA.

“During our first three missions, we delivered 3,629 kilograms to the space station, about the weight of two F-150 pickup trucks,” said Frank DeMauro.

The OA-4 Cygnus alone will deliver some 3,500 kilograms.

Once in orbit, Cygnus fires its onboard thrusters to precisely guide itself close to the space station so that the astronauts can grapple it with the robotic arm and berth it to a port on the station.

Be sure to read Ken’s earlier eyewitness reports about last October’s Antares failure at NASA Wallops and ongoing reporting about Orbital ATK’s recovery efforts – all here at Universe Today.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Soviet era NK-33 engines refurbished as the AJ26 exactly like pictured here probably caused Antares’ rocket failure on Oct. 28, 2014. Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com
Soviet era NK-33 engines refurbished as the AJ26 exactly like pictured here probably caused Antares’ rocket failure on Oct. 28, 2014. Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com

Congressional Slashes to NASA Commercial Crew Force Bolden to ‘Buy Russian’ rather than ‘Buy American’

US Congressional cuts to NASA’s commercial crew program forced NASA to buy more seats for US astronauts to launch on Russian Soyuz capsules like this one launched from the Baikonur Cosmodrome in Kazakhstan on Wednesday, July 22, 2015 EDT, rather than the American crew capsules under development by Boeing and SpaceX for NASA. Here the Soyuz TMA-17M capsule carries Expedition 44 Soyuz Commander Oleg Kononenko of the Russian Federal Space Agency (Roscosmos), Flight Engineer Kjell Lindgren of NASA, and Flight Engineer Kimiya Yui of the Japan Aerospace Exploration Agency (JAXA) into orbit to begin their five month mission on the International Space Station. Credits: NASA/A. Gemignani

In the face of drastic funding cuts by the US Congress to NASA’s commercial crew program (CCP) aimed at restoring America’s indigenous launch capability to fly our astronauts to the International Space Station (ISS), NASA Administrator Charles Bolden is being forced to spend another half a billion dollars for seats on Russia’s Soyuz spacecraft instead of astronaut transport ships built by American workers in American manufacturing facilities.

The end effect of significantly slashing NASA’s Fiscal 2016 commercial crew budget request by both the US Senate and the US House is to tell NASA to ‘Buy Russian’ rather than to ‘Buy American.’

The $490 million of US taxpayer dollars will pay for six astronaut seats on the Soyuz manned capsule in 2018 and 2019 – that are now required due to uncertainty over whether the pair of new crewed transporters being built by Boeing and SpaceX for NASA will actually be available in 2017 as planned.

Furthermore the average cost per seat under the new contract with Russia rises to $81.7 million compared to about $76 million for the most recent contract, an increase of about 7 percent.

In response to the Congressional CCP budget cuts, NASA Administrator Bolden sent a letter notifying Congressional lawmakers about the agency’s new contract modifications with the Russian space agency about future crewed flights to the space station.

“I am writing to inform you that NASA, once again, has modified its current contract with the Russian government to meet America’s requirements for crew transportation services. Under this contract modification, the cost of these services to the U.S. taxpayers will be approximately $490 million,” Bolden wrote in an Aug. 5 letter to the leaders of the House and Senate committees responsible for deciding NASA’s funding.

The budget situation is completely inexplicable given the relentless pressure from Congress, led be Sen. John McCain, on the Department of Defense and US aerospace firm United Launch Alliance (ULA) to stop purchasing and using the Russian-made RD-180 engines for the 100% reliable Atlas V rocket by 2019 – as a way to punish Russian’s President Vladimir Putin and his allies.

Because on the other hand, those same congressional ‘leaders’ clearly have no hesitation whatsoever in putting money into Putin’s allies pockets via the NASA commercial crew account – at the expense of jobs for American workers and while simultaneously potentially endangering the ISS as a hedge against possible Russian launch failures. Multiple Russian and American rockets have suffered launch failures over the past year.

Boeing and SpaceX were awarded contracts by NASA Administrator Bolden in September 2014 worth $6.8 Billion to complete the development and manufacture of their privately developed CST-100 and Crew Dragon astronaut transporters under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.

NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com

The purpose of CCP is to end our “sole reliance” on the Russian Soyuz capsule and launch US astronauts on US rockets and spaceships from US soil by 2017.

With CCP we would continue to work cooperatively with the Russians to everyone’s benefit – but not be totally dependent on them.

Under NASA’s CCtCAP contract, the first orbital flights of the new ‘space taxis’ launching our astronauts to the International Space Station had been slated to blastoff in 2017. But that schedule was entirely dependent on NASA’s ability to pay both aerospace companies as they made progress on completing the contacted milestones absolutely critical to achieving flight status.

Bolden had already notified Congress in February that the new contract modification would become necessary if Congress failed to fully fund the CCP program to enable the 2017 flights.

Since the forced retirement of NASA’s trio of shuttle orbiters in 2011, all American and ISS partner astronauts have been forced to hitch a ride on the Soyuz for flights to the ISS and back.

“Our plans to return launches to American soil make fiscal sense,” Bolden said recently. “It currently costs $76 million per astronaut to fly on a Russian spacecraft. On an American-owned spacecraft, the average cost will be $58 million per astronaut.”

Instead, the Obama Administrations 2016 request for commercial crew (CCP) amounting to $1.244 Billion was dealt another blow, and slashed to only $900 million and $1.0 Billion by the Senate and House committees respectively.

Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA
Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA

And this is just the latest in a lengthy string of cuts by Congress – which has not fully funded the Administration’s CCP funding requests, since its inception in 2010.

The budget significant budget slashes amounting to 50% or more by Congress, have already forced NASA to delay the first commercial crew flights of the private ‘space taxis’ from 2015 to 2017.

“Due to their continued reductions in the president’s funding requests for the agency’s Commercial Crew Program over the past several years, NASA was forced to extend its existing contract with the Russian Federal Space Agency (Roscosmos) to transport American astronauts to the International Space Station. This contract modification is valued at about $490 million,” said NASA.

So the net effect of Congressional CCP cuts has been to prolong US sole reliance on the Russian Soyuz manned capsule at a cost to the US taxpayers of hundreds of millions of dollars.

Indeed, given the crisis in Ukraine and recent Russian launch failures, one might think the Congress would eagerly embrace wanting to reduce our total dependence on the Russians for human spaceflight.

“Unfortunately, for five years now, the Congress, while incrementally increasing annual funding, has not adequately funded the Commercial Crew Program to return human spaceflight launches to American soil this year, as planned,” Bolden’s letter explains.

“This has resulted in continued sole reliance on the Russian Soyuz spacecraft as our crew transport vehicle for American and international partner crews to the ISS.”

“In 2010, I presented to Congress a plan to partner with American industry to return launches to the United States by 2015 if provided the requested level of funding.”

So if Congress had funded the commercial crew program, the US would have launched its first human crews on the CST-100 and crew Dragon to the ISS this year – 2015.

NASA has selected experienced astronauts Robert Behnken, Eric Boe, Douglas Hurley and Sunita Williams to work closely with The Boeing Company and SpaceX to develop their crew transportation systems and provide crew transportation services to and from the International Space Station.  Credits: NASA
NASA has selected experienced astronauts Robert Behnken, Eric Boe, Douglas Hurley and Sunita Williams to work closely with The Boeing Company and SpaceX to develop their crew transportation systems and provide crew transportation services to and from the International Space Station. Credits: NASA

Bolden also repeated his request to work with the leaders of Congress in the best interests of our country.

“I am asking that we put past disagreements behind us and focus our collective efforts on support for American industry – the Boeing Corporation and SpaceX – to complete construction and certification of their crew vehicles so that we can begin launching our crews from the Space Coast of Florida in 2017.”

Currently, both Boeing and SpaceX are on track to meet the 2017 objective – but only if the CCP funds are restored.

Otherwise the contracts will have to be renegotiated and progress will be severely reduced – all at added cost. Another instance of pennywise and pound foolish.

“Our Commercial Crew Transportation Capability (CCtCap) contractors are on track today to provide certified crew transportation systems in 2017,” says Bolden.

“Reductions from the FY 2016 request for Commercial Crew proposed in the House and Senate FY 2016 Commerce, Justice, Science, and Related Agencies appropriations bills would result in NASA’s inability to fund several planned CCtCap milestones in FY 2016 and would likely result in funds running out for both contractors during the spring/summer of FY 2016.”

“If this occurs, the existing fixed-price CCtCap contracts may need to be renegotiated, likely resulting in further schedule slippage and increased cost.”

Overall, it’s just a terrible state of affairs for the future of US human spaceflight, as Congress once again places partisan politics ahead of the interests of the American people.

The fact is that the commercial crew space taxis from Boeing and SpaceX are the fastest, cheapest and most efficient pathway to get our astronaut crews to the Earth orbiting space station and back.

Common sense says we must restore our independent path to the ISS – safely and as quickly as possible.

SpaceX and Boeing are building the private crew Dragon and CST-100 spaceships to resume launching US astronauts from US soil aboard Falcon 9 and Atlas V rockets (similar to these) to the International Space Station in 2017 - depending on funding from Congress. Credit:  Ken Kremer/kenkremer.com
SpaceX and Boeing are building the private crew Dragon and CST-100 spaceships to resume launching US astronauts from US soil aboard Falcon 9 and Atlas V rockets (similar to these) to the International Space Station in 2017 – depending on funding from Congress. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer