Dextre, the Canadian Space Agency's robotic handyman aboard the International Space Station. Credit: CSA/NASA
In a thrilling demonstration of space robotics, today the Dextre “hand” replaced a malfunctioning camera on the station’s Canadarm2 robotic arm. And the Canadian Space Agency gleefully tweeted every step of the way, throwing in jokes to describe what was happening above our heads on the International Space Station.
“Dextre’s job is to reduce the risk to astronauts by relieving them of routine chores, freeing their time for science,” the Canadian Space Agency tweeted today (May 27) .
“Spacewalks are thrilling, inspiring, but can potentially be dangerous. They also take a lot of resources and time. So Dextre is riding the end of Canadarm2 today instead of an astronaut. And our inner child is still yelling out ‘Weeeee…!’ ”
The complex maneuvers actually took a few days to accomplish, as the robot removed the broken camera last week and stowed it. Today’s work (performed by ground controllers) was focused on putting in the new camera and starting to test it. You can see some of the most memorable tweets of the day below.
The cookie you see in the first tweet is part of a tradition in Canada’s robotic mission control near Montreal, Que., where controllers have this snack on the day when they are doing robotic work in space.
Hotfire test of Aerojet Rocketdyne AJ26 engines on the E-1 Test Stand at NASA’s Stennis Space Center on Jan 17, 2014. Credit: NASA
Hotfire test of Aerojet Rocketdyne AJ26 engines on the E-1 Test Stand at NASA’s Stennis Space Center on Jan 17, 2014. Credit: NASA
See up close AJ26 photos below[/caption]
A Russian built rocket engine planned for future use in the first stage of Orbital Sciences Corp. commercial Antares rocket launching to the International Space Station failed during pre-launch acceptance testing on Thursday afternoon, May 22, at NASA’s Stennis Space Center in Mississippi.
“There was a test failure at Stennis yesterday afternoon (May 22),” Orbital Sciences spokesman Barry Beneski told Universe Today.
The Aerojet Rocketdyne AJ26 rocket engine failed with extensive damage about halfway through the planned test aimed at qualifying the engine for an Antares flight scheduled for early next year.
“Engineers are examining data to determine the cause of the failure,” Beneski told me.
The test was initiated at about 3:00 p.m. EDT on Thursday and the anomaly occurred approximately 30 seconds into the planned 54-second test.
“It terminated prematurely, resulting in extensive damage to the engine,” Orbital said in a statement.
An investigation into the incident by Aerojet and NASA has begun. The cause of the failure is not known.
“During hot-fire testing on May 22 at NASA’s Stennis Space Center, Aerojet Rocketdyne’s AJ26 engine experienced a test anomaly. The company is leading an investigation to determine the cause,” Aerojet spokesperson Jessica Pieczonka told Universe Today.
Up close view of two AJ26 first stage engines at the base of an Antares rocket at NASA Wallops during exclusive visit by Ken Kremer/Universe Today. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia. Credit: Ken Kremer – kenkremer.com
Fortunately no one was hurt.
“There were no injuries,” Pieczonka confirmed to me.
A team of NASA, Orbital Sciences Corporation, Aerojet Rocketdyne and Lockheed Martin engineers tests all of the AJ26 engines on the E-1 Test Stand at NASA’s Stennis Space Center before delivering them to the launch site at NASA’s Wallops Flight Facility in Virginia.
The testing program began in November 2010.
“Stennis will perform checkouts to the facility to ensure its operational integrity,” NASA Stennis spokesperson Rebecca Strecker told me.
Antares first stage is powered by a pair of liquid oxygen and kerosene fueled AJ26-62 engines that deliver a combined 734,000 pounds (3265 kilonewtons) of sea level thrust.
To date, the AJ26 engines have performed flawlessly through a total of three Antares launches from NASA’s Wallops Flight Facility in Virginia.
They measure 3.3 meters (10.9 feet) in height and weigh 1590 kg (3,500 lb.).
Side view of two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia. Credit: Ken Kremer – kenkremer.com
The next Antares rocket is slated to blastoff on June 10 with the Cygnus cargo freighter on the Orb-2 resupply mission to the ISS.
As of today, it’s not known whether the June flight will have to be postponed.
“It is too early to tell if upcoming Antares flights will be affected,” Beneski said.
The most recent launch of the two stage rocket took place this past winter on Jan. 9, 2014 on the Orb-1 resupply mission.
Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com
The AJ26 engines were originally known as the NK-33 and built in the Soviet Union for their manned moon landing program.
Aerojet extensively modified, checked and tested the NK-33 engines now designated as the AJ26-62 to qualify them for use in the first stage Antares core, which is manufactured in Ukraine by the Yuznoye Design Bureau and based on the Zenit launch vehicle.
“Each test of an AJ26 engine is exciting and affirming because it is in direct support of NASA’s commercial space flight efforts, as well as a continuation of a very successful Stennis partnership with Orbital and Aerojet Rocketdyne,” Stennis Director Rick Gilbrech said in an earlier statement.
Antares soars to space on Jan. 9, 2014 from NASA Wallops on Virginia coast on the Orb-1 mission to the ISS. Photo taken by remote camera at launch pad. Credit: Ken Kremer – kenkremer.com
Orbital Sciences was awarded a $1.9 Billion supply contract by NASA to deliver 20,000 kilograms of research experiments, crew provisions, spare parts and hardware for 8 flights to the ISS through 2016 under the Commercial Resupply Services (CRS) initiative.
The June mission would be the second operational Antares/Cygnus flight.
SpaceX has a similar resupply contract using their Falcon 9 rocket and Dragon cargo carrier and just completed their 3rd operational mission to the ISS.
Antares rocket powered by AJ26 1st stage engines successfully launched on Jan. 9, 2014. Here it undergoes processing at the Horizontal Integration Facility at NASA Wallops, Virginia, during exclusive visit by Ken Kremer/Universe Today. Credit: Ken Kremer – kenkremer.com
Scale model of the Sierra Nevada Corporation’s (SNC) Dream Chaser is readied for wind tunnel testing at high speeds that simulate the conditions it will encounter during its flight through the atmosphere returning from space. Credit: NASA/David C. Bowen
The private Dream Chaser mini-shuttle being developed by Sierra Nevada Corp. (SNC) has successfully completed a series of rigorous wind tunnel tests on scale models of the spacecraft – thereby accomplishing another key development milestone under NASA’s Commercial Crew Program to restore America’s human spaceflight access to low Earth orbit.
Engineers from SNC and NASA’s Langley Research Center in Hampton, Virginia conducted six weeks of intricate testing with several different Dream Chaser scale model spacecraft to study its reaction to subsonic, transonic and supersonic conditions that will be encountered during ascent into space and re-entry from low-Earth orbit.
The tests are among the milestones SNC must complete to receive continued funding from the Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.
The Dream Chaser is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the International Space Station (ISS) by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.
Since that day, seats on the Russian Soyuz are US astronauts only way to space and back.
The SpaceXDragon and BoeingCST-100 ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
“What we have seen from our industry partners is a determination to make their components and systems work reliably, and in turn they’ve been able to demonstrate the complex machinery that makes spaceflight possible will also work as planned,” said Kathy Lueders, NASA’s Commercial Crew Program manager. “These next few months will continue to raise the bar for achievement by our partners.”
To prepare for the wind tunnel testing, technicians first meticulously hand glued 250 tiny sand grains to the outer surface of the 22-inch long Dream Chaser scale model in order to investigate turbulent flow forces and flight dynamic characteristics along the vehicle that simulates what the actual spacecraft will experience during ascent and re-entry.
Dream Chaser awaits launch atop United Launch Alliance Atlas V rocket
Testing encompassed both the Dream Chaser spacecraft by itself as well as integrated in the stacked configuration atop the Atlas V launch vehicle that will boost the vehicle to space from Launch Complex 41 at Cape Canaveral Air Force Station in Florida.
The testing of the Dream Chaser model was conducted at different angles and positions and around the clock inside the Unitary Plan Wind Tunnel at NASA Langley to collect the data as quickly as possible.
“All the data acquired will be used to validate computer models and populate the Dream Chaser spacecraft performance database,” according to NASA test engineer Bryan Falman.
NASA says that the resulting data showed the existing computer models were accurate.
Additonal wind tunnel testing was done at NASA’s Ames Research Center in Moffett Field, California and the CALSPAN Transonic Wind Tunnel in New York.
The wind tunnel work will also significantly aid in refining the Dream Chaser’s design and performance as well as accelerate completion of the Critical Design Review (CDR) before the start of construction of the full scale vehicle for orbital flight tests by late 2016.
Video Caption: Engineers used a wind tunnel at NASA’s Langley Research Center in Hampton, Virginia, to evaluate the design of Sierra Nevada Corporation’s Dream Chaser spacecraft. Credit: NASA
“The aerodynamic data collected during these tests has further proven and validated Dream Chaser’s integrated spacecraft and launch vehicle system design. It also has shown that Dream Chaser expected performance is greater than initially predicted,” said Mark N. Sirangelo, corporate vice president and head of SNC’s Space Systems.
“Our program continues to fully complete each of our CCiCap agreement milestones assisted through our strong collaboration efforts with our integrated ‘Dream Team’ of industry, university and government strategic partners. We are on schedule to launch our first orbital flight in November of 2016, which will mark the beginning of the restoration of U.S. crew capability to low-Earth orbit.”
The Dream Chaser design builds on the experience gained from NASA Langley’s earlier exploratory engineering work with the HL-20 manned lifting-body vehicle.
“The NASA-SNC effort makes for a solid, complementary relationship,” said Andrew Roberts, SNC aerodynamics test lead. “It is a natural fit. NASA facilities and the extensive work they’ve done with the Dream Chaser predecessor, HL-20, combined with SNC’s engineering, is synergistic and provides great results.”
Dream Chaser will be reusable and can carry a mix of cargo and up to a seven crewmembers to the ISS. It will also be able to land on commercial runways anywhere in the world, according to SNC.
Left landing gear failed to deploy as private Dream Chaser spaceplane approaches runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2103. Credit: Sierra Nevada Corp. See video below
Stay tuned here for Ken’s continuing Sierra Nevada, Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Illustration of the ESA Planck Telescope in Earth orbit (Credit: ESA)
In 1964 the European Launcher Development Organisation (ELDO) and the European Space Research Organisation (ESRO) were founded, on February 29 and March 20 respectively, marking the beginning of Europe as a major space power and player in the new international venture to explore beyond our planet. A decade later these two entities merged to become ESA, and the rest, as it’s said, is history.
The video above commemorates ESA’s service to the cooperation and innovation of European nations in space, and indeed the entire world with many of the far-reaching exploration missions its member states have developed, launched and maintained. From advanced communications and observational satellites to its many missions exploring the worlds of the Solar System to capturing the light from the beginning of the Universe, ELDO, ESRO, and ESA have pushed the boundaries of science and technology in space for half a century… and are inspiring the next generation to continue exploring into the decades ahead. So happy anniversary, ESA — I can only imagine what we might be looking back on in another 50 years!
Source: ESA. See more key dates from ESA’s history here.
SpaceX-3 Dragon cargo freighter was detached from the ISS at 8 AM ET on May 18, 2014 and released by station crew at 9:26 AM for splashdown in the Pacific Ocean with science samples and cargo. Credit: NASA
SpaceX-3 Dragon commercial cargo freighter was detached from the ISS at 8 AM EDT on May 18, 2014 and released by station crew at 9:26 AM for splashdown in the Pacific Ocean with science samples and cargo. Credit: NASA Story updated[/caption]
The 30 day flight of the SpaceX-3 Dragon commercial cargo freighter loaded with a huge cache of precious NASA science experiments including a freezer packed with research samples ended today with a spectacular departure from the orbiting lab complex soaring some 266 miles (428 km) above Earth.
Update 3:05 PM EDT May 18: SpaceX confirms successful splashdown at 3:05 p.m. EDT today.
“Splashdown is confirmed!! Welcome home, Dragon!”
Robotics officers at Mission Control at NASA’s Johnson Space Center detached Dragon from the Earth-facing port of the Harmony module at 8 a.m. EDT (1300 GMT) this morning, Sunday, May 18, 2014 using the stations Canadian-built robotic arm.
Engineers had earlier unbolted all 16 hooks and latches firmly connecting the vehicle to the station in preparation.
NASA astronaut Steve Swanson then commanded the gum dropped shaped Dragon capsule’s release from Canadarm2 as planned at 9:26 a.m. EDT (1326 GMT) while the pair were flying majestically over southern Australia.
The undocking operation was shown live on NASA TV.
The SpaceX Dragon commercial cargo craft was in the grips of the Canadarm2 before being released for a splashdown in the Pacific Ocean. Credit: NASA
Swanson was assisted by Russian cosmonaut Alexander Skvortsov as the US- Russian team were working together inside the domed Cupola module.
Following the cargo ships release by the 57 foot long arms grappling snares, Swanson carefully maneuvered the arm back and away from Dragon as it moved ever so slowly in free drift mode.
It was already four feet distant within three minutes of release.
Three departure burns by the Dragon’s Draco maneuvering thrusters followed quickly in succession and occurred precisely on time at 9:29, 9:30 and 9:38 a.m. EST.
Dragon exited the 200 meter wide keep out zone – an imaginary bubble around the station with highly restricted access – at the conclusion of the 3rd departure burn.
“The Dragon mission went very well. It was very nice to have a vehicle take science equipment to the station, and maybe some day even humans,” Swanson radioed after the safe and successful departure was completed.
“Thanks to everyone who worked on the Dragon mission.”
The private SpaceX Dragon spent a total of 28 days attached to the ISS.
The six person international crew from Russia, the US and Japan on Expeditions 39 and 40 unloaded some 2.5 tons of supplies aboard and then repacked it for the voyage home.
The SpaceX resupply capsule is carrying back about 3500 pounds of spacewalk equipment, vehicle hardware, science samples from human research, biology and biotechnology studies, physical science investigations and education activities, as well as no longer needed trash.
“The space station is our springboard to deep space and the science samples returned to Earth are critical to improving our knowledge of how space affects humans who live and work there for long durations,” said William Gerstenmaier, associate administrator for human exploration and operations.
“Now that Dragon has returned, scientists can complete their analyses, so we can see how results may impact future human space exploration or provide direct benefits to people on Earth.”
Among the research investigations conducted that returned samples in the cargo hold were an examination of the decreased effectives of antibiotics in space, better growth of plants in space, T-Cell activation in aging and causes of human immune system depression in the microgravity environment.
The 10 minute long deorbit burn took place as scheduled at 2:10 p.m. EDT (1810 GMT) today.
Dragon returned to Earth for a triple parachute assisted splash down today at around 3:02 p.m. EDT (19:02 GMT) in the Pacific Ocean – some 300 miles west of Baja California.
Dragon is free flying after release from ISS at 9:26 a.m. EDT on May 18, 2014. Credit: NASA
It will be retrieved by recovery boats commissioned by SpaceX. The science cargo will be extracted and then delivered to NASA’s Johnson Space Center within 48 hours.
Dragon thundered to orbit atop SpaceX’s powerful new Falcon 9 v1.1 rocket on April 18, from Cape Canaveral, Fla.
This unmanned Dragon delivered about 4600 pounds of cargo to the ISS including over 150 science experiments, a pair of hi tech legs for Robonaut 2, a high definition Earth observing imaging camera suite (HDEV), the laser optical communications experiment (OPALS), the VEGGIE lettuce growing experiment as well as essential gear, spare parts, crew provisions, food, clothing and supplies to the six person crews living and working aboard in low Earth orbit.
Robonaut 2 engineering model equipped with new legs like those delivered to the ISS on the SpaceX CRS-3 launch were on display at the Kennedy Space Center Visitor Complex on March 15, 2014. Credit: Ken Kremer – kenkremer.com
It reached the ISS on April 20 for berthing.
Dragon is the only unmanned resupply vessel supply that also returns cargo back to Earth.
The SpaceX-3 mission marks the company’s third resupply mission to the ISS under the $1.6 Billion Commercial Resupply Services (CRS) contract with NASA to deliver 20,000 kg (44,000 pounds) of cargo to the ISS during a dozen Dragon cargo spacecraft flights through 2016.
The SpaceX Dragon is among a trio of American vehicles, including the BoeingCST-100 and Sierra Nevada Dream Chaser vying to restore America’s capability to fly humans to Earth orbit and the space station by late 2017, using seed money from NASA’s Commercial Crew Program (CCP) in a public/private partnership. The next round of contracts will be awarded by NASA about late summer 2014.
Another significant milestone was the apparently successful attempt by SpaceX to accomplish a controlled soft landing of the Falcon 9 boosters first stage in the Atlantic Ocean for eventual recovery and reuse. It was a first step in a guided 1st stage soft landing back at the Cape.
The next unmanned US cargo mission to the ISS is set for early morning on June 10 with the launch of the Orbital Sciences Cygnus freighter atop an Antares booster from a launch pad at NASA’s Wallops Flight Facility on the eastern shore of Virginia.
Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, Boeing, commercial space, Orion, Chang’e-3, LADEE, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Story updated[/caption]
KENNEDY SPACE CENTER, FL – Boeing expects to begin “assembly operations of our commercial CST-100 manned capsule soon at the Kennedy Space Center,” Chris Ferguson, commander of NASA’s final shuttle flight and now director of Boeing’s Crew and Mission Operations told Universe Today in an exclusive one-on-one interview about Boeing’s space efforts. In part 1, Ferguson described the maiden orbital test flights to the ISS set for 2017 – here.
In part 2, we focus our discussion on Boeings’ strategy for building and launching the CST-100 ‘space taxi’ as a truly commercial space endeavor.
To begin I asked; Where will Boeing build the CST-100?
“The CST-100 will be manufactured at the Kennedy Space Center (KSC) in Florida inside a former shuttle hanger known as Orbiter Processing Facility 3, or OPF-3, which is now [transformed into] a Boeing processing facility,” Ferguson told me. “Over 300 people will be employed.” Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing
During the shuttle era, all three of NASA’s Orbiter Processing Facilities (OPFs) were a constant beehive of activity for thousands of shuttle workers busily refurbishing the majestic orbiters for their next missions to space. But following Ferguson’s final flight on the STS-135 mission to the ISS in 2011, NASA sought new uses for the now dormant facilities.
So Boeing signed a lease for OPF-3 with Space Florida, a state agency that spent some $20 million modernizing the approximately 64,000 square foot hanger for manufacturing by ripping out all the no longer needed shuttle era scaffolding, hardware and equipment previously used to process the orbiters between orbital missions.
Boeing takes over the OPF-3 lease in late June 2014 following an official handover ceremony from Space Florida. Assembly begins soon thereafter.
“The pieces are coming one by one from all over the country,” Ferguson explained. “Parts from our vendors are already starting to show up for our test article.
“Assembly of the test article in Florida starts soon.”
The CST-100 is being designed at Boeing’s Houston Product Support Center in Texas.
It is a reusable capsule comprised of a crew and service module that can carry a mix of cargo and up to seven crew members to the International Space Station (ISS) and must meet stringent safety and reliability standards.
How will the pressure vessel be manufactured? Will it involve friction stir welding as is the case for NASA’s Orion deep space manned capsule?
“There are no welds,” he informed.
“The pressure vessel is coming from Spincraft, an aerospace manufacturing company in Massachusetts.”
Spincraft has extensive space vehicle experience building tanks and assorted critical components for the shuttle and other rockets.
“The capsule is produced by Spincraft using a weld-free process. It’s made as a single piece by a proprietary spun form process and machined out from a big piece of metal.”
The capsule measures approximately 4.56 meters (175 inches) in diameter.
“The service module will be fabricated in Florida.”
The combined crew and service modules are about 5.03 meters (16.5 feet) in length.
“In two years in 2016, our CST-100 will look like the Orion EFT-1 capsule does now at KSC, nearly complete [and ready for the maiden test flight]. Orion is really coming along,” Ferguson beamed while contemplating a bright future for US manned spaceflight.
He is saddened that it’s been over 1000 days since his crew’s landing inside shuttle Atlantis in July 2011.
Early version of Boeing CST-100 pressure vessel mockup inside OPF-3 and surrounded by shuttle era scaffolding at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com
With Boeing’s long history in aircraft and aerospace manufacturing, the CST-100 is being designed and built as a truly commercial endeavor.
Therefore the spacecraft team is able to reach across Boeing’s different divisions and diverse engineering spectrum and draw on a vast wealth of in-house expertise, potentially giving them a leg up on commercial crew competitors like SpaceX and Sierra Nevada Corp.
Nevertheless, designing and building a completely new manned spaceship is a daunting task for anyone. And no country or company has done it in decades.
How hard has this effort been to create the CST-100? – And do it with very slim funding from NASA and Boeing.
“Well any preconceived notion I had on building a human rated spacecraft has been completely erased. This is really hard work to build a human rated spacecraft!” Ferguson emphasized.
“And the budget is very small – without a lucrative government contract as used in the past to build these kind of spacecraft.”
“Our budget now is an order of magnitude less than to build the shuttle – which was about $35 to $42 Billion in 2011 dollars. The budget is a lot less now.”
Read more about the travails of NASA’s commercial crew funding situation in Part 1.
The team size now is just a fraction of what it was for past US crewed spaceships.
“So to support this we have a pretty small team.”
“The CST-100 team of a couple hundred folks works very hard!”
“For comparison, the space shuttle had 30,000 people working on it at the peak. By early 2011 there were 11,000. We flew on STS-135 with only 4,000 people in July 2011.”
NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011. From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS).
Credit: Ken Kremer – kenkremer.com
Boeing’s design philosophy is straightforward; “It’s a simple ride up to and back from space,” Ferguson emphasized to me.
Next we turned to the venerable Atlas V rocket that will launch Boeing’s proposed space taxi. But before it can launch people it must first be human rated, certified as safe and outfitted with an Emergency Detection System (EDS) to save astronauts lives in a split second in case of a sudden and catastrophic in-flight anomaly.
The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing
United Launch Alliance (ULA) builds the two stage Atlas V and is responsible for human rating the vehicle which has a virtually unblemished launch record of boosting a wide array of advanced US military satellites and NASA’s precious one-of-a-kind robotic science explorers like Curiosity, JUNO, MAVEN and MMS on far flung interplanetary voyages of discovery.
What modifications are required to man rate the Atlas V to launch humans on Boeing’s CST-100?
“We will launch on an Atlas V that’s being retrofitted to meet NASA’s NPR human rating standards for redundancy and the required levels of fault tolerance,” Ferguson explained.
“So the rocket will have all the safety NASA wants when it flies humans.”
“Now with the CST-100 you can do all that in a smaller package [compared to shuttle].”
“The Atlas V will also be modified by ULA to include an Emergency Detection System (EDS). It’s a system not unlike what Apollo and Gemini had, which was much more rudimentary but quite evolved for its day.”
“Their EDS would monitor critical parameters like pitch, roll, yaw rates, critical engine parameters. It measures the time to criticality. You know the time to criticality for certain failures is so short that they didn’t think humans could react to it in time. So it was essentially automated.”
“So if it [EDS] sensed large pitch or yaw excursions, it would self jettison. And the escape system would kick in automatically.”
The Atlas V is already highly reliable. The EDS is one of the few systems that had to be added for human flights?
“Yes.”
“We also wanted a better abort system performance to go with the two engine Centaur upper stage we elected to use instead of the single engine Centaur.”
The purpose is to shut down the Centaur engine firing [in an emergency].”
“The two engine Centaur has flown many times. But it has never flown on an Atlas V. So there is a little bit of recertification and qualification to be done by ULA to go along with that also.”
Does that require a lot of work?
“ULA doesn’t seem to think the work to be done is all that significant. There is some work to be done.”
So it’s not a showstopper. Can ULA meet your 2017 launch schedule?
“Yes.”
“Before an engine fails it vibrates. So when you talk about automated ‘Red Lines’ you have to be careful that first you “Do No Harm” – and not make the situation even worse.”
“So we’ll see how ULA does building this,” Ferguson stated.
Artist’s concept shows Boeing’s CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing
The future of the CST-100 project hinges on whether NASA awards Boeing a contract to continue development and assembly work in the next round of funding (dubbed CCtCAP) from the agency’s Commercial Crew Program (CCP). The CCP seed money fosters development of a safe, reliable and new US commercial human spaceship to low Earth orbit as a public/private partnership.
NASA’s announcement of the CCP contract winners is expected around late summer 2014.
Based on my discussions with NASA officials, it seems likely that the agency could select at least two winners to move on – to spur competition and thereby innovation – from among the trio of American aerospace firms competing.
Besides Boeing’s CST-100, the SpaceXDragon and Sierra Nevada Dream Chaser vehicles are also in the running for the contract to restore America’s capability to fly humans to Earth orbit and the International Space Station (ISS) by 2017.
In Part 3 we’ll discuss with Chris Ferguson the requirements for how many and who will fly aboard the CST-100 and much more. Be sure to read Part 1 here.
Early version of Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer – kenkremer.com
Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Ken’s upcoming presentation: Mercy College, NY, May 19: “Curiosity and the Search for Life on Mars” and “NASA’s Future Crewed Spaceships.”
Boeing CST-100 space taxi launch atop Atlas V booster will resemble this photo of NASA’s Mars bound MAVEN spacecraft launched by Atlas V from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.comBoeing CST-100 crew vehicle docks at the ISS. Credit: BoeingSTS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer (Universe Today) meet at emergency M-113 Tank Practice during crew pre-launch events at the Kennedy Space Center in the weeks before Atlantis July 8, 2011 liftoff. Credit: Ken Kremer- kenkremer.com
United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014. Credit: Ken Kremer – kenkremer.com
United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014.
Credit: Ken Kremer – kenkremer.com
Story updated[/caption]
Moscow delivered a double whammy of bad news to a broad range of US space efforts today by banning the use of Russian made rocket engines for US military national security launches and by declining to prolong cooperation on the International Space Station (ISS) – says Russia’s deputy prime minister, Dmitry Rogozin, who is in charge of space and defense industries.
Rogozin was quoted in a story prominently featured today, May 13, on the English language website of Russia Today, a Russian TV news and cultural network.
“Moscow is banning Washington from using Russian-made rocket engines, which the US has used to deliver its military satellites into orbit,” said Rogozin according to the Russia Today report.
Virtually every aspect of the manned and unmanned US space program – including NASA, other government agencies, private aerospace company’s and crucial US national security payloads – are highly dependent on Russian & Ukrainian rocketry and are clearly at risk amidst the current Ukrainian crisis as tensions continue to escalate with deadly new clashes reported today in Ukraine – with global repercussions.
The engines at issue are the Russian made RD-180 engines – which power the first stage of the venerable Atlas V rocket built by United Launch Alliance (ULA) and are used to launch a wide array of US government satellites including top secret US military spy satellites for the US National Reconnaissance Office, like NROL-67, as well as science satellites for NASA like the Curiosity Mars rover and MAVEN Mars orbiter.
The dual nozzle RD-180 engines are manufactured in Russia by NPO Energomash. Rogozin’s statement effectively blocks their export to the US.
Russian Deputy Prime Minister Dmitry Rogozin. Credit: RIA Novosti
“We proceed from the fact that without guarantees that our engines are used for non-military spacecraft launches only, we won’t be able to supply them to the US,” Rogozin said.
So although the launch of NASA science missions might preliminarily appear to be exempt, they could still be at serious risk based on a qualifier from Rogozin, pertaining to RD-180 engines already delivered.
“If such guarantees aren’t provided the Russian side will also be unable to perform routine maintenance for the engines, which have been previously delivered to the US, he added.
A ULA spokesperson told me that the company has a two year supply of RD-180 engines already stockpiled in the US.
Rogozin’s statements today are clearly in retaliation to stiffened economic sanctions imposed by the US and Western nations in response to Russia’s actions in the ongoing crisis in Ukraine and the annexation of Crimea; as I reported earlier here, here and here.
Therefore, US National Security spy satellite and NASA science launches are left lingering with uncertainty and potential disarray.
Rogozin is specifically named on the US economic sanctions target list.
He was also named by SpaceX CEO Elon Musk in his firms attempt to block the importation of the RD-180 engines by ULA for the Atlas V as a violation of US sanctions.
Federal Judge Susan Braden initially imposed a temporary injunction blocking the RD-180 imports on April 30. She rescinded that order last Thursday, May 8, after receiving written communications clarifications from the US Justice and Commerce departments that the engine import did not violate the US government imposed sanctions.
Rogozin went on to say that “Moscow also isn’t planning to agree to the US offer of prolonging operation of the International Space Station (ISS) [to 2024].
“We currently project that we’ll require the ISS until 2020,” he said. “We need to understand how much profit we’re making by using the station, calculate all the expenses and depending on the results decide what to do next.”
“A completely new concept for further space exploration is currently being developed by the relevant Russian agencies”.
NASA announced early this year the agency’s intention to extend ISS operations to at least 2024, and is seeking agreement from all the ISS partners including Russia.
Since the shutdown of the Space Shuttle program in 2011 before a replacement crew vehicle was available, American astronauts are now 100% dependent on the Russian Soyuz capsule for rides to the ISS and back.
Congress has also repeatedly slashed NASA’s commercial crew program budget, forcing at least an 18 month delay in its start up and thus continued reliance on the Soyuz for years to come at over $70 million per seat.
NASA thus has NO immediate alternatives to Russia’s Soyuz – period.
The Atlas V is also planned as the launcher for two of the three companies vying for the next round of commercial crew contracts aimed at launching US astronauts to the ISS. The commercial crew contracts will be awarded by NASA later this year.
In a previous statement regarding the US sanctions against Russia, Rogozin said that sanctions could “boomerang” against the US space program and that perhaps NASA should “deliver their astronauts to the International Space Station using a trampoline.”
NASA’s Curiosity rover launches to Mars atop Atlas V rocket on Nov. 26, 2011 from Cape Canaveral, Florida. Atlas V 1st stage is powered by Russian made RD-180 engines.
Credit: Ken Kremer – kenkremer.com
Watch for Ken’s articles as the Ukraine crisis escalates with uncertain and potentially dire consequences for US National Security and NASA.
Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Ken’s upcoming presentation: Mercy College, NY, May 19: “Curiosity and the Search for Life on Mars” and “NASA’s Future Crewed Spaceships.”
The International Space Station (ISS) in low Earth orbit.
The sole way for every American and station partner astronaut to fly to space and the ISS is aboard the Russian Soyuz manned capsule since the retirement of NASA’s Space Shuttles in 2011. There are currently NO alternatives to Russia’s Soyuz. Credit: NASA
Canadian astronaut Chris Hadfield in a screenshot from his "Space Oddity" video recorded on board the International Space Station. Credit: Chris Hadfield / YouTube
After one turn around the sun, it’s time for Chris Hadfield’s ultimate space music video to go to that great graveyard in the sky.
The astronaut tweeted earlier today (May 13) that singer David Bowie gave permission for Hadfield’s “Space Oddity” to be online for a year, and that the video is coming down today. So be sure to watch on YouTube above while you have the chance.
Update (6/25/14):A clarification on this story. The Ottawa Citizen newspaper clarified that it wasn’t David Bowie that only gave a year’s use of the song: “Space Oddity was the only one of more than 300 songs he has written and recorded for which he did not own or control the copyright. Mr. Bowie offered to have his people call the publisher and convey his strong support, but he had no ability to personally dictate any of the terms of the license or even require the publishers to issue one.”
Hadfield also tweeted today that ” Our Oddity will be back online soon.” We’ll repost it when it becomes available.
The Canadian’s homage to Bowie — with slightly altered lyrics — garnered more than 22.4 million views as of this morning, Eastern time. It was filmed on board the International Space Station and produced by Hadfield’s son, Evan. Music was recorded on Earth.
The video capped five months of intense public outreach that Hadfield did during Expedition 34/35 in 2012-13. During Expedition 35, he was the first Canadian commander on station, but still found time to record videos and music showcasing his time in space.
Since returning to Earth, Hadfield has already penned one best-selling book — An Astronaut’s Guide To Life On Earth — and is now working on a second that will include photos from his mission.
Backdropped against a cloudy portion of Earth, Canada’s Dextre robotic "handyman" and Canadarm2 dig out the trunk of SpaceX’s Dragon cargo vessel docked to the ISS after completing a task 225 miles above the home planet. Credit: NASA
To close out their final week aboard the International Space Station, three of the six Expedition 39 crew members are completing their unloading tasks inside the docked commercial SpaceXDragon cargo freighter and other duties while teams at Mission Control in Houston conduct delicate robotics work outside with dazzling maneuvers of the Dextre robot to remove the last external experiment from the vessels storage truck.
See a dazzling gallery of photos of Dextre dangling outside the docked Dragon depot – above and below.
On Monday, May 5, the robotics team at NASA Mission Control Center at the Johnson Space Center in Houston carefully guided Canada’s Dextre robotic “handyman” attached to the end of the 57-foot long Canadarm2 to basically dig out the final payload item housed in the unpressurized trunk section at the rear of the SpaceX Dragon cargo vessel docked to the ISS.
Dextre stands for “Special Purpose Dexterous Manipulator” and was contributed to the station by the Canadian Space Agency. It measures 12 feet tall and is outfitted with a pair of arms and an array of finely detailed tools to carry out intricate and complex tasks that would otherwise require spacewalking astronauts.
The Canadarm2 with Dextre in its grasp conducts external cargo transfers from the SpaceX Dragon resupply ship. Credit: NASA TV
The massive orbiting outpost was soaring some 225 miles above the home planet as Dextre’s work was in progress to remove the Optical PAyload for Lasercomm Science, or OPALS, from the Dragon’s truck.
The next step is to install OPALS on the Express Logistics Carrier-1 (ELC-1) depot at the end of the station’s port truss on Wednesday.
Monday’s attempt was the second try at grappling OPALS. The initial attempt last Thursday “was unsuccessful due to a problem gripping the payload’s grapple fixture with the Special Purpose Dextrous Manipulator, or Dextre,” NASA reported.
A software patch solved the problem.
Canada’s Dextre manipulator attached to Canadarm2 conducts external cargo transfers from the SpaceX Dragon resupply ship. Credit: NASA TV
This unmanned Dragon delivered about 4600 pounds of cargo to the ISS including over 150 science experiments, a pair of hi tech legs for Robonaut 2, a high definition Earth observing imaging camera suite (HDEV), the laser optical communications experiment (OPALS), the VEGGIE lettuce growing experiment as well as essential gear, spare parts, crew provisions, food, clothing and supplies to the six person crews living and working aboard in low Earth orbit, under NASA’s Commercial Resupply Services (CRS) contract.
OPALS uses laser light instead of radio waves to beam back precisely guided data packages to ground stations. The use of lasers should greatly increase the amount of information transmitted over the same period of time, says NASA.
The science experiments carried aboard Dragon are intended for research to be conducted by the crews of ISS Expeditions 39 and 40.
Robotics teams had already pulled out the other payload item from the truck, namely the HDEV imaging suite. It is already transmitting back breathtaking real time video views of Earth from a quartet of video cameras pointing in different directions mounted on the stations exterior.
The SpaceX CRS-3 mission marks the company’s third resupply mission to the ISS under a $1.6 Billion contract with NASA to deliver 20,000 kg (44,000 pounds) of cargo to the ISS during a dozen Dragon cargo spacecraft flights through 2016.
After spending six months in space, Station Commander Koichi Wakata from Japan as well as NASA astronaut Rick Mastracchio and Russian cosmonaut Mikhail Tyurin will be departing the station in a week aboard their Soyuz TMA-11M spacecraft on May 13 at 6:33 p.m. EDT.
They are scheduled to land some 3.5 hours later in the steppes of Kazakhstan at 9:57 p.m. (7:57 a.m. Kazakh time on May 14). The events will be carried live on NASA TV.
SpaceX Falcon 9 rocket and Dragon resupply ship launch from the Cape Canaveral Air Force Station in Florida on April 18, 2014. Credit: Jeff Seibert/Wired4SpaceTo prepare for the journey home, the trio also completed fit checks on their Russian Sokol launch and entry suits on Monday.
Meanwhile Dragon is also set to depart the station soon on May 18 for a parachute assisted splashdown and recovery by boats in the Pacific Ocean west of Baja California.
Dragon has been docked to the station since arriving on Easter Sunday morning, April 20.
It was grappled using Canadarm 2 and berthed at the Earth facing port of the Harmony module by Commander Wakata and flight engineer Mastracchio while working at the robotics work station inside the seven windowed domed Cupola module.
For the return trip, the Expedition 39 crew is also loading Dragon with precious science samples collected over many months from the crews research activities as well as trash and no longer needed items.
Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
An artist concept shows Orion as it will appear in space for the Exploration Flight Test-1 attached to a Delta IV second stage. Credit: NASA
When NASA’s next generation human spaceflight vehicle Orion blasts off on its maiden unmanned test flight later this year, a radiation experiment designed by top American high school students will soar along and play a key role in investigating how best to safeguard the health of America’s future astronauts as they venture farther into deep space than ever before – past the Moon to Asteroids, Mars and Beyond!
The student designed radiation experiment was the centerpiece of a year-long Exploration Design Challenge (EDC) competition sponsored by NASA, Orion prime contractor Lockheed Martin and the National Institute of Aerospace, and was open to high school teams across the US.
The winning experiment design came from a five-member team of High School students from the Governor’s School for Science and Technology in Hampton, Va. and was announced by NASA Administrator Charles Bolden at the opening of the 2014 U.S.A Science and Engineering Festival held in Washington, DC on April 25.
Orion Exploration Design Challenge Winning Team from Hampton,Va
NASA’s Administrator, Charles Bolden (left), President/CEO of Lockheed Martin, Marillyn Hewson (right), and astronaut Rex Walheim (back row) pose for a group photo with the winning high school team in the Exploration Design Challenge. Team ARES from the Governors School for Science and Technology in Hampton, Va. won the challenge with their radiation shield design, which will be built and flown aboard the Orion/EFT-1. Credit: NASA/Aubrey Gemignani
The goal of the EDC competition was to build and test designs for shields to minimize radiation exposure and damaging human health effects inside NASA’s new Orion spacecraft slated to launch into orbit during the Exploration Flight Test-1 (EFT-1) pathfinding mission in December 2014. See experiment design photo herein.
This radiation shielding experiment designed by High School students from the Governor’s School for Science and Technology in Hampton, Va., was chosen as the winner of the Exploration Design Challenge contest and will fly aboard NASA’s Orion EFT-1 mission in December 2014. Credit: Lockheed Martin
During the EFT-1 flight, Orion will fly through the dense radiation field that surrounds the Earth in a protective shell of electrically charged ions – known as the Van Allen Belt – that begins 600 miles above Earth.
No humans have flown through the Van Allen Belt in more than 40 years since the Apollo era.
Team ARES from Hampton VA was chosen from a group of five finalist teams announced in March 2014.
“This is a great day for Team ARES – you have done a remarkable job,” said NASA Administrator Bolden.
“I really want to congratulate all of our finalists. You are outstanding examples of the power of American innovation. Your passion for discovery and the creative ideas you have brought forward have made us think and have helped us take a fresh look at a very challenging problem on our path to Mars.”
Since Orion EFT-1 will climb to an altitude of some 3,600 miles, the mission offers scientists the opportunity to understand how to mitigate the level of radiation exposure experienced by the astronaut crews who will be propelled to deep space destinations beginning at the end of this decade.
Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida. Credit: Ken Kremer/kenkremer.com
The student teams used a simulation tool named OLTARIS, the On- Line Tool for the Assessment of Radiation in Space, used by NASA scientists and engineers to study the effects of space radiation on shielding materials, electronics, and biological systems.
Working with mentors from NASA and Lockheed Martin, each team built prototypes and used the OLTARIS program to calculate how effective their designs – using several materials at varying thicknesses – were at shielding against radiation in the lower Van Allen belt.
“The experiment is a Tesseract Design—slightly less structurally sound than a sphere, as the stresses are located away from the cube on the phalanges. The materials and the distribution of the materials inside the tesseract were determined through research and simulation using the OLTARIS program,” Lockheed Martin spokeswoman Allison Rakes told me.
The students conducted research to determine which materials were most effective at radiation shielding to protect a dosimeter housed inside – an instrument used for measuring radiation exposure.
“The final material choices and thicknesses are (from outermost to innermost): Tantalum (.0762 cm/ .030 in), Tin (.1016 cm/ .040 in), Zirconium (.0762 cm/ .030 in), Aluminum (.0762 cm/ .030 in), and Polyethylene (9.398 cm/ 3.70 in),” according to Rakes.
At the conclusion of the EFT-1 flight, the students will use the measurement to determine how well their design protected the dosimeter.
But first Team ARES needs to get their winning proposal ready for flight. They will work with a NASA and Lockheed Martin spacecraft integration team to have the experimental design approved, assembled and installed into Orion’s crew module.
All the students hard work will pay off this December when Lockheed Martin hosts Team ARES at the Kennedy Space Center in Florida to witness the liftoff of their important experiment inside Orion atop the mammoth triple barreled Delta IV Heavy booster.
46 teams from across the country submitted engineering experiment proposals to the EDC aimed at stimulating students to work on a science, technology, engineering and math (STEM) project that tackles one of the most significant dangers of human space flight — radiation exposure.
“The Exploration Design Challenge has already reached 127,000 students worldwide – engaging them in real-world engineering challenges and igniting their imaginations about the endless possibilities of space discovery,” said Lockheed Martin Chairman, President and CEO Marillyn Hewson.
The two-orbit, four- hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
Stay tuned here for Ken’s continuing Orion, Orbital Sciences, SpaceX, commercial space, LADEE, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com
