Astronaut On Board ISS Gets Word of Mother’s Death

Paolo Nespoli with his mother in November 2010, shortly before he was launched to the International Space Station. Credits: ESA

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ISS astronaut Paolo Nespoli from Italy received some sad news while in orbit on the International Space Station: his mother, Maria Motta, has died following an illness. She was 78. This is the second time an ISS astronaut has lost a mother during a long duration mission. U.S. astronaut Daniel Tani’s mother was killed in an accident during the midst of Tani’s ISS expedition in 2007. Nespoli is not scheduled to return to Earth for another three weeks.

Nespoli knew his mother was ill. According to the Associated Press, Nespoli’s family members who live near Milan, Italy have been able to stay in touch with Nespoli with a video system set up in his mother’s home by the European Space Agency. A funeral service will be held on Wednesday, and officials at the European Space Agency said that in such an instance it might be possible to set up a satellite hookup so the absent astronaut could participate in the services.

Just before Nespoli launched on his first mission to space in 2007, his father passed away.

UPDATE: At 15:05 CEST on Wednesday, May 4, the ISS will fly over @Astro_Paolo’s hometown and the crew will observe 1 minute silence. ESA is asking anyone who wishes to participate on their own to please do so.

Anyone interested in expressing their condolences to Paolo can send cards to:

Paolo Nespoli
ESA – European Astronaut Centre
Linder Höhe
D-51147 Cologne
Germany

or on Twitter:
@Astro_Paolo

The STS-134 shuttle will bring Italian astronaut Roberto Vittori to the space station, and Italians were anticipating having two of their countrymen aboard the ISS at once, and plans were in place for Pope Benedict to call the two astronauts while they were in orbit. The technical problems with shuttle Endeavour has caused a delay in the launch, however, with NASA officials saying the shuttle won’t be able to launch any earlier than May 10. Italian officials are hopeful the shuttle won’t be delayed further so that the meetup in space will still be possible.

ESA astronaut Paolo Nespoli works with an experiment on board the International Space Station. Credit: NASA

Behind the Scenes at SpaceX’s Space Launch Complex 40

SpaceX's Director of Mission Assurance and Integration, Scott Henderson, discusses the benefits of horizontal integration inside the hangar of Space Launch Complex 40. Photo Credit: Jason Rhian

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CAPE CANAVERAL – Space Exploration Technologies (SpaceX) took members of the media on a tour of Launch Complex 40, where the NewSpace firm has successfully launched two of its Falcon 9 rockets and one of its Dragon spacecraft (the first entity other than nations or government bodies to do so). For the media, this tour was an eye-opening experience.

SpaceX had obviously worked long and hard to allow the world to get a grasp what it is that they are doing – while at the same time avoiding International Travel in Arms Regulations (ITAR) related issues. In a well-choreographed affair the tour was split into two separate groups, one checked out the Falcon 9 hangar, while the other group inspected the launch pad that sent last December’s Falcon 9 flight on its date with history.

The first Falcon 9 rocket takes off from Space Launch Complex 40 on June 8, 2010. Photo Credit: Alan Walters/awaltersphoto.com

One enters the hangar and is greeted by the impressive site of nine Merlin engines facing them – the business end of the next Falcon 9 rocket being prepped for launched. Despite the eye-candy on display it is the simple elegance of what is described that sells this place. The horizontally integration system allows the rocket to be extremely mobile (about four people could move one of the rocket’s stages around). The system’s frictionless design is what allows SpaceX such ease of mobility.

Members of the media listen to a description of the hangar housing the next Falcon 9 rocket that is being prepared for launch. Photo Credit: Jason Rhian

“Our concept of operations is unlike anybody else’s that is flying these days with the exception of the Russians and maybe Sea Launch,” said SpaceX’s Director of Mission Assurance and Integration Scott Henderson. “We use horizontal integration, we will build an entire booster here in the hangar so you have the first stage and the interstage are here now, the second stage will arrive, the Dragon and trunk will arrive and we’ll put all that together, test it inside the hangar and then when we are ready to roll out for launch we’ll open this hangar door, you saw the vertical transporter-erector outside, that would lower down on pistons, we’d roll that whole structure…into the hangar drive the transporter-erector beneath the rocket, then roll out to the launch pad and lift it vertical.”

To ensure that everyone was afforded the opportunity to check out SLC 40, former astronaut Ken Bowersox now SpaceX's vice president of Astronaut Safety and Mission Assurance gave up his seat and sat in the bus' stairwell. Photo Credit: Jason Rhian

After this segment of the tour wraps up we move outside to the launch pad. The most striking contrast to other launch sites at Kennedy Space Center and Cape Canaveral Air Force Station is that it isn’t vertically-based. Rather the Falcon 9 rolls out horizontally and is moved into the vertical position much in the same way as the Russian Soyuz and Progress vehicles are. Also, the launch pad has been simplified, this highlights SpaceX’s philosophy as well as helps the company. If something does get damaged during launch, it requires minimal effort to repair and reset the launch pad for the next mission on the horizon.

Space Launch Complex 40 stands ready to send another Falcon 9 to orbit. Photo Cedit Jason Rhian

Endeavour’s Final Launch further delayed another Week or more

Space Shuttle Endeavour awaits launch sometime in May from Pad 39 A following launch scrub on April 29, 2011 at 3;47 p.m. Endeavour and her 6 man crew will deliver the $2 Billion Alpha Magnetic Spectrometer to the International Space Station which seeks to unveil the Unknown and uncover the birth of the Universe. Credit: Ken Kremer

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KENNEDY SPACE CENTER – The final launch of shuttle Endeavour will be further delayed, perhaps by a week or more – to May 6 or 11 time frame – as technicians working at the pad seek to determine the cause of the failure of multiple heaters in auxiliary power unit-1 (APU) which caused the scrub of Endeavour’s launch attempt on Friday, with just 4 hours remaining in the countdown. The six man crew of Endeavour had just departed for the launch pad inside the Astrovan and was forced to turn around soon thereafter. We saw them pass us by, heading back to crew quarters to await a resolution of the issues.

The launch delay came as a huge disappointment to NASA and the enormous crowd estimated at 750.000 people who came to Florida to watch the momentous liftoff in person for what many call a “life changing experience”. Even President Obama and the entire first family were on hand to witness Endeavour’s launch. But the top priority is to launch the shuttle safely and the launch team emphasized that they made absolutely no changes to the countdown procedures.

Repairs to Space Shuttle Endeavour are in progress at the launch pad. Arrow shows location of access door used by technicians to swap out the faulty Aft Load Control Assembly (ALCA-2) near the main engines. Credit: Ken Kremer
On Saturday, technicians gained access to Endeavour’s aft fuselage which houses the components suspected to have malfunction and found that the cockpit control fuse panel is working. They also verified that thermostats associated with the failed APU heaters are still not working. This indicates that the root cause of the malfunction lies deeper inside the orbiter and it will take longer for technicians to access and fix whatever is causing the problem.

APU-1 is located on the left side of the orbiter in the aft section behind the end of the payload bay.

The heaters play a critical role in keeping the APU hydrazine fuel from freezing in orbit and remain in a fluid state. If the hydrazine were to freeze and then thaw back to a liquid, it would expand and potentially rupture the fuel lines with devastating consequences.

Diagram shows location of all 3 Shuttle APU's. Credit: NASA

The orbiter has three APU’s. Only one is required to fly safely. Three units provide redundancy and all must be in working order before launch. Otherwise the launch commit criteria would be violated, forcing a launch scrub. The APUs provide the hydraulics to maneuver the main engine nozzles, elevons, rudder, body flap, landing gear brakes and nose wheel steering system.

Technical teams got to work inside the orbiter on Saturday after the rotating service structure was rolled back around the orbiter to enable access. If the problem is deeper within the orbiter at the Load Control Assembly it will take several additional days to fix the problem. Retesting of any new components inside the LCA will take at least 48 hours. Furthermore if any ordnance needs to be disconnected, a further delay of multiple additional days is inevitable.

In order to launch Endeavour on Monday, May 2, at 2:34 p.m. EDT, NASA must resume the countdown on Sunday afternoon. NASA only has until May 4 to get Endeavour off the ground until they would be forced to stand down to make way for the May 6 blastoff of an Atlas V rocket carrying an Air Force early-warning missile detection satellite.

NASA officials are in touch with Air Force officials to determine if the Air Force could be flexible in changing their launch date in the event that Endeavour would be ready to launch on the blackout dates of May 5 to 7.

NASA will hold a news briefing at 2 p.m. on Sunday to update reporters on the situation.

Read my related stories about the STS-134 mission here:
On the Cusp of Endeavour’s Final Flight
Brush Fires Erupt at Kennedy Space Center during Endeavour’s Last Countdown
Commander Mark Kelly and STS-134 Crew Arrive at Kennedy for Endeavour’s Final Flight
President Obama to Attend Endeavour’s Last Launch on April 29
Shuttle Endeavour Photo Special: On Top of Pad 39A for Final Flight
Endeavour Mated to Rockets for Last Flight Photo Album
Endeavour Rolls to Vehicle Assembly Building for Final Flight

Endeavour’s Launch Delayed at Least 72 Hours

Endeavour on the launchpad -- still. Credit: Alan Walters (awaltersphoto.com) for Universe Today.

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Endeavour’s final launch will have to wait a little longer. Problems with the the APU heaters on the shuttle has forced a scrub of today’s planned launch to the International Space Station. The APU system provides power to the hydraulic system for the orbiter.

“Our NASA launch director Mike Leinbach has made the decision that we’re not able to resolve this situation with the APU heaters in time to make a launch attempt today,” said NASA TV launch commentator George Diller. “There’s not a way to do the kind of troubleshooting we need to do and still be able to stay in a count configuration. So we will be scrubbing for today.”

Leinbach later confirmed in an interview on NASA TV that the earliest the team can turn things around is 72 hours. “Today the orbiter is not ready to fly and we always say in this business we will not fly until we are ready and unfortunately we just aren’t ready,” Leinbach said.

A launch on Monday, May 2 would be at 2:33 p.m. EDT.

Besides figuring out and understanding the problem, it will take time to turn around the payloads. The launch team will meet soon to put together a plan for a new target launch based on the work that has to be performed. First the external fuel tank has to be unloaded so the troubleshooting can begin.

We’ll provide an update from our team on hand at Kennedy Space Center when more information is available.

The delay will disappoint hundreds of thousands of people who came to Florida to watch the launch, including President Obama and his family and STS-134 commander Mark Kelly’s wife, Congresswoman Gabrielle Giffords, who was wounded by a shooter in January.

You can see a video of Mike Leinbach’s explanation of the problem below.

On the Cusp of Endeavour’s Final Flight

Space Shuttle Endeavour awaits launch from Pad 39 A on April 29, 2011 at 3;47 p.m. Endeavour and her 6 man crew will deliver the $2 Billion Alpha Magnetic Spectrometer to the International Space Station which seeks to unveil the Unknown and uncover the birth of the Universe. Credit: Ken Kremer

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KENNEDY SPACE CENTER, April 28 – All systems are GO here at the Kennedy Space Center as the countdown clocks tick down to the final launch of Space Shuttle Endeavour. Supercool cryogenic fuels are now being loaded into the External Tank as of Friday morning. The STS-134 launch is slated for Friday, April 29 at 3:47 p.m. EDT.

Stormy weather, heavy rain and hours of crackling thunder passed over the launch pad Thursday evening and it was very uncertain if the launch could take place as scheduled on Friday. NASA technicians were pulled back from checking the shuttle stack for any signs of damage during the thunder strikes. Luckily there were no thunder strikes with ½ mile of the pad and no damage to the shuttle or the pad launch systems.

Update Note: Progress 42 P just docked at the ISS friday morning:

Universe Today photographer Alan Walters told me that hail fell late Thursday in nearby Titusville, just 12 miles from Shuttle Launch Pad 39 A while I was at the KSC Press Site some three miles away from the pad.

Shuttle launch officials delayed the retraction of the massive Rotating Service Structure (RSS) which protects the orbiter from bad weather and flying debris. RSS retraction had been planned for 7:00 p.m. and finally started just before midnight. The RSS must be pulled away from the orbiter soon in order to commence loading of the cryogenic liquid oxygen and liquid hydrogen fuel into the External Tank.

At Thursdays news briefing, NASA Test Director Jeff Spaulding said that the countdown was proceeding well with no technical problems of any significance. The weather was the only concern with a forecast of 70% favorable conditions due to the potential for exceeding the launch criteria for cross winds.

“Everything’s going well out at pad A,” he said. “We don’t have any issues right now that we’re tracking.”
Local official expect massive crowds of tourists and onlookers numbering 700,000 or more and massive post launch traffic jams.

If you come to the launch bring lots of food and water and expect a LONGGG wait going home or to your hotels. So bring some entertainment and enjoy the shuttle show. The Shuttle launch team is ecstatic and proud that the public is responding with overwhelming interest in this uniquely American enterprise.

The primary task of the STS-134 mission is to deliver the $2 Billion Alpha Magnetic Spectrometer to the International Space Station which. AMS is a particle detector searching for dark energy, dark matter and anti matter to elucidate the birth of the Universe.

Watch for continuing Shuttle Launch Updates here at Universe Today

Lightning Strikes near Endeavour on April 28 at the Kennedy Space Center. Credit: Ken Kremer
Endeavour unveiled for flight after thunderstorm pass over Kennedy Space Center on April 28. Credit: Ken Kremer

Brush Fires Erupt at Kennedy Space Center during Endeavour’s Last Countdown

Brush fires send billowing smoke skywards at the Kennedy Space Center on April 27, just 2 days before the last launch of Shuttle Endeavour. Credit: Ken Kremer

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KENNEDY SPACE CENTER – A large brush fire suddenly broke out this today (April 27) less than 1 mile fom the Kennedy Space Center (KSC) Press Site in the midst of the countdown to Space Shuttle Endeavour’s last launch, set for this Friday, April 29.

Huge plumes of billowing smoke were sent skyward over the spaceport starting around 1 p.m. from the fires and were spread out over more than 100 acres. The fires erupted at some distance behind the NASA Tweeters tent erected at the press site and were located just 3 miles from the shuttle launch pad. The cause of the fires is unknown but occurred after a long spell of dry weather at KSC.

Brush fire view from the countdown clock at press site at the Kennedy Space Center on April 27. Helicopters dumped water from buckets to bring the fire under control. Credit: Ken Kremer

Helicopters and NASA Firefighters were called in to put out the fires. Fire trucks careened past the countdown clock towards the nearby fire. The helicopters flew back and forth all afternoon dumping buckets of seawater onto the wildfires trying to bring it under control.

“The shuttle launch pad was never in any danger due to the Turn basin in between and it hasn’t impacted any launch operations,” KSC spokesman Allard Beutel told Universe Today.

The Universe Today team of Alan Walters and Ken Kremer witnessed the spectacular and potentially frightening scene first hand and onsite.

It looked like Armageddon all afternoon long and was finally contained tonight. Nothing like this ever occurred so close to a launch and its not clear if the fire would have caused a scrub on launch day. Check out our up close photo album.

NASA Fire truck at the Countdown clock during brushfires at KSC. Credit: Ken Kremer
NASA Fire brigade responds to KSC brush fire. Credit: Ken Kremer
Firefighters at KSC brush fire. Credit: Ken Kremer
A member of the KSC fire crew assesses the fire situation. Credit: Alan Walters.
A helicopter flies through the smoke and haze at KSC on April 27 during the brushfire. Credit: Alan Walters.
Photographers set up in attempt to photograph Endeavour on the launchpad, but smoke hinders their view. Credit: Alan Walters.
Fire at Kennedy Space Center, April 27, 2011. Credit: Alan Walters.

Several Student-Led Experiments to Fly on Endeavour

Several student experiments will travel with the more famous Alpha Magnetic Spectrometer-02 on the shuttle Endeavour. Image Credit: NASA.gov

[/caption]CAPE CANAVERAL – STS-134, the final flight of the space shuttle Endeavour – is set to carry several experiments of students from the middle school, high school and collegiate levels. Two of these payloads are sponsored by the NASA Florida Space Grant Consortium.

The first experiment is one that could provide some guidance on future long-duration space flight missions, it deals with seed germination. As missions take astronauts further and further away from Earth, they will need to be able to produce their own food. Learning everything possible about the effects of micro-gravity on seeds therefore is viewed as relevant and important research.

Student Spaceflight Experiments Program is working to ensure that the shuttle program maximizes its potential as a tool for education. Image Credit: SSEP

“Crystal Lake Middle Schools’ students and staff members are grateful that the Florida Space Grant Consortium has provided funding that will allow one of our student experiments to fly aboard the Space Shuttle Endeavour in low Earth orbit for 14 days,” said the Magnet Programs Coordinator for Crystal Lake Middle School, Lenecia McCrary. “The students entered a school-wide competition that involved proposing and designing real and practical experiments. The chosen experiment deals with investigating the effects of micro-gravity on apple seed germination.”

A little higher up on the educational ladder is the STEM Bar experiment being flown on STS-134. High school students Mikayla and Shannon Diesch won the 2010 Conrad Foundation Spirit of Innovation Award and will be at the launch watching as Endeavour takes their newly developed STEM Bar to the International Space Station. The STEM Bar was developed using NASA’s food safety standards and certified to fly on STS-134.

Another experiment, one comprised of squid embryos is being spearheaded by the University of Florida and will research the physiological impact of the micro-gravity environment on the animal’s growth and development.
“The Squids in Space project is a cohesive effort in which the full range of NASA Florida Space Grant Consortium supported categories work together on an experiment destined to fly on what will be the last flight of space shuttle Endeavour,” said Florida Space Grant Consortium Director Jaydeep Mukherjee. “This team, which is composed of Florida colleges and high school students and led by University of Florida PhD research scientist Jamie Foster, will connect the three tiers of education in an experiment studying the effects of microgravity on squid embryos.”

This experiment rack will allow astronauts to study how certain bacteria within squid embryos change in the microgravity environment. Photo Credit: NASA FSGC

The inclusion of these student experiments on board Endeavour is viewed by those sponsoring and supporting these student-led experiments as evidence of NASA’s commitment to educational outreach. NASA has to maximize every square inch of space on the orbiters to stock up the space station for the post-shuttle era. As such, clearing room for these experiments highlights is viewed as an expression of the high value that the space agency places on education. After the launch of Endeavour only a single shuttle flight remains in the program, STS-135 which is slated for liftoff on June 28 on space shuttle Atlantis.

Students from the University of Florida are sending squid embryos into space on space shuttle Endeavour's final mission. Photo Credit: NASA FSGC

Shuttle Endeavour Will Be Visible Over UK Just After Final Launch

Credit: Adrian West

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On April 29th, 2011, the space shuttle Endeavour is scheduled to blast off for the last time, delivering the Alpha Magnetic Spectrometer and an ExPRESS Logistics Carrier to the International Space Station.

If you live in the UK you can watch the launch live on NASA TV and a number of other sites on the internet, but that’s not all you can do! You may be able to watch it fly over the UK with your very own eyes about 20 minutes later!

Yes! You can watch the Shuttle fly over the UK roughly 20 minutes after launch (launch time is currently set for 3:47 p.m. EDT – 8:47 p.m. UK Time) if the timing is right and skies are clear. It will be accompanied by its bright orange external fuel tank as it sails across the sky.

I was lucky to see and actually film this in August 2009 with the launch of STS-128 Space Shuttle Discovery.

How to see it? Go outside roughly 15 – 20 minutes after launch and you could see two bright objects similar to what the ISS looks like when it passes over, moving at roughly the same speed. These bright objects in parallel to each other will follow a similar track in the sky to what the ISS does, but it will be the Shuttle Endeavour and its separated external fuel tank!

Hope for clear skies and that the launch isn’t delayed, as this may be our last chance ever of seeing a space shuttle fly over the UK just after launch.

Checkout NASA’s listing of sighting opportunities for your area.

Good luck to the crew of the shuttle and to everyone trying to spot it in the sky on Friday!

Commander Mark Kelly and STS-134 Crew Arrive at Kennedy for Endeavour’s Final Flight

The STS-134 astronauts crew arrives at the Shuttle Landing Facility at the Kennedy Space Center to begin final launch preps for Endeavour's STS-134 mission. From left are Mission Specialists Greg Chamitoff, Andrew Feustel, Commander Mark Kelly, Pilot Greg H. Johnson, Mission Specialist Mike Fincke and European Space Agency astronaut Roberto Vittori. Credit : Alan Walters, awaltersphoto.com

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KENNEDY SPACE CENTER – The six man crew for Shuttle Endeavour’s final flight to space arrived today (April 26) at the Kennedy Space Center in Florida. The crew flew in to the Shuttle Landing Facility (SLF) on a quartet of T-38 jets from their training base in Houston.

Shuttle Commander Mark Kelly introduced his crew to a large crowd of gathered reporters, photographers and NASA officials including Launch Director Mike Leinbach, KSC Director Bob Cabana and Kelly’s twin brother Scott who recently returned from a six month stint aboard the International Space Station.

Shuttle Commander Mark Kelly addresses the media at the shuttle landing strip after crew arrival on April 26. From left: Mission Specialists Greg Chamitoff, Andrew Feustel, Commander Mark Kelly, Pilot Greg H. Johnson. T-38 jet in the background. Credit: Ken Kremer

Speaking on behalf of the entire crew he said, “We’re really happy to be here today,” said Kelly. “We got a chance to take look at the orbiter as we first flew over the field and then the over pad. It’s great to see Endeavour all ready to go again.”

Kelly was exuberant in saying that his wife, Congresswoman Gabrielle Giffords, was well enough to attend the STS-134 launch set for Friday, at 3:47 p.m. EDT.

The shuttle launch countdown officially commenced at 2 PM today. The weather outlook is 80% GO, with a 20% chance of weather violations prohibiting launch according to Shuttle weather officer Kathy Winters.

STS-134 crew arrives at KSC aboard T-38 jets. Credit : Alan Walters, awaltersphoto.com

STS-134 is the 25th and final launch of Space Shuttle Endeavour.

The primary payload aboard Endeavour is the $2 Billion Alpha Magnetic Spectrometer (AMS) ) which the crew will attach to the International Space Station. The AMS will collect cosmic rays, search for dark energy, dark matter and anti matter and seeks to determine the origin of the Universe.

Photos from the Universe Today team of Alan Walters, Ken Kremer and Michael Deep. Check back later for more photos

STS 134 crew pose for photographers at Shuttle Landing Facility on April 26. Launch is set for April 29. Mission Specialists Greg Chamitoff, Andrew Feustel, Commander Mark Kelly, Pilot Greg H. Johnson, Mission Specialist Mike Fincke and European Space Agency astronaut Roberto Vittori. Credit: Ken Kremer
STS-134 commander Mark Kelly strides across the runway of the Shuttle Landing Facility. Credit: Michael Deep, for Universe Today.
Astronauts Mark Kelly and Mike Fincke land in their T-38 at Kennedy Space Center. Credit: Michael Deep, for Universe Today.

Lockheed Accelerates Orion to Achieve 2013 launch and potential 2016 Manned Lunar Flyby

American astronauts aboard an Orion spacecraft could be launched on a Lunar fly by mission in 2016 atop NASA’s Heavy Lift Launch Vehicle. Credit: Credit: Lockheed Martin

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KENNEDY SPACE CENTER – Despite utilizing just half the work force originally planned and cutting back further on the original test program, Lockheed Martin is now accelerating the Orion Multi-Purpose Crew Vehicle (MPCV) launch schedule and aiming to achieve an Earth orbital flight by 2013 and a human crewed flight as early as 2016. The first Orion crew cabin has been built and construction of the second spacecraft has begun.

What’s more is that a bold “manned mission beyond low Earth orbit and even a lunar fly by is possible in 2016 if NASA’s new heavy lift rocket is developed in time,” says John Karas, vice president of Lockheed Martin’s Human Space Flight programs, in an exclusive interview with Universe Today. A bipartisan majority in Congress recently approved funding for the Heavy lift booster and mandated that the first flight occur in 2016.

“In order to go to the moon, we need NASA’s new heavy lifter,” Karas explained. Orion was designed with the capability to fly human crews to low Earth orbit (LEO) and the International Space Station, as well as beyond to deep space, the Moon, Asteroids, Lagrange Points and Mars.

Orion is NASA’s next generation crew vehicle and is intended to someday replace the Space Shuttle program, which will be fully retired just three months from now.

The second to last shuttle flight – STS 134 – is slated for launch this week on April 29 and President Obama and the entire First Family will attend.

Lockheed Martin is the prime contractor for Orion under a multi-year contract awarded by NASA in 2006.

First Orion Crew module
Orion crew module during recent installation of back shell panel at Lockheed Martin’s Vertical Test Facility in Denver, Colorado. Credit: NASA

Karas told me that the streamlined test program would involve flying one Orion mission per year – of increasing complexity – from 2013 to 2016. “Lockheed Martin is working with NASA to determine what are the right launch vehicles and the right missions.”

American astronauts could return to the moon in 5 years after a more than 40 year long hiatus.

Orion crew module at Lockheed’s Denver Space Faciilty. First Orion Crew module being outfitted with doors, windows and thermal protection system and more at Lockheed facilities in Denver. Credit: NASA

“Right now we are building a brand new crew cabin for the first Orion mission; OFT-1. But everything depends on the budget.”

“For the inaugural Orion test flight in 2013 NASA is considering a Delta IV Heavy booster rocket,” Karas said. “The Atlas V is not powerful enough to send the whole 50,000 pound spacecraft into orbit. With an Atlas we could only launch an Orion crew module. You would have to have delete the Service Module (SM) and /or other subsystems.”

“Orion would be lofted some 7,000 miles out, and then sent back for Earth reentry to simulate something close to lunar velocity, around 80% or so. So we would definitely be testing the deep space environment. Therefore the test flight would be a lot more involved than just a simple Earth orbital reentry.

“For the first Orion mission, we will put as much capability on it as possible depending on the budget,” Karas amplified. “But it’s unlikely to have solar arrays without a few hundred million more bucks. The capability is money limited.”

“The 2014 flight could be a high altitude abort test or perhaps something else.”

“Then a full up unmanned test flight would follow in 2015,” Karas explained.

“If we have a heavy lifter, the 2016 flight with the first human crew could be a deep space mission or a lunar fly by lasting more than a week.”

Orion crew module boosted by upper stage to the Moon and deep space. Credit: Lockheed Martin

Lockheed has already constructed the initial Orion crew vehicle – known as the first article or Ground Test Article (GTA). The Orion GTA first article was built at NASA’s Michoud Assembly Facility (MAF) in New Orleans, LA where I inspected it after the structural framework was welded into one piece.

Following the installation of mass and volume simulators and a successful series of pressure tests, the first article was then shipped in February this year to the company’s new state-of-the-art Space Operation Simulation Center (SOSC) located in Denver, Colorado.

“At Denver, we are going to finish the assembly of the first article by July of this year so it looks like a spacecraft – adding the doors, windows, thermal tiles and more,” Karas said. “Then it undergoes rigorous acoustics tests until September – known as Shake and Bake – to simulate all aspects of the harsh environment of deep space.”

The next step after that was to send it to NASA Langley for intensive water drop landing tests. But that plan may well change Karas told me.

“The first article – or GTA – is flight worthy. So we don’t want to break the spacecraft during the water landing tests. In the newly revised plan it may be used on the 2nd Orion flight in 2014 instead of reserving it for ground tests only. It would fly with a service module, but not solar panels. The first article could even be the first flight vehicle if the program funding is insufficient.”

Orion prototype crew cabin - GTA
Orion cabin view with astronaut crew hatch and window openings at NASA Michoud Assembly Facility, New Orleans, LA is now undergoing testing and integration at Lockheed’s new state-of-the-art Space Operation Simulation Center (SOSC) in Denver, Colorado. Credit: Ken Kremer

“We have only half the budget for Orion that was planned earlier by NASA,” Karas stated.

“1500 less people are working on Orion since 1 year ago from the start to the end of 2010 – and that number includes all the subcontractors. We had to lay off a lot of people, including some folks we intended to hire.”

“MAF is now focused on building the composite structures of the first Service Module with about 200 people. That’s about half of what should have been about 400 folks. The earlier work at Michoud (MAF) focused on the metallic structures of the cabin for the first article,” said Karas.

To a large degree, launching astronauts to deep space is more a matter of sheer political will power then solving technical issues. And it all comes down to the bucks.

If NASA’s Heavy lifter is not available an alternative scenario with other expendable rockets would have to be developed to achieve the escape velocity required to send a crew of astronauts to the Moon.

Lockheed Martin has independently proposed a stepping stone approach that would send astronauts in Orion spacecraft to challenging deep space targets such as the Moon, and elsewhere such as Asteroids, Lagrange points and Mars that have never been done before and which I’ll feature in upcoming articles.

“Exploration missions that are affordable and sustainable will inevitably lead to technological innovation, to scientific discovery, and to public inspiration and spark an interest in STEM careers that can help the United States counter the overwhelming numerical disadvantage in college graduates it faces in these disciplines in developing third-world nations,’ says Karas.

Read my recent Orion and Shuttle articles:

NASAs First Orion Capsule and New Space Operations Center Unveiled

NASAs First Orion Capsule Ships for Crucial Deep Space Tests

President Obama to Attend Endeavour’s Last Launch on April 29

Shuttle Endeavour Photo Special: On Top of Pad 39A for Final Flight

NASA Selects Museums in Florida, California, New York and the Smithsonian for retiring Space Shuttles

‘In Flight’ Shuttle Orbiter retirement display planned by Kennedy Space Center Visitor Complex

Orion manned capsule launch atop Heavy Lift Booster
Orion could launch on a lunar flyby mission in 2016 atop NASA’s new Heavy lift booster from the Kennedy Space Center. Credit: Lockheed Martin.