Space Launch System (SLS) Archives

December 9, 2014December 23, 2015 by Elizabeth Howell

Why NASA’s Orion Spacecraft Flew Old, Slow Computers Into Orbit

The Orion spacecraft floats in the Pacific Ocean after an uncrewed orbital flight test Dec. 5, 2014. In the background is the recovery ship, the USS Anchorage. Credit: NASA

It’s funny to think that your smartphone might be faster than a new spaceship, but that’s what one report is saying about the Orion spacecraft. The computers are less-than-cutting-edge, the processors are 12 years old, and the speed at which it “thinks” is … slow, at least compared to a typical laptop today.

But according to NASA, there’s good reasoning behind using older equipment. In fact, it’s common for the agency to use this philosophy when designing missions — even one such as Orion, which saw the spacecraft soar 3,600 miles (roughly 5,800 kilometers) above Earth in an uncrewed test last week and make the speediest re-entry for a human spacecraft since the Apollo years.

The reason, according to a Computer World report, is to design the spacecraft for reliability and being rugged. Orion — which soared into the radiation-laden Van Allen belts above Earth — needs to withstand that environment and protect humans on board. The computer is therefore based on a well-tested Honeywell system used in 787 jetliners. And Orion in fact carries three computers to provide redundancy if radiation causes a reset.

Up close view of Orion inside the mobile service tower pad 37 at Cape Canaveral Air Force Station in Florida one day prior to launch. Credit: Ken Kremer - kenkremer.com — Up close view of Orion inside the mobile service tower pad 37 at Cape Canaveral Air Force Station in Florida one day prior to launch. Credit: Ken Kremer – kenkremer.com

“The one thing we really like about this computer is that it doesn’t get destroyed by radiation,” said Matt Lemke, NASA’s deputy manager for Orion’s avionics, power and software team, in the report. “It can be upset, but it won’t fail. We’ve done a lot of testing on the different parts of the computer. When it sees radiation, it might have to reset, but it will come back up and work again.”

A 2013 NASA presentation points out that the agency is a common user of commercial off-the-shelf (COTS) electronics. This usually happens for three reasons: officials can’t find military or aerospace alternatives, unknown risks are a part of the mission, or a mission has “a short lifetime or benign space environment exposure”. NASA makes sure to test the electronics beyond design limits and will often make accommodations to make it even safer. Ideally, the use of proven hardware overall reduces risk and cost for a mission, if used properly.

“The more understanding you have of a device’s failure modes and causes, the higher the confidence level that it will perform under mission environments and lifetime,” the presentation says. “Qualification processes are statistical beasts
designed to understand/remove known reliability risks and uncover unknown risks inherent in a part.”

In fact, the rocket that is eventually supposed to pair up with Orion will also use flight-tested systems for at least the first few flights. The Space Launch System, which NASA hopes will heft Orion on the next test flight in 2017 or 2018, will use solid rocket boosters based on those used with the shuttle. But NASA adds that upgrades are planned to the technology, which flew on shuttle missions in space starting in 1981.

“Although similar to the solid rocket boosters that helped power the space shuttle to orbit, the five-segment SLS boosters include several upgrades and improvements implemented by NASA and ATK engineers,” NASA wrote in a 2012 press release. “In addition, the SLS boosters will be built more affordably and efficiently than shuttle boosters, incorporating new and innovative processes and technologies.”

A handful of other prominent space recycling uses in space exploration:

RapidScat (a new Earth observation platform on the International Space Station that re-uses materials designed for QuikScat);
Curiosity Mars rover’s MastCam (which is based on a successful design used in the Spirit and Opportunity rovers). The earlier version of MastCam has been working on Opportunity since the rover landed on Mars in January 2004.
Venus Express, a European Space Agency mission that uses designs and hardware from the Mars Express and Rosetta missions. It’s finishing its mission soon after eight years in orbit — four times the original plan.

December 7, 2014December 23, 2015 by Ken Kremer

The Dawn of Orion and the Path Beyond Earth: Spectacular Launch Gallery

Orion’s inaugural launch on Dec. 5, 2014 atop United Launch Alliance Delta 4 Heavy rocket at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station, Florida at 7:05 a.m. Credit: Alex Polimeni/Zero-G News/AmericaSpace
Expanded with a growing gallery![/caption]

KENNEDY SPACE CENTER, FL – After four decades of waiting, the dawn of a new era in space exploration finally began with the dawn liftoff of NASA’s first Orion spacecraft on Friday, Dec. 5, 2014.

The picture perfect liftoff of Orion on its inaugural unmanned test flight relit the path to send humans beyond low Earth orbit for the first time since the launch of Apollo 17 on NASA’s final moon landing mission on Dec. 7, 1972.

NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Launch pad remote camera view. Credit: Ken Kremer - kenkremer.com — NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Launch pad remote camera view. Credit: Ken Kremer – kenkremer.com

Orion soared to space atop a United Launch Alliance Delta IV Heavy rocket at 7:05 a.m. EST from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

Enjoy the spectacular launch photo gallery from my fellow space journalists and photographers captured from various up close locations ringing the Delta launch complex.

Tens of thousands of spectators descended upon the Kennedy Space Center to be an eyewitness to history and the new space era – and they were universally thrilled.

Orion is the first human rated spacecraft to fly beyond low Earth orbit since Apollo 17 and was built by prime contractor Lockheed Martin.

The EFT-1 mission was a complete success.

The Orion program began about a decade ago.

America’s astronauts flying aboard Orion will venture farther into deep space than ever before – beyond the Moon to Asteroids, Mars and other destinations in our Solar System starting around 2020 or 2021 on Orion’s first crewed flight atop NASA’s new monster rocket – the SLS – concurrently under development.

Watch for Ken’s ongoing Orion coverage from onsite at the Kennedy Space Center about the historic launch on Dec. 5.

Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.

Ken Kremer

Apollo 17 launch on Dec. 7, 1972. Credit: Julian Leek

Orion at dawn moments before liftoff on Dec. 5, 2014. Credit: Ken Kremer - kenkremer.com — Orion at dawn moments before liftoff on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com

November 25, 2014December 23, 2015 by Elizabeth Howell

NASA Wants To Launch Tiny Moon Satellites On Its Next-Generation Rocket

Artist's conception of NASA's Space Launch System with Orion crewed deep space capsule. Credit: NASA

As the space community counts down the days to the long-awaited Dec. 4 uncrewed launch of the Orion spacecraft — that vehicle that is supposed to bring astronauts into the solar system in the next decade — NASA is already thinking ahead to the next space test in 2017 or 2018.

Riding atop the new Space Launch System rocket, if all goes to plan, will be a suite of CubeSats that will explore the Moon as Orion makes its journey out to our largest closest celestial neighbor. NASA announced details of the $5 million “Cube Quest” challenge yesterday (Nov. 24).

CubeSats are tiny satellites that are so small that they are often within the reach of universities and similar institutions that want to perform science in space without the associated cost of operating a huge mission. The concept has been so successful that some companies are basing their entire business model on it, such as Planet Labs — a company that is performing Earth observations with the small machines.

NCube-2 cubesat, a typical configuration for this kind of satellite (although the outer skin is missing.) Credit: ARES Institute

The competition will be divided into several parts, including a ground tournament to see if the CubeSats can fly on the SLS, a lunar derby to ensure they can communicate at a distance of 10 times the Earth-moon distance, and a deep-space derby to put the CubeSat in a “stable lunar orbit” and work well there.

“The Cube Quest Challenge seeks to develop and test subsystems necessary to perform deep space exploration using small spacecraft. Advancements in small spacecraft capabilities will provide benefits to future missions and also may enable entirely new mission scenarios, including future investigations of near-Earth asteroids,” NASA stated.

For more details on the competition, check out this link.

November 12, 2014December 23, 2015 by Ken Kremer

NASA’s Pathfinding Orion Rolls to Launch Pad, Hoisted atop Rocket for Maiden Blastoff

At NASA's Kennedy Space Center in Florida, the agency's Orion spacecraft pauses in front of the spaceport's iconic Vehicle Assembly Building as it is transported to Launch Complex 37 at Cape Canaveral Air Force Station. After arrival at the launch pad, United Launch Alliance engineers and technicians will lift Orion and mount it atop its Delta IV Heavy rocket. Credit: NASA/Frankie Martin

After years of effort, NASA’s pathfinding Orion spacecraft was rolled out to the launch pad early this morning, Wednesday, Nov. 12, and hoisted atop the rocket that will blast it to space on its history making maiden test flight in December.

Orion’s penultimate journey began late Tuesday, when the spacecraft was moved 22 miles on a wheeled transporter from the Kennedy Space Center assembly site to the Cape Canaveral launch site at pad 37 for an eight hour ride.

Watch a timelapse of the journey, below:

Technicians then lifted the 50,000 pound spacecraft about 200 feet onto a United Launch Alliance Delta IV Heavy rocket, the world’s most powerful rocket, in preparation for its first trip to space.

Orion’s promise is that it will fly America’s astronauts back to deep space for the first time in over four decades since the NASA’s Apollo moon landing missions ended in 1972.

Liftoff of the state-of-the-art Orion spacecraft on the unmanned Exploration Flight Test-1 (EFT-1) mission is slated for December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

“This is the next step on our journey to Mars, and it’s a big one,” said William Gerstenmaier, NASA’s associate administrator for human exploration and operations.

“In less than a month, Orion will travel farther than any spacecraft built for humans has been in more than 40 years. That’s a huge milestone for NASA, and for all of us who want to see humans go to deep space.”

NASA's Orion spacecraft arrived at Space Launch Complex 37 at Cape Canaveral Air Force Station to complete its 22 mile move from the agency’s Kennedy Space Center in Florida. Orion is the exploration spacecraft designed to carry astronauts to deep space destinations, including an asteroid and on the journey to Mars. It will have emergency abort capability, sustain the crew during space travel and provide safe re-entry from deep space return velocities. The first uncrewed flight test of Orion is scheduled to launch Dec. 4, 2014 atop a United Launch Alliance Delta IV Heavy rocket. Credit: NASA/Kim Shiflett — NASA’s Orion spacecraft arrived at Space Launch Complex 37 at Cape Canaveral Air Force Station to complete its 22 mile move from the agency’s Kennedy Space Center in Florida. Orion is the exploration spacecraft designed to carry astronauts to deep space destinations, including an asteroid and on the journey to Mars. It will have emergency abort capability, sustain the crew during space travel and provide safe re-entry from deep space return velocities. The first uncrewed flight test of Orion is scheduled to launch Dec. 4, 2014, atop a United Launch Alliance Delta IV Heavy rocket. Credit: NASA/Kim Shiflett

Orion is NASA’s next generation human rated vehicle that will eventually carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars, and other destinations in our Solar System.

The fully assembled Orion vehicle stack consists of the crew module, service module, launch abort system, and adapter that connect it to the Delta IV Heavy rocket. It was completed in October inside Kennedy’s Launch Abort System Facility.

Today’s move was completed without issue after a one day delay due to storms in the KSC area.

The triple barreled Delta IV Heavy booster became the world’s most powerful rocket upon the retirement of NASA’s Space Shuttle program in 2011 and is the only rocket sufficiently powerful to launch the Orion EFT-1 spacecraft.

The two-orbit, four and a half hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.

Orion will travel almost 60,000 miles into space during the uncrewed Dec. 4 test flight.

Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.

Ken Kremer

October 22, 2014December 23, 2015 by Ken Kremer

Assembly Complete for NASA’s Maiden Orion Spacecraft Launching in December 2014

Technicians complete final assembly of NASA’s first Orion spacecraft with installation of the close out panels on the Launch Abort System that smooth airflow. Credit: Photo credit: Kim Shiflett

Technicians at the Kennedy Space Center have completed the final major assembly work on NASA’s maiden Orion crew module slated to launch on its first unmanned orbital test flight this December, dubbed Exploration Flight Test-1 (EFT-1)

After first attaching the Launch Abort System (LAS) to the top of the capsule, engineers carefully installed a fairing composed of a set of four ogive panels over the crew module and the abort systems lower structural framework joining them together.

“The ogive panels smooth the airflow over the conical spacecraft to limit sound and vibration, which will make for a much smoother ride for the astronauts who will ride inside Orion in the future,” according to a NASA description.

Upon finishing the panel assembly work inside the Launch Abort System Facility (LASF) at NASA’s Kennedy Space Center, the teams cleared the last major hurdle before the Orion stack is rolled out to launch pad 37 in mid-November and hoisted to the top of the Delta IV Heavy rocket.

Technicians complete final assembly of NASA’s first Orion spacecraft with installation of the last ogive close out panels on the Launch Abort System that smooth airflow. Credit: Photo credit: Kim Shiflett — Technicians complete final assembly of NASA’s first Orion spacecraft with installation of the last ogive close out panels on the Launch Abort System that smooth airflow. Photo credit: Kim Shiflett

The Orion stack is comprised of the LAS, crew module (CM) and service module (SM).

The maiden blastoff of the state-of-the-art Orion spacecraft on the EFT-1 mission is slated for December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida atop the triple barreled United Launch Alliance (ULA) Delta IV Heavy booster.

NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to the Payload Hazardous Servicing Facility (PHFS) on Sept. 11, 2014 at the Kennedy Space Center, FL. Credit: Ken Kremer - kenkremer.com — NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to the Payload Hazardous Servicing Facility (PHSF) on Sept. 11, 2014, at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com

The two-orbit, four and a half hour EFT-1 flight around Earth will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years. It will test the avionics and electronic systems inside the Orion spacecraft.

Then the spacecraft will travel back through the atmosphere at speeds approaching 20,000 mph and temperatures near 4,000 degrees Fahrenheit to test the heat shield, before splashing down for a parachute assisted landing in the Pacific Ocean.

Launch Abort System (LAS) for Orion EFT-1 on view horizontally inside the Launch Abort System Facility at the Kennedy Space Center, Florida, prior to installation atop the crew module. Credit: Ken Kremer/kenkremer.com

The LAS plays a critically important role to ensure crew safety.

In case of an emergency situation, the LAS is designed to ignite within milliseconds to rapidly propel the astronauts inside the crew module away from the rocket and save the astronauts’ lives. The quartet of LAS abort motors would generate some 500,000 pounds of thrust to pull the capsule away from the rocket.

And don’t forget that you can fly your name on Orion and also print out an elegant looking “boarding pass.”

Details below and in my article – here.

NASA announced that the public can submit their names for inclusion on a dime-sized microchip that will travel on Orion and succeeding spacecraft voyaging to destinations beyond low-Earth orbit, including Mars.

The deadline to submit your name is soon: Oct 31, 2014.

Click on this weblink posted online by NASA today: http://go.usa.gov/vcpz

NASA invites you to send your name to Mars via the first Orion test flight in December 2014. Deadline for submissions is Oct 31, 2014. Join over 170,000 others! See link below. Credit: NASA

“NASA is pushing the boundaries of exploration and working hard to send people to Mars in the future,” said Mark Geyer, Orion Program manager, in a NASA statement.

“When we set foot on the Red Planet, we’ll be exploring for all of humanity. Flying these names will enable people to be part of our journey.”

Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.

Ken Kremer

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Learn more about Orion, Space Taxis, and NASA Human and Robotic Spaceflight at Ken’s upcoming presentations:

Oct 26/27: “Antares/Cygnus ISS Rocket Launch from Virginia”; Rodeway Inn, Chincoteague, VA

October 6, 2014December 23, 2015 by Ken Kremer

Launch Abort System Installed on NASA’s Pathfinding Orion capsule for First Flight in 2 Months

The launch abort system is lowered by crane for installation on the Orion spacecraft for Exploration Flight Test-1 inside the Launch Abort System Facility, or LASF, at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Cory Huston

The emergency launch abort system (LAS) has been installed on NASA’s pathfinding Orion crew capsule to prepare for its first launch – now just under two months away.

Technicians and engineers working inside the Launch Abort System Facility (LASF) at NASA’s Kennedy Space Center in Florida joined the LAS to the top of the Orion EFT-1 crew module on Friday, Oct. 3, 2014.

Attaching the LAS is one of the final component assembly steps leading up to the inaugural uncrewed liftoff of the state-of-the-art Orion EFT-1 spacecraft in December.

The maiden blastoff of Orion on the EFT-1 mission is slated for December 4, 2014 from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida atop the triple barreled United Launch Alliance (ULA) Delta IV Heavy booster.

Indeed last week and this past month has been an extremely busy time for Orion’s launch preparations. And I’ve been present at KSC reporting first hand on many Orion processing events over the past few years.

Assembly of the Orion EFT-1 capsule and stacking atop the service module was completed at KSC in September. I witnessed the rollout of the Orion crew module/service module (CM/SM) stack on Sept. 11, 2014 on a 36 wheeled transporter from its high bay assembly facility in the Neil Armstrong Operations and Checkout Building and transport to the Payload Hazardous Servicing Facility (PHFS) for fueling. Read my Orion move story – here.

Running in parallel to processing of the Orion spacecraft is the processing of the triple barreled United Launch Alliance Delta IV Heavy. The Delta rocket assembly was completed by late September and detailed from my visit to the ULA Horizontal Integration Facility (HIF)- here.

The Delta rocket was moved to its Cape Canaveral launch pad overnight Sept 30 and hoisted at the pad on Oct. 1. Read my story – here.

“We’ve been working toward this launch for months, and we’re in the final stretch,” says former shuttle commander and Kennedy Space Center Director Bob Cabana.

Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida. Service module at bottom. Credit: Ken Kremer/kenkremer.com

The LAS stands at the very top of the Orion launch stack, bolted above the crew module, and it plays a critically important role to ensure crew safety.

In case of an emergency situation, the LAS is designed to ignite within milliseconds to rapidly propel the astronauts inside the crew module away from the rocket and save the astronauts lives. The quartet of LAS abort motors would generate some 500,000 pounds of thrust to pull the capsule away from the rocket.

For the EFT-1 mission, the LAS will be mostly inactive since no crew is aboard.

Thus the abort motors are inert and not filled with solid fuel propellant. However the jettison motors will be active in order to pull the LAS and Orion’s nose fairing away from the spacecraft just before Orion goes into orbit.

The LAS is one of the five primary components of the flight test vehicle for the EFT-1 mission and will be active on future Orion flights.

The Orion stack is scheduled to remain inside the LASF until mid-November. At that time when the Delta IV Heavy rocket is ready for integration with the spacecraft, Orion will be transported to pad 37 and hoisted atop the rocket.

The Delta IV Heavy became the world’s most powerful rocket upon the retirement of NASA’s Space Shuttle program and is the only rocket sufficiently powerful to launch the Orion EFT-1 spacecraft.

The first stage generates some 2 million pounds of liftoff thrust.

Side view shows trio of Common Booster Cores (CBCs) with RS-68 engines powering the Delta IV Heavy rocket resting horizontally in ULA’s HIF processing facility at Cape Canaveral that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014 from Launch Complex 37. Credit: Ken Kremer/kenkremer.com

“This mission is a stepping stone on NASA’s journey to Mars,” said NASA Associate Administrator Robert Lightfoot during the boosters unveiling earlier this year at the Cape. “The EFT-1 mission is so important to NASA. We will test the capsule with a reentry velocity of about 85% of what’s expected by [astronauts] returning from Mars.”

“We will test the heat shield, the separation of the fairing and exercise over 50% of the eventual software and electronic systems inside the Orion spacecraft. We will also test the recovery systems coming back into the Pacific Ocean.”

Stay tuned here for Ken’s continuing Orion, SLS, Boeing, Sierra Nevada, Orbital Sciences, SpaceX, commercial space, Curiosity, Mars rover, MAVEN, MOM and more Earth and planetary science and human spaceflight news.

Ken Kremer

NASA’s Orion EFT 1 crew module enters the Payload Hazardous Servicing Facility on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer - kenkremer.com — NASA’s Orion EFT 1 crew module enters the Payload Hazardous Servicing Facility on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer – kenkremer.com

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Learn more about Orion, Space Taxis and NASA Human and Robotic Spaceflight at Ken’s upcoming presentations

Oct 14: “What’s the Future of America’s Human Spaceflight Program with Orion and Commercial Astronaut Taxis” & “Antares/Cygnus ISS Rocket Launches from Virginia”; Princeton University, Amateur Astronomers Assoc of Princeton (AAAP), Princeton, NJ, 7:30 PM

Oct 23/24: “Antares/Cygnus ISS Rocket Launch from Virginia”; Rodeway Inn, Chincoteague, VA

October 1, 2014December 23, 2015 by Ken Kremer

ULA Delta IV Heavy Rocket Rolled to Cape Launch Pad and Raised for Orion’s First Flight

The march towards first launch of NASA’s next generation Orion crew vehicle is accelerating rapidly.

The world’s most powerful rocket – the United Launch Alliance Delta IV Heavy – was moved to its Cape Canaveral launch pad overnight and raised at the pad today, Oct. 1, thereby setting in motion the final steps to prepare for blastoff of NASA’s new Orion capsule on its first test flight in just over two months.

All the pieces are ready and now it’s just a matter of attaching all those components together for the inaugural uncrewed liftoff of the state-of-the-art Orion spacecraft on its maiden mission dubbed Exploration Flight Test-1 (EFT-1) in December.

“We’ve been working toward this launch for months, and we’re in the final stretch,” said Kennedy Director Bob Cabana, in a NASA statement.

“Orion is almost complete and the rocket that will send it into space is on the launch pad. We’re 64 days away from taking the next step in deep space exploration.”

The triple barreled Delta IV Heavy topped by the Orion EFT-1 capsule is slated to blastoff on December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

United Launch Alliance Delta-IV Heavy rocket launching NASA’s Orion’s EFT-1 in Dec. 2014 being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace — United Launch Alliance Delta IV Heavy rocket launching NASA’s Orion’s EFT-1 in Dec. 2014 being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace

After a nearly two day delay due to drenching rain storms, the Delta IV Heavy integrated first and second stages were transported horizontally overnight Wednesday starting around 10 p.m. from the processing hanger inside ULA’s Horizontal Integration Facility (HIF) to the nearby launch complex and servicing gantry at Pad 37.

Early this morning, the rocket was hoisted up into its launch configuration. Several of my space photo-journalist colleagues were on hand. See their photos herein.

From now until launch technicians will conduct the final processing, testing and checkout of the Delta IV Heavy booster. They will also carry out “a high fidelity rehearsal to include fully powering up the booster and loading the tanks with fuel and oxidizer,” according to ULA.

“This is a tremendous milestone and gets us one step closer to our launch later this year,” said Tony Taliancich, ULA’s director of East Coast Launch Operations, in a ULA statement.

“The team has worked extremely hard to ensure this vehicle is processed with the utmost attention to detail and focus on mission success.”

“The Delta IV Heavy is the world’s most powerful launch vehicle flying today, and we are excited to be supporting our customer for this critical flight test to collect data and reduce overall mission risks and costs for the program,” said Taliancich.

ULA Delta IV Heavy rocket launching NASA’s Orion’s EFT-1 in Dec. 2014 being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Credit: Jeff Seibert/Wired4Space

NASA’s Orion Program manager Mark Geyer told me in a recent interview that the Orion spacecraft, built by prime contractor Lockheed Martin, will be transported to the pad around November 10 or 11. Then the Orion will be hoisted and attached to the top of the Delta IV Heavy rocket at the base of its service module.

The Delta IV Heavy first stage is comprised of a trio of three Common Booster Cores (CBCs).

These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014. Credit: Ken Kremer/kenkremer.com

Each CBC measures 134 feet in length and 17 feet in diameter. They are equipped with an RS-68 engine powered by liquid hydrogen and liquid oxygen propellants producing 656,000 pounds of thrust. Together they generate 1.96 million pounds of thrust.

The Delta IV Heavy became the world’s most powerful rocket upon the retirement of NASA’s Space Shuttle program and is the only vehicle that is sufficiently powerful to launch the Orion EFT-1 spacecraft.

The first CBC booster was attached to the center booster in June. The second one was attached in early August.

Beyond the ruins of Launch Complex 34, where three astronauts died in the Apollo 1 fire, NASA looks to the future as workers raise a United Launch Alliance Delta 4 rocket on the pad at Space Launch Complex 37. This Delta vehicle will power the first test flight of NASA's Orion spacecraft, the first human spacecraft designed to travel beyond low Earth orbit since the Apollo program. Launch of Exploration Flight Test 1 (EFT-1) is targeted for the morning of December 4. Photo Credit:Matthew Travis / Zero-G News — Beyond the ruins of Launch Complex 34, where three astronauts died in the Apollo 1 fire, NASA looks to the future as workers raise a United Launch Alliance Delta 4 rocket on the pad at Space Launch Complex 37. This Delta vehicle will power the first test flight of NASA’s Orion spacecraft, the first human spacecraft designed to travel beyond low Earth orbit since the Apollo program. Launch of Exploration Flight Test 1 (EFT-1) is targeted for the morning of December 4. Photo Credit:Matthew Travis / Zero-G News

I recently visited the HIF during a media tour after the three CBCs had been joined together as well as earlier this year after the first two CBCs arrived by barge from their ULA assembly plant in Decatur, Alabama, located about 20 miles west of Huntsville. See my photos herein.

I was also on hand at KSC when the Orion crew module/service module (CM/SM) stack was rolled out on Sept. 11, 2014, on a 36 wheeled transporter from its high bay assembly facility in the Neil Armstrong Operations and Checkout Building.

It was moved about 1 mile to the KSC fueling facility named the Payload Hazardous Servicing Facility (PHFS). Read my Orion move story – here.

Fueling of Orion was completed over the weekend and it has now been moved to the Launch Abort System Facility (LASF) for the installation of its last component – the Launch Abort System (LAS).

Orion’s next stop is SLC-37.

NASA is simultaneously developing a monster heavy lift rocket known as the Space Launch System or SLS, that will eventually launch Orion on its deep space missions.

The maiden SLS/Orion launch on the Exploration Mission-1 (EM-1) unmanned test flight is now scheduled for no later than November 2018 – read my story here.

SLS will be the world’s most powerful rocket ever built and the assembly of its core stage has begun at NASA’s Michoud Assembly Facility in New Orleans. Read my story – here.

Ken Kremer

Orion’s EFT-1 launch vehicle being hoisted vertical at SLC-37B this morning. Photo Credit: Alan Walters / AmericaSpace — Orion’s EFT-1 launch vehicle being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace

NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to Launch Abort System Facility (LASF) on Sept. 11, 2014 at the Kennedy Space Center, FL. Credit: Ken Kremer - kenkremer.com — NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to the Payload Hazardous Servicing Facility (PHFS) on Sept. 11, 2014, at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com

Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com — Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012, from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com

October 1, 2014December 23, 2015 by Elizabeth Howell

Gallery: 5 Exotic Places NASA’s Next-Generation Rocket Could Help Explore

Looking to the future of space exploration, NASA and TopCoder have launched the "High Performance Fast Computing Challenge" to improve the performance of their Pleiades supercomputer. Credit: NASA/MSFC

TORONTO, CANADA – Could NASA’s new rocket bring a probe to sample the geysers of Saturn’s moon Enceladus, or ferry human explorers to the surface of Mars? Representatives of contractor Boeing think so.

They’ve put together some ideas for sending their Space Launch System to these far-flung destinations, which they presented at the International Astronautical Congress today (Oct. 1).

Bear in mind that the SLS hasn’t yet flown — it’s slated for 2018 if funding lasts and the schedule holds — and the destinations below are just in the conceptual stage. The gallery below summarizes some of the destinations SLS could visit. For more information, check out this brochure by Boeing.

Enceladus

The icy moon of Saturn is known as a hotspot for geysers; earlier this year, scientists found 101 gushers using data from the prolific Cassini probe. Using the SLS could bring a satellite there in four years, as opposed to about seven with rockets on the market today, according to Boeing. It also could carry a heavier spacecraft.

Europa

Europa is known to have a subterranean ocean, and it also is capable of spewing water plumes — as researchers using the Hubble Space Telescope discovered earlier this year. The SLS could get to Europa a lot faster than a launch with an Atlas, according to Boeing — it would only take two years to fly there directly as opposed to more than six years with the Atlas, which would need to fly by Venus first to pick up some speed.

Trojan asteroids

Trailing before and after Jupiter are more than a million asteroids that are called Trojans. This means any probe in the area would have no lack of targets to study, providing it had enough fuel on board. A mission profile from Boeing suggests the SLS could bring a spacecraft out there that could swing by a target at least half a dozen times.

Mars

One of the largest challenges of getting to Mars is figuring out how to send all the life-support equipment and food that humans require — on top of the humans themselves! Since SLS is a heavy-lift rocket, Boeing is trying to position its rocket as the ideal one to get humans to Mars. But it remains to be seen what concept works best to get people out there.

The Moon

Boeing has an idea to bring a lander down to the Moon that could then lift off multiple times in search of other destinations. Such a concept would require a hefty amount of fuel and equipment. If it works, Boeing says the SLS could assist with plans for lunar mining and other exploration ideas.

September 28, 2014December 23, 2015 by Ken Kremer

Assembly Completed on Powerful Delta IV Rocket Boosting Maiden Orion Capsule Test Flight

A United Launch Alliance technician monitors the core booster elements of a Delta IV Heavy rocket after being integrated in preparation for Exploration Flight Test-1 at Space Launch Complex 37 on Cape Canaveral Air Force Station. Credit: Ken Kremer/kenkremer.com

CAPE CANAVERAL AIR FORCE STATION, FL – Assembly of the powerful Delta IV rocket boosting the pathfinder version of NASA’s Orion crew capsule on its maiden test flight in December has been completed.

The state-of-the-art Orion spacecraft is scheduled to launch on its inaugural uncrewed mission, dubbed Exploration Flight Test-1 (EFT-1), in December 2014 atop the Delta IV Heavy rocket. It replaces NASA’s now retired space shuttle orbiters.

The triple barreled Delta IV Heavy is currently the most powerful rocket in America’s fleet following the retirement of the NASA’s Space Shuttle program.

Engineers from the rocket’s manufacturer – United Launch Alliance (ULA) – took a major step forward towards Orion’s first flight when they completed the integration of the three primary core elements of the rockets first stage with the single engine upper stage.

These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) the will launch NASA’s maiden Orion on the EFT-1 mission in December 2014. Credit: Ken Kremer/kenkremer.com — These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014. Credit: Ken Kremer/kenkremer.com

All of the rocket integration work and preflight processing took place inside ULA’s Horizontal Integration Facility (HIF), at Cape Canaveral Air Force Station in Florida.

Universe Today recently visited the Delta IV booster during an up close tour inside the HIF facility last week where the rocket was unveiled to the media in a horizontally stacked configuration. See my Delta IV photos herein.

The HIF building is located at Space Launch Complex 37 (SLC-37), on Cape Canaveral, a short distance away from the launch pad where the Orion EFT-1 mission will lift off on Dec. 4.

“The day-to-day processing is performed by ULA,” said Merri Anne Stowe of NASA’s Fleet Systems Integration Branch of the Launch Services Program (LSP), in a NASA statement.

“NASA’s role is to keep a watchful eye on everything and be there to help if any issues come up.”

The first stage is comprised of a trio of three Delta IV Common Booster Cores (CBCs).

This past spring I visited the HIF after the first two CBCs arrived by barge from their ULA assembly plant in Decatur, Alabama, located about 20 miles west of Huntsville.

The first CBC booster was attached to the center booster in June. The second one was attached in early August, according to ULA.

“After the three core stages went through their initial inspections and processing, the struts were attached, connecting the booster stages with the center core,” Stowe said. “All of this takes place horizontally.”

The Delta IV cryogenic second stage testing and attachment was completed in August and September. It measures 45 feet in length and 17 feet in diameter. It is equipped with a single RL10-B-2 engine, that also burns liquid hydrogen and liquid oxygen propellant and generates 25,000 pounds of thrust.

“The hardware for Exploration Flight Test-1 is coming together well,” Stowe noted in a NASA statement.

“We haven’t had to deal with any serious problems. All of the advance planning appears to be paying off.”

This same Delta IV upper stage will be used in the Block 1 version of NASA’s new heavy lift rocket, the Space Launch System (SLS).

Be sure to read my recent article detailing the ribbon cutting ceremony opening the manufacture of the SLS core stage at NASA’s Michoud Assembly Facility in New Orleans, LA. The SLS will be the most powerful rocket ever built by humans, exceeding that of the iconic Saturn V rocket that sent humans to walk on the surface of the Moon.

Wide view of the new welding tool at the Vertical Assembly Center at NASA’s Michoud Assembly Facility in New Orleans at a ribbon-cutting ceremony Sept. 12, 2014. Credit: Ken Kremer – kenkremer.com

The Delta IV rocket will be rolled out to the SLC-37 Cape Canaveral launch pad this week.
Assembly of the Orion EFT-1 capsule and stacking atop the service module was also completed in September at the Kennedy Space Center (KSC).

I was also on hand at KSC when the Orion crew module/service module (CM/SM) stack was rolled out on Sept. 11, 2014, on a 36-wheel transporter from its high bay assembly facility in the Neil Armstrong Operations and Checkout Building.

It was moved about 1 mile to its next stop on the way to SLC-37 – the KSC fueling facility named the Payload Hazardous Servicing Facility (PHFS). Read my Orion move story here.

Ken Kremer

NASA’s Orion EFT 1 crew module departs Neil Armstrong Operation and Checkout Building on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer - kenkremer.com — NASA’s Orion EFT 1 crew module departs Neil Armstrong Operation and Checkout Building on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer – kenkremer.com

September 15, 2014December 23, 2015 by Ken Kremer

NASA Unveils World’s Largest Welder to Build World’s Most Powerful Rocket

NASA Administrator Charles Bolden officially unveils world’s largest welder to start construction of core stage of NASA's Space Launch System (SLS) rocket at NASA Michoud Assembly Facility, New Orleans, on Sept. 12, 2014. SLS will be the world’s most powerful rocket ever built. Credit: Ken Kremer - kenkremer.com

MICHOUD ASSEMBLY FACILITY, NEW ORLEANS, LA – NASA Administrator Charles Bolden officially unveiled the world’s largest welder to start construction of the world’s most powerful rocket – NASA’s Space Launch System (SLS) rocket – at NASA’s Michoud Assembly Facility in New Orleans on Friday, Sept. 12, 2014.

Administrator Bolden was personally on hand for the ribbon-cutting ceremony at the base of the huge welder at Michoud’s Vertical Assembly Center (VAC).

The welder is now officially open for business and will be used to manufacture the core stage of the SLS, NASA’s mammoth heavy lift rocket that is intended to take humans to destinations far beyond Earth and farther into deep space than ever before possible – to Asteroids and Mars.

“This rocket is a game changer in terms of deep space exploration and will launch NASA astronauts to investigate asteroids and explore the surface of Mars while opening new possibilities for science missions, as well,” said NASA Administrator Charles Bolden during the ribbon-cutting ceremony at Michoud on Sept. 12.

“The Road to Mars starts at Michoud,” said Bolden, at the welding tool ceremony attended by Universe Today.

The SLS is designed to launch astronaut crews aboard NASA’s next generation Orion deep space capsule concurrently under development.

The state-of-the-art welding giant stands 170 feet tall and 78 feet wide. It completes a world-class welding toolkit that will be used to assemble pieces of the SLS core stage including domes, rings and barrels that have already been manufactured. It will tower over 212 feet (64.6 meters) tall and sports a diameter of 27.6 feet (8.4 m).

The core stage stores cryogenic liquid hydrogen and liquid oxygen. Boeing is the prime contractor for the SLS core stage.

The SLS core stage builds on heritage from NASA’s Space Shuttle Program.

The first stage propulsion is powered by four RS-25 space shuttle main engines and a pair of enhanced five segment solid rocket boosters (SRBs) also derived from the shuttles four segment boosters.

As I reported recently, NASA managers formally approved the development of the agency’s mammoth Mars rocket after a thorough review of cost and engineering issues.

“The SLS Program continues to make significant progress,” said Todd May, SLS program manager.

“The core stage and boosters have both completed critical design review, and NASA recently approved the SLS Program’s progression from formulation to development. This is a major milestone for the program and proof the first new design for SLS is mature enough for production.”

The maiden test launch of the SLS is targeted for November 2018 and will be configured in its initial 70-metric-ton (77-ton) version, top NASA officials announced at a briefing for reporters on Aug. 27.

The decision to move forward with the SLS comes after a wide ranging review of the technical risks, costs, schedules and timing known as Key Decision Point C (KDP-C), said Associate Administrator Robert Lightfoot, at the briefing. Lightfoot oversaw the review process.

“After rigorous review, we’re committing today to a funding level and readiness date that will keep us on track to sending humans to Mars in the 2030s – and we’re going to stand behind that commitment,” said Lightfoot. “Our nation is embarked on an ambitious space exploration program.”

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer