NASA’s first completed Orion crew module sits atop its service module at the Neil Armstrong Operations and Checkout Facility at Kennedy Space Center in Florida in early September 2014. The crew and service module will be transferred soon to another facility for fueling. Credit: NASA/Rad Sinyak
This past weekend technicians completed assembly of NASA’s first Orion crew module at the agency’s Neil Armstrong Operations and Checkout (O & C) Facility at the Kennedy Space Center (KSC) in Florida, signifying a major milestone in the vehicles transition from fabrication to full scale launch operations.
The black Orion crew module (CM) sits stacked atop the white service module (SM) in the O & C high bay photos, shown above and below.
The black area is comprised of the thermal insulating back shell tiles. The back shell and heat shield protect the capsule from the scorching heat of re-entry into the Earth’s atmosphere at excruciating temperatures reaching over 4000 degrees Fahrenheit (2200 C) – detailed in my story here.
Technicians and engineers from prime contractor Lockheed Martin subsequently covered the crew module with protective foil. The CM/SM stack was then lifted and moved for the installation of the Orion-to-stage adapter ring that will mate them to the booster rocket.
Lifting and stacking NASA’s first completed Orion crew and service modules at the Neil Armstrong Operations and Checkout Facility at Kennedy Space Center in Florida in early September 2014. Credit: NASA/Rad Sinyak
At the conclusion of the EFT-1 flight, the detached Orion capsule plunges back and hits the Earth’s atmosphere at 20,000 MPH (32,000 kilometers per hour).
“That’s about 80% of the reentry speed experienced by the Apollo capsule after returning from the Apollo moon landing missions,” Scott Wilson, NASA’s Orion Manager of Production Operations at KSC, told me during an interview at KSC.
The next step in Orion’s multi stage journey to the launch pad follows later this week with transport of the CM/SM stack to another KSC facility named the Payload Hazardous Servicing Facility (PHFS) for fueling, before moving again for the installation of the launch abort system (LAS) in yet another KSC facility.
Stacking NASA’s first completed Orion crew and service modules at the Neil Armstrong Operations and Checkout Facility at Kennedy Space Center in Florida in early September 2014. Credit: NASA/Rad Sinyak
The Orion EFT-1 test flight is slated to soar to space atop the mammoth, triple barreled United Launch Alliance (ULA) Delta IV Heavy rocket from Cape Canaveral, Florida, on Dec. 4, 2014 .
The state-of-the-art Orion spacecraft will carry America’s astronauts on voyages venturing farther into deep space than ever before – past the Moon to Asteroids, Mars and Beyond!
NASA’s first completed Orion crew and service modules being moved inside the High Bay at the Neil Armstrong Operations and Checkout Facility at Kennedy Space Center in Florida in early September 2014. Credit: NASA/Rad Sinyak
NASA is simultaneously developing a monster heavy lift rocket known as the Space Launch System or SLS, that will eventually launch Orion on its deep space missions.
The maiden SLS/Orion launch on the Exploration Mission-1 (EM-1) unmanned test flight is now scheduled for no later than November 2018 – read my story here.
SLS will be the world’s most powerful rocket ever built.
The two-orbit, four and a half hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
Orion service module assembly in the Operations and Checkout facility at Kennedy Space Center – now renamed in honor of Neil Armstrong. Credit: Ken Kremer/kenkremer.com
The EFT-1 mission will test the systems critical for EM-1 and future human missions to deep space that follow.
The Orion EFT-1 capsule has come a long way over the past two years of assembly.
The bare bones, welded shell structure of the Orion crew cabin arrived at KSC in Florida from NASA’s Michoud facility in New Orleans in June 2012 and was officially unveiled at a KSC welcoming ceremony on 2 July 2012, attended by this author.
“Everyone is very excited to be working on the Orion. We have a lot of work to do. It’s a marathon not a sprint to build and test the vehicle,” said Jules Schneider, Orion Project manager for Lockheed Martin at KSC, during an exclusive 2012 interview with Universe Today inside the Orion clean room at KSC.
Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida. Service module at bottom. Credit: Ken Kremer/kenkremer.com
Stay tuned here for Ken’s continuing Orion, SLS, Boeing, Sierra Nevada, Orbital Sciences, SpaceX, commercial space, Curiosity, Mars rover, MAVEN, MOM and more Earth and planetary science and human spaceflight news.
Orion crew module back shell tiles and panels inside the Neil Armstrong Operations and Checkout Building high bay at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.comOrion EFT-1 capsule under construction inside the Structural Assembly Jig at the Operations and Checkout Building (O & C) at the Kennedy Space Center (KSC); Jules Schneider, Orion Project Manager for Lockheed Martin and Ken Kremer, Universe Today. Credit: Ken Kremer – kenkremer.com
Inside the Operations and Checkout Building high bay at NASA's Kennedy Space Center in Florida, technicians dressed in clean-room suits install a back shell tile panel onto the Orion crew module. Credit: NASA/Dimitri Gerondidakis
Fabrication of the pathfinding version of NASA’s Orion crew capsule slated for its inaugural unmanned test flight in December is entering its final stages at the Kennedy Space Center (KSC) launch site in Florida.
Engineers and technicians have completed the installation of Orion’s back shell panels which will protect the spacecraft and future astronauts from the searing heat of reentry and scorching temperatures exceeding 3,150 degrees Fahrenheit.
Orion is scheduled to launch on its maiden uncrewed mission dubbed Exploration Flight Test-1 (EFT-1) test flight in December 2014 atop the mammoth, triple barreled United Launch Alliance (ULA) Delta IV Heavy rocket from Cape Canaveral, Florida.
Inside the Operations and Checkout Building high bay at NASA’s Kennedy Space Center in Florida, technicians dressed in clean-room suits have installed a back shell tile panel onto the Orion crew module and are checking the fit next to the middle back shell tile panel. Preparations are underway for Exploration Flight Test-1, or EFT-1. Credit: NASA/Dimitri Gerondidakis
The cone-shaped back shell actually has a rather familiar look since its comprised of 970 black thermal protection tiles – the same tiles which protected the belly of the space shuttles during three decades and 135 missions of returning from space.
However, Orion’s back shell tiles will experience temperatures far in excess of those from the shuttle era. Whereas the space shuttles traveled at 17,000 miles per hour, Orion will hit the Earth’s atmosphere at some 20,000 miles per hour on this first flight test.
The faster a spacecraft travels through Earth’s atmosphere, the more heat it generates. So even though the hottest the space shuttle tiles got was about 2,300 degrees Fahrenheit, the Orion back shell could get up to 3,150 degrees, despite being in a cooler area of the vehicle.
Engineers have also rigged Orion to conduct a special in flight test to see just how vulnerable the vehicle is to the onslaught of micrometeoroid orbital debris.
Two one-inch-wide holes have been drilled into tiles on Orion’s back shell to simulate micrometeoroid orbital debris damage. Sensors on the vehicle will record how high temperatures climb inside the hole during Orion’s return through Earth’s atmosphere following its first flight in December. Credit: NASA
Even tiny particles can cause immense and potentially fatal damage at high speed by punching a hole through the back shell tiles and possibly exposing the spacecrafts structure to temperatures high than normal.
“Below the tiles, the vehicle’s structure doesn’t often get hotter than about 300 degrees Fahrenheit, but if debris breeched the tile, the heat surrounding the vehicle during reentry could creep into the hole it created, possibly damaging the vehicle,” says NASA.
The team has run done numerous modeling studies on the effect of micrometeoroid hits. Now it’s time for a real world test.
Therefore engineers have purposely drilled a pair of skinny 1 inch wide holes into two 1.47 inches thick tiles to mimic damage from a micrometeoroid hit. The holes are 1.4 inches and 1 inch deep and are located on the opposite side of the back shell from Orion’s windows and reaction control system jets, according to NASA.
“We want to know how much of the hot gas gets into the bottom of those cavities,” said Joseph Olejniczak, manager of Orion aerosciences, in a NASA statement.
“We have models that estimate how hot it will get to make sure it’s safe to fly, but with the data we’ll gather from these tiles actually coming back through Earth’s atmosphere, we’ll make new models with higher accuracy.”
Orion crew module back shell tiles and panels inside the Neil Armstrong Operations and Checkout Building high bay at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com
The data gathered will help inform the team about the heat effects from potential damage and possible astronaut repair options in space.
Orion is NASA’s next generation human rated vehicle now under development to replace the now retired space shuttle.
The state-of-the-art spacecraft will carry America’s astronauts on voyages venturing farther into deep space than ever before – past the Moon to Asteroids, Mars and Beyond!
The two-orbit, four and a half hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
The EFT-1 mission will test the systems critical for future human missions to deep space.
Orion’s back shell attachment and final assembly is taking place in the newly renamedNeil Armstrong Operations and Checkout Building, by prime contractor Lockheed Martin.
Inside the Operations and Checkout Building high bay at the Kennedy Space Center, Fl, technicians on work platform monitor progress as crane lowers the middle back shell tile panel for installation on the Orion crew module. Credit: NASA/Dimitri Gerondidakis
One of the primary goals of NASA’s eagerly anticipated Orion EFT-1 uncrewed test flight is to test the efficacy of the heat shield and back shell tiles in protecting the vehicle – and future human astronauts – from excruciating temperatures reaching over 4000 degrees Fahrenheit (2200 C) during scorching re-entry heating.
At the conclusion of the EFT-1 flight, the detached Orion capsule plunges back and re-enters the Earth’s atmosphere at 20,000 MPH (32,000 kilometers per hour).
“That’s about 80% of the reentry speed experienced by the Apollo capsule after returning from the Apollo moon landing missions,” Scott Wilson, NASA’s Orion Manager of Production Operations at KSC, told me during an interview at KSC.
A trio of parachutes will then unfurl to slow Orion down for a splashdown in the Pacific Ocean.
The Orion EFT-1 vehicle is due to roll out of the O & C in about two weeks and be moved to its fueling facility at KSC for the next step in launch processing.
Orion will eventually launch atop the SLS, NASA’s new mammoth heavy lift booster which the agency is now targeting for its maiden launch no later than November 2018 – detailed in my story here.
Stay tuned here for Ken’s continuing Orion, SLS, Boeing, Sierra Nevada, Orbital Sciences, SpaceX, commercial space, Curiosity, Mars rover, MAVEN, MOM and more Earth and planetary science and human spaceflight news.
Boeing unveiled full scale mockup of their commercial CST-100 'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer - kenkremer.com
In the ‘new race to space’ to restore our capability to launch Americans to orbit from American soil with an American-built commercial ‘space taxi’ as rapidly and efficiently as possible, Boeing has moved to the front of the pack with their CST-100 spaceship by completing all their assigned NASA milestones on time and on budget in the current phase of the agency’s Commercial Crew Program (CCP).
Boeing is the first, and thus far only one of the three competitors (including Sierra Nevada Corp. and SpaceX) to complete all their assigned milestone task requirements under NASA’s Commercial Crew Integrated Capability (CCiCap) initiative funded under the auspices of the agency’s Commercial Crew Program.
The CST-100 is a privately built, man rated capsule being developed with funding from NASA via the commercial crew initiative in a public/private partnership between NASA and private industry.
The overriding goal is restart America’s capability to reliably launch our astronauts from US territory to low-Earth orbit (LEO) and the International Space Station (ISS) by 2017.
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com
Private space taxis are the fastest and cheapest way to accomplish that and end the gap in indigenous US human spaceflight launches.
Since the forced shutdown of NASA’s Space Shuttle program following its final flight in 2011, US astronauts have been 100% dependent on the Russians and their cramped but effective Soyuz capsule for rides to the station and back – at a cost exceeding $70 million per seat.
Boeing announced that NASA approved the completion of the final two commercial crew milestones contracted to Boeing for the CST-100 development.
These last two milestones are the Phase Two Spacecraft Safety Review of its Crew Space Transportation (CST)-100 spacecraft and the Critical Design Review (CDR) of its integrated systems.
The CDR milestone was completed in July and comprised 44 individual CDRs including propulsion, software, avionics, landing, power and docking systems.
The Phase Two Spacecraft Safety Review included an overall hazard analysis of the spacecraft, identifying life-threatening situations and ensuring that the current design mitigated any safety risks, according to Boeing.
“The challenge of a CDR is to ensure all the pieces and sub-systems are working together,” said John Mulholland, Boeing Commercial Crew program manager, in a statement.
“Integration of these systems is key. Now we look forward to bringing the CST-100 to life.”
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Passing the CDR and completing all the NASA milestone requirements is a significant step leading to the final integrated design for the CST-100 space taxi, ground systems and Atlas V launcher that will boost it to Earth orbit from Space Launch Complex-41 on Cape Canaveral Air Force Station in Florida.
All three American aerospace firms vying for the multibillion dollar NASA contract to build an American ‘space taxi’ to ferry US astronauts to the International Space Station and back as soon as 2017.
NASA’s Commercial Crew Program office is expected to announce the winner(s) of the high stakes, multibillion dollar contract to build America’s next crew vehicles in the next program phase, known as Commercial Crew Transportation Capability (CCtCap), “sometime around the end of August/September,” NASA News spokesman Allard Beutel confirmed to me.
“We don’t have a scheduled date for the commercial crew award(s).”
There will be 1 or more CCtCAP winners.
Boeing CST-100 capsule interior up close. Credit: Ken Kremer – kenkremer.com
On June 9, 2014, Boeing revealed the design of their CST-100 astronaut spaceliner by unveiling a full scale mockup of their commercial ‘space taxi’ at the new home of its future manufacturing site at the Kennedy Space Center (KSC) located inside a refurbished facility that most recently was used to prepare NASA’s space shuttle orbiters for assembly missions to the ISS.
The CST-100 crew transporter was unveiled at the invitation only ceremony and media event held inside the gleaming white and completely renovated NASA processing hangar known as Orbiter Processing Facility-3 (OPF-3) – and attended by Universe Today.
The huge 64,000 square foot facility has sat dormant since the shuttles were retired following their final flight (STS-135) in July 2011 and which was commanded by Chris Ferguson, who now serves as director of Boeing’s Crew and Mission Operations.
Ferguson and the Boeing team are determined to get Americans back into space from American soil with American rockets.
Read my exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander – about the CST-100; here and here.
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing
Boeing’s philosophy is to make the CST-100 a commercial endeavor, as simple and cost effective as possible in order to quickly kick start US human spaceflight efforts. It’s based on proven technologies drawing on Boeing’s 100 year heritage in aviation and space.
“The CST-100, it’s a simple ride up to and back from space,” Ferguson told me. “So it doesn’t need to be luxurious. It’s an ascent and reentry vehicle – and that’s all!”
So the CST-100 is basically a taxi up and a taxi down from LEO. NASA’s complementary human space flight program involving the Orion crew vehicle is designed for deep space exploration.
The vehicle includes five recliner seats, a hatch and windows, the pilots control console with several attached Samsung tablets for crew interfaces with wireless internet, a docking port to the ISS and ample space for 220 kilograms of cargo storage of an array of equipment, gear and science experiments depending on NASA’s allotment choices.
The interior features Boeing’s LED Sky Lighting with an adjustable blue hue based on its 787 Dreamliner airplanes to enhance the ambience for the crew.
Boeing CST-100 crew capsule will carry five person crews to the ISS. Credit: Ken Kremer – kenkremer.com
The reusable capsule will launch atop a man rated United Launch Alliance (ULA) Atlas V rocket.
“The first unmanned orbital test flight is planned in January 2017… and may go to the station,” Ferguson told me during our exclusive interview about Boeing’s CST-100 plans.
Since 2010, NASA has spent over $1.5 billion on the commercial crew effort.
Boeing has received the largest share of funding in the current CCiCAP phase amounting to about $480 million. SpaceX received $460 million for the Dragon V2 and Sierra Nevada Corp. (SNC) has received a half award of $227.5 million for the Dream Chasermini-shuttle.
SNC will be the next company to complete all of NASA’s milestones this Fall, SNC VP Mark Sirangelo told me in an exclusive interview. SpaceX will be the final company finishing its milestones sometime in 2015.
Stay tuned here for Ken’s continuing Boeing, Sierra Nevada, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com
SNC's Dream Chaser® orbital structural airframe at Lockheed Martin in Ft. Worth, Texas. Credit: Lockheed Martin
The orbital airframe structure for the first commercial Dream Chaser mini-shuttle that will launch to Earth orbit just over two years from now has been unveiled by Sierra Nevada Corporation (SNC) and program partner Lockheed Martin.
Sierra Nevada is moving forward with plans for Dream Chaser’s first launch and unmanned orbital test flight in November 2016 atop a United Launch Alliance (ULA) Atlas V rocket from Cape Canaveral, Florida.
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Lockheed Martin is fabricating the structural components for the Dream Chaser’s orbital spacecraft composite structure at the NASA’s Michoud Assembly Facility (MAF) in New Orleans, Louisiana.
MAF has played a long and illustrious history in human space flight dating back to Apollo and also as the site where all the External Tanks for NASA’s space shuttle program were manufactured. Lockheed Martin also builds the pressure vessels for NASA’s deep space Orioncrew vehicle at MAF.
Each piece is thoroughly inspected to insure it meets specification and then shipped to Lockheed Martin’s Aeronautics facility in Fort Worth, Texas for integration into the airframe and co-bonded assembly.
Following helicopter release the private Dream Chaser spaceplane starts glide to runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 – in this screenshot. Credit: Sierra Nevada Corp.
Sierra Nevada chose Lockheed Martin for this significant role in building Dream Chaser airframe based on their wealth of aerospace experience and expertise.
The composite airframe structure was recently unveiled at a joint press conference by Sierra Nevada Corporation and Lockheed Martin at the Fort Worth facility.
“As a valued strategic partner on SNC’s Dream Chaser Dream Team, Lockheed Martin is under contract to manufacture Dream Chaser orbital structure airframes,” said Mark N. Sirangelo, corporate vice president of SNC’s Space Systems, in a statement.
“We competitively chose Lockheed Martin because they are a world leader in composite manufacturing, have the infrastructure, resources and quality control needed to support the needs of an orbital vehicle and have a proven track record of leading our nation’s top aviation and aerospace programs. Lockheed Martin’s diverse heritage coupled with their current work on the Orion program adds an extra element of depth and expertise to our program. SNC and Lockheed Martin continue to expand and develop a strong multi-faceted relationship.”
Dream Chaser measures about 29 feet long with a 23 foot wide wing span and is about one third the size of NASA’s space shuttle orbiters.
“We are able to tailor our best manufacturing processes, and our innovative technology from across the corporation to fit the needs of the Dream Chaser program,” said Jim Crocker, vice president of Lockheed Martin’s Space Systems Company Civil Space Line of Business.
Upon completion of the airframe manufacturing at Ft Worth, it will be transported to SNC’s Louisville, Colorado, facility for final integration and assembly.
SNC announced in July that they successfully completed and passed a series of risk reduction milestone tests on key flight hardware systems under its Commercial Crew Integrated Capability (CCiCap) agreement with NASA that move the private reusable spacecraft closer to its critical design review (CDR) and first flight.
As a result of completing Milestones 9 and 9a, SNC has now received 92% of its total CCiCAP Phase 1 NASA award of $227.5 million.
“We are on schedule to launch our first orbital flight in November of 2016, which will mark the beginning of the restoration of U.S. crew capability to low-Earth orbit,” says Sirangelo.
The private Dream Chaser is a reusable lifting-body design spaceship that will carry a mix of cargo and up to a seven crewmembers to the ISS. It will also be able to land on commercial runways anywhere in the world, according to SNC.
Dream Chaser is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the International Space Station by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.
The SpaceX Dragon and Boeing CST-100 ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around September 2014, NASA officials have told me.
Stay tuned here for Ken’s continuing Sierra Nevada, Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Rosetta, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Astronaut Mike Massimino on a spacewalk during shuttle mission STS-109 in March 2002. Credit: NASA
The first astronaut who tweeted from space is leaving NASA, the agency announced yesterday. Mike Massimino (best known to his 1.29 million followers as @astro_mike) — and also one of several astronauts to repair the Hubble Space Telescope — will now bring his skills to a full-time position with Columbia University in New York.
“Mike embraced the opportunity to engage with the public in new ways and set the stage for more space explorers to be able to share their mission experience directly with people around the globe,” stated Bob Behnken, NASA’s chief of the astronaut office at Johnson Space Center in Houston.
“We wish him well in his new role fostering the dreams and innovations of students just beginning their career paths,” he said.
Massimino found time to embrace Twitter, then a new technology to NASA, during the busy STS-125 mission that was the final repair mission for the Hubble Space Telescope in 2009. Here’s the first tweet from space:
From orbit: We see 16 sunrises and sunsets in 24 hrs, each one spectacular as the sun lights up the atmosphere in a spectrum of colors
Following his social media activities in space, which received a great deal of publicity at the time, Massimino appeared several times on the CBS comedy “The Big Bang Theory” as a fictionalized version of himself. He also was prominently featured in the IMAX film Hubble 3D in 2010, which in part featured the spacewalking missions to repair the iconic NASA telescope.
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
The winged Dream Chaser mini-shuttle under development by Sierra Nevada Corp. (SNC) has successfully completed a series of risk reduction milestone tests on key flight hardware systems thereby moving the private reusable spacecraft closer to its critical design review (CDR) and first flight under NASA’s Commercial Crew Program aimed at restoring America’s indigenous human spaceflight access to low Earth orbit and the space station.
SNC announced that it passed NASA’s Milestones 9 and 9a involving numerous Risk Reduction and Technology Readiness Level (TRL) advancement tests of critical Dream Chaser® systems under its Commercial Crew Integrated Capability (CCiCap) agreement with the agency.
Seven specific hardware systems underwent extensive testing and passed a major comprehensive review with NASA including; the Main Propulsion System, Reaction Control System, Crew Systems, Environmental Control and Life Support Systems (ECLSS), Structures, Thermal Control (TCS) and Thermal Protection Systems (TPS).
SNC former astronaut Lee Archambault prepares for Dream Chaser® Crew Systems Test. Credit: SNC
The tests are among the milestones SNC must complete to receive continued funding from the Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.
Over 3,500 tests were involved in completing the Risk Reduction and TRL advancement tests on the seven hardware systems whose purpose is to significantly retire overall program risk enable a continued maturation of the Dream Chaser’s design.
Dream Chaser is a reusable lifting-body design spaceship that will carry a mix of cargo and up to a seven crewmembers to the ISS. It will also be able to land on commercial runways anywhere in the world, according to SNC.
“By thoroughly assessing and mitigating each of the previously identified design risks, SNC is continuing to prove that Dream Chaser is a safe, robust, and reliable spacecraft,” said Mark N. Sirangelo, corporate vice president of SNC’s Space Systems, in a statement.
“These crucial validations are vital steps in our Critical Design Review and in showing that we have a very advanced and capable spacecraft. This will allow us to quickly and confidently move forward in restoring cutting-edge transportation to low-Earth orbit from the U.S.”
Following helicopter release the private Dream Chaser spaceplane starts glide to runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 – in this screenshot. Credit: Sierra Nevada Corp.
The Dream Chaser is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the International Space Station by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.
The SpaceXDragon and BoeingCST-100 ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around August/September 2014.
“Our partners are making great progress as they refine their systems for safe, reliable and cost-effective spaceflight,” said Kathy Lueders, manager of NASA’s Commercial Crew Program.
“It is extremely impressive to hear and see the interchange between the company and NASA engineering teams as they delve into the very details of the systems that help assure the safety of passengers.”
After completing milestones 9 and 9a, SNC has now received 92% of its total CCiCAP Phase 1 NASA award of $227.5 million.
“We are on schedule to launch our first orbital flight in November of 2016, which will mark the beginning of the restoration of U.S. crew capability to low-Earth orbit,” says Sirangelo.
Dream Chaser measures about 29 feet long with a 23 foot wide wing span and is about one third the size of NASA’s space shuttle orbiters.
It will launch atop a United Launch Alliance (ULA) Atlas V rocket from Cape Canaveral Launch Complex 41 in Florida.
Since the forced shutdown of NASA’s Space Shuttle program following its final flight in 2011, US astronauts have been 100% dependent on the Russians and their cramped but effective Soyuz capsule for rides to the station and back – at a cost exceeding $70 million per seat.
The Dream Chaser design builds on the experience gained from NASA Langley’s earlier exploratory engineering work with the HL-20 manned lifting-body vehicle.
Read my prior story detailing the wind tunnel testing milestone – here.
Stay tuned here for Ken’s continuing Sierra Nevada, Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
STS-135 Atlantis lifts off on July 8, 2011 with a crowd of people watching the event, the last launch of the shuttle program. Credit: Remco Timmermans
With the three-year anniversary this week of STS-135 — the final launch of the program — we invited readers of Universe Today to send in your pictures of shuttle experiences. We’ve been spoiled with several entries into our Flickr pool, which we’ve posted below.
Also, noted space tweep Remco Timmermans generously provided us with dozens of pictures, of which we chose just a few to represent his experiences at STS-135. That picture at the top gave us goosebumps. Down below you can see more of Remco’s shots (thank you!) and some of the best other shots that readers sent in.
NASA astronauts Mike Massimino (left) and Douglas Wheelock flank Elmo during a NASA tweetup in July 2011 for the last shuttle launch, STS-135. Credit: Remco TimmermansA sign points to the NASA Tweetup location for STS-135, the final shuttle launch, in July 2011. Credit: Remco TimmermansShuttle Atlantis prior to the last launch of the program, STS-135, in July 2011. Credit: Remco TimmermansLaunch Pad 39A is illuminated by light prior to the launch of Atlantis for STS-135 in July 2011. Credit: Remco TimmermansThe “Astrovan” (right) ferries the STS-135 crew to Launch Pad 39A prior to the July 8, 2011 launch, the last of the shuttle program. Credit: Remco TimmermansOne of the shuttle’s external rocket boosters is towed back to port following the launch of STS-135 in July 2011, the last of the shuttle program. Source: Remco Timmermans
Thanks also to numerous other Universe Today contributors who posted pictures to our Flickr pool. We’ll include some samples below. Nathanial Burton-Bradford who provided a 3-D picture of Atlantis lifting off on its last flight (use red and blue glasses to view properly):
A 3-D picture of Atlantis lifting off on the last shuttle mission of the program, STS-135, on July 8, 2011. Credit: Nathanial Burton-Bradford
Robert Karma provided several stunning pictures of STS-131, which featured Discovery, including one showing the shuttle rising high in the sky beside the American flag, and another with the moment the solid rocket boosters separated from Discovery:
STS-131 Discovery flies high in the sky following its launch Feb. 24, 2011. Credit: Robert KarmaThe solid rocket boosters separate from Discovery during the flight of STS-131 on Feb. 24, 2011. Credit: Robert Karma
Also, thanks to Ralph Hightower for providing this image of STS-135 on Flickr:
The STS-135 Atlantis launch viewed from the NASA Causeway in Florida on July 8, 2011. Credit: Ralph Hightower
Atlantis sits on the launch pad in July 2011 ahead of the final launch of the space shuttle program, STS-135. Credit: NASA/Bill Ingalls
Has it been three years already? The last mission of the space shuttle program launched on this day in 2011. We’ve included some of the most beautiful NASA images from the final flight of Atlantis.
But we’re also interested in publishing photos from Universe Today readers! If you attended STS-135 or any other launch of the space shuttle program, we’d like to hear from you. More details below the jump.
The mission’s major goal was to heft a multipurpose logistics module into space, as well as a bunch of spare parts that would be difficult to ship after the space shuttle retired. But it also served as a point of remembrance for the thousands of workers who constructed and maintained the shuttle, and the millions of people who watched its flights.
Where were you during that flight? What pictures did you take? Let us know in the comments and if you’d like to see your images published in a future Universe Today story, share your photos in our Flickr group. The photos must belong to you and be free to share. While this story focuses on STS-135, pictures from any shuttle launch or event are welcome. Let us know which one it was!
To kick off the memories, I’ll talk about where I was during the launch: I was on my way to a wedding in Toronto, Canada — five hours away from my hometown of Ottawa. I managed to pull into a parking lot just a few minutes before the launch sequence started.
I tried and tried to get a steady signal for video, but my phone was having none of it, so I instead “watched” the launch on Twitter. Luckily for me, friends were tweeting and sending text updates from watching television or in person, so I didn’t miss a thing. Then a couple of days later, my best friend and I both watched the NASA launch video together for the first time.
The flag of Atlantis flies from the Mobile Launcher Platform that brought Atlantis to the launch pad, May 31, 2011. Below the flag are crowds of people who attended the rollout. Credit: NASA/Bill IngallsRandy Meyers (left) and Mitchell Bromwell of United Space Alliance, the primary industry partner for space shuttle operations, show off an American flag to crowds of people gathered for the rollout of STS-135 Atlantis on May 31, 2011. Credit: NASA/Bill IngallsThe STS-135 crew admires the shuttle Atlantis just prior to launching July 8, 2011. From left, Rex Walheim, Doug Hurley, Sandy Magnus and Chris Ferguson. Credit: NASA/Bill IngallsAtlantis lifts off on the last launch of the shuttle program, STS-135, on July 8, 2011. Credit: NASA/Bill IngallsSpace shuttle Atlantis gets ready to dock with the International Space Station on July 10, 2011 during STS-135, the last mission of the space shuttle program. It is backdropped by the Bahamas. Credit: NASANASA astronaut Ron Garan (who was on Expedition 28 while Atlantis was docked to the International Space Station for STS-135) adjusts his tethers early in a spacewalk July 12, 2011. Credit: NASAThe crew members of STS-135 and Expedition 28 share a meal and a selfie on July 14, 2011, marking one of the last times a shuttle crew and International Space Station crew ate together. Credit: NASANASA astronaut Chris Ferguson, who commanded STS-135, signs a decal for his mission (the last space shuttle mission) in the Quest airlock of the International Space Station. Next to it is the crew patch for Expedition 28. Credit: NASASpace shuttle Atlantis flies home in this image captured from the International Space Station. Atlantis was completing STS-135, the last mission of the shuttle program. Credit:Atlantis touches down in the last moments of STS-135 on July 21, 2011, marking the end of the shuttle program’s flights. Credit: NASA/Bill IngallsThe view from under Atlantis, looking forward, after it landed at the Kennedy Space Center in Florida July 21, 2011, closing out the shuttle program with STS-135. Credit: NASA/Bill IngallsAtlantis is placed into its permanent home — an exhibit at the Kennedy Space Center — which opened in 2013. Credit: NASA
Boeing’s commercial CST-100 'Space Taxi' will carry a crew of five astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer - kenkremer.com
The full scale CST-100 mockup was unveiled at an invitation only ceremony for Boeing executives and media held inside a newly renovated shuttle era facility at the Kennedy Space Center where the capsule would start being manufactured later this year.
Universe Today was invited to tour the capsule for a first hand inspection of the CST-100’s interior and exterior and presents my photo gallery here.
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com
The CST-100 is a privately built manrated capsule being developed with funding from NASA under the auspices of the agency’s Commercial Crew Program (CCP) in a public/private partnership between NASA and private industry.
The vehicle will be assembled inside the refurbished processing hangar known during the shuttle era as Orbiter Processing Facility-3 (OPF-3). Boeing is leasing the site from Space Florida.
Boeing is one of three American aerospace firms vying for a NASA contract to build an American ‘space taxi’ to ferry US astronauts to the space station and back as soon as 2017.
Boeing CST-100 capsule interior up close. Credit: Ken Kremer – kenkremer.com
The SpaceXDragon and Sierra Nevada Dream Chaser are also receiving funds from NASA’s commercial crew program.
NASA will award one or more contracts to build Americas next human rated spaceship in August or September.
Boeing CST-100 crew capsule will carry five person crews to the ISS. Credit: Ken Kremer – kenkremer.com
Since the forced shutdown of NASA’s Space Shuttle program following its final flight in 2011, US astronauts have been 100% dependent on the Russians and their cramped but effective Soyuz capsule for rides to the station and back – at a cost exceeding $70 million per seat.
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com
Chris Ferguson, the final shuttle commander for NASA’s last shuttle flight (STS-135) now serves as director of Boeing’s Crew and Mission Operations.
Ferguson and the Boeing team are determined to get Americans back into space from American soil with American rockets.
Read my exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander – about the CST-100; here and here.
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com
The vehicle includes five recliner seats, a hatch and windows, the pilots control console with several attached Samsung tablets for crew interfaces with wireless internet, a docking port to the ISS and ample space for 220 kilograms of cargo storage of an array of equipment, gear and science experiments depending on NASA’s allotment choices.
The interior features Boeing’s LED Sky Lighting with an adjustable blue hue based on its 787 Dreamliner airplanes to enhance the ambience for the crew.
Astronaut mannequin seated below pilot console inside Boeing’s commercial CST-100 ‘Space Taxi’ mockup. Credit: Ken Kremer – kenkremer.com Five person crews will fly Boeing CST-100 capsule to ISS. Credit: Ken Kremer – kenkremer.com
The reusable capsule will launch atop a man rated United Launch Alliance (ULA) Atlas V rocket.
Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
US astronauts will eventually enter the ISS through this docking port. Credit: Ken Kremer – kenkremer.comUS Senator Bill Nelson (FL) and NASA’s final space shuttle commander inside Boeing’s CST-100 manned capsule during unveiling ceremony at the Kennedy Space Center, Florida on June 9, 2014. Nelson is seated below pilots console and receives CST-100 briefing from Ferguson who now directs Boeing’s crew efforts. Nelson also flew in space aboard the Columbia shuttle in Jan. 1986. Credit: Ken Kremer – kenkremer.comBoeing CST-100 spaceship unveiled at Kennedy Space Center FL on June 9, 2014 Posing from left to right; Frank DelBello, Space Florida, John Elbon, Boeing VP Space Exploration, US Sen. Bill Nelson (FL), final shuttle commander Chris Ferguson, Boeing Director of Crew and Mission Operations and John Mulholland, Boeing VP Commercial Space Exploration. Credit: Ken Kremer – kenkremer.com
US Senator Bill Nelson (FL) addresses crowd at unveiling ceremony for Boeing’s CST-100 manned capsule to the ISS at the Kennedy Space Center, Florida on June 9, 2014. Credit: Ken Kremer – kenkremer.com Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com
The Orion crew module for Exploration Flight Test-1 is shown in the Final Assembly and System Testing (FAST) Cell, positioned over the service module just prior to mating the two sections together. Credit: NASA/Rad Sinyak
The Orion crew module for Exploration Flight Test-1 is shown in the Final Assembly and System Testing (FAST) Cell, positioned over the service module just prior to mating the two sections together. Credit: NASA/Rad Sinyak
Story updated[/caption]
KENNEDY SPACE CENTER, FL- Engineers have begun stacking operations for NASA’s maiden Orion deep space test capsule at the Kennedy Space Center (KSC) achieving a major milestone leading to its first blastoff from the Florida Space Coast less than six months from today.
The excitement is mounting as final assembly of NASA’s Orion crew vehicle into its launch configuration started on Monday, June 9, inside the Operations and Checkout (O&C) Facility at Kennedy.
Orion will eventually carry humans to destinations far beyond low Earth orbit on new voyages of scientific discovery in our solar system.
“Orion is the next step in our journey of exploration,” said NASA Associate Administrator Robert Lightfoot at a recent KSC media briefing.
“This mission is a stepping stone on NASA’s journey to Mars. The EFT-1 mission is so important to NASA.”
The main elements of the Orion spacecraft stack include the crew module (CM), service module (SM) and the launch abort system (LAS).
On Monday, technicians from Orion’s prime contractor Lockheed Martin began aligning and stacking the crew module on top of the already completed service module in the Final Assembly and System Testing (FAST) Cell in the O & C facility at KSC.
“Ballast weights were added to ensure that the crew module’s center of gravity can achieve the appropriate entry and descent performance and also ensure that the vehicle lands in the correct orientation to reduce structural impact loads,” according to Lockheed Martin.
Engineers will remain busy throughout this week continuing to work at a 24/7 pace to get Orion ready for the December liftoff.
Orion heat shield attached to the bottom of the capsule by engineers during assembly work inside the Operations and Checkout High Bay facility at KSC. Credit: NASA
The next steps involve completing the power and fluid umbilical connections between the CM and SM and firmly bolting the two modules together inside the FAST cell.
Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida. Service module at bottom. Credit: Ken Kremer/kenkremer.com
An exhaustive series of electrical, avionic and radio frequency tests will follow. The team will then conduct final systems checks to confirm readiness for flight.
The LAS will then be stacked on top. The entire stack will then be rolled out to the launch pad for integration with the Delta IV Heavy rocket.
The CM/SM stacking operation was able to move forward following the successful attachment of the world’s largest heat shield onto the bottom of the CM in late May. Read my prior story – here.
“Now that we’re getting so close to launch, the spacecraft completion work is visible every day,” said Mark Geyer, NASA’s Orion Program manager in a statement.
“Orion’s flight test will provide us with important data that will help us test out systems and further refine the design so we can safely send humans far into the solar system to uncover new scientific discoveries on future missions.”
NASA Administrator Charles Bolden and science chief Astronaut John Grunsfeld discuss NASA’s human spaceflight initiatives backdropped by the service module for the Orion crew capsule being assembled at the Kennedy Space Center. Credit: Ken Kremer/kenkremer.com
Orion is NASA’s next generation human rated vehicle now under development to replace the now retired space shuttle. The state-of-the-art spacecraft will carry America’s astronauts on voyages venturing farther into deep space than ever before – past the Moon to Asteroids, Mars and Beyond!
No humans have flown beyond low Earth orbit in more than four decades since Apollo 17, NASA’s final moon landing mission launched in December 1972.
The two-orbit, four- hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.
One of the primary goals of NASA’s eagerly anticipated Orion EFT-1 uncrewed test flight is to test the efficacy of the heat shield in protecting the vehicle – and future human astronauts – from excruciating temperatures reaching 4000 degrees Fahrenheit (2200 C) during scorching re-entry heating.
At the conclusion of the EFT-1 flight, the detached Orion capsule plunges back and re-enters the Earth’s atmosphere at 20,000 MPH (32,000 kilometers per hour).
“That’s about 80% of the reentry speed experienced by the Apollo capsule after returning from the Apollo moon landing missions,” Scott Wilson, NASA’s Orion Manager of Production Operations at KSC, told me during an interview at KSC.
A trio of parachutes will then unfurl to slow Orion down for a splashdown in the Pacific Ocean.
The EFT-1 mission will provide engineers with critical data about Orion’s heat shield, flight systems and capabilities to validate designs of the spacecraft, inform design decisions, validate existing computer models and guide new approaches to space systems development. All these measurements will aid in reducing the risks and costs of subsequent Orion flights before it begins carrying humans to new destinations in the solar system.
“We will test the heat shield, the separation of the fairing and exercise over 50% of the eventual software and electronic systems inside the Orion spacecraft. We will also test the recovery systems coming back into the Pacific Ocean,” said Lightfoot.
“Orion EFT-1 is really exciting as the first step on the path of humans to Mars,” said Lightfoot. “It’s a stepping stone to get to Mars.”
“We will test the capsule with a reentry velocity of about 85% of what to expect on returning [astronauts] from Mars.”
Two of the three United Launch Alliance (ULA) Delta IV heavy boosters for NASA’s upcoming Orion Exploration Flight Test-1 (EFT-1) mission were unveiled during a media event inside the Horizontal Integration Facility at Launch Complex 37 at Cape Canaveral Air Force Station in Florida on March 17, 2014. Credit: Ken Kremer – kenkremer.com
Concurrently, new American-made private crewed spaceships are under development by SpaceX, Boeing and Sierra Nevada – with funding from NASA’s Commercial Crew Program (CCP) – to restore US capability to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017.
Read my exclusive new interview with NASA Administrator Charles Bolden explaining the importance of getting Commercial Crew online to expand our reach into space- here.
Stay tuned here for Ken’s continuing Orion, Orbital Sciences, SpaceX, commercial space, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
