Blastoff of SpaceX Falcon 9 from Cape Canaveral Air Force Station on Dec. 21, 2015. First stage successfully landed vertically back at the Cape ten minutes later for the first time in history. Credit: Ken Kremer/kenkremer.com
Blastoff of SpaceX Falcon 9 from Cape Canaveral Air Force Station on Dec. 21, 2015. Credit: Ken Kremer/kenkremer.com
KENNEDY SPACE CENTER, FL – Scarcely three weeks after the mesmerizing midnight launch and landing of a SpaceX Falcon 9 rocket that delivered over two tons of science and critical hardware to the space station for NASA, the innovative firm is set to repeat the back to back space feats – with a few big twists – during a post midnight launch this Sunday, Aug.14 of a Japanese telecom satellite.
In less than 24 hours, a freshly built SpaceX Falcon 9 is set to transform night into day and launch the JCSAT-16 communications satellite from Space Launch Complex 40 on Cape Canaveral Air Force Station in Florida.
And some nine minutes later, the 15 story Falcon 9 first stage is scheduled to make a pinpoint soft landing on a tiny, prepositioned drone ship at sea in the vast Atlantic Ocean.
SpaceX Falcon 9 launches and lands over Port Canaveral in this streak shot showing rockets midnight liftoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida at 12:45 a.m. EDT on July 18, 2016 carrying Dragon CRS-9 craft to the International Space Station (ISS) with almost 5,000 pounds of cargo and docking port. View from atop Exploration Tower in Port Canaveral. Credit: Ken Kremer/kenkremer.com
To date SpaceX has successfully soft landed 5 first stage boosters over the past eight months – two by land and three by sea.
Nighttime liftoffs are always a viewing favorite among the general public – whether visiting from near or far. And this one is virtually certain to offer some spectacular summer fireworks since the weather looks rather promising – if all goes well.
Sunday’s launch window opens at 1:26 a.m. EDT and extends two hours long for the 229 foot tall Falcon 9 rocket. The window closes at 3:26 a.m. EDT.
The commercial mission involves lofting the JCSAT-16 Japanese communications satellite to a Geostationary Transfer Orbit (GTO) for SKY Perfect JSAT – a leading satellite operator in the Asia – Pacific region. JCSAT-16 will be positioned 22,300 miles (35,800 kilometers) above the equator.
Sunday’s launch is the second this year for SKY Perfect JSAT. The JCSAT-14 satellite was already launched earlier this year on May 6.
You can watch the launch live via a special live webcast from SpaceX.
The SpaceX webcast will be available starting at about 20 minutes before liftoff, at approximately 1:06 a.m. EDT at SpaceX.com/webcast
The weather currently looks very good. Air Force meteorologists are predicting an 80 percent chance of favorable weather conditions at launch time in the wee hours early Sunday morning.
The primate concerns are for violations of the Cumulus Cloud and Think Cloud rules.
The U.S. Air Force’s 45th Space Wing will support SpaceX’s Falcon 9 launch of JCSAT-16.
In cases of any delays for technical or weather issues, a backup launch opportunity exists 24 hours later on Monday morning with a 70 percent chance of favorable weather.
The rocket has already been rolled out to the launch pad on the transporter and raised to its vertical position.
The path to launch was cleared following the successful Aug. 10 hold down static fire test of the Falcon 9 first stage Merlin 1-D engines. SpaceX routinely performs the hot fire test to ensure the rocket is ready.
Watch this crystal clear video of the Static Fire Test from USLaunchReport:
Video Caption: SpaceX – JCSAT-16 – Static Fire Test 08-10-2016. On a humid, windless evening at 11 PM, JCSAT-16 gave one good vapor show. Credit: USLaunchReport
Via a fleet of 15 satellites, Tokyo, Japan based SKY Perfect JSAT provides high quality satellite communications to its customers.
The JCSAT-16 communications satellite was designed and manufactured by Space Systems/Loral for SKY Perfect JSAT Corporation.
JCSAT-16 satellite will separate from the second stage and will be deployed about 32 minutes after liftoff from Cape Canaveral. The staging events are usually broadcast live by SpaceX via stunning imagery from onboard video cameras.
A secondary objective is to try and recover the first stage booster via a propulsive landing on an ocean-going platform.
This booster is again equipped with 4 landing legs and 4 grid fins.
Following stage separation, SpaceX will try to soft land the first stage on the “Of Course I Still Love You” drone ship positioned about 400 miles (650 km) off shore of Florida’s east coast in the Atlantic Ocean.
But SpaceX officials say landings from GTO mission destinations are extremely challenging because the first stage will be subject to extreme velocities and re-entry heating.
If all goes well with the supersonic retropropulsion landing on the barge, the booster will arrive back into Port Canaveral a few days later.
Pelican Navy stands watch and greets SpaceX Naval Fleet and Falcon 9 rocket float by on barge approaching mouth of Port Canaveral, Fl, on June 2, 2016. Credit: Ken Kremer/kenkremer.com
To date SpaceX has successfully recovered first stages three times in a row at sea this year on the an ocean going drone ship barge using the company’s OCISLY Autonomous Spaceport Drone Ship (ASDS) on April 8, May 6 and May 27.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Ken Kremer Up closse view of SpaceX ASDS drone ship with the recovered Falcon 9 first stage rocket returns late at night to Port Canaveral, Florida on May 9, 2016. Credit: Julian Leek
Mission patch for SpaceX JCSAT-16 launch. Credit: SpaceX
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Learn more about SpaceX missions, Juno at Jupiter, SpaceX CRS-9 rocket launch, ISS, ULA Atlas and Delta rockets, Orbital ATK Cygnus, Boeing, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:
Aug 12-14: “SpaceX missions/launches to ISS on CRS-9, Juno at Jupiter, ULA Delta 4 Heavy spy satellite, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Aerial view of Orbital ATK launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA's Wallops Flight Facility. Credit: Credit: Patrick J. Hendrickson / Highcamera.com
Aerial view of Orbital ATK launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA’s Wallops Flight Facility. Credit: Credit: Patrick J. Hendrickson / Highcamera.com
Today’s announcement by Orbital ATK of a launch delay to mid-September comes barely two weeks before the long hoped for liftoff – which had been scheduled for late afternoon on August 22 from Orbital ATK’s launch base on Virginia’s picturesque eastern shore.
Almost simultaneously, the Japan Aerospace Exploration Agency (JAXA) decided to postpone the upcoming launch of their next HTV H-11 Transfer Vehicle “KOUNOTORI6” (HTV6) which had been slated for October 1 from the Tanegashima Space Center.
JAXA said a leak was detected during pressure testing which must be fixed before any launch attempt.
Antares could potentially take the launch slot vacated by JAXA.
“Due to a variety of interrelated factors, including the company’s continuing processing, inspection and testing of the flight vehicle at Wallops Island, and NASA’s scheduling of crew activities on the International Space Station in preparation for upcoming cargo and crew launches, Orbital ATK is currently working with NASA to target a window in the second half of September for the launch of the OA-5 mission,” Orbital ATK announced.
Also there are reports that the re-engined Antares experience some form of unexpected ‘vibrations’ during the recent static fire test conducted in May.
This is the latest in a string of Antares launch delays, running back to the start of 2016.
Furthermore, a new launch date won’t be announced for at least several more weeks.
“A more specific launch date will be identified in the coming weeks,” said Orbital ATK.
Aerial view of an Orbital ATK Antares rocket on launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA’s Wallops Flight Facility. Credit: Patrick J. Hendrickson / Highcamera.com
Orbital ATK’s Antares commercial rocket had to be overhauled with completely new first stage engines following the catastrophic launch failure nearly two years ago on October 28, 2014 just seconds after blastoff that doomed the Orb-3 resupply mission to the space station.
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016. Credit: Ken Kremer/kenkremer.com
The goal of the Antares ‘Return to Flight’ mission is to launch Orbital ATK’s Cygnus cargo freighter on the OA-5 resupply mission for NASA to the International Space Station (ISS).
To that end the aerospace firm recently completed a successful 30 second long test firing of the re-engined first stage on May 31 at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Launch Pad 0A – as I reported here earlier.
Orbital ATK conducted a full-power test of the upgraded first stage propulsion system of its Antares rocket on May 31, 2016 at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A. Credit: NASA/Orbital ATK
Teams from Orbital ATK and NASA have been scrutinizing the data in great detail ever since then to ensure the rocket is really ready before committing to the high stakes launch.
“Orbital ATK completed a stage test at the end of May and final data review has confirmed the test was successful, clearing the way for the Antares return to flight,” said the company.
“Simultaneously, the company has been conducting final integration and check out of the flight vehicle that will launch the OA-5 mission to ensure that all technical, quality and safety standards are met or exceeded.”
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com
Antares launches had immediately ground to a halt following the devastating launch failure 22 months ago which destroyed the rocket and its critical payload of space station science and supplies for NASA in a huge fireball just seconds after blastoff – as witnessed by this author.
First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
As a direct consequence of the catastrophic launch disaster, Orbital ATK managers decided to outfit the Antares medium-class rocket with new first stage RD-181 engines built in Russia.
The RD-181 replaces the previously used AJ26 engines which failed moments after liftoff during the last launch on Oct. 28, 2014 resulting in a catastrophic loss of the rocket and Cygnus cargo freighter.
The RD-181 flight engines are built by Energomash in Russia and had to be successfully tested via the static hot fire test to ensure their readiness.
Orbital ATK’s Antares first stage with the new RD-181 engines stands erect at Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming stage test on May 31. Credit: Ken Kremer/kenkremer.com
Whenever it does fly on the OA-5 mission, Orbital ATK’s Cygnus cargo craft will be loaded with approximately 2,400 kg (5,290 lbs.) of supplies and science experiments for space station and its six person crews.
Under the Commercial Resupply Services (CRS) contract with NASA, Orbital ATK will deliver approximately 28,700 kilograms of cargo to the space station. OA-5 is the sixth of these missions.
Orbital Sciences Corporation Antares rocket and Cygnus spacecraft blasts off on July 13 2014 from Launch Pad 0A at NASA Wallops Flight Facility , VA, on the Orb-2 mission and loaded with over 3000 pounds of science experiments and supplies for the crew aboard the International Space Station. Credit: Ken Kremer – kenkremer.com
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
KENNEDY SPACE CENTER, FL – The next generation of America’s human spaceships is rapidly taking shape and “making fantastic progress” at the Kennedy Space Center as Boeing and NASA showcased the start of assembly of the first flightworthy version of the aerospace giants Starliner crew taxi vehicle to the media last week. Starliner will ferry NASA astronauts to and from the International Space Station (ISS) by early 2018.
“We are making fantastic progress across the board,” John Mulholland, vice president and program manager of Boeing Commercial Programs, told Universe Today at the July 26 media event in Boeing’s new Starliner factory.
“It so nice to move from design to firm configuration, which was an incredibly important milestone, to now moving into the integrated qual phase of the campaign.”
Boeing is swiftly making tangible progress towards once again flying Americans astronauts to space from American soil as was quite visibly demonstrated when the firm showed off their spanking new Starliner ‘clean-floor factory’ to the media last week, including Universe Today – and it’s already humming with activity by simultaneously building two full scale Starliner crew vehicles.
“We are on track to support launch by the end of 2017 [of the uncrewed orbital test flight],” Mulholland told me.
“The Structural Test Article (STA) crew module is almost ready to be delivered to the test site in California. The service module is already delivered at the test site. So we are ready to move into the qualification campaign.”
“We are also in the middle of component qualification and qualifying more than one component every week as we really progress into assembly, integration and test of flight design spacecrafts.”
Starliner is being manufactured in what is officially known as Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at the Kennedy Space Center in Florida under contract with NASA’s Commercial Crew Program (CCP).
And the Boeing CST-100 Starliner assembly line aiming to send our astronauts to low Earth orbit and the space station is now operating full speed ahead at KSC.
Formerly known as Orbiter Processing Facility-3, or OPF-3, the facility was previously used as a servicing hanger to prepare NASA’s space shuttle orbiters for flight.
NASA, industry and news media representatives visit the modernized high bay in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. Credits: NASA/Kim Shiflett
The facility has now been completely renovated and refurbished by removing about 11,000 tons of massive steel work platforms that once enshrouded the space shuttle orbiters for servicing and refurbishment for flight – and been transformed into Boeings gleaming white C3PF Starliner manufacturing facility.
Components for the first Starliner that will actually fly in space – known as Spacecraft 1 – began arriving recently at the C3PF. These include the upper and lower domes, as well as the docking hatch for the spacecrafts pressure vessel.
“You can see the beginning of Spacecraft 1. To build it all of the major structural elements are here,” Mulholland explained.
“The lower dome will be populated and get to first power on early next year. We are really looking forward to that. Then we will mate that to the upper dome and start in on the ground qualification on Spacecraft 1.”
Altogether Boeing is fabricating three Starliner flight spacecraft.
“We will start building Spacecraft 2 in the Fall of this year. And then we will start Spacecraft 3 early next year.”
“So we will have three Starliner spacecraft flight crew module builds as we move into the flight campaign.”
The honeycombed upper dome of a Boeing Starliner spacecraft on a work stand inside the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. The upper dome is part of Spacecraft 1 , the first flightworthy Starliner being developed in partnership with NASA’s Commercial Crew Program. Credit: Ken Kremer/kenkremer.com
Technicians are outfitting these individual components of the pressure vessel with wiring and lines, avionics and other systems, before they are bolted together.
Spacecraft 1 is actually the second Starliner being manufactured at the Kennedy Space Center.
The first full scale Starliner vehicle to be built is known as the Structural Test Article (STA) and is nearing completion.
The lower dome of the Boeing Starliner Spacecraft 1 assembly being outfitted with flight systems like wiring, lines, avionics in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Notably Spacecraft 1 will be the first Starliner to fly in the company’s pad abort test.
“Spacecraft 1 will go into the ground campaign and then the pad abort,” Mulholland stated.
“The test is designed to prove the launch abort system planned for the spacecraft will be able to lift astronauts away from danger in the event of an emergency during launch operations,” says NASA.
The Pad Abort test is currently slated for October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018.
“Spacecraft 3 will be the first to fly in orbit on the uncrewed flight test by the end of 2017,” Mulholland confirmed.
‘Spacecraft 2 will go through a several month long thermal vac testing and EMI and EMC in California in the middle of next year and then go into the crewed flight test [in 2018].”
The rather distinctive, olive colored aluminum domes are manufactured using a weldless spin forming process by Spincraft, based in North Billerica, Massachusetts.
They take on their honeycombed look after being machined for the purposes of reducing weight and increasing strength to handle the extreme stresses of spaceflight. The lower dome is machined by Janicki Industries in Layton, Utah, and the upper dome is machined by Major Tool & Machine in Indianapolis.
Overhead view of the docking hatch for the Boeing Starliner Spacecraft 1 assembly which technicians will soon join to the upper dome in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Engineers bolted together the upper and lower domes of Boeings maiden Starliner crew module in early May to form the complete hull of the pressure vessel for the Structural Test Article (STA).
Altogether they are held together by 216 bolts. They have to line up perfectly. And the seals are checked to make sure there are no leaks, which could be deadly in space.
Boeing expects to finish fabricating the STA by August.
The completed Starliner STA will then be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.
“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during an interview in the C3PF.
“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”
“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”
Boeing has also vastly updated the mockup Starliner to reflect the latest spacecraft advances and assist in manufacturing the three planned flight units.
Bastian Technologies built many of the components for the mockup and signed as new 18-month new Mentor-Protégé Program agreement with Boeing and NASA at the media event.
The mock up “is used as a hands-on way to test the design, accessibility and human factors during the early design and development phase of the program. The mock-up is currently being used for rapid fire engineering verification activities, ergonomic evaluations [including the seats and display panels], and crew ingress and egress training,” says NASA.
Looking inside the newly upgraded Starliner mockup with display panel, astronauts seats, gear and hatch at top that will dock to the new International Docking Adapter (IDA) on the ISS. Credit: Ken Kremer/kenkremer.com
The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).
The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.
Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.
Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.
Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.
The Boeing Starliner will launch on a United Launch Alliance (ULA) Atlas V rocket similar to the one carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Ken Kremer Boeing ‘Starliner’ commercial crew space taxi manufacturing facility at the Kennedy Space Center. Exterior view depicts mural for the Boeing Company’s recently named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com
John Mulholland, vice president and program manager of Boeing Commercial Programs, and Ken Kremer, Universe Today, discuss status and assembly of 1st flightworthy Boeing Starliner by the new Starliner mockup in the Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Starliner will transport US astronauts to the ISS by 2018. Credit: Julian Leek
The first liquid hydrogen tank, also called the qualification test article, for NASA's new Space Launch System (SLS) heavy lift rocket lies horizontally beside the Vertical Assembly Center robotic weld machine on July 22, 2016 after final welding was just completed at NASA’s Michoud Assembly Facility in New Orleans. Credit: Ken Kremer/kenkremer.com
The first liquid hydrogen tank, also called the qualification test article, for NASA’s new Space Launch System (SLS) heavy lift rocket lies horizontally beside the Vertical Assembly Center robotic weld machine on July 22, 2016 after final welding was just completed at NASA’s Michoud Assembly Facility in New Orleans. Credit: Ken Kremer/kenkremer.com
MICHOUD ASSEMBLY FACILITY, NEW ORLEANS, LA – NASA has just finished welding together the very first fuel tank for America’s humongous Space Launch System (SLS) deep space rocket currently under development – and Universe Today had an exclusive up close look at the liquid hydrogen (LH2) test tank shortly after its birth as well as the first flight tank, during a tour of NASA’s New Orleans rocket manufacturing facility on Friday, July 22, shortly after completion of the milestone assembly operation.
“We have just finished welding the first liquid hydrogen qualification tank article …. and are in the middle of production welding of the first liquid hydrogen flight hardware tank [for SLS-1] in the big Vertical Assembly Center welder!” explained Patrick Whipps, NASA SLS Stages Element Manager, in an exclusive hardware tour and interview with Universe Today on July 22, 2016 at NASA’s Michoud Assembly Facility (MAF) in New Orleans.
“We are literally putting the SLS rocket hardware together here at last. All five elements to put the SLS stages together [at Michoud].”
This first fully welded SLS liquid hydrogen tank is known as a ‘qualification test article’ and it was assembled using basically the same components and processing procedures as an actual flight tank, says Whipps.
“We just completed the liquid hydrogen qualification tank article and lifted it out of the welding machine and put it into some cradles. We will put it into a newly designed straddle carrier article next week to transport it around safely and reliably for further work.”
And welding of the liquid hydrogen flight tank is moving along well.
“We will be complete with all SLS core stage flight tank welding in the VAC by the end of September,” added Jackie Nesselroad, SLS Boeing manager at Michoud. “It’s coming up very quickly!”
“The welding of the forward dome to barrel 1 on the liquid hydrogen flight tank is complete. And we are doing phased array ultrasonic testing right now!”
SLS is the most powerful booster the world has even seen and one day soon will propel NASA astronauts in the agency’s Orion crew capsule on exciting missions of exploration to deep space destinations including the Moon, Asteroids and Mars – venturing further out than humans ever have before!
The LH2 ‘qualification test article’ was welded together using the world’s largest welder – known as the Vertical Assembly Center, or VAC, at Michoud.
And it’s a giant! – measuring approximately 130-feet in length and 27.6 feet (8.4 m) in diameter.
See my exclusive up close photos herein documenting the newly completed tank as the first media to visit the first SLS tank. I saw the big tank shortly after it was carefully lifted out of the welder and placed horizontally on a storage cradle on Michoud’s factory floor.
The newly assembled first liquid hydrogen tank, also called the qualification test article, for NASA’s new Space Launch System (SLS) heavy lift rocket lies horizontally beside the Vertical Assembly Center robotic weld machine (blue) on July 22, 2016. It was lifted out of the welder (top) after final welding was just completed at NASA’s Michoud Assembly Facility in New Orleans. Credit: Ken Kremer/kenkremer.com
Finishing its assembly after years of meticulous planning and hard work paves the path to enabling the maiden test launch of the SLS heavy lifter in the fall of 2018 from the Kennedy Space Center (KSC) in Florida.
The qual test article is the immediate precursor to the actual first LH2 flight tank now being welded.
“We will finish welding the liquid hydrogen and liquid oxygen flight tanks by September,” Whipps told Universe Today.
Up close view of the dome of the newly assembled first ever liquid hydrogen test tank for NASA’s new Space Launch System (SLS) heavy lift rocket on July 22, 2016 after it was welded together at NASA’s Michoud Assembly Facility in New Orleans. Sensors will be attached to both ends for upcoming structural loads and proof testing. Credit: Ken Kremer/kenkremer.com
Technicians assembled the LH2 tank by feeding the individual metallic components into NASA’s gigantic “Welding Wonder” machine – as its affectionately known – at Michoud, thus creating a rigid 13 story tall structure.
The welding work was just completed this past week on the massive silver colored structure. It was removed from the VAC welder and placed horizontally on a cradle.
I watched along as the team was also already hard at work fabricating SLS’s first liquid hydrogen flight article tank in the VAC, right beside the qualification tank resting on the floor.
Welding of the other big fuel tank, the liquid oxygen (LOX) qualification and flight article tanks will follow quickly inside the impressive ‘Welding Wonder’ machine, Nesselroad explained.
The LH2 and LOX tanks sit on top of one another inside the SLS outer skin.
The SLS core stage – or first stage – is mostly comprised of the liquid hydrogen and liquid oxygen cryogenic fuel storage tanks which store the rocket propellants at super chilled temperatures. Boeing is the prime contractor for the SLS core stage.
To prove that the new welding machines would work as designed, NASA opted “for a 3 stage assembly philosophy,” Whipps explained.
Engineers first “welded confidence articles for each of the tank sections” to prove out the welding techniques “and establish a learning curve for the team and test out the software and new weld tools. We learned a lot from the weld confidence articles!”
“On the heels of that followed the qualification weld articles” for tank loads testing.
“The qualification articles are as ‘flight-like’ as we can get them! With the expectation that there are still some tweaks coming.”
“And finally that leads into our flight hardware production welding and manufacturing the actual flight unit tanks for launches.”
“All the confidence articles and the LH2 qualification article are complete!”
What’s the next step for the LH2 tank?
The test article tank will be outfitted with special sensors and simulators attached to each end to record reams of important engineering data, thereby extending it to about 185 feet in length.
Thereafter it will loaded onto the Pegasus barge and shipped to NASA’s Marshall Space Flight Center in Huntsville, Alabama, for structural loads testing on one of two new test stands currently under construction for the tanks. The tests are done to prove that the tanks can withstand the extreme stresses of spaceflight and safely carry our astronauts to space.
“We are manufacturing the simulators for each of the SLS elements now for destructive tests – for shipment to Marshall. It will test all the stress modes, and finally to failure to see the process margins.”
NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration. Credit: NASA/MSFC
The SLS core stage builds on heritage from NASA’s Space Shuttle Program and is based on the shuttle’s External Tank (ET). All 135 ET flight units were built at Michoud during the thirty year long shuttle program by Lockheed Martin.
“We saved billions of dollars and years of development effort vs. starting from a clean sheet of paper design, by taking aspects of the shuttle … and created an External Tank type generic structure – with the forward avionics on top and the complex engine section with 4 engines (vs. 3 for shuttle) on the bottom,” Whipps elaborated.
“This is truly an engineering marvel like the External Tank was – with its strength that it had and carrying the weight that it did. If you made our ET the equivalent of a Coke can, our thickness was about 1/5 of a coke can.”
“It’s a tremendous engineering job. But the ullage pressures in the LOX and LH2 tanks are significantly more and the systems running down the side of the SLS tank are much more sophisticated. Its all significantly more complex with the feed lines than what we did for the ET. But we brought forward the aspects and designs that let us save time and money and we knew were effective and reliable.”
The Vertical Weld Center tool used to fabricate barrel segments for the SLS liquid hydrogen and oxygen core stage tanks via vertical friction stir welding operations at NASA’s Michoud Assembly Facility in New Orleans. Credit: Ken Kremer/kenkremer.com
The SLS core stage is comprised of five major structures: the forward skirt, the liquid oxygen tank (LOX), the intertank, the liquid hydrogen tank (LH2) and the engine section.
The LH2 and LOX tanks feed the cryogenic propellants into the first stage engine propulsion section which is powered by a quartet of RS-25 engines – modified space shuttle main engines (SSMEs) – and a pair of enhanced five segment solid rocket boosters (SRBs) also derived from the shuttles four segment boosters.
The tanks are assembled by joining previously manufactured dome, ring and barrel components together in the Vertical Assembly Center by a process known as friction stir welding. The rings connect and provide stiffness between the domes and barrels.
The LH2 tank is the largest major part of the SLS core stage. It holds 537,000 gallons of super chilled liquid hydrogen. It is comprised of 5 barrels, 2 domes, and 2 rings.
The LOX tank holds 196,000 pounds of liquid oxygen. It is assembled from 2 barrels, 2 domes, and 2 rings and measures over 50 feet long.
The material of construction of the tanks has changed compared to the ET.
“The tanks are constructed of a material called the Aluminum 2219 alloy,” said Whipps. “It’s a ubiquosly used aerospace alloy with some copper but no lithium, unlike the shuttle superlightweight ET tanks that used Aluminum 2195. The 2219 has been a success story for the welding. This alloy is heavier but does not affect our payload potential.”
“The intertanks are the only non welded structure. They are bolted together and we are manufacturing them also. It’s much heavier and thicker.”
Overall, the SLS core stage towers over 212 feet (64.6 meters) tall and sports a diameter of 27.6 feet (8.4 m).
NASA’s Vehicle Assembly Center is the world’s largest robotic weld tool. The domes and barrels are assembled from smaller panels and piece parts using other dedicated robotic welding machines at Michoud.
The total weight of the whole core stage empty is 188,000 pounds and 2.3 million pounds when fully loaded with propellant. The empty ET weighed some 55,000 pounds.
Considering that the entire Shuttle ET was 154-feet long, the 130-foot long LH2 tank alone isn’t much smaller and gives perspective on just how big it really is as the largest rocket fuel tank ever built.
“So far all the parts of the SLS rocket are coming along well.”
“The Michoud SLS workforce totals about 1000 to 1500 people between NASA and the contractors.”
Every fuel tank welded together from now on after this series of confidence and qualification LOX and LH2 tanks will be actual flight article tanks for SLS launches.
“There are no plans to weld another qualification tank after this,” Nesselroad confirmed to me.
What’s ahead for the SLS-2 core stage?
“We start building the second SLS flight tanks in October of this year – 2016!” Nesselroad stated.
The world’s largest welder was specifically designed to manufacture the core stage of the world’s most powerful rocket – NASA’s SLS.
The Vertical Assembly Center welder was officially opened for business at NASA’s Michoud Assembly Facility in New Orleans on Friday, Sept. 12, 2014.
NASA Administrator Charles Bolden was personally on hand for the ribbon-cutting ceremony at the base of the huge VAC welder.
The state-of-the-art welding giant stands 170 feet tall and 78 feet wide. It complements the world-class welding toolkit being used to assemble various pieces of the SLS core stage including the domes, rings and barrels that have been previously manufactured.
The Gore Weld Tool (foreground) and Circumferential Dome Weld Tool (background) used to fabricate dome segments for the SLS liquid hydrogen and oxygen core stage tanks via vertical friction stir welding operations at NASA’s Michoud Assembly Facility in New Orleans. Credit: Ken Kremer/kenkremer.com
The maiden test flight of the SLS/Orion is targeted for no later than November 2018 and will be configured in its initial 70-metric-ton (77-ton) Block 1 configuration with a liftoff thrust of 8.4 million pounds – more powerful than NASA’s Saturn V moon landing rocket.
Although the SLS-1 flight in 2018 will be uncrewed, NASA plans to launch astronauts on the SLS-2/EM-2 mission slated for the 2021 to 2023 timeframe.
The exact launch dates fully depend on the budget NASA receives from Congress and who is elected President in the November 2016 election – and whether they maintain or modify NASA’s objectives.
“If we can keep our focus and keep delivering, and deliver to the schedules, the budgets and the promise of what we’ve got, I think we’ve got a very capable vision that actually moves the nation very far forward in moving human presence into space,” said William Gerstenmaier, associate administrator for the Human Exploration and Operations Mission Directorate at NASA Headquarters in Washington, during the post QM-2 SRB test media briefing in Utah last month.
“This is a very capable system. It’s not built for just one or two flights. It is actually built for multiple decades of use that will enable us to eventually allow humans to go to Mars in the 2030s.”
Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket. Credit: Ken Kremer/kenkremer.com
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Learn more about SLS and Orion crew vehicle, SpaceX CRS-9 rocket launch, ISS, ULA Atlas and Delta rockets, Juno at Jupiter, Orbital ATK Antares & Cygnus, Boeing, Space Taxis, Mars rovers, NASA missions and more at Ken’s upcoming outreach events:
July 27-28: “ULA Atlas V NRO Spysat launch July 28, SpaceX launch to ISS on CRS-9, SLS, Orion, Juno at Jupiter, ULA Delta 4 Heavy NRO spy satellite, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Graphic shows all the dome, barrel, ring and engine components used to assemble the five major structures of the core stage of NASA’s Space Launch System (SLS) in Block 1 configuration. Credits: NASA/MSFCAt NASA’s Michoud Assembly Facility in New Orleans, Patrick Whipps/NASA SLS Stages Element Manager and Ken Kremer/Universe Today discuss details of SLS manufacture by the Circumferential Dome Weld Tool used to fabricate dome segments for the SLS liquid hydrogen and oxygen core stage tanks. Credit: Ken Kremer/kenkremer.comGraphic shows Block I configuration of NASA’s Space Launch System (SLS). Credits: NASA/MSFC
As the orbiting outpost was traveling 252 statute miles over the Great Lakes, NASA’s veteran Expedition 48 Commander Jeff Williams and newly arrived NASA Flight Engineer Kate Rubins used the station’s 57.7-foot (17.6-meter) Canadian-built robotic arm to reach out and capture the Dragon CRS-9 spacecraft at 6:56 a.m. EDT.
“Good capture confirmed after a two day rendezvous,” said Houston Mission Control at NASA’s Johnson Space Center, as Dragon was approximately 30 feet (10 meters) away from the station.
“We’ve captured us a Dragon,” radioed Williams.
“Congratulations to the entire team that put this thing together, launched it, and successfully rendezvoused it to the International Space Station. We look forward to the work that it brings.”
The SpaceX Dragon is seen attached to the International Space Station’s Harmony module just before orbital sunrise. Credit: NASA TV
The events unfolded live on a NASA TV webcast for all to follow along.
Furthermore, today’s dramatic Dragon arrival coincides with a renowned day in the annuls of space history. Today coincides with the 40th anniversary of humanity’s first successful touchdown on the surface of Mars by NASA’s Viking 1 lander on July 20, 1976. It paved the way for many future missions.
And Neil Armstrong and Buzz Aldrin were the first humans to land on another celestial body – the Moon – on July 20, 1969 during NASA’s Apollo 11 lunar landing mission.
Williams was working from a robotics work station in the station’s domed cupola. Rubins was Williams backup. She just arrived at the station on July 9 for a minimum 4 month stay, after launching to orbit on a Russian Soyuz on July 6 with two additional crew mates.
Ground controllers then used the robotic arm to maneuver the Dragon cargo spacecraft closer to its berthing port on the Earth facing side of the Harmony module, located at the front of the station.
Some three hours after the successful grappling, Dragon was joined to the station and bolted into place for initial berthing on the Harmony module at 10:03 a.m. EDT as the station flew about 252 statute miles over the California and Oregon border.
Controllers then activated four gangs of four bolts in the common berthing mechanism (CBM) to complete the second stage capture of the latching and berthing of Dragon to the station with a total of 16 bolts to ensure a snug connection, safety and no pressure leaks.
Crew members Williams and Rubins along with Japanese astronaut Takuya Onishi are now working to install power and data cables from the station to Dragon. They plan to open the hatch tomorrow after pressurizing the vestibule in the forward bulkhead between the station and Dragon.
Dragon reached the station after a carefully choreographed orbital chase and series of multiple thruster firings to propel the cargo ship from its preliminary post launch orbit up to the massive million pound science outpost with six resident crew members from the US, Russia and Japan.
Among the 5000 pounds of equipment on board is the first of two identical docking adapters essential for enabling station dockings next year by NASA’s new commercial astronaut taxis. This mission is all about supporting NASA’s ‘Journey to Mars’ by humans in the 2030s.
Liftoff of the SpaceX Falcon 9 rocket in its upgraded, full thrust version and the Dragon CRS-9 resupply ship took place barely 48 hours ago at 12:45 a.m. EDT Monday, July 18, from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida.
SpaceX Falcon 9 launches and lands over Port Canaveral in this streak shot showing rockets midnight liftoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida at 12:45 a.m. EDT on July 18, 2016 carrying Dragon CRS-9 craft to the International Space Station (ISS) with almost 5,000 pounds of cargo and docking port. View from atop Exploration Tower in Port Canaveral. Credit: Ken Kremer/kenkremer.com
Dragon reached its preliminary orbit about 10 minutes after launch and then deployed a pair of solar arrays.
SpaceX also successfully executed a spellbinding ground landing of the Falcon 9 first stage back at Cape Canaveral Air Force Station’s Landing Zone 1, located a few miles south of launch pad 40.
The dramatic ground landing of the 156 foot tall Falcon 9 first stage at LZ -1 took place about 9 minutes after liftoff. It marks only the second time a spent orbit class booster has touched down intact and upright on land.
Moments before dramatic touchdown of SpaceX Falcon 9 1st stage at Landing Zone-1 (LX-1) accompanied by sonic booms after launching Dragon CRS-9 supply ship to orbit from Cape Canaveral Air Force Station, Florida at 12:45 a.m., bound for the International Space Station (ISS). Credit: Ken Kremer/kenkremer.com
Among the wealth of over 3900 pounds (1790 kg) of research investigations loaded on board Dragon is an off the shelf instrument designed to perform the first-ever DNA sequencing in space and the first international docking adapter (IDA) that is absolutely essential for docking of the SpaceX and Boeing built human spaceflight taxis that will ferry our astronauts to the International Space Station (ISS) in some 18 months.
Other science experiments on board include OsteoOmics to test if magnetic levitation can accurately simulate microgravity to study different types of bone cells and contribute to treatments for diseases like osteoporosis, a Phase Change Heat Exchanger to test temperature control technology in space, the Heart Cells experiments that will culture heart cells on the station to study how microgravity changes the human heart, new and more efficient three-dimensional solar cells, and new marine vessel tracking hardware known as the Automatic Identification System (AIS) that will aid in locating and identifying commercial ships across the globe.
The ring shaped IDA-2 unit is stowed in the Dragon’s unpressurized truck section. It weighs 1029 lbs (467 kg), measures about 42 inches tall and sports an inside diameter of 63 inches in diameter – so astronauts and cargo can easily float through. The outer diameter measures about 94 inches.
“Outfitted with a host of sensors and systems, the adapter is built so spacecraft systems can automatically perform all the steps of rendezvous and dock with the station without input from the astronauts. Manual backup systems will be in place on the spacecraft to allow the crew to take over steering duties, if needed,” says NASA.
View of International Docking Adapter 2 (IDA-2) being processed inside the Space Station Processing Facility (SSPF) at NASA Kennedy Space Center for eventual launch to the ISS in the trunk of a SpaceX Dragon on the CRS-9 mission. It will be connected to the station to provide a port for Commercial Crew spacecraft carrying astronauts to dock to the orbiting laboratory as soon as 2017. The identical IDA-1 was destroyed during SpaceX CRS-7 launch failure on June 28, 2015. Credit: Ken Kremer/kenkremer.com
“It’s a passive system which means it doesn’t take any action by the crew to allow docking to happen and I think that’s really the key,” said David Clemen Boeing’s director of Development/Modifications for the space station.
“Spacecraft flying to the station will use the sensors on the IDA to track to and help the spacecraft’s navigation system steer the spacecraft to a safe docking without astronaut involvement.”
CRS-9 counts as the company’s ninth scheduled flight to deliver supplies, science experiments and technology demonstrations to the International Space Station (ISS).
The CRS-9 mission is for the crews of Expeditions 48 and 49 to support dozens of the approximately 250 science and research investigations in progress under NASA’s Commercial Resupply Services (CRS) contract.
Up close view of SpaceX Dragon CRS-9 resupply ship and solar panels atop Falcon 9 rocket at pad 40 prior to blastoff to ISS on July 18, 2016 from Cape Canaveral Air Force Station, Florida. Credit: Ken Kremer/kenkremer.com
Dragon will remain at the station until its scheduled departure on Aug. 29 when it will return critical science research back to Earth via a parachute assisted splashdown in the Pacific Ocean off the California coast.
Watch for Ken’s continuing CRS-9 mission coverage where he reported onsite direct from the Kennedy Space Center and Cape Canaveral Air Force Station, Florida.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
A team of engineers from the University of Glasgow and the Ukraine have created an engine that could cut costs by "eating itself". Credit: Ken Kremer/kenkremer.com
SpaceX Falcon 9 launches and lands over Port Canaveral in this streak shot showing rockets midnight liftoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida at 12:45 a.m. EDT on July 18, 2016 carrying Dragon CRS-9 craft to the International Space Station (ISS) with almost 5,000 pounds of cargo and docking port. View from atop Exploration Tower in Port Canaveral. Credit: Ken Kremer/kenkremer.com
KENNEDY SPACE CENTER, FL – In a breathtaking feat mesmerizing hordes of thrilled spectators, SpaceX nailed today’s (July 18) back to back post midnight launch and landing of the firms Falcon 9 first stage tasked to carry a cargo Dragon loaded with over two tons of critical science, supplies and a crew docking port to the space station for NASA.
Liftoff of the SpaceX Falcon 9 rocket in its upgraded, full thrust version and the Dragon CRS-9 resupply ship took place right on time at 12:45 a.m. EDT Monday, July 18, from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida.
SpaceX simultaneously successfully delivered over 5000 pounds (2200 kg) of research supplies to orbit for NASA in a commercial cargo Dragon ship, as the primary mission goal – and soft landed the approximately 60,000 pound Falcon 9 first stage on land, as the experimental secondary mission goal.
“The Falcon 9 first stage we landed is in excellent shape,” Hans Koenigsmann, SpaceX vice president of Flight Reliability, told Universe Today at the 2 a.m. EDT post launch and landing media briefing early this morning.
See my launch and landing streak shot and photos herein, including deployment of the four landing legs in the final seconds before propulsive touchdown.
The twin accomplishments will have far reaching implications for the exploration and exploitation of space for all humanity.
“Each commercial resupply flight to the space station is a significant event. Everything, from the science to the spare hardware and crew supplies, is vital for sustaining our mission,” said Kirk Shireman, NASA’s International Space Station Program manager.
“With equipment to enable novel experiments never attempted before in space, and an international docking adapter vital to the future of U.S. commercial crew spacecraft, we’re thrilled this Dragon has successfully taken flight.”
The CRS-9 mission is to support the resident six-person crew of men and women currently working on the station from the US, Russia and Japan.
The propulsive soft landing of the 156 foot tall Falcon 9 first stage of the Falcon 9 rocket on land at Cape Canaveral Air Force Station’s Landing Zone 1, located a few miles south of launch pad 40.
The dramatic ground landing at LZ -1 took place about 9 minutes after liftoff.
Moments before dramatic touchdown of SpaceX Falcon 9 1st stage at Landing Zone-1 (LX-1) accompanied by sonic booms after launching Dragon CRS-9 supply ship to orbit from Cape Canaveral Air Force Station, Florida at 12:45 a.m., bound for the International Space Station (ISS). Credit: Ken Kremer/kenkremer.com
The first and second stages separated about two and a half minutes after liftoff and were easily visible to any eyewitness watching – backdropped by the sunshine states dark skies.
As the second stage soared to orbit, the first stage reignited a first stage engine for a series of burns targeting a return to the Cape.
We spotted the first engine firing about two mintues before landing, as it descended directly overhead of myself and everyone in the Cape Canaveral region.
For a few moments it looked like it was headed right towards us, but then steered away as planned with engines blazing to slow the boosters descent to make a gentle landing at LZ-1.
Finally the Falcon landed, obscured by a big vapor cloud and sonic booms roaring around the space coast – and waking many local residents. Several folks told me they were suddenly woken by the shocking booms reverberating inside their homes.
Some area residents even called 911 not knowing the true nature of the noises.
Streak shot of launch and landing of SpaceX Falcon CRS-9 mission from Cape Canaveral Air Force Station, Florida to the ISS on July 18, 2016 at 12:45 a.m. EDT. View from Satellite Beach, FL. Credit: John Krauss/johnkraussphotos.com
Among the wealth of over 3900 pounds (1790 kg) of research investigations loaded on board Dragon is an off the shelf instrument designed to perform the first-ever DNA sequencing in space, and the first international docking adapter (IDA) that is absolutely essential for docking of the SpaceX and Boeing built human spaceflight taxis that will ferry our astronauts to the International Space Station (ISS) in some 18 months.
Blastoff of SpaceX Falcon 9 on Dragon CRS-9 resupply mission to the International Space Station (ISS) at 12:45 a.m. EDT on July 18, 2016. Credit: Ken Kremer/kenkremer.com
CRS-9 counts as the company’s ninth scheduled flight to deliver supplies, science experiments and technology demonstrations to the International Space Station (ISS).
The CRS-9 mission is for the crews of Expeditions 48 and 49 to support dozens of the approximately 250 science and research investigations in progress under NASA’s Commercial Resupply Services (CRS) contract.
Dragon reached its preliminary orbit about 10 minutes after launch. Then it deployed a pair of solar arrays and began a carefully choreographed series of thruster firings to reach the space station.
If all goes well, Dragon is scheduled to arrive at the orbiting outpost on Wednesday, July 20, after a 2 day orbital chase.
NASA astronaut Jeff Williams will then reach out with the station’s 57.7-foot-long Canadian-built robotic arm to grapple and capture the private Dragon cargo ship working from a robotics work station in the station’s cupola. NASA astronaut Kate Rubins will serve as Williams backup. She just arrived at the station last week on July 9 for a minimum 4 month stay, after launching to orbit on a Russian Soyuz on July 6 with two additional crew mates.
Ground commands will be sent from Houston to the station’s arm to install Dragon on the Earth-facing bottom side of the Harmony module for its stay at the space station. The crew expects to open the hatch a day later after pressurizing the vestibule in the forward bulkhead between the station and Dragon.
Live coverage of the rendezvous and capture July 20 will begin at 5:30 a.m. on NASA TV, with installation coverage set to begin at 9:45 a.m.
CRS-9 marks only the second time SpaceX has attempted a land landing of the 15 story tall first stage booster.
The history making first time successfully took place at Landing Zone 1 (LZ 1) on Dec. 22, 2015 as part of the ORBCOMM-2 mission. Landing Zone 1 is built on the former site of Space Launch Complex 13, a U.S. Air Force rocket and missile testing range.
SpaceX also successfully recovered first stages three times in a row at sea this year on an ocean going drone ship barge using the company’s OCISLY Autonomous Spaceport Drone Ship (ASDS) on April 8, May 6 and May 27.
Altogether SpaceX has successfully landed and recovered 5 first stage booster intact and upright.
The International Docking Adapter-2 was tested in the Space Station Processing Facility prior to being loaded for launch into space on the SpaceX CRS-9 mission [set for July 18, 2016 from Cape Canaveral, Fl. Credits: NASA
Watch for Ken’s onsite CRS-9 mission reports direct from the Kennedy Space Center and Cape Canaveral Air Force Station, Florida.
Here’s my launch pad video of the blastoff:
Video caption: SpaceX Falcon 9 lifts off with Dragon CRS-9 resupply ship bound for the International Space Station on July 18, 2016 at 12:45 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station, Fl, as seen in this up close video from Mobius remote camera positioned at the pad. Credit: Ken Kremer/kenkremer.com
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Learn more about Juno at Jupiter, SpaceX CRS-9 rocket launch, ISS, ULA Atlas and Delta rockets, Orbital ATK Cygnus, Boeing, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:
July 18, 26-28: “SpaceX launches to ISS on CRS-9, Juno at Jupiter, ULA Delta 4 Heavy and Atlas V spy satellite launches, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
An illustration of how the IDA will look when attached to the International Space Station. Credits: NASA Up close view of SpaceX Dragon CRS-9 resupply ship and solar panels atop Falcon 9 rocket at pad 40 prior to blastoff to the ISS on July 18, 2016 from Cape Canaveral Air Force Station, Florida. Credit: Ken Kremer/kenkremer.com
Three newly arrived crew of Expedition 48 in Soyuz MS-01 open the hatch and enter the International Space Station after docking on July 9, 2016. Credit: NASA TV
Three newly arrived crew of Expedition 48 in Soyuz MS-01 open the hatch and enter the International Space Station after docking on July 9, 2016. Credit: NASA TV
A flawless shakedown mission from Russia’s newly modified Soyuz capsule successfully delivered a new multinational crew to the Space Station early Saturday, July 9 after a two day orbital chase.
The upgraded Soyuz MS-01 spacecraft launching on its maiden flight successfully docked to the International Space Station at 12:06 a.m. EDT Saturday, July 9, while soaring 254 statute miles over the South Pacific.
“Docking confirmed,” said a commentator from Russian mission control at Korolev outside Moscow. “Contact and capture complete.”
The Soyuz was ferrying the new multinational trio of astronauts and cosmonauts comprising Kate Rubins of NASA, Soyuz Commander Anatoly Ivanishin of the Russian space agency Roscosmos and Takuya Onishi of the Japan Aerospace Exploration Agency on the Expedition 48/49 mission.
The three person crew of two men and one woman had launched flawlessly into picture perfect skies two days earlier from the Baikonur Cosmodrome in Kazakhstan at 9:36 p.m. EDT Wednesday, July 6 (7:36 a.m. Baikonur time, July 7), in the brand new version of the Russian Soyuz capsule that has been significantly upgraded and modified.
NASA’s Kate Rubins was strapped into the right seat, Ivanishin in the center and Onishi on the left.
The Soyuz MS-01 spacecraft, carrying three Expedition 48-49 crew members, launches from the Baikonur Cosmodrome in Kazakhstan at 9:36 p.m. EDT Wednesday, July 6, 2016 (7:36 a.m. Baikonur time, July 7). Credits: NASA/Bill Ingalls
It was a textbook approach on the shakedown mission that culminated in a flawless docking at the Earth-facing Russian Rassvet module on the Russian side of the massive orbiting outpost.
NASA TV carried the whole operation live with beautiful color video imagery streaming from the ISS showing the Soyuz approach and black and white video streaming from the Soyuz.
The Soyuz MS-01 spacecraft is viewed from the International Space Station as it approaches the Rassvet module docking port. Credit: NASA TV
The Soyuz performed magnificently. All of the upgraded and modified systems checked out perfectly on this maiden flight of the new version of Russias venerable Soyuz, said NASA commentator Rob Navias.
“All new systems functioning perfectly,” said Navias. “This has been a perfect shakedown mission for the new Soyuz crew docking at the ISS.”
The Soyuz had slowed to an approach velocity of just 0.1 m/s at docking with the forward docking probe extended.
The approach was fully automated under Russian mission control as Ivanishin carefully monitored all spacecraft systems with steady update calls back to ground control.
The fully automated approached utilized the upgraded KURS NA automated rendezvous radar system.
During final approach, the Soyuz conducted a fly around maneuver starting at a distance of 400 meters. It moved 57 degress around the station while closing in to about 250 meters.
After station keeping for about 2 minutes while ground controllers conducted a final evaluation and no issues were detected, Russian mission control at last gave the GO for final approach and the GO command for docking was given.
The Soyuz made contact and completed a perfect docking at Rassvet. The hook and latches were then closed in for a tight grasp onto the station.
The crews then conducted a series of leak and pressurization checks.
After everything checked out, the hatches were finally opened about two and a half hours later at 2:26 a.m. EDT.
The new crew members of Expedition 48 officially floated aboard the International Space Station at about 2:50 a.m. EDT, July 9 with the hatches opened between their Soyuz MS-01 and the space station and after a live video transmission link had been established to show the festivities.
The new six-member Expedition 48 crew join each other for well wishes and congratulations from family, friends and mission officials. In front, from left, are the new crew members Kate Rubins, Anatoly Ivanishin and Takuya Onishi. In the back row are Flight Engineers Oleg Skripochka and Alexey Ovchinin and Commander Jeff Williams. Credit: NASA TV
They were welcomed aboard with hugs and joined the Expedition 48 Commander Jeff Williams of NASA and Flight Engineers Oleg Skripochka and Alexey Ovchinin of Roscosmos.
With the arrival of Rubins, Ivanishin and Onishi, the stations resident crew is beefed up to its normal six person crew complement.
They soon held the traditional video telecon for well wishes and congratulations from family, friends and mission officials.
The new trio will spend at least four months at the orbiting lab complex conducting more than 250 science investigations in fields such as biology, Earth science, human research, physical sciences, and technology development.
Rubins is on her rookie space mission. She holds a bachelor’s degree in molecular biology and a doctorate in cancer biology which will be a big focus of her space station research activities.
The new trio will join Expedition 48 Commander Jeff Williams of NASA and Flight Engineers Oleg Skripochka and Alexey Ovchinin of Roscosmos.
“The approximately 250 research investigations and technology demonstrations – not possible on Earth – will advance scientific knowledge of Earth, space, physical, and biological sciences. Science conducted on the space station continues to yield benefits for humanity and will enable future long-duration human and robotic exploration into deep space, including the agency’s Journey to Mars,” says NASA.
The newly upgraded Soyuz offers increased reliability and enhanced performance.
Many changes were instituted including enhanced structural performance to minimize chances of micrometeoroid penetration. Engineers also added a fifth battery for more power and storage capacity. The solar arrays are also about one square meter larger and the efficiency of the solar cells increased about 2 percent.
Also a more modern command and telemetry system to interact with a new series of new Russian communications satellites that will offer greatly increased the coverage by ground control. This was previously only about 20 minutes per orbit while over Russian ground stations and will now increase up to 45 to 90% of orbital coverage via the Russian comsat system.
A phased array antenna was also added with increased UHF radio capability in the Soyuz descent module that now also include a GPS system to improve search and rescue possibilities.
The newly upgraded KURS rendezvous radar system will weigh less, use less power and overall will be less complicated. For example it doesn’t have to be moved out of the way before docking. Weighs less and uses less power.
New approach and attitude control thrusters were installed. The new configuration uses 28 thrusters with a redundant thruster for each one – thus two fully redundant manifolds of 28 thrusters each.
All of these modification were tested out on the last two progress vehicles.
Multiple unmanned cargo ships carrying tons of essential supplies and science experiments are also scheduled to arrive from Russia, the US and Japan over the next few months.
A SpaceX Dragon is scheduled to launch as soon as July 18 and an Orbital ATK Cygnus should follow in August.
The SpaceX Dragon CRS-9 mission is slated to deliver the station’s first International docking adapter (IDA) to accommodate the future arrival of U.S. commercial crew spacecraft, including the Boeing built Starliner and SpaceX built Crew Dragon.
A Japanese HTV cargo craft will carry lithium ion batteries to replace the nickel-hydrogen batteries currently used on station to store electrical energy generated by the station’s huge rotating solar arrays.
Two Russian Progress craft with many tons of supplies are also scheduled to arrive.
The Soyuz MS-01 spacecraft launches from the Baikonur Cosmodrome with Expedition 48-49 crewmembers Kate Rubins of NASA, Anatoly Ivanishin of Roscosmos and Takuya Onishi of the Japan Aerospace Exploration Agency (JAXA) onboard, Thursday, July 7, 2016 , Kazakh time (July 6 Eastern time), Baikonur, Kazakhstan. Photo Credit: NASA/Bill Ingalls
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
The Soyuz MS-01 spacecraft launches from the Baikonur Cosmodrome with Expedition 48-49 crewmembers Kate Rubins of NASA, Anatoly Ivanishin of Roscosmos and Takuya Onishi of the Japan Aerospace Exploration Agency (JAXA) onboard, Thursday, July 7, 2016 , Kazakh time (July 6 Eastern time), Baikonur, Kazakhstan. Photo Credit: NASA/Bill Ingalls
The Soyuz MS-01 spacecraft launches from the Baikonur Cosmodrome with Expedition 48-49 crewmembers Kate Rubins of NASA, Anatoly Ivanishin of Roscosmos and Takuya Onishi of the Japan Aerospace Exploration Agency (JAXA) onboard, Thursday, July 7, 2016 , Kazakh time (July 6 Eastern time), Baikonur, Kazakhstan. Photo Credit: NASA/Bill Ingalls
An international trio of astronauts and cosmonauts representing the United States, Russia and Japan blasted off in the early morning Kazakh hours today, July 7, for a new mission of science and discovery on the International Space Station (ISS).
The three person crew of two men and one woman launched flawlessly into picture perfect skies from the Baikonur Cosmodrome in Kazakhstan at 9:36 p.m. EDT Wednesday, July 6 (7:36 a.m. Baikonur time, July 7), and in a brand new version of the Russian Soyuz capsule that has been significantly upgraded and modified.
The launch of the Soyuz MS-01 spacecraft was carried live on NASA TV starting approximately an hour before the usual on time liftoff from Baikonur. The three stage Soyuz booster generates 930,000 pounds of liftoff thrust.
The trio comprises Kate Rubins of NASA, Soyuz Commander Anatoly Ivanishin of the Russian space agency Roscosmos and Takuya Onishi of the Japan Aerospace Exploration Agency on the Expedition 48/49 mission.
They safely reached orbit at about 9:46 p.m. after the eight minute climb delivered them to the preliminary orbit of 143 x 118 mi. The Soyuz separated from the third stage and the solar arrays deployed as planned. NASA’s Kate Rubins was strapped into the left seat, Ivanishin in the center and Onishi on the right.
And precisely because it’s a heavily modified Soyuz, they will take the slow road to the ISS.
The crew will spend the next two days and 34 Earth orbits inside in order to fully check out and test the upgraded Soyuz spacecraft systems.
That’s in contrast to missions in recent years that took a vastly sped up 4 orbit 6 hour route to the space station.
International Space Station Expedition 48/49 astronaut Kate Rubins of NASA, Russian cosmonaut Anatoly Ivanishin and Japan Aerospace Exploration Agency (JAXA) astronaut Takuya Onishi. Credits: NASA
Three carefully choreographed orbital adjustment burns will raise the orbit and propel the crew to the ISS over the next 2 days.
They expect to rendezvous and dock at the space station’s Russian Rassvet module at 12:12 a.m. EDT Saturday, July 9. After conducting leak and safety check they expect to open the hatch to the ISS at about 2:50 a.m. Saturday, July 9.
You can watch all the hatch opening action live on NASA TV with coverage starting at 2:30 a.m.
They will spend about four months at the orbiting lab complex conducting more than 250 science investigations in fields such as biology, Earth science, human research, physical sciences, and technology development.
The Soyuz MS-01 spacecraft launches from the Baikonur Cosmodrome with Expedition 48-49 crewmembers Kate Rubins of NASA, Anatoly Ivanishin of Roscosmos and Takuya Onishi of the Japan Aerospace Exploration Agency (JAXA) onboard, Thursday, July 7, 2016 , Kazakh time (July 6 Eastern time), Baikonur, Kazakhstan. Rubins, Ivanishin, and Onishi will spend approximately four months on the orbital complex, returning to Earth in October. Photo Credit: (NASA/Bill Ingalls)
With the arrival of Rubins, Ivanishin and Onishi, the station is beefed up to its normal six person crew complement.
Rubins is on her rookie space mission. She holds a bachelor’s degree in molecular biology and a doctorate in cancer biology which will be a big focus of her space station research activities.
The new trio will join Expedition 48 Commander Jeff Williams of NASA and Flight Engineers Oleg Skripochka and Alexey Ovchinin of Roscosmos.
The Expedition 48 crew members will spend four months contributing to more than 250 experiments in fields such as biology, Earth science, human research, physical sciences and technology development.
“The approximately 250 research investigations and technology demonstrations – not possible on Earth – will advance scientific knowledge of Earth, space, physical, and biological sciences. Science conducted on the space station continues to yield benefits for humanity and will enable future long-duration human and robotic exploration into deep space, including the agency’s Journey to Mars,” says NASA.
The Soyuz MS-01 spacecraft service structure is put into place after the rocket rolled out by train to the launch pad at the Baikonur Cosmodrome, Kazakhstan, Monday, July 4, 2016. NASA astronaut Kate Rubins, cosmonaut Anatoly Ivanishin of the Russian space agency Roscosmos, and astronaut Takuya Onishi of the Japan Aerospace Exploration Agency (JAXA) will launch from the Baikonur Cosmodrome in Kazakhstan the morning of July 7, Kazakh time (July 6 Eastern time.) All three will spend approximately four months on the orbital complex, returning to Earth in October. Photo Credit: (NASA/Bill Ingalls)
The newly upgraded Soyuz offers increased reliability and enhanced performance. Many changes were instituted including enhanced structural performance to minimize chances of meteorite penetration. Engineers also added a fifth battery for more power and storage capacity. The solar arrays are also about one square meter larger and the efficiency of the solar cells increased about 2 percent.
Also a more modern command and telemetry system to interact with a new series of new Russian communications satellites that will offer greatly increased the coverage by ground control from only about 20 minutes per orbit up to from 45 to 90% of orbital coverage.
A phased array antenna was also added with increased UHF radio capability in the Soyuz descent module that now also include a GPS system to improve search and rescue possibilities.
The newly upgraded KURS rendezvous radar system will weigh less, use less power and overall will be less complicated. For example it doesn’t have to be moved out of the way before docking. Weighs less and uses less power.
New approach and attitude control thrusters were installed. The new configuration uses 28 thrusters with a redundant thruster for each one – thus two fully redundant manifolds of 28 thrusters each.
All of these modification were tested out on the last two progress vehicles.
Multiple unmanned cargo ships carrying tons of essential supplies and science experiments are also scheduled to arrive from Russia, the US and Japan over the next few months.
A SpaceX Dragon could launch as soon as July 18 and an Orbital ATK Cygnus could follow in August.
The Dragon CRS-9 mission is slated to deliver the station’s first International docking adapter (IDA) to accommodate the future arrival of U.S. commercial crew spacecraft, including the Boeing built Starliner and SpaceX built Crew Dragon.
A Japanese HTV cargo craft will carry lithium ion batteries to replace the nickel-hydrogen batteries currently used on station to store electrical energy generated by the station’s huge rotating solar arrays.
Two Russian Progress craft with many tons of supplies are also scheduled to arrive.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Orbital ATK conducted a full-power test of the upgraded first stage propulsion system of its Antares rocket on May 31, 2016 at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A. Credit: NASA/Orbital ATK
Orbital ATK conducted a full-power test of the upgraded first stage propulsion system of its Antares rocket on May 31, 2016 at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A. Credit: NASA/Orbital ATK
Orbital ATK announced late Tuesday that the company’s Antares medium-class commercial rocket outfitted with new first stage RD-181 engines has successfully completed a test firing of the powerplants.
The 30-second long static test firing took place at 5:30 p.m. Tuesday evening, May 31, at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A.
The now revamped launch vehicle – dubbed Antares 230 – has been ‘re-engined’ and upgraded with a pair of modern and more powerful first stage engines – the Russian-built RD-181 fueled by LOX/kerosene.
The engine test was conducted using only the first stage of Antares at the MARS Pad 0A at NASA’s Wallops Flight Facility.
“Early indications show the upgraded propulsion system, core stage and launch complex all worked together as planned,” said Mike Pinkston, Orbital ATK General Manager and Vice President, Antares Program.
“Congratulations to the combined NASA, Orbital ATK and Virginia Space team on a successful test.”
Orbital ATK engineers will now “review test data over the next several days to confirm that all test parameters were met”
Orbital ATK’s Antares first stage with the new RD-181 engines stands erect at Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming stage test on May 31. Credit: Ken Kremer/kenkremer.com
If all goes well with the intensive data review, the company could launch Antares as soon as July on its next NASA contracted mission – known as OA-5 – to resupply the International Space Station (ISS).
The test involved firing up Antares dual first stage RD-181 engines at full 100% power (thrust) for a scheduled duration of approximately 30 seconds. Hold down restraints kept the rocket firmly anchored at the pad during the test.
The RD-181 replaces the previously used AJ26 which failed moments after liftoff during the last launch on Oct. 28, 2014 resulting in a catastrophic failure of the rocket and the Cygnus cargo freighter.
The RD-181 flight engines are built by Energomash in Russia and had to be tested via the static hot fire test to ensure their readiness.
“They are a good drop in replacement for the AJ26. And they offer 13% higher thrust compared to the AJ26,” said Kurt Eberly, Orbital ATK Antares deputy program manager, in an interview with Universe Today.
First stage of Orbital ATK Antares rocket outfitted with new RD-181 engines stands erect at Launch Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming May 31 hot fire engine test. Credit: Ken Kremer/kenkremer.com
As a result of switching to the new RD-181 engines, the first stage also had to be modified to incorporate new thrust adapter structures, actuators, and propellant feed lines between the engines and core stage structure.
So the primary goal was to confirm the effectiveness of the new engines and all the changes in the integrated rocket stage.
“The successful stage test, along with the extensive testing of each new RD-181, gives us further confidence in the first stage propulsion and in moving forward to launch,” said Pinkston.
“We are now focused on the OA-5 mission and launching the enhanced Cygnus spacecraft to the International Space Station on our upgraded, higher-performing Antares rocket.”
The test used the first stage core planned to launch the OA-7 mission from Wallops late this year.
With the engine test is completed, the OA-7 stage will be rolled back to the HIF and a new stage fully integrated with the Cygnus cargo freighter will be rolled out to the pad for the OA-5 ‘Return to Flight’ mission as soon as July.
“Each of the new flight RD-181 engines has undergone hot fire acceptance testing at the manufacturer’s facility prior to being shipped to Orbital ATK. A certification test series was successfully completed in the spring of 2015 where a single engine was test fired seven times, accumulating 1,650 seconds of test time and replicating the Antares flight profile, before being disassembled for inspection,” said Orbital ATK officials.
Bird takes flight over Orbital ATK Antares set to sail skyward again in summer 2016 from NASA Wallops Flight Facility, VA. Credit: Ken Kremer/kenkremer.com
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
First stage of Orbital ATK Antares rocket outfitted with new RD-181 engines stands erect at Launch Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming May 31 hot fire engine test. Credit: Ken Kremer/kenkremer.com
First stage of Orbital ATK Antares rocket outfitted with new RD-181 engines stands erect at Launch Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for upcoming May 31 engine test. Credit: Ken Kremer/kenkremer.com
WALLOPS ISLAND, VA – The soon to be reborn Orbital ATK Antares commercial rocket sporting new first stage engines has been raised at its repaired launch pad on Virginia’s scenic eastern shore for a long awaited test firing of the powerplants. The static test firing is now slated to take place in less than 3 days on Tuesday evening, May 31.
The now revamped launch vehicle – dubbed Antares 230 – has been ‘re-engined’ and upgraded with a pair of modern and more powerful first stage engines – the Russian-built RD-181 fueled by LOX/kerosene.
The engine test will be conducted using only the first stage of Antares at the Mid-Atlantic Regional Spaceport’s Pad-0A at NASA’s Wallops Flight Facility.
The raised rocket with the first stage capped at the top is visible right now at the Wallops pad – as seen in my new photos taken this week.
NASA announced that the static test firing is slated for no earlier than May 31 during a test window that runs from 5 p.m. to 8:15 p.m. EDT. As a contingency, the Wallops range has been reserved for backup test dates that run through June 5 just in case issues crop up.
NASA will not be carrying a live webcast of the test. Rather they will note the completion of the test on the Wallops’ Facebook and Twitter sites.
Orbital ATK’s Antares first stage with the new RD-181 engines stands erect at Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming stage test on May 31. Credit: Ken Kremer/kenkremer.com
The test firing will be visible from various public viewing locations in the local Wallops area. However the NASA Wallops Visitor center will not be open.
NASA will not be carrying a live webcast of the test. Rather they will note the completion of the test on the Wallops’ Facebook and Twitter sites.
Bird takes flight over Orbital ATK Antares set to sail skyward again in summer 2016 from NASA Wallops Flight Facility, VA. Credit: Ken Kremer/kenkremer.com
The test firing will be visible from various public viewing locations in the local Wallops area. However the NASA Wallops Visitor center will not be open.
Orbital ATK’s Antares first stage with the new RD-181 engines stands erect at Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming stage test on May 31. Credit: Ken Kremer/kenkremer.com
The test involves firing up Antares dual first stage RD-181 engines at full 100% power (thrust) for a scheduled duration of approximately 30 seconds. Hold down restraints will keep the rocket firmly anchored at the pad during the test.
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com
To prepare for the static hot fire test, Orbital ATK technicians rolled the vehicle on a dedicated multi-wheeled transporter erector launcher from the rockets processing hangar inside the Horizontal Integration Facility at NASA’s Wallops Flight Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A about a mile away.
A successful outcome is absolutely crucial for permitting Antares to carry out its ‘Return to Flight’ launch dubbed OA-5 and set for sometime this summer.
“The hot fire will demonstrate the readiness of the rocket’s first stage and the launch pad fueling systems to support upcoming flights,” said NASA officials.
Antares launches ground to a halt following a devastating launch failure 19 months ago which destroyed the rocket and its payload of space station science and supplies for NASA in a huge fireball.
The ‘Return to Flight’ blastoff – which could come as soon as July 2016 – will be the first for the private Antares rocket since that catastrophic launch failure on Oct. 28, 2014, just seconds after liftoff from Wallops. That flight was carrying Orbital ATK’s Cygnus cargo freighter on the critical Orb-3 resupply mission for NASA and the astronauts living and working on the International Space Station (ISS).
The launch mishap was traced to a failure in the AJ26 first stage engine turbopump and caused Antares launches to immediately grind to a halt.
The RD-181 replaces the AJ26. The flight engines are built by Energomash in Russia.
“They are a good drop in replacement for the AJ26. And they offer 13% higher thrust compared to the AJ26,” said Kurt Eberly, Orbital ATK Antares deputy program manager, in an interview with Universe Today.
As a result of switching to the new RD-181 engines, the first stage also had to be modified to incorporate new thrust adapter structures, actuators, and propellant feed lines between the engines and core stage structure.
“This stage test paradigm is a design verification test,” said Eberly.
“After the 30 second test is done we will shut it down and have a pile of data to look at,” Eberly told Universe Today.
“Hopefully it will confirm all our environments and all our models and give us the confidence so we can proceed with the return to flight.”
Technicians have been processing the rocket at the pad to ready it for the test. They also conducted a wet dress rehearsal (WDR) and loaded the propellants like during an actual launch campaign.
The full up engine test follows the WDR.
“After the WDR we will do the stage test,” Eberly explained.
“It is a 30 second test. We will fire up both engines and hit all 3 power levels that we plan to use in flight.”
“We will use the thrust vector controls. So we will move the nozzles and sweep them through sinusoidal sweeps at different frequencies and excite various resonances and look for any adverse interaction between fluid modes and structural modes.”
The test uses the first stage core planned to launch the OA-7 mission from Wallops late this year.
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. Credit: Ken Kremer/kenkremer.com
After the engine test is completed, the stage will be rolled back to the HIF and a new stage fully integrated with the Cygnus cargo freighter will be rolled out to the pad for the OA-5 ‘Return to Flight’ mission as soon as July.
“Orbital ATK is building, testing and flying the Antares rocket and Cygnus cargo spacecraft under NASA’s Commercial Resupply Services contract. NASA initiatives like the cargo resupply contracts are helping develop a robust U.S. commercial space transportation industry with the goal of achieving safe, reliable and cost-effective transportation to and from the International Space Station and low-Earth orbit,” according to NASA.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Antares soars to space on Jan. 9, 2014 from NASA Wallops on Virginia coast on the Orb-1 mission to the ISS. Photo taken by remote camera at launch pad. Credit: Ken Kremer – kenkremer.com
