Antares Launch Ignites Commercial Space Competition Race

Antares rocket erect at the Eastern shore of Virginia slated for maiden liftoff on April 17. Only a few hundred feet of beach sand and a miniscule sea wall separate the Wallops Island pad from the Atlantic Ocean waves and Mother Nature. Credit: Ken Kremer (kenkremer.com)

The commercial space competition race is about to begin, and with a big bang at a most unexpected locale; Virginia’s Eastern shore.

The new and privately developed Antares rocket will ignite a new space race in the commercial arena – if all goes well – when the engines fire for Antares maiden soar to space slated for Wednesday, April 17.

“This is the biggest, loudest and brightest rocket ever to launch from NASA’s Wallops Flight Facility,” said former station astronaut and now Orbital Sciences manager Frank Culbertson, at a media briefing held today (April 16), 1 day prior to liftoff.

The April 17 launch is a test flight of the Antares rocket, built by Orbital Sciences Corp and is due to liftoff at 5 p.m. EDT from Mid-Atlantic Regional Spaceport (MARS) Pad-0A at NASA Wallops.

The weather forecast shows a 45% chance of favorable weather.

The mission is dubbed the A-One Test Launch Mission.

The launch will be visible along portions of the US East Coast from South Carolina to Maine, depending on viewing conditions.

Antares is the most powerful rocket ever to ascend near major American East Coast population centers, unlike anything before – and critical to keeping the ISS fully functioning.

For the past year, SpaceX Corp founded by CEO Elon Musk has monopolized all the commercial space headlines – as the first and only private company to launch a spacecraft that successfully docked at the International Space Station (ISS).

1st fully integrated Antares rocket stands firmly erect at seaside Launch Pad 0-A at NASA’s Wallops Flight Facility on 16 April 2013.  Technicians were working at the pad during my photoshoot today. Maiden Antares test launch is scheduled for 17 April 2013. Later operational flights are critical to resupply the ISS. Credit: Ken Kremer (kenkremer.com)
1st fully integrated Antares rocket stands firmly erect at seaside Launch Pad 0-A at NASA’s Wallops Flight Facility on 16 April 2013. Maiden Antares test launch is scheduled for 17 April 2013. Later operational flights are critical to resupply the ISS. Credit: Ken Kremer (kenkremer.com)

Indeed SpaceX just concluded its 3rd flight to the ISS lofting thousands of pounds (kg) of critically needed supplies to the ISS to keep it functioning – and numerous science experiments to keep the 6 person crew of astronauts busy conducting over 200 active science investigations and fulfill the stations purpose.

Orbital Sciences aims to match and perhaps even exceed the SpaceX Falcon 9 /Dragon architecture with its own ambitious space station resupply system comprising the medium class Antares rocket and Cygnus cargo resupply vehicle.

“The Cygnus can remain docked to the ISS for 30 to 90 days,” said former station astronaut and now Orbital Sciences manager Frank Culbertson at the briefing.

“Cygnus could be upgraded to stay longer perhaps up to a year in orbit,” Culbertson told Universe Today.

“Cygnus is based on the proven MPLM design. It could possibly be converted to a permanent habitation module for the ISS with added shielding and plumbing, if funding is available and if NASA wants to pursue that possibility,” Culbertson told me.

Cygnus could even be sent beyond low Earth orbit on ambitious new missions.

“This is a big event for this area and our country,” said Culbertson.

During the test flight Antares will boost a simulated Cygnus – known as a mass simulator – into a target orbit of 250 x 300 kilometers and inclined 51.6 degrees.

Antares rocket configuration - privately developed by Orbital Sciences Corp.
Antares rocket configuration – privately developed by Orbital Sciences Corp.

The Antares first stage is powered by dual liquid fueled AJ26 first stage rocket engines that generate a combined total thrust of some 750,000 lbs. The upper stage features a Castor 30 solid rocket motor with thrust vectoring. Antares can loft payloads weighing over 5000 kg to LEO.

Antares stands 131 feet tall.

Dozens of technicians were working at the pad during my photoshoot today.

The Antares/Cygnus system was developed by Orbital Sciences Corp under NASA’s Commercial Orbital Transportation Services (COTS) program to replace the ISS cargo resupply capability previously tasked to NASA’s now retired Space Shuttle fleet.

Over the next 3 to 4 years, eight Cygnus carriers will loft 20,000 kg of supplies, food, water, clothing , replacement parts and science gear to the ISS under a NASA contract valued at $1.9 Billion.

“This represents a new way of doing business for NASA,” said NASA’s commercial crew program manager Alan Lindenmoyer.

NASA Wallops Director Jay Wrobel has granted the formal Authority to Proceed for Orbital Science Corporation’s test launch of its Antares rocket.

Following today’s Flight Readiness review, Orbital managers gave a “GO” to proceed toward launch.

NASA TV launch coverage begins at 4 p.m. EDT on April 17.

Watch for my continuing on-site reports through liftoff of the Antares A-One Test flight.

Ken Kremer

…………….

Learn more about Orion, Antares, SpaceX, Curiosity and NASA robotic and human spaceflight missions at Ken’s upcoming lecture presentations:

April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus “The Space Shuttle Finale and the Future of NASA – Orion, SpaceX, Antares and more!” NEAF Astronomy Forum, Rockland Community College, Suffern, NY. 3-4 PM Sat & Sunday. Display table all day.

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

Orion Capsule Accelerating to 2014 Launch and Eventual Asteroid Exploration

A crane lifts the Orion EFT-1 crew module from its birdcage processing stand for transfer it to a dolly for continued assembly inside the Operations and Checkout Building high bay at NASA’s Kennedy Space Center in Florida as workers monitor progress. Orion’s first unpiloted test flight is scheduled to launch in 2014. Credit: NASA/Frankie Martin

NASA is picking up the construction pace on the inaugural space-bound Orion crew capsule at the Kennedy Space Center (KSC) in Florida – and accelerating towards blastoff on the unmanned Exploration Flight Test-1 mission (EFT-1) slated for September 2014 atop a mammoth Delta 4 Heavy Booster which will one day lead to deep space human forays to Asteroids and Mars.

Orion was at the center of an impressive and loud beehive of action packed assembly activities by technicians during my recent exclusive tour of the spacecraft to inspect ongoing progress inside the renovated Orion manufacturing assembly facility in the Operations and Checkout Building (O & C) at KSC.

“We plan to power up Orion for the first time this summer,” said Scott Wilson in an exclusive interview with Universe Today beside the Orion vehicle. Wilson is Orion’s Production Operations manager for NASA at KSC.

The Orion EFT-1 flight is a critical first step towards achieving NASA’s new goal of capturing and retrieving a Near Earth Asteroid for eventual visit by astronauts flying aboard an Orion vehicle by 2021 – if NASA’s budget request is approved.

An artist concept shows Orion as it will appear in space for the Exploration Flight Test-1 attached to a Delta IV second stage.   Credit: NASA
An artist concept shows Orion as it will appear in space for the Exploration Flight Test-1 attached to a Delta IV second stage. Credit: NASA

KSC will have a leading role in NASA’s asteroid retrieval project that could occur some four years earlier than President Obama’s targeted goal of 2025 for a human journey to an asteroid.

Capturing an asteroid and dispatching astronauts aboard Orion to collect precious rock samples will aid our scientific understanding of the formation of the Solar System as well as bolster Planetary Defense strategies – the importance of which is gathering steam following the unforeseen Russian meteor strike in February which injured over 1200 people and damaged over 3000 buildings.

Dozens of highly skilled workers were busily cutting metal, drilling holes, bolting screws and attaching a wide range of mechanical and electrical components and bracketry to the Orion pressure vessel’s primary structure as Universe Today conducted a walk around of the EFT-1 capsule, Service Module and assorted assembly gear inside the O&C.

Orion EFT-1 crew cabin and full scale mural showing Orion Crew Module atop Service Module inside the O & C Building at the Kennedy Space Center, Florida. Credit: Ken Kremer/kenkremer.com
Orion EFT-1 crew cabin and full scale mural showing Orion Crew Module atop Service Module inside the O & C Building at the Kennedy Space Center, Florida. Credit: Ken Kremer/kenkremer.com

Lockheed Martin is the primary contractor for Orion. A growing number of employees hired by Lockheed and United Space Alliance (USA) are “working 2 shifts per day 7 days a week to complete the assembly work by year’s end,” said Jules Schneider, Orion Project manager for Lockheed Martin at KSC, during an exclusive interview with Universe Today.

I watched as the workers were boring hundreds of precision holes and carefully tightening the high strength steel bolts to attach the top to bottom ring segments made of titanium to the main load paths on the pressure vessel.

“We are installing lots of wiring to support ground test instrumentation for the strain gauges as well as microphones and accelerometers.”

“The simulated back shell panels are being installed now as guides,” said Wilson. “The real back shell panels and heat shield will be installed onto the structure later this year.”

“The heat shield is the biggest one ever built, 5 meters in diameter. Its bigger than Apollo and Mars Science Lab. It varies in thickness from about 1 to 3 inches depending on the expected heating.”

“We are making good progress on the Orion Service module too. The outer panels will be installed soon,” Wilson explained.

The olive green colored crew module was clamped inside the birdcage-like Structural Assembly Jig during my visit. The Jig has multiple degrees of freedom to maneuver the capsule and more easily enable the detailed assembly work.

“The technicians are installing strain gauges and secondary structure components to get it ready for the upcoming structural loads test,” said Schneider.

“After that we need to finish installing all the remaining parts of the primary structure and a significant portion of the secondary structure.”

For the next stage of processing, the EFT-1 crew module has been lifted out of the birdcage Jig and moved onto an adjacent dedicated work station for loads testing at the Operations and Checkout building.

As reported in my earlier article the Orion pressure vessel sustained three ‘hairline” cracks in the lower half of the aft bulkhead during proof pressure testing of the vessel and welds at the O & C.

I was observing as the technicians were carefully milling out the miniscule bulkhead fractures.

Workers have now installed custom built replacement brackets and reinforcing doublers on the aft bulkhead.

“We will do the protocol loads test with pressure using about 9 different load cases the vehicle will see during the EFT-1 flight. Chute deployment and jettison motor deployment is a driving load case,” said Schneider.

“We will also squeeze the capsule,” said Wilson.

“That structural loads testing of the integrated structure will take about 6 to 8 weeks. There are thousands of gauges on the vehicle to collect data,” Schneider elaborated.

“The test data will be compared to the analytical modeling to see where we are at and how well it matched the predictions – it’s like acceptance testing.”

“After we finish the structural loads tests we can than start the assembly and integration of all the other subsystems.”

“When we are done with the ground testing program then we remove all the ground test instrumentation and start installing all the actual flight systems including harnesses and instrumentation, the plumbing and everything else,” Schneider explained.

Orion hardware built by contractors and subcontractors from virtually every state all across the U.S is being delivered to KSC for installation onto EFT-1. Orion is a nationwide human spaceflight project.

Concept of Spacecraft with Asteroid Capture Mechanism Deployed. Credit: NASA.
Concept of Spacecraft with Asteroid Capture Mechanism Deployed. Credit: NASA.

During the unmanned Orion EFT-1 mission, the capsule will fly on a two orbit test flight to an altitude of 3,600 miles above Earth’s surface, farther than any human spacecraft has gone in 40 years.

It will then fire braking rockets to plunge back to Earth, re-enter the atmosphere at about 20,000 MPH and test numerous spacecrafts systems, the heat shield and all three parachutes for an ocean splashdown.

Meanwhile other Orion EFT-1 components such as the emergency Launch Abort System (LAS) and Service Module are coming together – read my Orion follow-up reports.

Humans have not ventured beyond low Earth orbit since the Apollo Moon landings ended in 1972. Orion will change that.

Ken Kremer

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Learn more about Orion, Antares, SpaceX, Curiosity and NASA robotic and human spaceflight missions at Ken’s upcoming lecture presentations:

April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus “The Space Shuttle Finale and the Future of NASA – Orion, SpaceX, Antares and more!” NEAF Astronomy Forum, Rockland Community College, Suffern, NY. 3-4 PM Sat & Sunday. Display table all day.

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

Orion EFT-1 crew cabin construction ongoing at the Kennedy Space Center which is due to blastoff in September 2014 atop a Delta 4 Heavy rocket. Credit: Ken Kremer
Orion EFT-1 crew cabin construction ongoing at the Kennedy Space Center which is due to blastoff in September 2014 atop a Delta 4 Heavy rocket. Credit: Ken Kremer

Antares Rocket Erected at Virginia Pad for Inaugural April 17 Launch – Photo Gallery

1st fully integrated Antares rocket stands firmly erect at seaside Launch Pad 0-A at NASA’s Wallops Flight Facility during exclusive launch complex tour by Universe Today. Maiden Antares test launch is scheduled for 17 April 2013. Later operational flights are critical to resupply the ISS. Credit: Ken Kremer (kenkremer.com) See Antares rollout and erection photo gallery below

1st fully integrated Antares rocket – decaled with huge American flag – stands firmly erect at seaside Launch Pad 0-A at NASA’s Wallops Flight Facility on 6 April 2013 following night time rollout. Maiden Antares test launch is scheduled for 17 April 2013. Later operational flights are critical to resupply the ISS. Credit: Ken Kremer (kenkremer.com).
See Antares rollout and erection photo gallery below[/caption]

For the first time ever, the new and fully integrated commercial Antares rocket built by Orbital Sciences was rolled out to its oceanside launch pad on a rather chilly Saturday morning (April 6) and erected at the very edge of the Eastern Virginia shoreline in anticipation of its maiden launch slated for April 17.

The inaugural liftoff of the privately developed two stage rocket is set for 5 p.m. from the newly constructed launch pad 0-A at the Mid-Atlantic Regional Spaceport (MARS) at NASA’s Wallops Flight Facility in Virginia.

And Universe Today was there! See my photo gallery herein.

Antares is the most powerful rocket ever to ascend near major American East Coast population centers, unlike anything before. The launch is open to the public and is generating buzz.

And this is one very cool looking rocket.

Antares rocket begins 1st ever rollout from processing hanger to NASA Wallops launch pad - beneath the Moon on 6 April 2013.  Credit: Ken Kremer (kenkremer.com)
Antares rocket begins 1st ever rollout from processing hanger to NASA Wallops launch pad – beneath the Moon on 6 April 2013. Credit: Ken Kremer (kenkremer.com)

The maiden April 17 launch is actually a test flight dubbed the A-One Test Launch Mission.

The goal of the A-One mission is to validate that Antares is ready to launch Orbital‘s Cygnus capsule on a crucial docking demonstration and resupply mission to the International Space Station (ISS) as soon as this summer.

The 1 mile horizontal rollout trek of the gleaming white rocket from the NASA integration hanger to the pad on a specially designed trailer began in the dead of a frosty, windy night at 4:30 a.m. – and beneath a picturesque moon.

“We are all very happy and proud to get Antares to the pad today for the test flight,” Orbital ground operations manager Mike Brainard told Universe Today in an interview at Launch Complex 0-A.

The rocket was beautifully decaled with a huge American flag as well as the Antares, Cygnus and Orbital logos.

Raising Antares at NASA Wallops. Credit: Ken Kremer (kenkremer.com)
Raising Antares at NASA Wallops. Credit: Ken Kremer (kenkremer.com)

Antares was transported aboard the Transporter/Erector/Launcher (TEL), a multifunctional, specialized vehicle that also slowly raised the rocket to a vertical position on the launch pad a few hours later, starting at about 1 p.m. under clear blue skies.

This first ever Antares erection took about 30 minutes. The lift was postponed for several hours after arriving at the pad as Orbital personal monitored the continually gusting winds approaching the 29 knot limit and checked all pad and rocket systems to insure safety.

The TEL vehicle also serves as a support interface between the 133-foot Antares and the range of launch complex systems.

Antares transported atop aboard the Transporter/Erector/Launcher (TEL) beneath the Moon on 6 April 2013.  Credit: Ken Kremer (kenkremer.com
Antares transported atop aboard the Transporter/Erector/Launcher (TEL) beneath the Moon on 6 April 2013. Credit: Ken Kremer (kenkremer.com

Now that Antares stands vertical, “We are on a clear path to a launch date of April 17, provided there are no significant weather disruptions or major vehicle check-out delays between now and then,” said Mr. Michael Pinkston, Orbitals Antares Program Manager.

Antares is a medium class rocket similar to the Delta II and SpaceX Falcon 9.

For this test flight Antares will boost a simulated version of the Cygnus carrier – known as a mass simulator – into a target orbit of 250 x 300 kilometers and inclined 51.6 degrees.

Antares rolls up the ramp to Launch Complex 0-A at NASA’s Wallops Flight Facility on 6 April 2013. Credit: Ken Kremer (kenkremer.com)
Antares rolls up the ramp to Launch Complex 0-A at NASA’s Wallops Flight Facility on 6 April 2013. Credit: Ken Kremer (kenkremer.com)

The Antares first stage is powered by dual liquid fueled AJ26 first stage rocket engines that generate a combined total thrust of some 680,000 lbs. The upper stage features a Castor 30 solid rocket motor with thrust vectoring. Antares can loft payloads weighing over 5000 kg to LEO.

The Antares/Cygnus system was developed by Orbital Sciences Corp under NASA’s Commercial Orbital Transportation Services (COTS) program to replace the ISS cargo resupply capability previously tasked to NASA’s now retired Space Shuttle fleet.

Up Close with Antares beautifully decaled nose NASA Wallops Pad 0-A. Credit: Ken Kremer (kenkremer.com)
Up Close with Antares beautifully decaled nose at NASA Wallops Pad 0-A. Credit: Ken Kremer (kenkremer.com)

Orbital’s Antares/Cygnus system is similar in scope to the SpaceX Falcon 9/Dragon system. Both firms won lucrative NASA contracts to deliver approximately 20,000 kilograms of supplies and equipment to the ISS.

The goal of NASA’s COTS initiative is to achieve safe, reliable and cost-effective transportation to and from the ISS and low-Earth orbit (LEO).

Orbital will launch at least eight Antares/Cygnus resupply missions to the ISS at a cost of $1.9 Billion

The maiden Antares launch has been postponed by about 2 years due to delays in laiunch pad construction and validating the rocket and engines for flight- similar in length to the start up delays experienced by SpaceX for Falcon 9 and Dragon.

Read my prior Antares story detailing my tour of the launch complex following the successful 29 sec hot-fire engine test that cleared the path for the April 17 liftoff – here & here.

Watch for my continuing reports through liftoff of the Antares A-One Test flight.

Ken Kremer

…………….

Learn more about Antares, SpaceX, Curiosity and NASA missions at Ken’s upcoming lecture presentations:

April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus Orion, SpaceX, Antares, the Space Shuttle and more! NEAF Astronomy Forum, Suffern, NY

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

Only a few hundred feet of beach sand and a  low sea wall separate the pad from the Atlantic Ocean and Mother Nature and potential catastrophe. Credit: Ken Kremer (kenkremer.com
Only a few hundred feet of beach sand and a low sea wall separate the Wallops Island pad from the Atlantic Ocean and Mother Nature and potential catastrophe. Credit: Ken Kremer (kenkremer.com)
Thumbs Up for Antares ! - from NASA Wallops Media team and Space journalists.  Ken at right. Credit: Ken Kremer (kenkremer.com)
Thumbs Up for Antares ! – from NASA Wallops Media team and Space journalists. Ken at right. Credit: Ken Kremer (kenkremer.com)

Terran Fleet at Mars Takes a Break for Conjunction – Enjoy the Video and Parting View

Curiosity and Mount Sharp - Parting Shot ahead of Solar Conjunction. Enjoy this parting view of Curiosity's elevated robotic arm and drill are staring at you - back dropped with her ultimate destination - Mount Sharp - in this panoramic vista of Yellowknife Bay basin snapped on March 23, Sol 223, by the rover's navigation camera system. The raw images were stitched by Marco Di Lorenzo and Ken Kremer and colorized. Credit: NASA/JPL-Caltech/Marco Di Lorenzo/KenKremer (kenkremer.com). See video below explaining Mars Solar Conjunction

Curiosity and Mount Sharp – Parting Shot ahead of Mars Solar Conjunction
Enjoy this parting view of Curiosity’s elevated robotic arm and drill staring at you; back dropped with her ultimate destination – Mount Sharp – in this panoramic vista of Yellowknife Bay basin snapped on March 23, Sol 223, by the rover’s navigation camera system. The raw images were stitched by Marco Di Lorenzo and Ken Kremer and colorized. Credit: NASA/JPL-Caltech/Marco Di Lorenzo/KenKremer (kenkremer.com)
See video below explaining Mars Solar Conjunction[/caption]

Earth’s science invasion fleet at Mars is taking a break from speaking with their handlers back on Earth.

Why ? Because as happens every 26 months, the sun has gotten directly in the way of Mars and Earth.

Earth, Mars and the Sun are lined up in nearly a straight line. The geometry is normal and it’s called ‘Mars Solar Conjunction’.

Conjunction officially started on April 4 and lasts until around May 1.

From our perspective here on Earth, Mars will be passing behind the Sun.

Watch this brief NASA JPL video for an explanation of Mars Solar Conjunction.

Therefore the Terran fleet will be on its own for the next month since the sun will be blocking nearly all communications.

In fact since the sun can disrupt and garble communications, mission controllers will be pretty much suspending transmissions and commands so as not to inadvertently create serious problems that could damage the fleet in a worst case scenario.

Right now there are a trio of orbiters and a duo of rovers from NASA and ESA exploring Mars.

The spacecraft include the Curiosity (MSL) and Opportunity (MER) rovers from NASA. Also the Mars Express orbiter from ESA and the Mars Odyssey (MO) and Mars Reconnaissance Orbiter (MRO) from NASA.

Geometry of Mars Solar Conjunction
Geometry of Mars Solar Conjunction

Because several of these robotic assets have been at Mars for nearly 10 years and longer, the engineering teams have a lot of experience with handling them during the month long conjunction period.

“This is our sixth conjunction for Odyssey,” said Chris Potts of JPL, mission manager for NASA’s Mars Odyssey, which has been orbiting Mars since 2001. “We have plenty of useful experience dealing with them, though each conjunction is a little different.”

But there is something new this go round.

“The biggest difference for this 2013 conjunction is having Curiosity on Mars,” Potts said. Odyssey and the Mars Reconnaissance Orbiter relay almost all data coming from Curiosity and the Mars Exploration Rover Opportunity, as well as conducting the orbiters’ own science observations.

The rovers and orbiters can continue working and collecting science images and spectral data.

But that data will all be stored in the on board memory for a post-conjunction playback starting sometime in May.

Ken Kremer

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Learn more about Curiosity’s groundbreaking discoveries and NASA missions at Ken’s upcoming lecture presentations:

April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus Orion, SpaceX, Antares, the Space Shuttle and more! NEAF Astronomy Forum, Suffern, NY

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

How the Air Force and SpaceX Saved Dragon from Doom

This grappling of the SpaceX Dragon capsule on March 3, 2013 by the space station robotic arm nearly didn’t happen when a thruster failure just minutes after the March 1 liftoff nearly doomed the mission. Credit: NASA

The picture perfect docking of the SpaceX Dragon capsule to the International Space Station (ISS) on March 3 and the triumphant ocean splashdown last week on March 26 nearly weren’t to be – and it all goes back to a microscopic manufacturing mistake in the oxidizer tank check valves that no one noticed long before the vessel ever took flight.

Barely 11 minutes after I witnessed the spectacular March 1 blastoff of the Dragon atop the SpaceX Falcon 9 rocket from Cape Canaveral, Florida, everyone’s glee suddenly turned to disbelief and gloom with the alarming news from SpaceX Mission Control that contact had been lost.

I asked SpaceX CEO and founder Elon Musk to explain what caused the failure and how they saved the drifting, uncontrolled Dragon capsule from doom – just in the nick of time.

Applying the space version of the Heimlich maneuver turned out to be the key. But if you can’t talk to the patient – all is lost.

dragonRight after spacecraft separation in low Earth orbit , a sudden and unexpected failure of the Dragon’s critical thrust pods had prevented three out of four from initializing and firing. The oxidizer pressure was low in three tanks. And the propulsion system is required to orient the craft for two way communication and to propel the Dragon to the orbiting lab complex.

So at first the outlook for the $133 million Dragon CRS-2 cargo resupply mission to the ISS appeared dire.

Then, SpaceX engineers and the U.S Air Force sprang into action and staged an amazing turnaround.

“The problem was a very tiny change to the check valves that serve the oxidizer tanks on Dragon.” Musk told Universe Today

“Three of the check valves were actually different from the prior check valves that had flown – in a very tiny way. Because of the tiny change they got stuck.”

Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com
Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com

SpaceX engineers worked frantically to troubleshoot the thruster issues in an urgent bid to overcome the serious glitch and bring the crucial propulsion systems back on line.

“What we did was we were able to write some new software in real time and upload that to Dragon to build pressure upstream of the check valves and then released that pressure- to give it a kind of a kick,” Musk told me at a NASA media briefing.

“For the spacecraft you could call it kind of a Heimlich maneuver. Basically that got the valves unstuck and then they worked well”

“But we had difficulty communicating with the spacecraft because it was in free drift in orbit.”

“So we worked closely with the Air Force to get higher intensity, more powerful dishes to communicate with the spacecraft and upload the software to do the Heimlich pressure maneuver.”

Schematic of SpaceX Dragon. Credit: SpaceX
Schematic of SpaceX Dragon. Credit: SpaceX

Just how concerned was Musk?

“Yes, definitely it was a worrying time,” Musk elaborated.

“It was a little frightening,” Musk had said right after the March 1 launch.

Later in the briefing Musk explained that there had been a small design change to the check valves by the supplier.

“The supplier had made mistakes that we didn’t catch,” said Musk. “You would need a magnifying glass to see the difference.”

SpaceX had run the new check valves through a series of low pressurization systems tests and they worked well and didn’t get stuck. But SpaceX had failed to run the functional tests at higher pressures.

“We’ll make sure we don’t repeat that error in the future,” Musk stated.

Musk added that SpaceX will revert to the old check valves and run tests to make sure this failure doesn’t happen again.

SpaceX, along with Orbital Sciences Corp, are both partnered with NASA’s Commercial Resupply Services program to replace the cargo up mass capability the US lost following the retirement of NASA’s space shuttle orbiters in 2011.

Orbital’s Antares rocket could blast off on its first test mission as early as April 17.

Of course the Dragon CRS-2 flight isn’t the first inflight space emergency, and surely won’t be the last either.

So, for some additional perspective on the history of reacting to unexpected emergencies in space on both human spaceflight and robotic science probes, Universe Today contacted noted space historian Roger Launius, of the Smithsonian National Air & Space Museum (NASM).

Roger provided these insights to Universe Today editor Nancy Atkinson – included here:

“There are many instances in the history of spaceflight in which the mission had difficulties that were overcome and it proved successful,” said Launius.

“Let’s start with Hubble Space Telescope which had a spherical aberration on its mirror and the first reports in 1990 were that it would be a total loss, but the engineers found workarounds that allowed it to be successful even before the December 1993 servicing mission by a shuttle crew that really turned it into a superb scientific instrument.”

“Then what about Galileo, the Jupiter probe, which had a problem with its high gain antenna. It never did fully deploy but the engineers found ways to overcome that problem with the communication system and the spacecraft turned into a stunning success.”

“If you want to feature human spaceflight let’s start with the 1999 shuttle flight with Eileen Collins as commander that had a shutdown of the SSMEs prematurely and it failed to reach its optimum orbit. It still completed virtually all of the mission requirements.”

“That says nothing about Apollo 13,… I could go on and on. In virtually every mission there has been something potentially damaging to the mission that has happened. Mostly the folks working the mission have planned for contingencies and implement them and the public rarely hears about it as it looks from the outside like a flawless operation.”

“Bottom line, the recovery of the Dragon capsule was not all that amazing. It was engineers in the space business doing what they do best,” said Launius.

Ken Kremer

…………….

Learn more about SpaceX, Antares, Curiosity and NASA missions at Ken’s upcoming lecture presentations:

April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus Orion, SpaceX, Antares, the Space Shuttle and more! NEAF Astronomy Forum, Suffern, NY

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

SpaceX Falcon 9 rocket and Dragon capsule poised to blast off from Cape Canaveral Air Force Station, Florida on a commercial resupply mission to the ISS. Credit: Ken Kremer/www.kenkremer.com

Happy Easter Sunday from the ISS ! Crew Hunts Easter Eggs & Goodies

ISS Commander Chris Hadfield plans surprise Easter egg hunt for station crew today. Credit: NASA/Chris Hadfield

ISS Commander Chris Hadfield plans surprise Easter egg hunt for station crew today – Easter Sunday, March 31, 2013. Credit: NASA/Chris Hadfield
Updated with more astounding ‘Easter from Space’ photos by Chris Hadfield !
Dont miss the scrumptious ‘Easter Finale’ – below

Thank you Chris ![/caption]

Hush, hush !

Don’t’ tell his crew, but Canadian astronaut Chris Hadfield has secretly planned a delightful space station surprise sure to also warm the hearts of Earth’s children celebrating the joyous occasion of this Easter Sunday – and there’s delicious photos below too.

They’re going on an Easter egg hunt !

“Don’t tell my crew, but I brought them Easter Eggs :)”, tweeted Hadfield from the ISS – where he currently serves as Commander of the Expedition 35 crew.

And Hadfield sends his greetings and ‘Easter from Space’ photos to all of us down here on the good Earth on this Holy Day.

“Good Morning, Earth! A fine Easter Sunday morning to you, from the crew of the International Space Station.”

You can follow along with Hadfield’s adventures from space as – @Cmdr_Hadfield

A Full Moon. It may not be made of chocolate, but it makes for a wonderfully natural Easter egg. Credit: NASA/Chris Hadfield
A Full Moon. It may not be made of chocolate, but it makes for a wonderfully natural Easter egg. Credit: NASA/Chris Hadfield

Occasionally, Mission Control relents and lets the astronauts have fun, taking a break from their out of this world chores.

But given the weightless of space, it’s not obvious how they’ll accomplish the traditional Easter egg roll. Perhaps we’ll hear about that later.

And there’s no word back yet on Easter Bunny sightings.

Well, to get ready Hadfield has been busy stashing assorted Easter goodies & gifts in the gazillion nooks and crannies aboard the ISS – and snapping fun photos for all the kids to play along.

“Sometimes the best place to hide an item is floating right above your nose. Or in this case, your sleep pod.”

This sleep pod apparently makes for a great hiding spot for Easter eggs and gift baskets on the ISS. Credit: NASA
This sleep pod apparently makes for a great hiding spot for floating Easter eggs and gift baskets on the ISS. Credit: NASA

Hadfield just couldn’t resist the temptation of some weightless juggling – and he’s not telling if they went .. splat !!

“It appears that I’m as bad at juggling in weightlessness as I am on Earth. Hopefully I’m better at hiding them… ”

Canadian astronaut Chris Hadfield attempts to juggle Easter eggs aboard the International Space Station. Do they go splat ??. Credit: NASA
Canadian astronaut Chris Hadfield attempts to juggle Easter eggs aboard the International Space Station. Do they go splat ??. Credit: NASA

Time will tell whether the crew of six guys are indeed clever enough to figure out all the secret hiding spots.

The Easter egg hunt could be especially trying for the three ‘new guys’ who just arrived on Thursday, March 28, on the Russian Soyuz express capsule – comprising of Russian cosmonauts Pavel Vinogradov and Alexander Misurkin and NASA astronaut Chris Cassidy. They join Hadfield, astronaut Tom Marshburn and cosmonaut Roman Romanenko who will stay aboard the station until May.

In the meantime, Hadfield is playfully diverting everyone’s concentration with gorgeous shots of Earth, like the Easter sunrise glinting across North America’s heartland – below.

An Easter sunrise glints across the Great Lakes. Heartland watershed. Credit: NASA/Chris Hadfield
An Easter sunrise glints across the Great Lakes. Heartland watershed. Credit: NASA/Chris Hadfield

And the Canadian Space Agency has now passed along an Easter greeting card.

Astronaut and cosmonaut crews have a decade’s long tradition of celebrating religious holidays in space. Probably the most famous occasion was when the three man American crew of Apollo 8 read scriptures from Genesis marking the first time in history that humans were orbiting the Moon – back in 1968.

All in all it’s been a busy week aboard the massive orbiting lab complex.

On Tuesday, March 26, the SpaceX Dragon capsule departed the station, loaded with a long awaited trove of science goodies and successfully splashed down in the ocean. Two days later the trio of new space men arriving aboard the Soyuz restored the ISS to its full crew complement of six.

Since arriving at the station just before Christmas 2012, Hadfield has been doing a stellar job enlightening folks about what it’s like to live and work in space in fun and understandable ways.

Happy Easter !

Ken Kremer

Easter Finale: The Sun, a bright point of light surrounded by profound blackness, our world glowing in-between. Credit: NASA/Chris Hadfield
Easter Finale: The Sun, a bright point of light surrounded by profound blackness, our world glowing in-between. Credit: NASA/Chris Hadfield

…………….

Learn more about the ISS, Curiosity, SpaceX, Antares, and NASA missions at Ken’s upcoming lecture presentations:

April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus Orion, SpaceX, Antares, ISS, the Space Shuttle and more! NEAF Astronomy Forum, Suffern, NY

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

Soyuz Makes Record-Breaking ‘Fast Track’ to Space Station

Screen capture from NASA TV of the Soyuz approaching the International Space Station with the Expedition 35/36 crew. Via NASA TV

It was same day, freaky-fast delivery for the Soyuz TMA-08M spacecraft bringing the crew of Expedition 35/36 to the International Space Station. The expedited flight had the crew arriving even quicker than expected, in just 5 hours and 45 minutes after launch. The new abbreviated four-orbit rendezvous with the ISS uses a modified launch and docking profile for the Russian ships. It has been tried successfully with three Progress resupply vehicles, but this is the first time it has been used on a human flight.

In the past, Soyuz manned capsules and Progress supply ships were launched on trajectories that required about two days, or 34 orbits, to reach the ISS. The new fast-track trajectory has the rocket launching shortly after the ISS passes overhead. Then, additional firings of the vehicle’s thrusters early in its mission expedites the time required for a Russian vehicle to reach the Station.

Liftoff of the Soyuz TMA-08M spacecraft took place at 4:43 p.m. EDT (20:43 UTC) on March 28 from the Baikonur Cosmodrome in Kazakhstan, and Russian commander Pavel Vinogradov, cosmonaut Aleksandr Misurkin and NASA astronaut Chris Cassidy docked with the ISS’s Poisk module at 10:28 p.m. EDT on Thursday (March 28; 0228 GMT Friday).

Hatches will be opened shortly, and Expedition 35 commander Chris Hadfield,astronaut Tom Marshburn and cosmonaut Roman Romanenko will welcome their new crewmates aboard. Update: Here’s the video of the hatch opening:

Find out more about the “fast-track” trajectory in our earlier articles here and here.

Space Station Crew Captures Soyuz Launch, As Seen from Orbit

Soyuz Rocket Launch - the moment of ignition, as-seen from their target, the Space Station. Credit: NASA/CSA/Chris Hadfield.

Just how much activity on Earth can be seen from orbit? In the dark of night, the Soyuz rocket launch on March 29/28, 2013 was bright enough to be seen by the International Space Station crew 350 km (220 miles) above. “Soyuz Rocket Launch – the moment of ignition, as-seen from their target, the Space Station,” tweeted ISS commander Chris Hadfield in sharing this image.

The new fast-track trajectory used for the first time for a crewed Soyuz has the rocket launching shortly after the ISS passes overhead, and so the ISS was in the perfect spot for the crew to witness the launch with their own eyes — at least with a camera and a zoom lens. The Soyuz TMA-08M spacecraft launched at 2:43 a.m. Friday local time from the Baikonur Cosmodrome in Kazakhstan (4:43 p.m. EDT, 20:43 UTC on March 28), carrying the crew of Pavel Vinogradov, Aleksandr Misurkin and Chris Cassidy.

The fast-track launch had the crew arriving in just 5 hours and 45 minutes after launch. This is the first crew to use this quick trajectory. It came with the added bonus of the launch being visible from space.

Gallery: Dragon Splashes Down Successfully

Dragon is slowed by three main parachutes prior to splashdown into the Pacific Ocean. Credit: SpaceX.

Splashdown! The SpaceX Dragon has returned home safely, splashing down in the Pacific Ocean at 16:36 UTC (12:36 p.m. EDT) on Tuesday, March 26, 2013. “Recovery ship has secured Dragon,” Tweeted SpaceX CEO Elon Musk. “Powering down all secondary systems. Cargo looks A-OK.”

A team of SpaceX engineers, technicians and divers will recover the vehicle off the coast of Baja, California, for the journey back to shore, which NASA said will take 30-48 hours.

The big job will be unloading the 3,000- plus pounds (1,360 kg) of ISS cargo and packaging inside the spacecraft. The Dragon is currently the only vehicle capable of returning cargo and important scientific experiments back to Earth.

“The scientific research delivered and being returned by Dragon enables advances in every aspect of NASA’s diverse space station science portfolio, including human research, biology and physical sciences,” said Julie Robinson, International Space Station Program
scientist. “There are more than 200 active investigations underway aboard our orbiting laboratory in space. The scientific community has
eagerly awaited the return of today’s Dragon to see what new insights the returned samples and investigations it carries will unveil.”

See more images below of Dragon’s return and mission to the ISS; we’ll be adding more as the SpaceX team supplies them!

Here’s a gif image of the splashdown:

A series of images shows the Dragon splashdown. Credit: SpaceX.
A series of images shows the Dragon splashdown. Credit: SpaceX.
This picture captures the Dragon just as it hits the water in the Pacific Ocean. Credit: SpaceX.
This picture captures the Dragon just as it hits the water in the Pacific Ocean. Credit: SpaceX.
Dragon was released from the International Space Station on March 26, 2013 during the CRS-2 mission. Credit: SpaceX.
Dragon was released from the International Space Station on March 26, 2013 during the CRS-2 mission. Credit: SpaceX.

Dragon’s release from Canadarm2 occurred earlier today at 10:56 UTC. The Expedition 35 crew commanded the spacecraft to slowly depart from the International Space Station

Dragon attached to the International Space Station during the CRS-2 mission. Credit: NASA.
Dragon attached to the International Space Station during the CRS-2 mission. Credit: NASA.
Dragon in orbit during the CRS-2 mission. Credit: NASA/CSA/Chris Hadfield
Dragon in orbit during the CRS-2 mission. Credit: NASA/CSA/Chris Hadfield

Among the the scientific experiment returned on Dragon was the Coarsening in Solid-Liquid Mixtures (CSLM-3) experiment, which also launched to space aboard this Dragon. CLSM-3 studies how crystals known as dendrites form as a metal alloy becomes solid. The research could help engineers develop stronger materials for use in automobile, aircraft and spacecraft parts.

Dragon also is returning several human research samples that will help scientists continue to examine how the human body reacts to long-term spaceflight. The results will have implications for future space exploration and direct benefits here on Earth.

The mission was the second of at least 12 cargo resupply trips SpaceX plans to make to the space station through 2016 under NASA’s
Commercial Resupply Services contract.

SpaceX Dragon Departs Station for Pacific Splashdown with Valuable Science Cargo

SpaceX Dragon was released from ISS at 6:56am ET and now begins its return trip to Earth. Credit: NASA

The SpaceX Dragon commercially developed cargo craft loaded with thousands of pounds of precious science samples has departed from the International Space Station at 6:56 a.m EDT this morning (March 26) and is heading back to Earth today for a splashdown in the Pacific Ocean at around 12:34 p.m EDT.

The ISS crew commanded the Dragon’s release by a trigger at the robotic work station inside the Cupola as they were soaring some 250 miles over the northeast coast of Australia after Mission Control gave the “GO for release”.
A video of the unberthing is below:

Cameras aboard both the ISS and Dragon transmitted breathtaking views of the departure maneuver. The entire ISS filled the video screen as Dragon slowly pulled away.

SpaceX Dragon capsule grappled by ISS robotic arm prior to today’s  departure and  return to Earth and Pacific Ocean splashdown. Credit: NASA
SpaceX Dragon capsule grappled by ISS robotic arm prior to today’s departure and return to Earth and Pacific Ocean splashdown. Credit: NASA

The private Dragon was unberthed from a docking port on the Harmony node at 4:10 a.m. EDT in anticipation of today’s return to Earth.

The capsule had been docked at the orbiting outpost for three weeks since arriving on March 3.

NASA astronaut Tom Marshburn and station commander Chris Hadfield from Canada opened the snares on the stations Canadian built robotic arm – Canadarm2 – firmly grasping the Dragon.

ISS imaged be cameras on departing Dragon. Credit: SpaceX/NASA
ISS imaged by cameras on departing Dragon. Credit: SpaceX/NASA

A series of three short departure burns executed in rapid succession took Dragon safely away from the ISS and beyond the imaginary 656-foot (200-meter) “Keep Out Sphere” around the station for the journey back to Earth.

Everything with Dragon happened as expected said NASA.

“All looks beautiful and nominal as expected,” radioed the ISS crew.

The Dragon capsule is the first private ship ever to dock at the ISS.

Dragon conducts departure burns from the ISS on March 26, 2013. Credit: NASA
Dragon conducts departure burns from the ISS on March 26, 2013. Credit: NASA

Dragon will fire its engines for the last time for the 10 minute long deorbit burn at 11:42 a.m. EDT sending it through the Earth’s atmosphere for a fiery reentry and splashdown in the Pacific Ocean around 12:34 p.m.

“Sad to see the Dragon go,” said Marshburn. “She performed her job beautifully and is heading back to her lair. Wish her all the best for the splashdown today.”

A team of SpaceX engineers, technicians and divers will recover the vehicle after splashdown about 214 miles off the coast of Baja, California.

SpaceX recovery crews will pluck the capsule from the Pacific Ocean for the journey back to shore which will take about 30 hours.

Dragon had been scheduled to return yesterday on Monday, March 25, but was postponed due to inclement weather developing near its targeted splashdown site in the Pacific Ocean.

There was no affect on the return of the science samples and gear weighing a hefty 2668 pounds. Dragon is the only vehicle that can safely return significant amounts of science cargo and gear from the ISS following the retirement of NASA’s space shuttle orbiters.

The SpaceX Dragon CRS-2 capsule blasted off on March 1 atop a SpaceX Falcon 9 rocket from Cape Canaveral Air Force Station in Florida.

A thruster failure shortly after liftoff nearly doomed the mission. But fast acting SpaceX engineers saved the day and restarted the engines a few hours later – read my earlier story here.

Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com
Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com

The resupply mission carried aloft some 1200 pounds of food, water and science experiments for the station crew.

After a two day flight, Marshburn captured the Dragon just 32 feet away from the station with the Canadarm2 on March 3. Ground controllers then took over Canadarm2 operations and berthed Dragon to the Harmony node.

SpaceX is under contract to NASA to deliver about 44,000 pounds of cargo to the ISS during a dozen flights over the next few years at a cost of about $1.6 Billion.

SpaceX and Orbital Sciences Corp are partnered with NASA’s Commercial Resupply Services program to replace the cargo up mass capability the US lost following the retirement of NASA’s space shuttle orbiters in 2011.

The maiden launch of Orbital’s Antares/Cygnus ISS cargo resupply program is now slated to occur on April 16-18 from NASA Wallops Flight Facility in Virginia – read my onsite photo report here.

The inaugural Antares launch will be a test flight with a simulated Cygnus.

The next SpaceX Dragon flight – dubbed CRS-3 – is slated to blast off in late November 2013.

Ken Kremer

Dragon and Earth from the ISS. Credit: NASA
Dragon and Earth from the ISS. Credit: NASA