Coming home to clear blue skies, green grass and warm weather, the Expedition 35 crew of Canadian astronaut Chris Hadfield, NASA’s Tom Marshburn and Russia’s Roman Romanenko has returned after spending just over five months on the International Space Station. “It’s beautiful!” one of the crew radioed in Russian just before landing. “It’s morning here.”
The Soyuz TMA-07M spacecraft landed right on target on the steppe of Kazakhstan, southeast of Dzhezkazgan at 10:31 pm EDT on May 13 (02:31 UTC and 8:31 am local time, May 14, 2013.) The crew undocked from the ISS on Monday.
Keeping with his Expedition-long constant updates via Twitter (updated by his son Evan during the return flight and landing) Hadfield’s location changed appropriately to “In a Soyuz” to “In a field in Kazahkstan.”
A few hours later, Hadfield tweeted, “Safely home – back on Earth, happily readapting to the heavy pull of gravity. Wonderful to smell and feel Spring.”
The crew smiled and gave thumbs up after being extracted from the Soyuz craft, which appeared to land upright and then tipped on its side. Hadfield and Marshburn will soon head back to Johnson Space Center in Houston, with Romanenko going to Star City, Russia.
The Expedition 35 crew has now wrapped up 146 days in space, 144 days on the ISS. While on board they completed 2,336 orbits around the planet and clocked almost 100 million kilometers (62 million miles) In total, Marshburn has spent 162 days in space, 166 days for Hadfield, and 334 days for Romanenko.
This video shows the crews saying goodbye; then later the undocking, followed by the landing and crew extraction:
Think about your typical construction worker — there’s a lot of reaching, bending, stretching, lifting. How do you accomplish those tasks without gravity, as astronauts do on the International Space Station?
According to astronaut Shane Kimbrough — who should know, as he spent more than 12 hours “outside” doing station work and repairs during shuttle mission STS-126 in 2008 — instead of using your feet, you transfer most of the work to your hands. Your feet are basically used to brace yourself.
“You’re moving around, kind of walking with your hands, and pulling yourself in between the handholds and the rails,” he said to Universe Today, expanding on comments he made publicly at a conference last week.
Astronauts train for hours in a large pool known as the Neutral Buoyancy Laboratory, which includes a full-size model of the station modules inside. “You build up the [hand] strength in the NBL,” Kimbrough said, “with your hands fighting against the pressure of the spacesuit. If you didn’t do that, your hands would be fatigued [during a spacewalk.]”
It’s not a perfect training environment, though. “The big difference in the water is the drag it produces. You don’t realize you are floating, at times. If you’re moving along and walking with your hands down the rail, and you stop, you will immediately stop. In space, the mass of your spacesuit keeps going even if you stop. Your body will keep moving back and forth a few times, and using more energy when you need.”
During the shuttle era, astronauts tended to specialize in different areas of spaceflight — robotics and extra-vehicular activity (spacewalks) being some of the fields. The station, however, demands that astronauts be versed in both, Kimbrough said. Any crew could be called upon to do a repair on short notice, or to haul in a robotic spacecraft (like SpaceX’s Dragon) that arrives at station.
This means there’s a huge demand within NASA now for spacewalking expertise. Before stepping into the NBL, the astronauts run through the procedures in the classroom, and will get a look at the tools to make sure they understand their functions. Occasionally, a crew might pop on scuba suits to do a rough run of an expected spacewalk at the station, rehearsing where they should be and how they should position themselves.
A spacesuit really limits the astronaut’s range of motion, making the hours of training crucial. “For people like myself, with short arms, our work envelope is very small,” said Kimbrough, who is hoping for another flight assignment.
“It’s really out in front, not very far, in a circular motion. If you put your hand out in front, a small circle, that’s my work envelope. If I want to get something higher or lower, I can’t get there by reaching based on the way the [spacesuit] shoulder and arm operates. You maybe have to go sideways or upside down.”
Spacewalking is inherently a dangerous business. Many people remember a daring station-era spacewalk in 2007, when Scott Parazynski dangled on the end of a Canadarm2 extension to stitch together a torn — and live — solar array. For this spacewalk, a lot of procedures were put together on the fly.
NASA also has a computer program that can roughly simulate how the astronauts can get into various areas of the station, and this was extensively used before Parazynski’s spacewalk, Kimbrough said.
Kimbrough’s crew had a more messy problem as they worked to repair the broken solar array rotary joint (that controlled one of the station’s solar panel arrays) and do other station work. The grease guns the crew used in that mission periodically squirted way too much grease and covered everything. The work area, the spacesuits, the tools.
“It had to do with the thermal properties,” Kimbrough said. “It would go in between pretty hard, to not being so hard. So sometimes, the grease guns that were designed at the time leaked … they have been redesigned, a few modifications, and they’ve worked well since then.”
Kimbrough himself ran into a minor, but still surprising situation when at the end of a lengthy tether. It turned out that tether had a bit of zing to it. “I was working way out on the end of the truss, and it was nighttime and I felt somebody pulling me back and almost spinning me around. The force of it surprised me the most.”
Other astronauts had warned him about that ahead of time, Kimbrough said, but he didn’t realize how vehement the pull could be. “I was a believer after that,” he joked.
The privately developed Antares rocket built by Orbital Sciences Corp. successfully blasted off on its maiden test flight from the shores of Virginia on April 21 at 5 p.m. EDT from Mid-Atlantic Regional Spaceport (MARS) Pad-0A at NASA Wallops – thereby inaugurating the new commercial space race and delivered a pioneering trio of low cost NASA Smartphone nanosatellites dubbed PhoneSat to orbit.
The 13 story Antares rocket pierced the chilly but cloudless clear blue Virginia skies as “the biggest, loudest and brightest rocket ever to launch from NASA’s Wallops Flight Facility,” said former station astronaut and now Orbital Sciences manager Frank Culbertson.
Antares picture perfect liftoff marked the first step in a public/private collaboration between NASA and Orbital Sciences to restart cargo delivery services to the International Space Station (ISS) that were lost following the forced retirement of NASA’s space shuttle orbiters in 2011.
“Today’s successful test marks another significant milestone in NASA’s plan to rely on American companies to launch supplies and astronauts to the International Space Station, bringing this important work back to the United States where it belongs,” said NASA Administrator Charles Bolden.
The test flight was dubbed the A-One Test Launch Mission and also signified the first launch from Americas newest space port at Pad-0A.
The primary goal of this test flight – dubbed the A-One mission – was to test the fully integrated Antares rocket and boost a simulated version of the Cygnus cargo carrier – known as a mass simulator – into a target orbit of 250 x 300 kilometers and inclined 51.6 degrees.
Antares also lofted the trio of off-the-shelf-smartphone “PhoneSats” to orbit. The three picture taking satellites are named Alexander, Graham and Bell and could be the lowest-cost satellites ever flown in space.
“The Phonesats cost about $3500 each,” said Andrew Petro, NASA Small Satellite Program executive, to Universe Today. “They are deployed after separation.”
The goal of NASA’s PhoneSat mission is to determine whether a consumer-grade smartphone can be used as the main flight avionics of a capable satellite but at a fraction of the cost.
NASA reports that all three lithium battery powered nanosats are functioning and transmitting data to multiple ground stations.
Two of the cubesats are PhoneSat version 1.0 while the other is the more advanced PhoneSat version 2.0. They were developed by engineers at NASA’s Ames Research Center in Calif.
Each square shaped smartphone measures about 4 inches (10 cm) per side, weighs about 4 pounds and is the size of a coffee mug. The smartphone serves as the cubesats onboard computer – see my photos.
The cameras will be used for Earth photography. Imaging data will be transmitted in chunks and then stitched together later.
The third time was the charm for Antares following a pair of launch scrubs due to a technical glitch in the final minutes of the initial countdown attempt on Wednesday, April 17 and unacceptable winds on Saturday, April 20.
The rocket flew on a southeasterly trajectory and was visible for about 4 minutes.
This test flight was inserted into the manifest to reduce risk and build confidence for the follow on missions which will fly the fully outfitted Cygnus resupply spacecraft that will dock at the ISS, starting as early as this summer.
The two stage Antares is a medium class rocket similar to the Delta II and SpaceX Falcon 9.
The dummy Cygnus payload was outfitted with instrumentation to collect aerodynamic data until separation from the 2nd stage. That marked the successful conclusion of the A-One mission and the end of all data transmissions.
It will fly in earth orbit for about two weeks or so until atmospheric friction causes the orbit to decay and a fiery reentry.
The Antares first stage is powered by dual liquid fueled AJ26 first stage rocket engines that generate a combined total thrust of some 750,000 lbs – original built in the Soviet Union as NK-33 model engines.
The upper stage features an ATK Castor 30 solid rocket motor with thrust vectoring. Antares can loft payloads weighing over 5000 kg to LEO. The 2nd stage will be upgraded starting with the 4th flight.
The Antares/Cygnus system was developed by Orbital Sciences Corp under NASA’s Commercial Orbital Transportation Services (COTS) program to replace the ISS cargo resupply capability previously tasked to NASA’s now retired Space Shuttle fleet.
Orbital’s Antares/Cygnus system is similar in scope to the SpaceX Falcon 9/Dragon system. Both firms won lucrative NASA contracts to deliver approximately 20,000 kilograms each of supplies and science equipment to the ISS.
The goal of NASA’s COTS initiative is to achieve safe, reliable and cost-effective transportation to and from the ISS and low-Earth orbit (LEO).
Orbital will launch at least eight Antares/Cygnus resupply missions to the ISS at a cost of $1.9 Billion
Learn more about Antares, Orion, SpaceX, Curiosity and NASA robotic and human spaceflight missions at Ken’s upcoming lecture presentations:
April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM
Dr. Sally K. Ride, physicist, NASA astronaut, and first American woman to fly in space, will be honored with a U.S. Navy research vessel bearing her name, which will be operated by and homeported at San Diego’s Scripps Institution of Oceanography.
“Dr. Sally Ride inspired millions of people, especially young women and girls, to reach for the stars,” said U.S. Sen. Barbara Boxer, D-Calif. “Naming the Navy’s new ocean research vessel in her honor is a fitting tribute to her legacy of innovation and discovery.”
Dr. Ride died at her home in La Jolla on July 23, 2012, after a 17-month battle with pancreatic cancer. She was 61.
Dr. Ride was selected for NASA’s astronaut corps in 1978 and became the first American woman in space aboard Space Shuttle Challenger in 1983. In 1989, she joined the faculty of UC San Diego as professor of physics and was director of the university’s California Space Institute.
“We are touched by the extraordinary honor that this ship is being named for Sally Ride, who, after serving our nation as a pioneering and accomplished astronaut, served on the faculty of UC San Diego for nearly two decades,” said UC San Diego Chancellor Pradeep K. Khosla in a Scripps press release. “Her commitment to teaching and inspiring young minds is legendary and we take tremendous pride in this prestigious and well-deserved honor for her legacy and for UC San Diego.”
According to Gary Robbins in an article for the San Diego Union-Tribune “It is common for a research vessel to be named after an explorer or scientist. Scripps’ current fleet of Navy-owned ships includes the Roger Revelle, which bears the name of the late UC San Diego scientist who helped pioneer the study of global warming. The Woods Hole Oceanographic Institution in Cape Cod, Mass. is getting a ship named R/V Neil Armstrong.”
Designed to operate globally, R/V Sally Ride will continue the Scripps legacy of conducting pioneering ocean exploration and research critical to our understanding of our planet, our oceans, and our atmosphere. As a shared-use, general-purpose ship, R/V Sally Ride will engage in a broad spectrum of research in physics, chemistry, biology, geology, and climate science, including research missions with relevance to the Navy.
As a seagoing laboratory supporting research and education, the new ship will feature modern research instrumentation to fuel scientific exploration, including mapping systems, sensors, and profilers that will investigate features from the seafloor to the atmosphere.
“I can’t think of a more perfect name for the Navy’s new research vessel. Dr. Ride was a trailblazer in every sense of the word in the fields of science and engineering. Dr. Ride’s namesake ship and its crew will continue her legacy of courage, determination, and spirit of discovery.”
– U.S. Rep. Susan Davis, D-Calif.
R/V Sally Ride is currently under construction at Dakota Creek Industries Inc. in Anacortes, Washington, and is scheduled for launch in 2015.
The commercial space competition race is about to begin, and with a big bang at a most unexpected locale; Virginia’s Eastern shore.
The new and privately developed Antares rocket will ignite a new space race in the commercial arena – if all goes well – when the engines fire for Antares maiden soar to space slated for Wednesday, April 17.
“This is the biggest, loudest and brightest rocket ever to launch from NASA’s Wallops Flight Facility,” said former station astronaut and now Orbital Sciences manager Frank Culbertson, at a media briefing held today (April 16), 1 day prior to liftoff.
The April 17 launch is a test flight of the Antares rocket, built by Orbital Sciences Corp and is due to liftoff at 5 p.m. EDT from Mid-Atlantic Regional Spaceport (MARS) Pad-0A at NASA Wallops.
The weather forecast shows a 45% chance of favorable weather.
The mission is dubbed the A-One Test Launch Mission.
The launch will be visible along portions of the US East Coast from South Carolina to Maine, depending on viewing conditions.
Antares is the most powerful rocket ever to ascend near major American East Coast population centers, unlike anything before – and critical to keeping the ISS fully functioning.
For the past year, SpaceX Corp founded by CEO Elon Musk has monopolized all the commercial space headlines – as the first and only private company to launch a spacecraft that successfully docked at the International Space Station (ISS).
Indeed SpaceX just concluded its 3rd flight to the ISS lofting thousands of pounds (kg) of critically needed supplies to the ISS to keep it functioning – and numerous science experiments to keep the 6 person crew of astronauts busy conducting over 200 active science investigations and fulfill the stations purpose.
Orbital Sciences aims to match and perhaps even exceed the SpaceX Falcon 9 /Dragon architecture with its own ambitious space station resupply system comprising the medium class Antares rocket and Cygnus cargo resupply vehicle.
“The Cygnus can remain docked to the ISS for 30 to 90 days,” said former station astronaut and now Orbital Sciences manager Frank Culbertson at the briefing.
“Cygnus could be upgraded to stay longer perhaps up to a year in orbit,” Culbertson told Universe Today.
“Cygnus is based on the proven MPLM design. It could possibly be converted to a permanent habitation module for the ISS with added shielding and plumbing, if funding is available and if NASA wants to pursue that possibility,” Culbertson told me.
“This is a big event for this area and our country,” said Culbertson.
During the test flight Antares will boost a simulated Cygnus – known as a mass simulator – into a target orbit of 250 x 300 kilometers and inclined 51.6 degrees.
The Antares first stage is powered by dual liquid fueled AJ26 first stage rocket engines that generate a combined total thrust of some 750,000 lbs. The upper stage features a Castor 30 solid rocket motor with thrust vectoring. Antares can loft payloads weighing over 5000 kg to LEO.
Dozens of technicians were working at the pad during my photoshoot today.
The Antares/Cygnus system was developed by Orbital Sciences Corp under NASA’s Commercial Orbital Transportation Services (COTS) program to replace the ISS cargo resupply capability previously tasked to NASA’s now retired Space Shuttle fleet.
Over the next 3 to 4 years, eight Cygnus carriers will loft 20,000 kg of supplies, food, water, clothing , replacement parts and science gear to the ISS under a NASA contract valued at $1.9 Billion.
“This represents a new way of doing business for NASA,” said NASA’s commercial crew program manager Alan Lindenmoyer.
NASA Wallops Director Jay Wrobel has granted the formal Authority to Proceed for Orbital Science Corporation’s test launch of its Antares rocket.
Following today’s Flight Readiness review, Orbital managers gave a “GO” to proceed toward launch.
NASA TV launch coverage begins at 4 p.m. EDT on April 17.
Watch for my continuing on-site reports through liftoff of the Antares A-One Test flight.
Learn more about Orion, Antares, SpaceX, Curiosity and NASA robotic and human spaceflight missions at Ken’s upcoming lecture presentations:
April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus “The Space Shuttle Finale and the Future of NASA – Orion, SpaceX, Antares and more!” NEAF Astronomy Forum, Rockland Community College, Suffern, NY. 3-4 PM Sat & Sunday. Display table all day.
April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM
NASA is picking up the construction pace on the inaugural space-bound Orion crew capsule at the Kennedy Space Center (KSC) in Florida – and accelerating towards blastoff on the unmanned Exploration Flight Test-1 mission (EFT-1) slated for September 2014 atop a mammoth Delta 4 Heavy Booster which will one day lead to deep space human forays to Asteroids and Mars.
Orion was at the center of an impressive and loud beehive of action packed assembly activities by technicians during my recent exclusive tour of the spacecraft to inspect ongoing progress inside the renovated Orion manufacturing assembly facility in the Operations and Checkout Building (O & C) at KSC.
“We plan to power up Orion for the first time this summer,” said Scott Wilson in an exclusive interview with Universe Today beside the Orion vehicle. Wilson is Orion’s Production Operations manager for NASA at KSC.
The Orion EFT-1 flight is a critical first step towards achieving NASA’s new goal of capturing and retrieving a Near Earth Asteroid for eventual visit by astronauts flying aboard an Orion vehicle by 2021 – if NASA’s budget request is approved.
KSC will have a leading role in NASA’s asteroid retrieval project that could occur some four years earlier than President Obama’s targeted goal of 2025 for a human journey to an asteroid.
Capturing an asteroid and dispatching astronauts aboard Orion to collect precious rock samples will aid our scientific understanding of the formation of the Solar System as well as bolster Planetary Defense strategies – the importance of which is gathering steam following the unforeseen Russian meteor strike in February which injured over 1200 people and damaged over 3000 buildings.
Dozens of highly skilled workers were busily cutting metal, drilling holes, bolting screws and attaching a wide range of mechanical and electrical components and bracketry to the Orion pressure vessel’s primary structure as Universe Today conducted a walk around of the EFT-1 capsule, Service Module and assorted assembly gear inside the O&C.
Lockheed Martin is the primary contractor for Orion. A growing number of employees hired by Lockheed and United Space Alliance (USA) are “working 2 shifts per day 7 days a week to complete the assembly work by year’s end,” said Jules Schneider, Orion Project manager for Lockheed Martin at KSC, during an exclusive interview with Universe Today.
I watched as the workers were boring hundreds of precision holes and carefully tightening the high strength steel bolts to attach the top to bottom ring segments made of titanium to the main load paths on the pressure vessel.
“We are installing lots of wiring to support ground test instrumentation for the strain gauges as well as microphones and accelerometers.”
“The simulated back shell panels are being installed now as guides,” said Wilson. “The real back shell panels and heat shield will be installed onto the structure later this year.”
“The heat shield is the biggest one ever built, 5 meters in diameter. Its bigger than Apollo and Mars Science Lab. It varies in thickness from about 1 to 3 inches depending on the expected heating.”
“We are making good progress on the Orion Service module too. The outer panels will be installed soon,” Wilson explained.
The olive green colored crew module was clamped inside the birdcage-like Structural Assembly Jig during my visit. The Jig has multiple degrees of freedom to maneuver the capsule and more easily enable the detailed assembly work.
“The technicians are installing strain gauges and secondary structure components to get it ready for the upcoming structural loads test,” said Schneider.
“After that we need to finish installing all the remaining parts of the primary structure and a significant portion of the secondary structure.”
For the next stage of processing, the EFT-1 crew module has been lifted out of the birdcage Jig and moved onto an adjacent dedicated work station for loads testing at the Operations and Checkout building.
As reported in my earlier article the Orion pressure vessel sustained three ‘hairline” cracks in the lower half of the aft bulkhead during proof pressure testing of the vessel and welds at the O & C.
I was observing as the technicians were carefully milling out the miniscule bulkhead fractures.
Workers have now installed custom built replacement brackets and reinforcing doublers on the aft bulkhead.
“We will do the protocol loads test with pressure using about 9 different load cases the vehicle will see during the EFT-1 flight. Chute deployment and jettison motor deployment is a driving load case,” said Schneider.
“We will also squeeze the capsule,” said Wilson.
“That structural loads testing of the integrated structure will take about 6 to 8 weeks. There are thousands of gauges on the vehicle to collect data,” Schneider elaborated.
“The test data will be compared to the analytical modeling to see where we are at and how well it matched the predictions – it’s like acceptance testing.”
“After we finish the structural loads tests we can than start the assembly and integration of all the other subsystems.”
“When we are done with the ground testing program then we remove all the ground test instrumentation and start installing all the actual flight systems including harnesses and instrumentation, the plumbing and everything else,” Schneider explained.
Orion hardware built by contractors and subcontractors from virtually every state all across the U.S is being delivered to KSC for installation onto EFT-1. Orion is a nationwide human spaceflight project.
During the unmanned Orion EFT-1 mission, the capsule will fly on a two orbit test flight to an altitude of 3,600 miles above Earth’s surface, farther than any human spacecraft has gone in 40 years.
It will then fire braking rockets to plunge back to Earth, re-enter the atmosphere at about 20,000 MPH and test numerous spacecrafts systems, the heat shield and all three parachutes for an ocean splashdown.
Meanwhile other Orion EFT-1 components such as the emergency Launch Abort System (LAS) and Service Module are coming together – read my Orion follow-up reports.
Humans have not ventured beyond low Earth orbit since the Apollo Moon landings ended in 1972. Orion will change that.
Learn more about Orion, Antares, SpaceX, Curiosity and NASA robotic and human spaceflight missions at Ken’s upcoming lecture presentations:
April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus “The Space Shuttle Finale and the Future of NASA – Orion, SpaceX, Antares and more!” NEAF Astronomy Forum, Rockland Community College, Suffern, NY. 3-4 PM Sat & Sunday. Display table all day.
April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM
1st fully integrated Antares rocket – decaled with huge American flag – stands firmly erect at seaside Launch Pad 0-A at NASA’s Wallops Flight Facility on 6 April 2013 following night time rollout. Maiden Antares test launch is scheduled for 17 April 2013. Later operational flights are critical to resupply the ISS. Credit: Ken Kremer (kenkremer.com).
See Antares rollout and erection photo gallery below[/caption]
For the first time ever, the new and fully integrated commercial Antares rocket built by Orbital Sciences was rolled out to its oceanside launch pad on a rather chilly Saturday morning (April 6) and erected at the very edge of the Eastern Virginia shoreline in anticipation of its maiden launch slated for April 17.
The inaugural liftoff of the privately developed two stage rocket is set for 5 p.m. from the newly constructed launch pad 0-A at the Mid-Atlantic Regional Spaceport (MARS) at NASA’s Wallops Flight Facility in Virginia.
And Universe Today was there! See my photo gallery herein.
Antares is the most powerful rocket ever to ascend near major American East Coast population centers, unlike anything before. The launch is open to the public and is generating buzz.
And this is one very cool looking rocket.
The maiden April 17 launch is actually a test flight dubbed the A-One Test Launch Mission.
The goal of the A-One mission is to validate that Antares is ready to launch Orbital‘s Cygnus capsule on a crucial docking demonstration and resupply mission to the International Space Station (ISS) as soon as this summer.
The 1 mile horizontal rollout trek of the gleaming white rocket from the NASA integration hanger to the pad on a specially designed trailer began in the dead of a frosty, windy night at 4:30 a.m. – and beneath a picturesque moon.
“We are all very happy and proud to get Antares to the pad today for the test flight,” Orbital ground operations manager Mike Brainard told Universe Today in an interview at Launch Complex 0-A.
The rocket was beautifully decaled with a huge American flag as well as the Antares, Cygnus and Orbital logos.
Antares was transported aboard the Transporter/Erector/Launcher (TEL), a multifunctional, specialized vehicle that also slowly raised the rocket to a vertical position on the launch pad a few hours later, starting at about 1 p.m. under clear blue skies.
This first ever Antares erection took about 30 minutes. The lift was postponed for several hours after arriving at the pad as Orbital personal monitored the continually gusting winds approaching the 29 knot limit and checked all pad and rocket systems to insure safety.
The TEL vehicle also serves as a support interface between the 133-foot Antares and the range of launch complex systems.
Now that Antares stands vertical, “We are on a clear path to a launch date of April 17, provided there are no significant weather disruptions or major vehicle check-out delays between now and then,” said Mr. Michael Pinkston, Orbitals Antares Program Manager.
Antares is a medium class rocket similar to the Delta II and SpaceXFalcon 9.
For this test flight Antares will boost a simulated version of the Cygnus carrier – known as a mass simulator – into a target orbit of 250 x 300 kilometers and inclined 51.6 degrees.
The Antares first stage is powered by dual liquid fueled AJ26 first stage rocket engines that generate a combined total thrust of some 680,000 lbs. The upper stage features a Castor 30 solid rocket motor with thrust vectoring. Antares can loft payloads weighing over 5000 kg to LEO.
The Antares/Cygnus system was developed by Orbital Sciences Corp under NASA’s Commercial Orbital Transportation Services (COTS) program to replace the ISS cargo resupply capability previously tasked to NASA’s now retired Space Shuttle fleet.
Orbital’s Antares/Cygnus system is similar in scope to the SpaceX Falcon 9/Dragon system. Both firms won lucrative NASA contracts to deliver approximately 20,000 kilograms of supplies and equipment to the ISS.
The goal of NASA’s COTS initiative is to achieve safe, reliable and cost-effective transportation to and from the ISS and low-Earth orbit (LEO).
Orbital will launch at least eight Antares/Cygnus resupply missions to the ISS at a cost of $1.9 Billion
The maiden Antares launch has been postponed by about 2 years due to delays in laiunch pad construction and validating the rocket and engines for flight- similar in length to the start up delays experienced by SpaceX for Falcon 9 and Dragon.
Read my prior Antares story detailing my tour of the launch complex following the successful 29 sec hot-fire engine test that cleared the path for the April 17 liftoff – here & here.
Watch for my continuing reports through liftoff of the Antares A-One Test flight.
Learn more about Antares, SpaceX, Curiosity and NASA missions at Ken’s upcoming lecture presentations:
April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus Orion, SpaceX, Antares, the Space Shuttle and more! NEAF Astronomy Forum, Suffern, NY
April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM
The picture perfect docking of the SpaceX Dragon capsule to the International Space Station (ISS) on March 3 and the triumphant ocean splashdown last week on March 26 nearly weren’t to be – and it all goes back to a microscopic manufacturing mistake in the oxidizer tank check valves that no one noticed long before the vessel ever took flight.
Barely 11 minutes after I witnessed the spectacular March 1 blastoff of the Dragon atop the SpaceX Falcon 9 rocket from Cape Canaveral, Florida, everyone’s glee suddenly turned to disbelief and gloom with the alarming news from SpaceX Mission Control that contact had been lost.
I asked SpaceX CEO and founder Elon Musk to explain what caused the failure and how they saved the drifting, uncontrolled Dragon capsule from doom – just in the nick of time.
Applying the space version of the Heimlich maneuver turned out to be the key. But if you can’t talk to the patient – all is lost.
Right after spacecraft separation in low Earth orbit , a sudden and unexpected failure of the Dragon’s critical thrust pods had prevented three out of four from initializing and firing. The oxidizer pressure was low in three tanks. And the propulsion system is required to orient the craft for two way communication and to propel the Dragon to the orbiting lab complex.
Then, SpaceX engineers and the U.S Air Force sprang into action and staged an amazing turnaround.
“The problem was a very tiny change to the check valves that serve the oxidizer tanks on Dragon.” Musk told Universe Today
“Three of the check valves were actually different from the prior check valves that had flown – in a very tiny way. Because of the tiny change they got stuck.”
SpaceX engineers worked frantically to troubleshoot the thruster issues in an urgent bid to overcome the serious glitch and bring the crucial propulsion systems back on line.
“What we did was we were able to write some new software in real time and upload that to Dragon to build pressure upstream of the check valves and then released that pressure- to give it a kind of a kick,” Musk told me at a NASA media briefing.
“For the spacecraft you could call it kind of a Heimlich maneuver. Basically that got the valves unstuck and then they worked well”
“But we had difficulty communicating with the spacecraft because it was in free drift in orbit.”
“So we worked closely with the Air Force to get higher intensity, more powerful dishes to communicate with the spacecraft and upload the software to do the Heimlich pressure maneuver.”
Just how concerned was Musk?
“Yes, definitely it was a worrying time,” Musk elaborated.
“It was a little frightening,” Musk had said right after the March 1 launch.
Later in the briefing Musk explained that there had been a small design change to the check valves by the supplier.
“The supplier had made mistakes that we didn’t catch,” said Musk. “You would need a magnifying glass to see the difference.”
SpaceX had run the new check valves through a series of low pressurization systems tests and they worked well and didn’t get stuck. But SpaceX had failed to run the functional tests at higher pressures.
“We’ll make sure we don’t repeat that error in the future,” Musk stated.
Musk added that SpaceX will revert to the old check valves and run tests to make sure this failure doesn’t happen again.
SpaceX, along with Orbital Sciences Corp, are both partnered with NASA’s Commercial Resupply Services program to replace the cargo up mass capability the US lost following the retirement of NASA’s space shuttle orbiters in 2011.
Orbital’s Antares rocket could blast off on its first test mission as early as April 17.
Of course the Dragon CRS-2 flight isn’t the first inflight space emergency, and surely won’t be the last either.
So, for some additional perspective on the history of reacting to unexpected emergencies in space on both human spaceflight and robotic science probes, Universe Today contacted noted space historian Roger Launius, of the Smithsonian National Air & Space Museum (NASM).
Roger provided these insights to Universe Today editor Nancy Atkinson – included here:
“There are many instances in the history of spaceflight in which the mission had difficulties that were overcome and it proved successful,” said Launius.
“Let’s start with Hubble Space Telescope which had a spherical aberration on its mirror and the first reports in 1990 were that it would be a total loss, but the engineers found workarounds that allowed it to be successful even before the December 1993 servicing mission by a shuttle crew that really turned it into a superb scientific instrument.”
“Then what about Galileo, the Jupiter probe, which had a problem with its high gain antenna. It never did fully deploy but the engineers found ways to overcome that problem with the communication system and the spacecraft turned into a stunning success.”
“If you want to feature human spaceflight let’s start with the 1999 shuttle flight with Eileen Collins as commander that had a shutdown of the SSMEs prematurely and it failed to reach its optimum orbit. It still completed virtually all of the mission requirements.”
“That says nothing about Apollo 13,… I could go on and on. In virtually every mission there has been something potentially damaging to the mission that has happened. Mostly the folks working the mission have planned for contingencies and implement them and the public rarely hears about it as it looks from the outside like a flawless operation.”
“Bottom line, the recovery of the Dragon capsule was not all that amazing. It was engineers in the space business doing what they do best,” said Launius.
Learn more about SpaceX, Antares, Curiosity and NASA missions at Ken’s upcoming lecture presentations:
April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus Orion, SpaceX, Antares, the Space Shuttle and more! NEAF Astronomy Forum, Suffern, NY
April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM
SpaceX Falcon 9 rocket and Dragon capsule poised to blast off from Cape Canaveral Air Force Station, Florida on a commercial resupply mission to the ISS. Credit: Ken Kremer/www.kenkremer.com
The first stage of the privately developed Antares rocket stands erect at newly constructed Launch Pad 0-A at NASA’s Wallops Flight Facility during exclusive launch complex tour by Universe Today. Maiden Antares test launch is scheduled for mid-April 2013. Later operational flights are critical to resupply the ISS.
Credit: Ken Kremer (kenkremer.com)
See Antares photo gallery below[/caption]
The most powerful rocket ever to ascend near major American East Coast population centers is slated to blast off soon from the eastern Virginia shore on its inaugural test flight in mid April.
And Universe Today took an exclusive inspection tour around the privately developed Antares rocket and NASA Wallops Island launch complex just days ago.
NASA announced that the maiden flight of the commercial Antares rocket from Orbital Sciences is slated to soar to space between April 16 to 18 from the newly constructed seaside launch pad dubbed 0-A at the Mid-Atlantic Regional Spaceport (MARS) at NASA’s Wallops Flight Facility in Virginia.
The two stage Antares rocket is absolutely pivotal to NASA’s plans to ship essential cargo to the International Space Station (ISS) in the wake of the shutdown of the Space Shuttle program in July 2011.
Antares stands 131 feet tall and serves as the launcher for the unmanned commercial Cygnus cargo spacecraft.
Both Antares and Cygnus were developed by Orbital Sciences Corp under NASA’s Commercial Orbital Transportation Services (COTS) program to replace the ISS cargo resupply capability previously tasked to NASA’s now retired Space Shuttle’s. The goal is to achieve safe, reliable and cost-effective transportation to and from the ISS and low-Earth orbit (LEO).
I visited NASA Wallops for an up close personal tour of the impressive Antares 1st stage rocket erected at the launch pad following the successful 29 second hot fire engine test that cleared the last hurdle to approve the maiden flight of Antares. Umbilical lines were still connected to the rocket.
The pads protective seawall was rebuilt following significant damage from Hurricane Sandy, NASA Wallops spokesman Keith Koehler told me.
Launch Complex 0-A sits just a few hundred yards (meters) from Virginia’s eastern shore line on the Atlantic Ocean. It’s hard to believe just how close the low lying pad complex is to the beach and potentially destructive tidal surges.
Barely 400 meters (1300 feet) away lies the adjacent Launch Pad 0-B – from which Orbital’s new and unflown solid fueled Minotaur 5 rocket will boost NASA’s LADEE lunar science probe to the Moon in August 2013 – see my upcoming article.
The maiden Antares test flight is called the A-One Test Launch Mission. It will validate the medium class rocket for the actual follow-on flights to the ISS topped with the Cygnus cargo carrier starting later this year with a demonstration docking mission to the orbiting lab complex.
The Antares first stage is powered by dual liquid fueled AJ26 first stage rocket engines that generate a combined total thrust of some 680,000 lbs. The upper stage features a Castor 30 solid rocket motor with thrust vectoring. Antares can loft payloads weighing over 5000 kg to LEO.
The launch window opens at 3 p.m. and extends for a period of time since this initial test flight is not docking at the ISS, Orbital spokesman Barry Boneski told Universe Today.
Antares will boost a simulated version of the Cygnus carrier – known as a mass simulator – into a target orbit of 250 x 300 kilometers and inclined 51.6 degrees.
Antares A-One will fly on a southeast trajectory and the Cygnus dummy will be instrumented to collect flight and payload data.
The simulated Cygnus will separate from the upper stage 10 minutes after liftoff for orbital insertion.
“All launches are to the south away from population centers. Wildlife areas are nearby,” said Koehler.
The goal of the ambitious A-One mission is to fully demonstrate every aspect of the operational Antares rocket system starting from rollout of the rocket and all required functions of an operational pad from range operation to fueling to liftoff to payload delivery to orbit.
Antares/Cygnus will provide a cargo up mass service similar to the Falcon 9/Dragon system developed by SpaceX Corporation – which has already docked three times to the ISS during historic linkups in 2012 and earlier this month following the tension filled March 1 liftoff of the SpaceX CRS-2 mission.
The Dragon is still docked to the ISS and is due to make a parachute assisted return to Earth on March 26.
Orbital has eight commercial resupply missions manifested under a $1.9 Billion contact with NASA to deliver approximately 20,000 kilograms of supplies and equipment to the ISS, Orbital spokesman Barry Boneski told me.
Tens of millions of American East Coast residents in the Mid-Atlantic and Northeast regions have never before had the opportunity to witness anything as powerful as an Antares rocket launch in their neighborhood.
Watch for my continuing reports through liftoff of the Antares A-One Test flight.
Space is a dangerous and sometimes fatal business, but happily there were moments where a situation happened and the astronauts were able to recover.
An example: today (March 16) in 1966, Neil Armstrong and Dave Scott were just starting the Gemini 8 mission. They latched on to an Agena target in the hopes of doing some docking maneuvers. Then the spacecraft started spinning inexplicably.
They undocked and found themselves tumbling once per second while still out of reach of ground stations. A thruster was stuck open. Quick-thinking Armstrong engaged the landing system and stabilized the spacecraft. This cut the mission short, but saved the astronauts’ lives.
Here are some other scary moments that astronauts in space faced, and survived:
Friendship 7: False landing bag indicator (1962)
John Glenn was only the third American in space, so you can imagine the amount of media attention he received during his three-orbit flight. NASA received an indication that his landing bag had deployed while he was still in space. Friendship 7’s Mercury spacecraft had its landing cushion underneath the heat shield, so NASA feared it had ripped away. Officials eventually informed Glenn to keep his retrorocket package strapped to the spacecraft during re-entry, rather than jettisoning it, in the hopes the package would keep the heat shield on. Glenn arrived home safely. It turned out to be a false indicator.
Apollo 11: Empty fuel tank (1969)
Shortly after Neil Armstrong announced “Houston, Tranquility Base, here, the Eagle has landed” during Apollo 11, capsule communicator Charlie Duke answered, “Roger, Tranquility. We copy you on the ground. You got a bunch of guys about to turn blue. We’re breathing again. Thanks a lot.” They weren’t holding their breath just because it was the first landing on the moon; Armstrong was navigating a spacecraft that was almost out of fuel. The spacecraft Eagle overshot its landing and Armstrong did a series of maneuvers to put it on relatively flat ground. Accounts say he had less than 30 seconds of fuel when he landed on July 20, 1969.
Apollo 12: Lightning strike (1969)
Moments after Apollo 12 headed from ground towards orbit, a lightning bolt hit the rocket and caused the spacecraft to go into what appeared to be a sort of zombie mode. The rocket was still flying, but the astronauts (and people on the ground) were unsure what to do. Scrambling, one controller suggested a command that essentially reset the spacecraft, and Apollo 12 was on its way. NASA did take some time to do some double-checking in orbit, to be sure, before carrying on with the rest of the mission. The agency also changed procedures about launching in stormy weather.
Apollo 13: Oxygen tank explosion (1970)
The astronauts of Apollo 13 performed a routine stir of the oxygen tanks on April 13, 1970. That’s when they felt the spacecraft shudder around them, and warning lights lit up. It turned out that an oxygen tank, damaged through a series of ground errors, had exploded in the service module that fed the spacecraft Odyssey, damaging some of its systems. The astronauts survived for days on minimal power in Aquarius, the healthy lunar module that was originally supposed to land on the moon. They arrived home exhausted and cold, but very much alive.
Apollo-Soyuz Test Project: Toxic vapours during landing (1975)
The Apollo-Soyuz Test Project was supposed to test out how well American and Russian systems (and people) would work together in space. Using an Apollo command module and a Russian Soyuz, astronauts and cosmonauts met in orbit and marked the first mission between the two nations. That almost ended in tragedy when the Americans returned to Earth and their spacecraft was inadvertently flooded with vapours from the thruster fuel. “I started to grunt-breathe to make sure I got pressure in my lungs to keep my head clear. I looked over at Vance [Brand] and he was just hanging in his straps. He was unconscious,” recalled commander Deke Slayton, in a NASA history book about the event. Slayton ensured the entire crew had oxygen masks, Brand revived quickly, and the mission ended shortly afterwards.
Mir: The fire (1997)
The crew on Mir was igniting a perchlorate canister for supplemental oxygen when it unexpectedly ignited. As they scrambled to put out the fire, NASA astronaut Jerry Linenger discovered at least one oxygen mask on board were malfunctioning as well. The crew managed to contain the fire quickly. Even though it affected life aboard the station for a while afterwards, the crew survived, did not need to evacuate, and helped NASA learn lessons that they still use aboard the International Space Station today.
STS-51F: Abort to orbit (1985)
The crew of space shuttle Challenger endured two aborts on this mission. The first one took place at T-3 seconds on July 12, when a coolant valve in one of the shuttle’s engines malfunctioned. NASA fixed the problem, only to face another abort situation shortly after liftoff on July 29. One of the engines shut down too early, forcing the crew to abort to orbit. The crew was able to carry on its mission, however, including many science experiments aboard Spacelab.
STS-114: Foam hitting Discovery (2005)
When Discovery lifted off in 2005, the fate of the entire shuttle program was resting upon its shoulders. NASA had implemented a series of fixes after the Columbia disaster of 2003, including redesigning the process that led to foam shedding off Columbia’s external tank and breaching the shuttle wing. Wayne Hale, a senior official in the shuttle program, later recalled his terror when he heard of more foam loss on Discovery: “I think that must have been the worst call of my life. Once earlier I had gotten a call that my child had been in an auto accident and was being taken to the hospital in an ambulance. That was a bad call. This was worse.” The foam, thankfully, struck nothing crucial and the crew survived. NASA later discovered the cracks in the foam are linked to changes in temperature the tank undergoes, and made more changes in time for a much more successful mission in 2006.
We’ve probably missed some scary moments in space, so which ones do you recall?