First look inside SpaceX Dragon V2 next generation astronaut spacecraft unveiled by CEO Elon Musk on May 29, 2014. Credit: Robert Fisher/America Space
Would you ‘Enter the Dragon’?
First look inside SpaceX Dragon V2 next generation astronaut spacecraft unveiled by CEO Elon Musk on May 29, 2014. Credit: Robert Fisher/AmericaSpace[/caption]
We’ve shown you lots of exterior shots of SpaceX’s next generation manned Dragon V2 spacecraft after Billionaire entrepreneur and SpaceX CEO Elon Musk pulled the curtain off to reveal his future plans for human spaceflight on May 29 during a live webcast from SpaceX HQ in Hawthorne, Calif.
And we’ve shown you the cool animation to see exactly ‘How it Works!’ from launch to landing.
Now we’ve compiled a stunning collection of imagery revealing what it’s like to actually stand within the gleaming walls of the futuristic Dragon spaceship from an astronauts perspective.
Check out the gallery of Dragon V2 imagery above and below.
Elon Musk seated inside Dragon V2 explaining consoles at unveiling on May 29, 2014. Credit: SpaceX
Experience this exciting new chapter of American ‘Commercial Human Spaceflight’ coming to fruition.
NASA’s Commercial Crew Program (CCP) is a public private partnership between NASA and a trio of amazing American aerospace companies – SpaceX, Boeing amd Sierra Nevada – to create inexpensive but reliable new astronaut spaceships to the High Frontier.
And NASA’s unprecedented commercial crew program is so far ahead of any international competitors that I think they’ll soon be knocking at the door and regret not investing in a similar insightful manner.
The goal is to get American’s back in space on American rockets from American soil – rather than being totally dependent on Russian rocket technology and Soyuz capsules for astronaut rides to the International Space Station (ISS) and back.
Potential crew members check out the seats of the new SpaceX Dragon V2 next generation astronaut spacecraft. Credit: Robert Fisher/America Space
“We need to have our own capability to get our crews to space. Commercial crew is really, really, really important,” NASA Administrator Charles Bolden told me in an exclusive interview – here.
SpaceX CEO Elon Musk pulls open the hatch to ‘Enter the Dragon’. Credit: Robert Fisher/America Space
Boeing and Sierra Nevada are competing with SpaceX to build the next generation spaceship to ferry astronauts to and from the ISS by 2017 using seed money from NASA’s CCP.
The BoeingCST-100 and Sierra Nevada Dream Chaser ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014. A look through the open hatch of the Dragon V2 reveals the layout and interior of the seven-crew capacity spacecraft. Credit: NASA/Dimitri Gerondidakis
Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
The Dragon V2 spacecraft’s seating arrangement with the control panel swung up to allow crewmembers to get into their seats. Once the crew is in place, the control panel swings down and locks in launch position. Credit: NASA/Dimitri Gerondidakis
A look through the open hatch of the Dragon V2 reveals the layout and interior of the seven-crew capacity spacecraft. Credit: NASA/Dimitri Gerondidakis
SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014. Credit: Robert Fisher/America Space
Lockheed Martin and NASA engineers are installing the largest heat shield ever built onto the Orion EFT-1 spacecraft’s crew module at the Kennedy Space Center. Liftoff is slated for late Fall 2014. Credit: Lockheed Martin
Lockheed Martin and NASA engineers are installing the largest heat shield ever built onto the Orion EFT-1 spacecraft’s crew module at the Kennedy Space Center. Liftoff is slated for late Fall 2014. Credit: Lockheed Martin
Story updated[/caption]
In a key milestone, technicians at the Kennedy Space Center (KSC) in Florida have attached the world’s largest heat shield to a pathfinding version of NASA’s Orion crew capsule edging ever closer to its inaugural unmanned test flight later this Fall on a crucial mission dubbed Exploration Flight Test-1 (EFT-1).
One of the primary goals of NASA’s eagerly anticipated Orion EFT-1 uncrewed test flight is to test the efficacy of the heat shield in protecting the vehicle – and future human astronauts – from excruciating temperatures reaching 4000 degrees Fahrenheit (2200 C) during scorching re-entry heating.
A trio of parachutes will then unfurl to slow Orion down for a splashdown in the Pacific Ocean.
Orion is NASA’s next generation human rated vehicle now under development to replace the now retired space shuttle. The state-of-the-art spacecraft will carry America’s astronauts on voyages venturing farther into deep space than ever before – past the Moon to Asteroids, Mars and Beyond!
“The Orion heat shield is the largest of its kind ever built. Its wider than the Apollo and Mars Science Lab heat shields,” Todd Sullivan told Universe Today. Sullivan is the heat shield senior manager at Lockheed Martin, Orion’s prime contractor.
The heat shield measures 16.5 feet (5 m) in diameter.
Lockheed Martin and NASA technicians mated the heat shield to the bottom of the capsule during assembly work inside the Operations and Checkout High Bay facility at KSC.
“Holes were drilled into the heat shield from the inside to the outside at the structural attached points at the underside of the crew module,” said Jules Schneider, Orion Project manager for Lockheed Martin at KSC, during a recent exclusive interview by Universe Today inside the Orion clean room at KSC.
“Then its opened up from the outside and bolted in place underneath. Closeout plugs made of Avcoat are then installed to close it up and seal the gaps,” Schneider explained.
The heat shield is constructed from a single seamless piece of Avcoat ablator, that was applied by engineers at Textron Defense System near Boston, Mass.
“They applied the Avcoat ablater material to the outside. That’s what protects the spacecraft from the heat of reentry,” Sullivan explained.
The ablative material will wear away as it heats up during the capsules atmospheric re-entry thereby preventing the 4000 degree F heat from being transferred to the rest of the capsule and saving it and the human crew from utter destruction.
Coming together! Orion’s heat shield and crew module in position for mating operations at NASA KSC. Credit: NASA
Orion EFT-1 is slated to launch in December 2014 atop the mammoth, triple barreled United Launch Alliance (ULA) Delta IV Heavy rocket, currently the most powerful booster in America’s fleet.
The Delta IV Heavy is the only rocket with sufficient thrust to launch the Orion EFT-1 capsule and its attached upper stage to its intended orbit of 3600 miles altitude above Earth – about 15 times higher than the International Space Station (ISS) and farther than any human spacecraft has journeyed in 40 years.
At the conclusion of the two-orbit, four- hour EFT-1 flight, the detached Orion capsule plunges back and re-enters the Earth’s atmosphere at 20,000 MPH (32,000 kilometers per hour).
“That’s about 80% of the reentry speed experienced by the Apollo capsule after returning from the Apollo moon landing missions,” Scott Wilson, NASA’s Orion Manager of Production Operations at KSC, told me during an interview at KSC.
“The big reason to get to those high speeds during EFT-1 is to be able to test out the thermal protection system, and the heat shield is the biggest part of that.”
“Numerous sensors and instrumentation have been specially installed on the EFT-1 heat shield and the back shell tiles to collect measurements of things like temperatures, pressures and stresses during the extreme conditions of atmospheric reentry,” Wilson explained.
Orion heat shield attached to the bottom of the capsule by engineers during assembly work inside the Operations and Checkout High Bay facility at KSC. Credit: NASA
The heat shield arrived at KSC in December 2013 loaded inside NASA’s Super Guppy aircraft while I was onsite. Read my story – here.
The data gathered during the unmanned EFT-1 flight will aid in confirming. or refuting, design decisions and computer models as the program moves forward to the first flight atop NASA’s mammoth SLS booster in late 2017 on the EM-1 mission and more human crewed missions thereafter.
Orion EFT-1 heat shield is off loaded from NASA’s Super Guppy aircraft after transport from Manchester, N.H., and arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
Recently, the EFT-1 launch was postponed three months from its long planned slot in mid-September to December 2014 when NASA was ordered to make way for the accelerated launch of recently declassified US Air Force Space Surveillance satellites that were given a higher priority.
The covert Geosynchronous Space Situational Awareness Program, or GSSAP, satellites were only unveiled in Feb. 2014 during a speech by General William Shelton, commander of the US Air Force Space Command.
Despite the EFT-1 launch postponement, Kennedy Space Center Director Bob Cabana said technicians are pressing forward and continue to work around the clock at KSC in order to still be ready in time to launch by the original launch window that opens in mid- September 2014.
“The contractor teams are working to get the Orion spacecraft done on time for the December 2017 launch,” said Cabana.
“They are working seven days a week in the Operations and Checkout High Bay facility to get the vehicle ready to roll out for the EFT-1 mission and be mounted on top of the Delta IV Heavy.”
“I can assure you the Orion will be ready to go on time, as soon as we get our opportunity to launch that vehicle on its first flight test and that is pretty darn amazing.”
“Our plan is to have the Orion spacecraft ready because we want to get EFT-1 out so we can start getting the hardware in for Exploration Mission-1 (EM-1) and start processing for that vehicle that will launch on the Space Launch System (SLS) rocket in 2017,” Cabana told me
Concurrently, new American-made private crewed spaceships are under development by SpaceX, Boeing and Sierra Nevada – with funding from NASA’s Commercial Crew Program (CCP) – to restore US capability to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017.
Read my exclusive new interview with NASA Administrator Charles Bolden explaining the importance of getting Commercial Crew online – here.
Two of the three United Launch Alliance (ULA) Delta IV heavy boosters for NASA’s upcoming Orion Exploration Flight Test-1 (EFT-1) mission were unveiled during a media event inside the Horizontal Integration Facility at Launch Complex 37 at Cape Canaveral Air Force Station in Florida. Kennedy Space Center Director Bob Cabana spoke to the media along with NASA Associate Administrator Robert Lightfoot and Tony Taliancich, ULA director of East Coast Launch Operations. Credit: Ken Kremer- kenkremer.com
Stay tuned here for Ken’s continuing Orion, Boeing, SpaceX, Orbital Sciences, commercial space, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Ken Kremer Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com[/caption]
NASA Administrator Charles Bolden discusses future of NASA human spaceflight at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden discusses future of NASA human spaceflight during exploration forum at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com
Story updated[/caption]
NASA GODDARD SPACE FLIGHT CENTER, MD – Why is NASA’s Commercial Crew Program to develop private human transport ships to low Earth orbit important?
That’s the question I posed to NASA Administrator Charles Bolden when we met for an exclusive interview at NASA Goddard.
The Commercial Crew Program (CCP) is the critical enabler “for establishing a viable orbital infrastructure” in the 2020s, NASA Administrator Charles Bolden told Universe Today in an exclusive one-on-one interview at NASA’s Goddard Space Flight Center in Greenbelt, Md.
Bolden, a Space Shuttle commander who flew four time to space, says NASA wants one of the new American-made private crewed spaceships under development by SpaceX, Boeing and Sierra Nevada – with NASA funding – to be ready to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017. Flights for other commercial orbital space ventures would follow later and into the next decade.
Since the shutdown of NASA’s space shuttle program following the final flight by STS-135 in 2011 (commanded by Chris Ferguson), America has been 100% dependent on the Russians to fly our astronauts to the space station and back.
“Commercial crew is critical. We need to have our own capability to get our crews to space,” Bolden told me, during a visit to the NASA Goddard cleanroom with the agency’s groundbreaking Magnetospheric Multiscale (MMS) science probes.
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing
Administrator Bolden foresees a huge shift in how the US will conduct space operations in low earth orbit (LEO) just a decade from now. The future LEO architecture will be dominated not by NASA and the ISS but rather by commercial entrepreneurs and endeavors in the 2020s.
“There are going to be other commercial stations or other laboratories,” Bolden excitedly told me.
And the cash strapped Commercial Crew effort to build new astronaut transporters is the absolutely essential enabler to get that exploration task done, he says.
“Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration.”
“We have got to have a way to get our crews to space.”
“You know people try to separate stuff that NASA does into nice little neat packages. But it’s not that way anymore.”
Bolden and NASA are already looking beyond the ISS in planning how to use the new commercial crew spaceships being developed by SpaceX, Boeing and Sierra Nevada in a public- partnership with NASA’s Commercial Crew Program.
“Everything we do [at NASA] is integrated. We have to have commercial crew [for] a viable low Earth orbit infrastructure – a place where we can do testing – for example with what’s going on at the ISS today.”
“And in the out years you are going to be doing the same type of work.”
“But it’s not going to be on the ISS.”
“After 2024 or maybe 2028, if we extend it again, you are going to see the people on commercial vehicles. There are going to be other stations or other laboratories.”
“But there won’t be NASA operated laboratories. They will be commercially viable and operating laboratories.”
SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014. Credit: Robert Fisher/America Space
Private NewSpace ventures represent a revolutionary departure from current space exploration thinking. But none of these revolutionary commercial operations will happen if we don’t have reliable and cost effective human access to orbit from American soil with American rockets on American spaceships.
“We need to have our own capability to get our crews to space – first of all. That’s why commercial crew is really, really, really important,” Bolden emphasized.
The ongoing crises in Ukraine makes development of a new US crew transporter to end our total reliance on Russian spaceships even more urgent.
“Right now we use the Russian Soyuz. It is a very reliable way to get our crews to space. Our partnership with Roscosmos is as strong as it’s ever been.”
“So we just keep watching what’s going on in other places in the world, but we continue to work with Roscosmos the way we always have,” Bolden stated.
The latest example is this week’s successful launch of the new three man Russian-US- German Expedition 40 crew to the ISS on a Soyuz.
Of course, the speed at which the US develops the private human spaceships is totally dependent on the funding level for the Commercial Crew program.
Unfortunately, progress in getting the space taxis actually built and flying has been significantly slowed because the Obama Administration CCP funding requests for the past few years of roughly about $800 million have been cut in half by a reluctant US Congress. Thus forcing NASA to delay the first manned orbital test flights by at least 18 months from 2015 to 2017.
And every forced postponement to CCP costs US taxpayers another $70 million payment per crew seat to the Russians. As a result of the congressional CCP cuts more than 1 Billion US Dollars have been shipped to Russia instead of on building our own US crew transports – leaving American aerospace workers unemployed and American manufacturing facilities shuttered.
I asked Bolden to assess NASA’s new funding request for the coming fiscal year 2015 currently working its way through Congress.
“It’s looking better. It’s never good. But now it’s looking much better,” Bolden replied.
“If you look at the House markup that’s a very positive indication that the budget for commercial crew is going to be pretty good.”
The pace of progress in getting our crews back to orbit basically can be summed up in a nutshell.
“No Bucks, No Buck Rogers,” Chris Ferguson, who now leads Boeing’s crew effort, told me in a separate exclusive interview for Universe Today.
NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA’s Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com
The BoeingCST-100, Sierra Nevada Dream Chaser and SpaceX Dragon ‘space taxis’ are all vying for funding in the next round of contracts to be awarded by NASA around late summer 2014 known as Commercial Crew Transportation Capability (CCtCap).
All three company’s have been making excellent progress in meeting their NASA mandated milestones in the current contract period known as Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.
Altogether they have received more than $1 Billion in NASA funding under the current CCiCAP initiative. Boeing and SpaceX were awarded contracts worth $460 million and $440 million, respectively. Sierra Nevada was given what amounts to half an award worth $212.5 million.
SpaceX CEO Elon Musk just publicly unveiled his manned Dragon V2 spaceship on May 29.
Boeing’s Chris Ferguson told me that assembly of the CST-100 test article starts soon at the Kennedy Space Center.
NASA officials have told me that one or more of the three competitors will be chosen later this year in the next phase under CCtCAP to build the next generation spaceship to ferry astronauts to and from the ISS by 2017.
In order to certify the fitness and safety of the new crew transporters, the CCtCAP contracts will specify that “each awardee conduct at least one crewed flight test to verify their spacecraft can dock to the space station and all its systems perform as expected.”
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Concurrently, NASA is developing the manned Orion crew vehicle for deep space exploration. The state-of-the-art capsule will carry astronauts back to the Moon and beyond on journeys to Asteroids and one day to Mars.
“We need to have our own capability to get our crews to space. Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration,” that’s the bottom line message from my interview with NASA Administrator Bolden.
Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
SpaceX Dragon cargo freighter berthed to the International Space Station during recently concluded SpaceX-3 mission in May 2014. An upgraded, manrated version will carry US astronauts to space in the next two to three years. Credit: NASA
SpaceX Dragon cargo freighter berthed to the International Space Station during recently concluded SpaceX-3 mission in May 2014. An upgraded, manrated version will carry US astronauts to space in the next two to three years. Credit: NASA Story updated[/caption]
SpaceX CEO, founder and chief designer Elon Musk is set to unveil the manned version of his firms commercial Dragon spaceship later this week, setting in motion an effort that he hopes will soon restore America’s capability to launch US astronauts to low Earth orbit and the International Space Station (ISS) by 2017.
Musk will personally introduce SpaceX’s ‘Space Taxi’ dubbed ‘Dragon V2’ at what amounts to sort of a world premiere event on May 29 at the company’s headquarters in Hawthorne, CA, according to an official announcement this evening (May 27) from SpaceX.
“SpaceX’s new Dragon V2 spacecraft is a next generation spacecraft designed to carry astronauts into space,” according to the SpaceX statement.
The manned Dragon will launch atop the powerful SpaceX Falcon 9 v1.1 rocket from a SpaceX pad on the Florida Space Coast.
Dragon was initially developed as a commercial unmanned resupply freighter to deliver 20,000 kg (44,000 pounds) of supplies and science experiments to the ISS under a $1.6 Billion Commercial Resupply Services (CRS) contract with NASA during a dozen Dragon cargo spacecraft flights through 2016.
Musk is making good on a recent comment he posted to twitter on April 29, with respect to the continuing fallout from the deadly crisis in Ukraine which has resulted in some US economic sanctions imposed against Russia, that now potentially threaten US access to the ISS in a boomerang action from the Russian government:
“Sounds like this might be a good time to unveil the new Dragon Mk 2 spaceship that @SpaceX has been working on with @NASA. No trampoline needed,” Musk tweeted.
“Cover drops on May 29. Actual flight design hardware of crew Dragon, not a mockup,” Musk added.
The ‘Dragon V2’ is an upgraded, man rated version of the unmanned spaceship that can carry a mix of cargo and up to a seven crewmembers to the ISS.
NASA astronauts and industry experts check out the crew accommodations in the Dragon spacecraft under development by SpaceX. The evaluation in Hawthorne, Calif., on Jan. 30, 2012, was part of SpaceX’s Commercial Crew Development Round 2 agreement with NASA’s Commercial Crew Program. Credit: NASA
Dragon is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the ISS by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.
Since that day, US astronauts have been totally dependent on the Russian Soyuz capsules for ferry rides to orbit and back.
The BoeingCST-100 and Sierra Nevada Dream Chaser ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.
All three company’s have been making excellent progress in meeting their NASA mandated milestones in the current contract period known as Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.
However, US progress getting the space taxis actually built and flying has been repeatedly stifled by the US Congress who have severely cut NASA’s budget request for the Commercial Crew Program by about half each year. Thus forcing NASA to delay the first manned orbital test flights by at least 18 months from 2015 to 2017.
The situation with regard to US dependency on Russian rocketry to reach the ISS has always been awkward.
But it finally took on new found importance and urgency from politicos in Washington, DC, since the ongoing crisis in Ukraine this year exposed US vulnerability in a wide range of space endeavors affecting not just astronaut rides to the ISS but also the launch of the most critical US national security surveillance satellites essential to US defense.
US space vulnerability became obvious to everyone when Russia’s deputy prime minister, Dmitry Rogozin. who is in charge of space and defense industries, said that US sanctions could “boomerang” against the US space program and that perhaps NASA should “deliver their astronauts to the International Space Station using a trampoline.”
A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL. File photo. Credit: Ken Kremer/kenkremer.com
Rogozin also threatened to cut off exports of the Russian made RD-180 rocket engines which power the first stage of the United Launch Alliance (ULA) Atlas V rocket used to launch numerous US National Security spy satellites.
“Moscow is banning Washington from using Russian-made rocket engines, which the US has used to deliver its military satellites into orbit,” Rogozin said at a media briefing held on May 13.
NASA is also a hefty user of the Atlas V for many of the agency’s science and communication satellites like the Curiosity Mars rover, MAVEN Mars orbiter, MMS, Juno Jupiter orbiter and TDRS.
Musk and SpaceX have also filed lawsuits against the US Air Force to legally block the importation of the RD-180 engines by ULA for the Atlas V as a violation of the US economic sanctions.
So overall, US space policy is in a murky and uncertain situation and Musk clearly aims for SpaceX to be a central and significant player in a wide range of US space activities, both manned and unmanned.
Read my earlier articles about the Atlas V controversy, Rogozin’s statements, Musk’s suit and more about the effects of economic sanctions imposed by the US and Western nations in response to Russia’s actions in Ukraine and the annexation of Crimea; here, here, here, here and here.
SpaceX founder and CEO Elon Musk briefs reporters including Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
The 3rd operational Dragon cargo resupply mission completed the 30 day SpaceX-3 flight to the ISS with a successful Pacific Ocean splashdown on May 18.
SpaceX will webcast the Dragon unveiling event LIVE on May 29 at 7 p.m. PST for anyone wishing to watch at: www.spacex.com/webcast
Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
SpaceX Falcon 9 rocket successfully launched the SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
Scale model of the Sierra Nevada Corporation’s (SNC) Dream Chaser is readied for wind tunnel testing at high speeds that simulate the conditions it will encounter during its flight through the atmosphere returning from space. Credit: NASA/David C. Bowen
The private Dream Chaser mini-shuttle being developed by Sierra Nevada Corp. (SNC) has successfully completed a series of rigorous wind tunnel tests on scale models of the spacecraft – thereby accomplishing another key development milestone under NASA’s Commercial Crew Program to restore America’s human spaceflight access to low Earth orbit.
Engineers from SNC and NASA’s Langley Research Center in Hampton, Virginia conducted six weeks of intricate testing with several different Dream Chaser scale model spacecraft to study its reaction to subsonic, transonic and supersonic conditions that will be encountered during ascent into space and re-entry from low-Earth orbit.
The tests are among the milestones SNC must complete to receive continued funding from the Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.
The Dream Chaser is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the International Space Station (ISS) by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.
Since that day, seats on the Russian Soyuz are US astronauts only way to space and back.
The SpaceXDragon and BoeingCST-100 ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
“What we have seen from our industry partners is a determination to make their components and systems work reliably, and in turn they’ve been able to demonstrate the complex machinery that makes spaceflight possible will also work as planned,” said Kathy Lueders, NASA’s Commercial Crew Program manager. “These next few months will continue to raise the bar for achievement by our partners.”
To prepare for the wind tunnel testing, technicians first meticulously hand glued 250 tiny sand grains to the outer surface of the 22-inch long Dream Chaser scale model in order to investigate turbulent flow forces and flight dynamic characteristics along the vehicle that simulates what the actual spacecraft will experience during ascent and re-entry.
Dream Chaser awaits launch atop United Launch Alliance Atlas V rocket
Testing encompassed both the Dream Chaser spacecraft by itself as well as integrated in the stacked configuration atop the Atlas V launch vehicle that will boost the vehicle to space from Launch Complex 41 at Cape Canaveral Air Force Station in Florida.
The testing of the Dream Chaser model was conducted at different angles and positions and around the clock inside the Unitary Plan Wind Tunnel at NASA Langley to collect the data as quickly as possible.
“All the data acquired will be used to validate computer models and populate the Dream Chaser spacecraft performance database,” according to NASA test engineer Bryan Falman.
NASA says that the resulting data showed the existing computer models were accurate.
Additonal wind tunnel testing was done at NASA’s Ames Research Center in Moffett Field, California and the CALSPAN Transonic Wind Tunnel in New York.
The wind tunnel work will also significantly aid in refining the Dream Chaser’s design and performance as well as accelerate completion of the Critical Design Review (CDR) before the start of construction of the full scale vehicle for orbital flight tests by late 2016.
Video Caption: Engineers used a wind tunnel at NASA’s Langley Research Center in Hampton, Virginia, to evaluate the design of Sierra Nevada Corporation’s Dream Chaser spacecraft. Credit: NASA
“The aerodynamic data collected during these tests has further proven and validated Dream Chaser’s integrated spacecraft and launch vehicle system design. It also has shown that Dream Chaser expected performance is greater than initially predicted,” said Mark N. Sirangelo, corporate vice president and head of SNC’s Space Systems.
“Our program continues to fully complete each of our CCiCap agreement milestones assisted through our strong collaboration efforts with our integrated ‘Dream Team’ of industry, university and government strategic partners. We are on schedule to launch our first orbital flight in November of 2016, which will mark the beginning of the restoration of U.S. crew capability to low-Earth orbit.”
The Dream Chaser design builds on the experience gained from NASA Langley’s earlier exploratory engineering work with the HL-20 manned lifting-body vehicle.
“The NASA-SNC effort makes for a solid, complementary relationship,” said Andrew Roberts, SNC aerodynamics test lead. “It is a natural fit. NASA facilities and the extensive work they’ve done with the Dream Chaser predecessor, HL-20, combined with SNC’s engineering, is synergistic and provides great results.”
Dream Chaser will be reusable and can carry a mix of cargo and up to a seven crewmembers to the ISS. It will also be able to land on commercial runways anywhere in the world, according to SNC.
Left landing gear failed to deploy as private Dream Chaser spaceplane approaches runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2103. Credit: Sierra Nevada Corp. See video below
Stay tuned here for Ken’s continuing Sierra Nevada, Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Story updated[/caption]
KENNEDY SPACE CENTER, FL – Boeing expects to begin “assembly operations of our commercial CST-100 manned capsule soon at the Kennedy Space Center,” Chris Ferguson, commander of NASA’s final shuttle flight and now director of Boeing’s Crew and Mission Operations told Universe Today in an exclusive one-on-one interview about Boeing’s space efforts. In part 1, Ferguson described the maiden orbital test flights to the ISS set for 2017 – here.
In part 2, we focus our discussion on Boeings’ strategy for building and launching the CST-100 ‘space taxi’ as a truly commercial space endeavor.
To begin I asked; Where will Boeing build the CST-100?
“The CST-100 will be manufactured at the Kennedy Space Center (KSC) in Florida inside a former shuttle hanger known as Orbiter Processing Facility 3, or OPF-3, which is now [transformed into] a Boeing processing facility,” Ferguson told me. “Over 300 people will be employed.” Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing
During the shuttle era, all three of NASA’s Orbiter Processing Facilities (OPFs) were a constant beehive of activity for thousands of shuttle workers busily refurbishing the majestic orbiters for their next missions to space. But following Ferguson’s final flight on the STS-135 mission to the ISS in 2011, NASA sought new uses for the now dormant facilities.
So Boeing signed a lease for OPF-3 with Space Florida, a state agency that spent some $20 million modernizing the approximately 64,000 square foot hanger for manufacturing by ripping out all the no longer needed shuttle era scaffolding, hardware and equipment previously used to process the orbiters between orbital missions.
Boeing takes over the OPF-3 lease in late June 2014 following an official handover ceremony from Space Florida. Assembly begins soon thereafter.
“The pieces are coming one by one from all over the country,” Ferguson explained. “Parts from our vendors are already starting to show up for our test article.
“Assembly of the test article in Florida starts soon.”
The CST-100 is being designed at Boeing’s Houston Product Support Center in Texas.
It is a reusable capsule comprised of a crew and service module that can carry a mix of cargo and up to seven crew members to the International Space Station (ISS) and must meet stringent safety and reliability standards.
How will the pressure vessel be manufactured? Will it involve friction stir welding as is the case for NASA’s Orion deep space manned capsule?
“There are no welds,” he informed.
“The pressure vessel is coming from Spincraft, an aerospace manufacturing company in Massachusetts.”
Spincraft has extensive space vehicle experience building tanks and assorted critical components for the shuttle and other rockets.
“The capsule is produced by Spincraft using a weld-free process. It’s made as a single piece by a proprietary spun form process and machined out from a big piece of metal.”
The capsule measures approximately 4.56 meters (175 inches) in diameter.
“The service module will be fabricated in Florida.”
The combined crew and service modules are about 5.03 meters (16.5 feet) in length.
“In two years in 2016, our CST-100 will look like the Orion EFT-1 capsule does now at KSC, nearly complete [and ready for the maiden test flight]. Orion is really coming along,” Ferguson beamed while contemplating a bright future for US manned spaceflight.
He is saddened that it’s been over 1000 days since his crew’s landing inside shuttle Atlantis in July 2011.
Early version of Boeing CST-100 pressure vessel mockup inside OPF-3 and surrounded by shuttle era scaffolding at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com
With Boeing’s long history in aircraft and aerospace manufacturing, the CST-100 is being designed and built as a truly commercial endeavor.
Therefore the spacecraft team is able to reach across Boeing’s different divisions and diverse engineering spectrum and draw on a vast wealth of in-house expertise, potentially giving them a leg up on commercial crew competitors like SpaceX and Sierra Nevada Corp.
Nevertheless, designing and building a completely new manned spaceship is a daunting task for anyone. And no country or company has done it in decades.
How hard has this effort been to create the CST-100? – And do it with very slim funding from NASA and Boeing.
“Well any preconceived notion I had on building a human rated spacecraft has been completely erased. This is really hard work to build a human rated spacecraft!” Ferguson emphasized.
“And the budget is very small – without a lucrative government contract as used in the past to build these kind of spacecraft.”
“Our budget now is an order of magnitude less than to build the shuttle – which was about $35 to $42 Billion in 2011 dollars. The budget is a lot less now.”
Read more about the travails of NASA’s commercial crew funding situation in Part 1.
The team size now is just a fraction of what it was for past US crewed spaceships.
“So to support this we have a pretty small team.”
“The CST-100 team of a couple hundred folks works very hard!”
“For comparison, the space shuttle had 30,000 people working on it at the peak. By early 2011 there were 11,000. We flew on STS-135 with only 4,000 people in July 2011.”
NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011. From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS).
Credit: Ken Kremer – kenkremer.com
Boeing’s design philosophy is straightforward; “It’s a simple ride up to and back from space,” Ferguson emphasized to me.
Next we turned to the venerable Atlas V rocket that will launch Boeing’s proposed space taxi. But before it can launch people it must first be human rated, certified as safe and outfitted with an Emergency Detection System (EDS) to save astronauts lives in a split second in case of a sudden and catastrophic in-flight anomaly.
The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing
United Launch Alliance (ULA) builds the two stage Atlas V and is responsible for human rating the vehicle which has a virtually unblemished launch record of boosting a wide array of advanced US military satellites and NASA’s precious one-of-a-kind robotic science explorers like Curiosity, JUNO, MAVEN and MMS on far flung interplanetary voyages of discovery.
What modifications are required to man rate the Atlas V to launch humans on Boeing’s CST-100?
“We will launch on an Atlas V that’s being retrofitted to meet NASA’s NPR human rating standards for redundancy and the required levels of fault tolerance,” Ferguson explained.
“So the rocket will have all the safety NASA wants when it flies humans.”
“Now with the CST-100 you can do all that in a smaller package [compared to shuttle].”
“The Atlas V will also be modified by ULA to include an Emergency Detection System (EDS). It’s a system not unlike what Apollo and Gemini had, which was much more rudimentary but quite evolved for its day.”
“Their EDS would monitor critical parameters like pitch, roll, yaw rates, critical engine parameters. It measures the time to criticality. You know the time to criticality for certain failures is so short that they didn’t think humans could react to it in time. So it was essentially automated.”
“So if it [EDS] sensed large pitch or yaw excursions, it would self jettison. And the escape system would kick in automatically.”
The Atlas V is already highly reliable. The EDS is one of the few systems that had to be added for human flights?
“Yes.”
“We also wanted a better abort system performance to go with the two engine Centaur upper stage we elected to use instead of the single engine Centaur.”
The purpose is to shut down the Centaur engine firing [in an emergency].”
“The two engine Centaur has flown many times. But it has never flown on an Atlas V. So there is a little bit of recertification and qualification to be done by ULA to go along with that also.”
Does that require a lot of work?
“ULA doesn’t seem to think the work to be done is all that significant. There is some work to be done.”
So it’s not a showstopper. Can ULA meet your 2017 launch schedule?
“Yes.”
“Before an engine fails it vibrates. So when you talk about automated ‘Red Lines’ you have to be careful that first you “Do No Harm” – and not make the situation even worse.”
“So we’ll see how ULA does building this,” Ferguson stated.
Artist’s concept shows Boeing’s CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing
The future of the CST-100 project hinges on whether NASA awards Boeing a contract to continue development and assembly work in the next round of funding (dubbed CCtCAP) from the agency’s Commercial Crew Program (CCP). The CCP seed money fosters development of a safe, reliable and new US commercial human spaceship to low Earth orbit as a public/private partnership.
NASA’s announcement of the CCP contract winners is expected around late summer 2014.
Based on my discussions with NASA officials, it seems likely that the agency could select at least two winners to move on – to spur competition and thereby innovation – from among the trio of American aerospace firms competing.
Besides Boeing’s CST-100, the SpaceXDragon and Sierra Nevada Dream Chaser vehicles are also in the running for the contract to restore America’s capability to fly humans to Earth orbit and the International Space Station (ISS) by 2017.
In Part 3 we’ll discuss with Chris Ferguson the requirements for how many and who will fly aboard the CST-100 and much more. Be sure to read Part 1 here.
Early version of Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer – kenkremer.com
Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Ken’s upcoming presentation: Mercy College, NY, May 19: “Curiosity and the Search for Life on Mars” and “NASA’s Future Crewed Spaceships.”
Boeing CST-100 space taxi launch atop Atlas V booster will resemble this photo of NASA’s Mars bound MAVEN spacecraft launched by Atlas V from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.comBoeing CST-100 crew vehicle docks at the ISS. Credit: BoeingSTS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer (Universe Today) meet at emergency M-113 Tank Practice during crew pre-launch events at the Kennedy Space Center in the weeks before Atlantis July 8, 2011 liftoff. Credit: Ken Kremer- kenkremer.com
United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014. Credit: Ken Kremer – kenkremer.com
United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014.
Credit: Ken Kremer – kenkremer.com
Story updated[/caption]
Moscow delivered a double whammy of bad news to a broad range of US space efforts today by banning the use of Russian made rocket engines for US military national security launches and by declining to prolong cooperation on the International Space Station (ISS) – says Russia’s deputy prime minister, Dmitry Rogozin, who is in charge of space and defense industries.
Rogozin was quoted in a story prominently featured today, May 13, on the English language website of Russia Today, a Russian TV news and cultural network.
“Moscow is banning Washington from using Russian-made rocket engines, which the US has used to deliver its military satellites into orbit,” said Rogozin according to the Russia Today report.
Virtually every aspect of the manned and unmanned US space program – including NASA, other government agencies, private aerospace company’s and crucial US national security payloads – are highly dependent on Russian & Ukrainian rocketry and are clearly at risk amidst the current Ukrainian crisis as tensions continue to escalate with deadly new clashes reported today in Ukraine – with global repercussions.
The engines at issue are the Russian made RD-180 engines – which power the first stage of the venerable Atlas V rocket built by United Launch Alliance (ULA) and are used to launch a wide array of US government satellites including top secret US military spy satellites for the US National Reconnaissance Office, like NROL-67, as well as science satellites for NASA like the Curiosity Mars rover and MAVEN Mars orbiter.
The dual nozzle RD-180 engines are manufactured in Russia by NPO Energomash. Rogozin’s statement effectively blocks their export to the US.
Russian Deputy Prime Minister Dmitry Rogozin. Credit: RIA Novosti
“We proceed from the fact that without guarantees that our engines are used for non-military spacecraft launches only, we won’t be able to supply them to the US,” Rogozin said.
So although the launch of NASA science missions might preliminarily appear to be exempt, they could still be at serious risk based on a qualifier from Rogozin, pertaining to RD-180 engines already delivered.
“If such guarantees aren’t provided the Russian side will also be unable to perform routine maintenance for the engines, which have been previously delivered to the US, he added.
A ULA spokesperson told me that the company has a two year supply of RD-180 engines already stockpiled in the US.
Rogozin’s statements today are clearly in retaliation to stiffened economic sanctions imposed by the US and Western nations in response to Russia’s actions in the ongoing crisis in Ukraine and the annexation of Crimea; as I reported earlier here, here and here.
Therefore, US National Security spy satellite and NASA science launches are left lingering with uncertainty and potential disarray.
Rogozin is specifically named on the US economic sanctions target list.
He was also named by SpaceX CEO Elon Musk in his firms attempt to block the importation of the RD-180 engines by ULA for the Atlas V as a violation of US sanctions.
Federal Judge Susan Braden initially imposed a temporary injunction blocking the RD-180 imports on April 30. She rescinded that order last Thursday, May 8, after receiving written communications clarifications from the US Justice and Commerce departments that the engine import did not violate the US government imposed sanctions.
Rogozin went on to say that “Moscow also isn’t planning to agree to the US offer of prolonging operation of the International Space Station (ISS) [to 2024].
“We currently project that we’ll require the ISS until 2020,” he said. “We need to understand how much profit we’re making by using the station, calculate all the expenses and depending on the results decide what to do next.”
“A completely new concept for further space exploration is currently being developed by the relevant Russian agencies”.
NASA announced early this year the agency’s intention to extend ISS operations to at least 2024, and is seeking agreement from all the ISS partners including Russia.
Since the shutdown of the Space Shuttle program in 2011 before a replacement crew vehicle was available, American astronauts are now 100% dependent on the Russian Soyuz capsule for rides to the ISS and back.
Congress has also repeatedly slashed NASA’s commercial crew program budget, forcing at least an 18 month delay in its start up and thus continued reliance on the Soyuz for years to come at over $70 million per seat.
NASA thus has NO immediate alternatives to Russia’s Soyuz – period.
The Atlas V is also planned as the launcher for two of the three companies vying for the next round of commercial crew contracts aimed at launching US astronauts to the ISS. The commercial crew contracts will be awarded by NASA later this year.
In a previous statement regarding the US sanctions against Russia, Rogozin said that sanctions could “boomerang” against the US space program and that perhaps NASA should “deliver their astronauts to the International Space Station using a trampoline.”
NASA’s Curiosity rover launches to Mars atop Atlas V rocket on Nov. 26, 2011 from Cape Canaveral, Florida. Atlas V 1st stage is powered by Russian made RD-180 engines.
Credit: Ken Kremer – kenkremer.com
Watch for Ken’s articles as the Ukraine crisis escalates with uncertain and potentially dire consequences for US National Security and NASA.
Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Ken’s upcoming presentation: Mercy College, NY, May 19: “Curiosity and the Search for Life on Mars” and “NASA’s Future Crewed Spaceships.”
The International Space Station (ISS) in low Earth orbit.
The sole way for every American and station partner astronaut to fly to space and the ISS is aboard the Russian Soyuz manned capsule since the retirement of NASA’s Space Shuttles in 2011. There are currently NO alternatives to Russia’s Soyuz. Credit: NASA
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing
KENNEDY SPACE CENTER, FL – Boeing expects to launch the first unmanned test flight of their commercial CST-100 manned ‘space taxi’ in “early 2017,” said Chris Ferguson, commander of NASA’s final shuttle flight in an exclusive one-on-one interview with Universe Today for an inside look at Boeing’s space efforts. Ferguson is now spearheading Boeing’s human spaceflight capsule project as director of Crew and Mission Operations.
“The first unmanned orbital test flight is planned in January 2017 … and may go to the station,” Ferguson told me during a wide ranging, in depth discussion about a variety of human spaceflight topics and Boeing’s ambitious plans for their privately developed CST-100 human rated spaceship – with a little help from NASA.
Boeing has reserved a launch slot at Cape Canaveral with United Launch Alliance (ULA), but the details are not yet public.
If all goes well, the maiden CST-100 orbital test flight with humans would follow around mid-2017.
“The first manned test could happen by the end of summer 2017 with a two person crew,” he said.
Boeing is among a trio of American aerospace firms, including SpaceX and Sierra Nevada Corp, vying to restore America’s capability to fly humans to Earth orbit and the space station by late 2017, using seed money from NASA’s Commercial Crew Program (CCP) in a public/private partnership. The next round of contracts will be awarded by NASA about late summer 2014.
That’s a feat that America hasn’t accomplished in nearly three years.
“It’s been over 1000 days and counting since we landed [on STS-135],” Ferguson noted with some sadness as he checked the daily counter on his watch. He is a veteran of three space flights.
Boeing CST-100 commercial crew capsule approaches the ISS in this artist’s concept. Credit: Boeing
Since the shuttles retirement in July 2011 following touchdown of Space Shuttle Atlantis on the last shuttle flight (STS-135) with Ferguson in command, no American astronauts have launched to space from American soil on American rockets and spaceships.
The only ticket to the ISS and back has been aboard the Russian Soyuz capsule.
Chris and the Boeing team hope to change the situation soon. They are chomping at the bits to get Americas back into space from US soil and provide reliable and cost-effective US access to destinations in low Earth orbit like the ISS and the proposed private Bigelow space station.
Boeing wants to send its new private spaceship all the way to the space station starting on the very first unmanned and manned test flights currently slated for 2017, according to Ferguson.
“NASA wants us to provide [crew flight] services by November 2017,” said Ferguson, according to the terms of the CCP contact award.”
The Boeing CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing
The CST-100 will launch atop a man rated Atlas V rocket and carry a mix of cargo and up to seven crew members to the ISS.
“So both the first unmanned and manned test flight will be in 2017. The first unmanned orbital flight test is currently set for January 2017. The first manned test could be end of summer 2017,” he stated.
I asked Chris to outline the mission plans for both flights.
“Our first flight, the CST-100 Orbital Flight Test – is scheduled to be unmanned.”
“Originally it was just going to be an on orbital test of the systems, with perhaps a close approach to the space station. But we haven’t precluded our ability to dock.
“So if our systems mature as we anticipate then we may go all the way and actually dock at station. We’re not sure yet,” he said.
So I asked whether he thinks the CST-100 will also go dock at the ISS on the first manned test flight?
“Yes. Absolutely. We want go to all the way to the space station,” Ferguson emphatically told me.
“For the 1st manned test flight, we want to dock at the space station and maybe spend a couple weeks there.”
“SpaceX did it [docking]. So we think we can too.”
“The question is can we make the owners of the space station comfortable with what we are doing. That’s what it really comes down to.”
“As the next year progresses and the design matures and it becomes more refined and we understand our own capability, and NASA understands our capabilities as the space station program gets more involved – then I’m sure they will put the same rigor into our plan as they did into the SpaceX and Orbital Sciences plans.”
“When SpaceX and Orbital [wanted to] come up for the grapple [rather than just rendezvous], NASA asked ‘Are these guys ready?’ That’s what NASA will ask us.”
“And if we [Boeing] are ready, then we’ll go dock at the station with our CST-100.”
“And if we’re not ready, then we’ll wait another flight and go to the station the next time. It’s just that simple.”
“We looked at it and this is something we can do.”
“There are a lot of ways we have to make NASA and ourselves happy. But as a company we feel we can go do it,” Ferguson stated.
Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing
So the future looks promising.
But the schedule depends entirely on NASA funding levels approved by Congress. And that vital funding has been rather short on supply. It has already caused significant delays to the start of the space taxi missions for all three companies contending for NASA’s commercial crew contracts because of the significant slashes to the agency’s CCP budget request, year after year.
In fact the schedule has slipped already 18 months to the right compared to barely a few years ago.
So I asked Chris to discuss the CCP funding cuts and resulting postponements – which significantly affected schedules for Boeing, SpaceX and Sierra Nevada.
Here it is in a nutshell.
“No Bucks, No Buck Rogers,” explained Ferguson.
“The original plan was to conduct both the unmanned and manned CST-100 test flights in 2015.”
“Originally, we would have flown the unmanned orbital test in the summer of 2015. The crewed test would have been at the end of 2015.”
“So both flights are now a full year and a half later.” Ferguson confirmed.
“For the presidents [CCP] funding requests for the past few years of roughly about $800 million, they [Congress] only approved about half. It was significantly less than the request.”
Now at this very moment Congress is deliberating NASA’s Fiscal 2015 budget.
NASA Administrator Charles Bolden has said he will beg Congress to approve full funding for the commercial crew program this year – on his hands and knees if necessary. NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011. From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew will delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS). Credit: Ken Kremer – kenkremer.com
Otherwise there will be further delays to the start of the space taxi missions. And the direct consequence is NASA would be forced to continue buying US astronaut rides from the Russians at $70 Million per seat. All against the backdrop of Russian actions in the Ukraine where deadly clashes potentially threaten US access to the ISS in a worst case scenario if the ongoing events spin even further out of control and the West ratchets up economic sanctions against Russia.
The CST-100 is designed to be a “simple ride up to and back from space,” Ferguson emphasized to me.
NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the ISS and the high frontier with Chris Ferguson as Space Shuttle Commander. Credit: Ken Kremer/kenkremer.com
It is being designed at Boeing’s Houston Product Support Center in Texas.
In Part 2 of my interview, Chris Ferguson will discuss the details about the design, how and where the CST-100 capsule will be manufactured at a newly renovated, former space shuttle facility at NASA’s Kennedy Space Center in Florida.
Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
STS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer (Universe Today) meet at emergency M-113 Tank Practice during crew pre-launch events at the Kennedy Space Center in the weeks before Atlantis July 8, 2011 liftoff. Credit: Ken Kremer- kenkremer.comScale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Atlas V rocket - powered by Russian made RD-180 engines - and Super Secret NROL-67 intelligence gathering payload following rollout to Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, on March 24, 2014. Credit: Ken Kremer - kenkremer.com
United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014. Credit: Ken Kremer – kenkremer.com
Story updated[/caption]
A US Federal Court has now issued a preliminary injunction that blocks the purchase and importation of Russian rocket engines by United Launch Alliance (ULA) for its Atlas V rocket used in National Security launches for the US Air Force after a filing by SpaceX. But what are the implications?
The US Federal Court of Federal Claims order was issued late Wednesday, April 30, by US Judge Susan G. Braden of the US Court of Federal Claims. The court order is in response to a protest filed by SpaceX against ULA and the US Air Force relating to the uncontested $11 Billion “block buy” launch contract purchase in December of 36 rocket cores for US National Security launches and is also related to US sanctions imposed after Russia’s recent actions in Ukraine and seizing and annexing the Crimea.
The temporary injunction marks a big win for SpaceX but immediately throws future National Security spy satellite and NASA science launches into uncertainty and potential disarray as I reported previously – here and here.
As I posted here last Friday, April 25, SpaceX CEO Elon Musk declared his firms intent to file suit against ULA and the Air Force on Monday, April 28 to break the launch monopoly.
Judge Braden’s injunction followed barely two days later.
Musk said the recent ‘block buy’ launch contract was unfair in blocking SpaceX from competing for launches of surveillance satellites, would cost taxpayers billions of extra dollars in coming years and should be recompetited.
“The national security launches should be put up for competition and they should not be awarded on a sole source, uncompeted basis,” Musk said at the April 25 briefing at the National Press Club in Washington, DC.
SpaceX CEO Elon Musk announces lawsuit protesting Air Force launch contracts while speaking at the National Press Club in Washington, DC on April 25, 2014
ULA quickly vowed today that they will respond to resolve the injunction and further stated that “This opportunistic action by SpaceX … ignores the potential implications to our National Security.”
Federal Judge Braden’s order specifically states the following; “The preliminary injunction prohibits the United States Air Force and United Launch Alliance, from making any purchases from or payment of money to NPO Energomash or any entity, whether governmental, corporate or individual, that is subject to the control of Deputy Prime Minister Rogozin.”
“IT IS SO ORDERED,” wrote Braden.
The engines at the heart of the Federal preliminary injunction are the RD-180 liquid fueled engines which power ULA’s Atlas V rocket and are manufactured in Russia by NPO Energomash – which is majority state owned by the Russian Federation and subject to the control of Russian Deputy Prime Minister Rogozin, who is specifically named on the US economic sanctions target list.
In response, Rogozin said that sanctions could “boomerang” against the US space program. He said that perhaps NASA should “deliver their astronauts to the International Space Station using a trampoline.”
Thanks to the utter folly of US politicians in shutting down the Space Shuttle program before a replacement crew vehicle was available and repeatedly slashing NASA’s commercial crew budget, American astronauts are now 100% dependent on the Russian Soyuz capsule for rides to the ISS and back for several more years ahead.
NASA has NO immediate alternatives to Russia’s Soyuz – period.
The rocket engine injunction is just the latest fallout impacting a vast swath of US space programs from National Defense to NASA stemming from the dangerously escalating crisis between Ukraine and the Russian Federation in the worst confrontation with the West since the Cold War era.
In response to the worsening Ukraine crisis, Western nations have instituted waves of increasingly harsh economic sanctions against Russia and several key members of the Russian government.
Judge Braden’s injunction stands until she receives clarification otherwise from US government entities that the engine purchase is not covered by the Federal government santions.
The order remains in effect “unless and until the court receives the opinion of the United States Department of the Treasury, and the United States Department of Commerce and United States Department of State, that any such purchases or payments will not directly or indirectly contravene Executive Order 13,661.”
ULA issued a swift statement today – received by Universe Today – from ULA’s general counsel Kevin G. MacCary, in response to Judge Braden’s preliminary injunction.
“ULA is deeply concerned with this ruling and we will work closely with the Department of Justice to resolve the injunction expeditiously. In the meantime, ULA will continue to demonstrate our commitment to our National Security on the launch pad by assuring the safe delivery of the missions we are honored to support.”
“SpaceX’s attempt to disrupt a national security launch contract so long after the award ignores the potential implications to our National Security and our nation’s ability to put Americans on board the International Space Station.”
The Atlas V rocket, powered by the Russian made RD-180 engines, will also be used as the launch vehicle by two of the three companies vying for the next round of commercial crew contracts aimed at launching US astronauts to the ISS. The contracts will be awarded by NASA later this year.
“This opportunistic action by SpaceX appears to be an attempt to circumvent the requirements imposed on those who seek to meet the challenging launch needs of the nation and to avoid having to follow the rules, regulations and standards expected of a company entrusted to support our nation’s most sensitive missions,” said ULA.
ULA is a joint venture between aerospace giants Boeing and Lockheed Martin, formed in 2006. It has conducted 81 consecutive launches with 100% mission success – including many NASA science and mission probes like Orion EFT-1, Curiosity, MAVEN, TDRS and more.
Judge Braden furthermore made clear that her order did not include prior RD-180 engine purchases.
“The scope of this preliminary injunction does not extend to any purchase orders that have been placed or moneys paid to NPO Energomash prior to the date of this
Order [April 30, 2014].”
ULA has a two year contingency supply of the RD-180’s and blueprints to begin production, if needed.
However in the event of a cutoff by Russia or US court injuncions, it would take ULA at least three to five years to start and certify RD-180 engine production somewhere in the US, a ULA spokesperson told me recently at Cape Canaveral.
This possibly leaves a 1 to 3 year gap with no Atlas V 1st stage engine supply.
SpaceX claims they can fill part of the launch gap. But their Falcon rockets are not yet certified for National Security launches.
“So far we are most of the way through the certification process. And so far there have been zero changes to the rocket. Mostly it’s just been a paperwork exercise.”
“In light of international events, this seems like the wrong time to send hundreds of millions of dollars to the Kremlin,” said Musk during the April 25 press briefing at the National Press Club in Washington, DC.
SpaceX is suing the Air Force for the right to compete for US national security satellites launches using Falcon 9 rockets such as this one which successfully launched the SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
Watch for my continuing articles as the Ukraine crisis escalates and court orders fly – with uncertain and potentially dire consequences for US National Security and NASA.
Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
NASA’s Curiosity rover launches to Mars atop Atlas V rocket on Nov. 26, 2011 from Cape Canaveral, Florida. Atlas V 1st stage is powered by Russian made RD-180 engines.
Credit: Ken Kremer – kenkremer.com
NASA Administrator Charlie Bolden, left, Gwynne Shotwell, president and chief operating officer of SpaceX and Kennedy Space Center Director Bob Cabana announce that NASA just signed a lease agreement with SpaceX of Hawthorne, Calif., for use and operation of NASA’s KSC Launch Complex 39A. Credit: Nicole Solomon
The keys to NASA’s historic launch Pad 39A that propelled humanity’s first man to walk on the Moon – Neil Armstrong – during the history making flight of Apollo 11, have been handed over to new owners, namely the private aerospace firm SpaceX for a new purpose – serving as a commercial launch facility.
NASA and Space Exploration Technologies Corporation (SpaceX) of Hawthorne, Calif., have just signed an agreement giving SpaceX rights to occupy and operate seaside Launch Complex 39A at the Kennedy Space Center (KSC) in Florida.
SpaceX was founded by billionaire, entrepreneur and space visionary Elon Musk.
SpaceX aims to give the now dormant pad a new lease on life in the emerging New Space era by revitalizing it as a commercial launch site for the company’s mammoth new Falcon Heavy rocket, currently under development, as well as for manned launches of the firm’s human rated Dragon spacecraft atop the Falcon 9 according to Gwynne Shotwell, president of SpaceX.
“We’ll make great use of this pad, I promise,” Shotwell told reporters at a briefing at the pad.
The liquid fueled Falcon Heavy will be the most powerful rocket in the world according to SpaceX, generating generating nearly four million pounds of liftoff thrust from 27 engines and thus significantly exceeding the power of the Delta IV Heavy manufactured by competitor United Launch Alliance.
Shotwell said renovations to pad 39A would start later this year. The maiden SpaceX launch from the complex is expected next year.
“We will launch the Falcon Heavy from here from this pad early next year,” Shotwell stated.
NASA Administrator Charlie Bolden, left, Gwynne Shotwell, president and chief operating officer of SpaceX and Kennedy Space Center Director Bob Cabana announce that NASA just signed a lease agreement with SpaceX of Hawthorne, Calif., for use and operation of Launch Complex 39A. Credit: Nicole Solomon
The SpaceX Dragon is one of three commercial crew vehicles being developed under a public-private partnership with NASA to ferry US astronauts to the International Space Station (ISS) and restore America’s human spaceflight capability lost since the shuttle’s retirement.
The Boeing CST-100 and Sierra Nevada Dream Chaser are also vying for the next round of private ‘space taxi’ funding from NASA.
Pad 39A has been inactive and mothballed since the last shuttle mission, STS-135, thundered to space in July 2011.
Not a single rocket has rolled up the ramp at KSC in nearly 3 years.
NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the ISS and the high frontier.
Credit: Ken Kremer/kenkremer.com
The new lease agreement was signed by NASA and SpaceX officials and announced onsite at Pad 39 at the briefing.
“Today this historic site from which numerous Apollo and space shuttle missions began and from which I first flew and left the planet on STS-61C on Columbia, is beginning a new mission as a commercial launch site,” said NASA Administrator Charles Bolden.
“While SpaceX will use pad 39A at Kennedy, about a mile away on pad 39B, we’re preparing for our deep space missions to an asteroid and eventually Mars. The parallel pads at Kennedy perfectly exemplify NASA’s parallel path for human spaceflight exploration — U.S. commercial companies providing access to low-Earth orbit and NASA deep space exploration missions at the same time.”
Under terms of the new agreement with NASA, the lease with SpaceX spans 20 years.
“It’s exciting that this storied NASA launch pad is opening a new chapter for space exploration and the commercial aerospace industry,” said Bolden.
SpaceX will also maintain and operate Pad 39A at its own expense, with no US federal funding from NASA.
Pad 39A will be SpaceX’s third launch site. The company also launches its Falcon 9 rockets from nearby Pad 40 on Cape Canaveral Air Force Station and a west coast pad on Vandenberg Air Force Base, Calif.
Launch Pad 39A has lain dormant save dismantling since the final shuttle launch on the STS-135 mission in July 2011. Not a single rocket has rolled up this ramp at the Kennedy Space Center in nearly 3 years. SpaceX has now leased Pad 39A from NASA and American rockets will thunder aloft again with Falcon rocket boosters starting in 2015. Credit: Ken Kremer/kenkremer.com
The next Falcon 9 liftoff with an unmanned Dragon cargo freighter is currently slated from Friday, April 18 following Monday’s scrub.
NASA determined that the agency no longer has a use for pad 39A since the end of the shuttle era and has been looking for a new tenant to take over responsibility and pay for maintenance of the launch complex. The agency awarded the lease to SpaceX in December 2013.
Instead, NASA decided to completely upgrade, renovate and modernize Pad 39As twin, namely Launch Pad 39B, and invested in converting it into a 21st Century launch complex.
NASA will use Pad 39B to launch the state of the art Orion crew vehicle atop the new Space Launch System (SLS) booster for voyages beyond Earth and taking humans back to the vicinity of the Moon and further out on deep space missions to Asteroids, Mars and beyond.
The first unmanned SLS test flight from Pad 39B is slated for late 2017.
Pad 39A was an active NASA launch pad for nearly 35 years starting back near the dawn of the Space Age in the 1960s.
Apollo 4, the first flight of a Saturn V launch vehicle, rises from Launch Pad 39A. Credit: NASA
Apollo 4 was the first NASA booster to blast off from Pad 39A on Nov. 9, 1967 during the historic inaugural test flight of the Saturn V moon rocket that eventually served to dispatch all six US manned lunar landing missions.
The closing NASA use of Pad 39A took place on July 8, 2011 with the launch of STS-135 and orbiter Atlantis on the final flight of the space shuttle era.
The four person STS-135 crew delivered the last US pressurized module to the massive low-Earth orbiting ISS.
No Americans have launched to space from American soil since STS-135.
Launch Complex 39 was originally constructed to launch the Apollo moon landing missions atop NASA’s Saturn V booster in the 1960s and 1970s. Both pads were later modified to support the Space Shuttle program whose first launch took place in 1981 from pad 39A.
“Kennedy Space Center is excited to welcome SpaceX to our growing list of partners,” Center Director Bob Cabana said. “As we continue to reconfigure and repurpose these tremendous facilities, it is gratifying to see our plan for a multi-user spaceport shared by government and commercial partners coming to fruition.”
Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Gwynne Shotwell, president of SpaceX, celebrates lease agreement for use and operation of NASA’s KSC Launch Complex 39A in Florida. Credit: Nicole Solomon
Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com[/caption]
