Orbital ATK Proposes Man-Tended Lunar-Orbit Outpost by 2020 for Link Up with NASA’s Orion

Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK
Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK
Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK

Orbital ATK has unveiled a practical new proposal to build a near term man-tended outpost in lunar orbit that could launch by 2020 and be operational in time for a lunar link-up with NASA’s Orion crew module during its maiden mission, when American astronauts finally return to the Moon’s vicinity in 2021 – thus advancing America’s next giant leap in human exploration of deep space.

The intrepid offer by Orbital could be carried out rather quickly because it utilizes an evolved version of the company’s already proven commercial Cygnus space station resupply freighter as “the building block … in cislunar space,” said Frank DeMauro, Orbital ATK Vice President for Human Spaceflight Systems, in an exclusive interview with Universe Today. See an artist concept in the lead image.

“Our Cygnus spacecraft is the building block to become a vehicle for exploration beyond low Earth orbit,” Orbital ATK’s Frank DeMauro told Universe Today.

“We are all about supporting NASA’s Mission to Mars. We feel that getting experience in cislunar space is critical to the buildup of the capabilities to go to Mars.”

NASA’s agency wide goal is to send astronauts on a ‘Journey to Mars’ in the 2030s – and expeditions to cislunar space in the 2020s serve as the vital ‘proving ground’ to fully develop, test out and validate the robustness of crucial technologies upon which the astronauts lives will depend on later Red Planet missions lasting some 2 to 3 years.

Orbital ATK’s lunar-orbit outpost proposal was announced at an official hearing of the US House of Representatives Subcommittee on Space on Wednesday, May 18, by former NASA Astronaut and Orbital ATK President of the Space Systems Group, Frank Culbertson.

“A lunar-orbit habitat will extend America’s leadership in space to the cislunar domain,” said Orbital ATK President of the Space Systems Group, Frank Culbertson.

“A robust program to build, launch and operate this initial outpost would be built on NASA’s and our international partners’ experience gained in long-duration human space flight on the International Space Station and would make use of the agency’s new Space Launch System (SLS) and Orion deep-space transportation system.”

The idea is to assemble an initial crew-tended habitat with pressurized work and living volume for the astronauts based on a Cygnus derived vehicle, and have it pre-positioned and functioning in lunar-orbit by 2020.

As envisioned by Orbital ATK, the habitat would be visited during NASA’s first manned mission of SLS and Orion to the Moon known as Exploration Mission-2 (EM-2).

The three week long EM-2 lunar test flight could launch as early as August 2021 – if sufficient funding is available.

The goals of EM-2 and following missions could be significantly broadened via docking with a lunar outpost. And Orion mission durations could be extended to 60 days.

NASA hopes to achieve a launch cadence for Orion/SLS of perhaps once per year.

Therefore autonomy and crew tended capability has to be built in to the lunar habitat right from the start – since crew visits would account for only a fraction of its time but enable vastly expanded science and exploration capabilities.

The initial lunar habitat envisioned by Orbital ATK would be comprised of two upgraded Cygnus pressurized vehicles – provisionally dubbed as Exploration Augmentation Modules (EAM). They would be attached to a multi-port docking module very similar in concept and design to the docking Nodes already flying in orbit as integral components of the ISS.

A Cygnus cargo spacecraft named the SS Rick Husband  is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016.  Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus launched atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

The lunar Cygnus vehicles would be upgraded from the enhanced cargo ships currently being manufactured and launched to the ISS.

“There are additional capabilities that we can put into the Cygnus module. We can make them longer and bigger so they can carry more logistics and carry more science,” DeMauro elaborated.

A variety of supplementary subsystems would also need to be enhanced.

“We looked at what systems we would need to modify to make it a long term habitation module. Since we would not be docked to the ISS, we would need our own Environmental Control and Life Support Systems (ECLSS) out at lunar orbit to support the crew.”

“The service module would also need to be improved due to the high radiation environment and the longer time.”

“We also need to look at the thermal protection subsystem, radiation protection subsystem and power subsystems to support the vehicle for many years as opposed to the short time spent at the ISS. More power is also needed to support more science. We also need a propulsion system to get to the Moon and maintain the vehicle.”

“All that work is getting looked at now – to determine what we need to modify and upgrade and how we would do all that work,” DaMauro told me.

The habitat components would be launched to the Moon on a commercial launch vehicle.

High on the list of candidate launchers would be the United Launch Alliance Atlas V rocket which recently already successfully delivered two Cygnus cargo ships to the ISS in Dec. 2015 and March 2016.

Other potential boosters include the ULA Delta IV and even ESA’s Ariane V as a way to potentially include international participation.

Inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22.  Credit: Ken Kremer/kenkremer.com
Inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus launched atop a United Launch Alliance Atlas V rocket on March 22. Credit: Ken Kremer/kenkremer.com

The habitat components could be manufactured and launched about three years after getting a ‘Go Ahead’ contract from NASA.

Orbital ATK already has an established production line flowing to manufacture a steady stream of Cygnus cargo freighters to fulfill their NASA commercial resupply contract with NASA for the ISS – accumulating know how and cost reduction efficiencies.

“Since many aspects of operations in deep space are as yet untested, confidence must be developed through repeated flights to, and relatively long-duration missions in, cislunar space,” says Culbertson.

“Orbital ATK continues to operate our Cygnus cargo logistics vehicle as a flagship product, so we are ready to quickly and affordably implement an initial Cygnus-derived habitat in cislunar space within three years of a go-ahead.”

Over time, the outpost could be expanded with additional habitat and research modules delivered by Orion/SLS, commercial or international rockets. Perhaps even Bigelow expandable commercial modules could be added later.

Cygnus is suitable for wide ranging science experiments and gear. It could also launch cubesats – like the current Cygnus berthed at the ISS is equipped with a cubesat deployer.

Potential lunar landers developed by international partners could dock at the cislunar habitats open docking ports in between surface science forays.

“We are doing science now on Cygnus and we would expect to carry along science experiments on the new Cygnus vehicle. The vehicle is very attractive to science experiments,” DeMauro explained.

“There really is no limit to what the outpost could become.”

“What we put out is very exciting,” DeMauro noted.

“As a company we are looking forward to working in this arena. Our suggested plans are in line with where NASA wants to go. And we think we are the right company to play a big part in that!”

By incorporating commercial companies and leveraging the considerable technology development lessons learned from Cygnus, NASA should realize significant cost savings in implementing its human exploration strategy. Although Orbital ATK is not divulging a cost estimate for the lunar habitat at this time, the cost savings from a commercial partner should be considerable. And the 3 year time frame to launch is very attractive.

Orion is designed to send astronauts deeper into space than ever before, including missions to the Moon, asteroids and the Red Planet. Cygnus derived modules and/or other augmenting hardware components will be required to carry out any round trip human missions to the Martian surface.

NASA is now building the next Orion capsule at the Kennedy Space Center. It will launch unpiloted atop the first SLS rocket in late 2018 on the EM-1 mission.

Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett
Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket.  Credit: Ken Kremer/kenkremer.com
Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket. Credit: Ken Kremer/kenkremer.com

NASA’s Orion EM-1 Crew Module Passes Critical Pressure Tests

Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett
Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett
Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett

The next Orion crew module in line to launch to space on NASA’s Exploration Mission-1 (EM-1) has passed a critical series of proof pressure tests which confirm the effectiveness of the welds holding the spacecraft structure together.

Any leaks occurring in flight could threaten the astronauts lives.

Engineers and technicians conducted the pressure tests on the Orion EM-1 pressure vessel, which was welded together at NASA’s Michoud Assembly Facility in New Orleans and then shipped to NASA’s Kennedy Space Center in Florida just 3 months ago.

The pressure vessel is the structural backbone for the vehicles that will launch American astronauts to deep space destinations.

“This is the first mission where the Orion spacecraft will be integrated with the large Space Launch System rocket. Orion is the vehicle that’s going to take astronauts to deep space,” NASA Orion program manager Scott Wilson told Universe Today.

“The tests confirmed that the weld points of the underlying structure will contain and protect astronauts during the launch, in-space, re-entry and landing phases on the Exploration Mission 1 (EM-1), when the spacecraft performs its first uncrewed test flight atop the Space Launch System rocket,” according to a NASA statement.

After flying to KSC on Feb 1, 2016 inside NASA’s unique Super Guppy aircraft, this “new and improved” Orion EM-1 pressure vessel was moved to the Neil Armstrong Operations and Checkout (O&C) Building for final assembly by prime contractor Lockheed Martin into a flight worthy vehicle.

Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket.  Credit: Ken Kremer/kenkremer.com
Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket. Credit: Ken Kremer/kenkremer.com

Since then, technicians have worked to meticulously attach hundreds of strain gauges to the interior and exterior surfaces of the vehicle to prepare for the pressure tests.

The strain gauges provide real time data to the analysts monitoring the changes during the pressurization.

Orion was moved to a test stand inside the proof pressure cell high bay and locked inside behind large doors.

Lockheed Martin engineers then incrementally increased the pressure in the proof testing cell in a series of steps over two days. They carefully monitored the results along the way and how the spacecraft reacted to the stresses induced by the pressure increases.

The maximum pressure reached was 1.25 times normal atmospheric pressure – which exceeds the maximum pressure it is expected to encounter on orbit.

“We are very pleased with the performance of the spacecraft during proof pressure testing,” said Scott Wilson, NASA manager of production operations for the Orion Program.

“The successful completion of this test represents another major step forward in our march toward completing the EM-1 spacecraft, and ultimately, our crewed missions to deep space.”

Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket.  Credit: Ken Kremer/kenkremer.com
Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket. Credit: Ken Kremer/kenkremer.com

With the pressure testing satisfactorily completed, technicians will move Orion back to birdcage assembly stand for the “intricate work of attaching hundreds of brackets to the vessel’s exterior to hold the tubing for the vehicle’s hydraulics and other systems.”

To prepare for launch in 2018, engineers and technicians from NASA and prime contractor Lockheed Martin will spend the next two years meticulously installing all the systems amounting to over 100,000 components and gear required for flight.

This particular ‘Lunar Orion’ crew module is intended for blastoff to the Moon in 2018 on NASA’s Exploration Mission-1 (EM-1) atop the agency’s mammoth new Space Launch System (SLS) rocket, simultaneously under development. The pressurized crew module serves as the living quarters for the astronauts comprising up to four crew members.

NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration.   Credit: NASA/MSFC
NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration. Credit: NASA/MSFC

EM-1 itself is a ‘proving ground’ mission that will fly an unmanned Orion thousands of miles beyond the Moon, further than any human capable vehicle, and back to Earth, over the course of a three-week mission.

The 2018 launch of NASA’s Orion on the unpiloted EM-1 mission counts as the first joint flight of SLS and Orion, and the first flight of a human rated spacecraft to deep space since the Apollo Moon landing era ended more than 4 decades ago.

Orion is designed to send astronauts deeper into space than ever before, including missions to the Moon, asteroids and the Red Planet.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

NASA’s Orion EM-1 crew module pressure vessel arrived at the Kennedy Space Center’s Shuttle Landing Facility tucked inside NASA’s Super Guppy aircraft on Feb 1, 2016. The Super Guppy opens its hinged nose to unload cargo.  Credit: Ken Kremer/kenkremer.com
NASA’s Orion EM-1 crew module pressure vessel arrived at the Kennedy Space Center’s Shuttle Landing Facility tucked inside NASA’s Super Guppy aircraft on Feb 1, 2016. The Super Guppy opens its hinged nose to unload cargo. Credit: Ken Kremer/kenkremer.com

Upgraded Antares Rolls Out to Virginia Launch Pad, High Stakes Engine Test Looms

Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks. Credit: NASA's Wallops Flight Facility/Allison Stancil
Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks.   Credit: NASA's Wallops Flight Facility/Allison Stancil
Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks. Credit: NASA’s Wallops Flight Facility/Allison Stancil

An upgraded version of Orbital ATK’s commercially developed Antares rocket has at last rolled out to its launch pad on the Virginia shore – thus paving the path for a high stakes first stage engine test looming “in the next few weeks,” according to the aerospace firm.

“This stage test paradigm is a design verification test, said Kurt Eberly, Orbital ATK Antares deputy program manager, in an interview with Universe Today.

The rocket will be erected at the pad during the full power hot fire test which is scheduled to last approximately 30 seconds. Hold down restraints will keep the rocket firmly anchored at the pad.

“After the 30 second test is done we will shut it down and have a pile of data to look at,” Eberly told Universe Today.

“Hopefully it will confirm all our environments and all our models and give us the confidence so we can proceed with the return to flight.”

Indeed the significance of the hot fire engine test cannot be overstated because the entire future of Antares as a viable launch vehicle and resuming delivery of NASA cargo to the International Space Station (ISS) depends on a successful outcome of the crucial test firing – following a devastating launch failure 19 months ago.

Orbital ATK hopes to restart resupply missions to the crews living aboard the space station as soon as July – less than two months from today.

The now revamped launch vehicle dubbed Antares 230 has been re-engined and upgraded with a pair of modern new first stage engines, the Russian-built RD-181 fueled by LOX/kerosene.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. Credit: Ken Kremer/kenkremer.com

To prepare for the upcoming stage test, workers carefully assembled and thoroughly tested an Antares first stage equipped with the new RD-181 engines.

On May 12, 2016, they moved the vehicle on a dedicated multi-wheeled transporter from the Horizontal Integration Facility at NASA’s Wallops Flight Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A about a mile away.

Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks.   Credit: Orbital ATK
Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks. Credit: Orbital ATK

The team has about 3 weeks of check out work to complete before the live firing, including a wet dress rehearsal (WDR).

“The team will continue to work meticulously as they begin final integration and check outs on the pad and several readiness reviews prior to the test. The window for the stage test will be over multiple days to ensure technical and weather conditions are acceptable,” noted Orbital ATK in a statement.

The ‘Return to Flight’ blastoff – currently planned for as soon as July 2016 – will be the first for the private Antares rocket since a catastrophic launch failure on Oct. 28, 2014, just seconds after liftoff from Wallops. That flight was carrying Orbital ATK’s Cygnus cargo freighter on the critical Orb-3 resupply mission for NASA to the space station.

The launch mishap was traced to a failure in the AJ26 first stage engine turbopump and caused Antares launches to immediately grind to a halt.

Top Orbital ATK management soon decided to ditch the AJ26s, which were 40 year old refurbished engines, originally built during the Soviet era and originally known as the NK-33.

They sought a replacement and eventually decided to upgrade Antares by powering it with a pair of new Russian-made RD-181 main stage engines and modifying the first stage core structure to accommodate the new engines.

The RD-181 flight engines are built by Energomash in Russia.

“They are a good drop in replacement for the AJ26. And they offer 13% higher thrust compared to the AJ26,” Eberly noted.

As a result of switching to the new RD-181 engines, the first stage also had to be modified to incorporate new thrust adapter structures, actuators, and propellant feed lines between the engines and core stage structure.

Independent review teams have also been brought in to ensure that no stone is left unturned and everything is being done to achieve success.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage.   Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com

Now it’s time for the real deal. After all the hard work Antares is now at the pad.

“We place it on the pad about 3 weeks prior to the engine test,” Eberly told me. “Then we and do a series of integrated checks, and electrical checks and pressure checks on the feed lines.”

“Then we will do a wet dress rehearsal where we will load the tanks with propellants. We will load the pressure bottles, pressurize the tanks and then count down just like we would for the real stage test. And right before we ignite the engines we will call a halt to the sequencer.”

“Then we will detank and pick through all that data and do a readiness review.”

If the WDR goes well, the full up engine test will follow.

“Then we will do the stage test,” Eberly explained.

“It is a 30 second test. We will fire up both engines and hit all 3 power levels that we plan to use in flight.”

“We will use the thrust vector controls. So we will move the nozzles and sweep them through sinusoidal sweeps at different frequencies and excite various resonances and look for any adverse interaction between fluid modes and structural modes.”

Orbital Sciences Antares rocket and Launch Complex 0-A at the edge of Virginia’s shore at NASA Wallops are crucial to resupply the International Space Station (ISS). .   Credit: Ken Kremer (kenkremer.com)
Orbital Sciences Antares rocket first stage stands erect at Launch Complex 0-A at the edge of Virginia’s shore at NASA Wallops, in this file photo. Credit: Ken Kremer/kenkremer.com

The vehicle and pad will be outfitted with lots of special instrumentation to gather as much test data as possible.

“We will have a lot of accelerometers and extra instrumentation and extra microphones on the test article and around the pad.

“After the 30 second test is done we will shut it down and have a pile of data to look at.”

“That will hopefully confirm all our environments and all our models and give us the confidence so we can proceed with the return to flight on the OA-5 mission.”

The test uses the first stage core planned to launch the OA-7 mission late this year.

After the engine test is completed, the stage will be rolled back to the HIF and a new stage fully integrated with the Cygnus will be rolled out to the pad for the OA-5 ‘Return to Flight’ mission as soon as July.

In the past 6 months, Orbital ATK has successfully resumed launches of their Cygnus cargo freighters to the ISS – as an interim measure until Antares is returned to flight status

They utilized the United Launch Alliance (ULA) Atlas V rocket to deliver two Cygnus resupply vessels to the ISS on the OA-4 flight in Dec. 2015 and OA-6 flight in March 2016.

A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

A Cygnus cargo spacecraft named the SS Rick Husband  is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016.  Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

1st Boeing Starliner Hull Assembled as 1st Crew Flight Delays to 2018

The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for the Structural Test Article pressure vessel. Credit: Boeing
The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for  the Structural Test Article pressure vessel.  Credit: NASA
The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for the Structural Test Article pressure vessel. Credit: NASA

As completion nears for the prototype of Boeing’s first Starliner astronaut taxi, the aerospace firm announced a slip into 2018 for the blastoff date of the first crewed flight in order to deal with spacecraft mass, aerodynamic launch and flight software issues, a Boeing spokesperson told Universe Today.

Until this week, Boeing was aiming for a first crewed launch of the commercial Starliner capsule by late 2017, company officials had said.

The new target launch date for the first astronauts flying aboard a Boeing CST-100 Starliner “is February 2018,” Boeing spokeswoman Rebecca Regan told Universe Today.

“Until very recently we were marching toward the 2017 target date.”

Word of the launch postponement came on Wednesday via an announcement by Boeing executive vice president Leanne Caret at a company investor conference.

Boeing will conduct two critical unmanned test flights leading up to the manned test flight and has notified NASA of the revised flight schedule.

“The Pad Abort test is October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018,” Regan told me.

Previously, the uncrewed and crewed test flights were slated for June and October 2017.

The inaugural crew flight will carry two astronauts to the International Space Station including a Boeing test pilot and a NASA astronaut.

“Boeing just recently presented this new schedule to NASA that gives a realistic look at where we are in the development. These programs are challenging.”

“As we build and test we are learning things. We are doing everything we can to make sure the vehicle is ready and safe – because that’s what most important,” Regan emphasized.

Indeed engineers just bolted together the upper and lower domes of Boeings maiden Starliner crew module last week, on May 2, forming the complete hull of the pressure vessel for the Structural Test Article (STA).

Boeing was awarded the first service flight of the CST-100 crew capsule to the International Space Station as part of the Commercial Crew Transportation Capability agreement with NASA in this artists concept.  Credit: Boeing
Boeing CST-100 Starliner crew capsule approaches the International Space Station in this artists concept. Credit: Boeing

Altogether there are 216 holes for the bolts. They have to line up perfectly. The seals are checked to make sure there are no leaks, which could be deadly in space.

Starliner is being manufactured in Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center (KSC) in Florida.

The STA will be subjected to rigorous environmental and loads testing to prove its fitness to fly humans to space and survive the harsh extremes of the space environment.

Regan cited three technical factors accounting for the delayed launch schedule. The first relates to mass.

“There are a couple of things that impacted the schedule as discussed recently by John Elbon, Boeing vice president and general manager of Space Exploration.”

“First is mass of the spacecraft. Mass whether it’s from aircraft or spacecraft is obviously always something that’s inside the box. We are working that,” Regan stated.

The second relates to aerodynamic loads which Boeing engineers believe they may have solved.

“Another challenge is aero-acoustic issues related to the spacecraft atop the launch vehicle. Data showed us that the spacecraft was experiencing some pressures [during launch] that we needed to go work on more.”

Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.

“The aerodynamic acoustic loads data we were getting told us that we needed to go do some additional work. We actually now have a really viable option that we are testing right now in a wind tunnel this month.”

“So we think we are on the right path there. We have some design options we are looking at. We think we found a viable option that’s inside the scope of where we need to be on those aerodynamic acoustics in load.”

“So we will look at the data from the new wind tunnel tests.”

The third relates to new software requirements from NASA for docking at the ISS.

“NASA also levied some additional software requirements on us, in order to dock with the station. So those additional software requirements alone, in the contract, probably added about 3 months to our schedule, for our developers to work that.”

Technicians monitor connection operation of upper and lower domes of the first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: NASA
Technicians monitor connection operation of upper and lower domes of the first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: Boeing

The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).

The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.

Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.

Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.

Due to huge CCP funding cuts by Congress, the targeted launch dates for both Starliner and Crew Dragon have been delayed repeatedly from the initially planned 2015 timeframe to the latest goal of 2017.

Upper and lower domes come together to form first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: NASA
Upper and lower domes come together to form first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: Boeing

The Structural Test Article plays a critical role serving as the pathfinder vehicle to validate the manufacturing and processing methods for the production of all the operational spacecraft that will follow in the future.

Although it will never fly in space, the STA is currently being built inside the renovated C3PF using the same techniques and processes planned for the operational spacecraft that will carry astronaut crews of four or more aloft to the ISS in 2018 and beyond.

View of upper dome and newly attached crew access tunnel of the first Boeing CST-100 ‘Starliner’ crew  spaceship under assembly at NASA’s Kennedy Space Center.   This is part of the maiden Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s refurbished Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Numerous strain gauges have been installed for loads testing. Credit: Ken Kremer /kenkremer.com
View of upper dome and newly attached crew access tunnel of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center. This is part of the maiden Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s refurbished Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Numerous strain gauges have been installed for loads testing. Credit: Ken Kremer /kenkremer.com

“The Structural Test Article is not meant to ever fly in space but rather to prove the manufacturing methods and overall ability of the spacecraft to handle the demands of spaceflight carrying astronauts to the International Space Station,” says NASA.

The STA is also the first spacecraft to come together inside the former shuttle hangar known as an orbiter processing facility, since shuttle Discovery was moved out of the facility following its retirement and move to the Smithsonian’s Udvar-Hazy Center near Washington, D.C., in 2012.

“It’s actually bustling in there right now, which is awesome. Really exciting stuff,”Regan told me.

Regan also confirmed that the completed Starliner STA will soon be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.

“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during a prior interview in the C3PF.

“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”

“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”

NASA notes that “the tests must bear out that the capsules can handle the conditions of space as well as engine firings and the pressure of launch, ascent and reentry. In simple terms, it will be shaked, baked and tested to the extreme.”

Lessons learned will be applied to the first flight test models of the Starliner. Some of those parts have already arrived at KSC and are “in the manufacturing flow in Florida.”

“Our team is initiating qualification testing on dozens of components and preparing to assemble flight hardware,” said John Mulholland, vice president and program manager of Boeing’s Commercial Programs, in a statement. “These are the first steps in an incredibly exciting, important and challenging year.”

View of lower dome of the first Boeing CST-100 ‘Starliner’ crew  spaceship under assembly at NASA’s Kennedy Space Center and known as the Structural Test Article (STA), with many strain gauges installed.  The Starliner STA is being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Credit: Ken Kremer /kenkremer.com
View of lower dome of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center and known as the Structural Test Article (STA), with many strain gauges installed. The Starliner STA is being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Credit: Ken Kremer /kenkremer.com

SpaceX has announced plans to launch their first crew Dragon test flight before the end of 2017.

But the launch schedules for both Boeing and SpaceX are subject to review, dependent on satisfactorily achieving all agreed to milestones under the CCP contracts and approval by NASA, and can change at any time. So additional schedule alternations are not unexpected.

Boeing’s commercial CST-100 'Space Taxi' will carry a crew of five astronauts to low Earth orbit and the ISS from US soil.   Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida.  Credit: Ken Kremer - kenkremer.com
Boeing’s commercial CST-100 ‘Space Taxi’ will carry a crew of four or more astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015.   Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida.  Credit: Ken Kremer /kenkremer.com
Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015. Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com

SpaceX Dragon Returns to Earth After Splashdown with Critical NASA Science

A SpaceX Dragon cargo spacecraft splashed down in the Pacific Ocean at 2:51 p.m. EDT today, May 11, with more than 3,700 pounds of NASA cargo, science and technology demonstration samples from the International Space Station. Credit: SpaceX
A SpaceX Dragon cargo spacecraft splashed down in the Pacific Ocean at 2:51 p.m. EDT today, May 11, with more than 3,700 pounds of NASA cargo, science and technology demonstration samples from the International Space Station.  Credit: NASA
A SpaceX Dragon cargo spacecraft splashed down in the Pacific Ocean at 2:51 p.m. EDT today, May 11, with more than 3,700 pounds of NASA cargo, science and technology demonstration samples from the International Space Station. Credit: SpaceX

A SpaceX cargo Dragon spacecraft loaded with nearly two tons of critical NASA science and technology experiments and equipment returned to Earth this afternoon, Wednesday, May 11, safely splashing down in the Pacific Ocean – and bringing about a successful conclusion to its mission to the International Space Station (ISS) that also brought aloft a new room for the resident crew.

Following a month long stay at the orbiting outpost, the unmanned Dragon was released from the grip of the stations Canadian-built robotic arm at 9:19 a.m. EDT by European Space Agency (ESA) astronaut Tim Peake.

After being detached from its berthing port at the Earth-facing port on the stations Harmony module by ground controllers, Peake commanded the snares at the terminus of the 57 foot long (19 meter long) Canadarm2 to open – as the station was soaring some 260 miles (418 kilometers) over the coast of Australia southwest of Adelaide.

Dragon backed away and soon departed after executing a series of three departure burns and maneuvers to move beyond the 656-foot (200-meter) “keep out sphere” around the station.

European Space Agency astronaut Tim Peake captured this photograph of the SpaceX Dragon cargo spacecraft as it undocked from the International Space Station on May 11, 2016. The spacecraft was released from the station’s robotic arm at 9:19 a.m. EDT. Following a series of departure burns and maneuvers Dragon returned to Earth for a splashdown in the Pacific Ocean at 2:51 p.m., about 261 miles southwest of Long Beach, California.  Credit: NASA
European Space Agency astronaut Tim Peake captured this photograph of the SpaceX Dragon cargo spacecraft as it undocked from the International Space Station on May 11, 2016. Following a series of departure burns Dragon returned to Earth for a splashdown in the Pacific Ocean at 2:51 p.m., about 261 miles southwest of Long Beach, California. Credit: NASA

“The Dragon spacecraft has served us well, and it’s good to see it departing full of science, and we wish it a safe recovery back to planet Earth,” Peake said.

Dragon fired its braking thrusters to initiate reentry back into the Earth’s atmosphere, and survived the scorching 3000+ degree F temperatures for the plummet back home.

A few hours after departing the ISS, Dragon splashed down in the Pacific Ocean at 2:51 p.m. EDT today, descending under a trio of huge orange and white main parachutes about 261 miles southwest of Long Beach, California.

“Good splashdown of Dragon confirmed, carrying thousands of pounds of @NASA science and research cargo back from the @Space_Station,” SpaceX notified via Twitter.

It was loaded with more than 3,700 pounds of NASA cargo, science and technology demonstration samples including a final batch of human research samples from former NASA astronaut Scott Kelly’s historic one-year mission that concluded in March.

“Thanks @SpaceX for getting our science safely back to Earth! Very important research,” tweeted Kelly soon after the ocean splashdown.

Among the study samples returned are those involving Biochemical Profile, Cardio Ox, Fluid Shifts, Microbiome, Salivary Markers and the Twins Study.

The goal of Kelly’s one-year mission was to support NASA’s plans for a human ‘Journey to mars’ in the 2030s. Now back on the ground Kelly continues to support the studies as a human guinea pig providing additional samples to learn how the human body adjusts to weightlessness, isolation, radiation and the stress of long-duration spaceflight.

Among the other items returned was a faulty spacesuit worn by NASA astronaut Tim Kopra. It will be analyzed by engineers to try and determine why a small water bubble formed inside Kopra’s helmet during his spacewalk in January that forced it to end prematurely as a safety precaution.

Dragon was plucked from the ocean by SpaceX contracted recovery ships and is now on its way to port in Long Beach, California.

“Dragon recovery team on site after nominal splashdown in Pacific,” said SpaceX.

“Some cargo will be removed and returned to NASA, and then be prepared for shipment to SpaceX’s test facility in McGregor, Texas, for processing,” says NASA.

Currently Dragon is the only station resupply craft capable of returning significant quantities of cargo and science samples to Earth.

The Dragon CRS-8 cargo delivery mission began with a spectacular blastoff atop an upgraded version of the two stage SpaceX Falcon 9 rocket, boasting over 1.5 million pounds of thrust on Friday, April 8 at 4:43 p.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida.

The primary goal of the Falcon 9 launch was carrying the SpaceX Dragon CRS-8 cargo freighter to low Earth orbit on a commercial resupply delivery mission for NASA to the International Space Station (ISS).

Relive the launch via this video of the SpaceX Falcon 9/Dragon CRS-8 liftoff from my video camera placed at the pad:

Video Caption: Spectacular blastoff of SpaceX Falcon 9 rocket carrying Dragon CRS-8 cargo freighter bound for the International Space Station (ISS) from Space Launch Complex 40 on Cape Canaveral Air Force Station, FL at 4:43 p.m. EST on April 8, 2016. Up close movie captured by Mobius remote video camera placed at launch pad. Credit: Ken Kremer/kenkremer.com

The SpaceX commercial cargo freighter was jam packed with more than three and a half tons of research experiments, essential crew supplies and a new experimental inflatable habitat for it deliver run.

After a two day orbital chase it reached the ISS and the gleeful multinational crew of six astronauts and cosmonauts on Sunday, April 10.

Expedition 47 crew members Jeff Williams and Tim Kopra of NASA, Tim Peake of ESA (European Space Agency) and cosmonauts Yuri Malenchenko, Alexey Ovchinin and Oleg Skripochka of Roscosmos are currently living aboard the orbiting laboratory.

CRS-8 counts as the company’s eighth flight to deliver supplies, science experiments and technology demonstrations to the ISS for the crews of Expeditions 47 and 48 to support dozens of the approximately 250 science and research investigations in progress.

In a historic first, the arrival of the SpaceX Dragon cargo spacecraft marked the first time that two American cargo ships are simultaneously docked to the ISS. The Orbital ATK Cygnus CRS-6 cargo freighter arrived two weeks earlier on March 26 and is now installed at a neighboring docking port on the Unity module.

The Dragon spacecraft delivered almost 7,000 pounds of cargo, including the Bigelow Expandable Activity Module (BEAM), to the orbital laboratory which was carried to orbit inside the Dragon’s unpressurized truck section.

BEAM is a prototype inflatable habitat that the crew plucked from the Dragon’s truck with the robotic arm for installation on a side port of the Tranquility module on April 16.

Robotic arm attaches BEAM inflatable habitat module to International Space Station on April 16, 2016. Credit: NASA/Tim Kopra
Robotic arm attaches BEAM inflatable habitat module to International Space Station on April 16, 2016. Credit: NASA/Tim Kopra

Minutes after the successful April 8 launch, SpaceX accomplished their secondary goal – history’s first upright touchdown of a just flown rocket onto a droneship at sea.

The recovered booster arrived back at Port Canaveral a few days later and was transported back to the firms processing hanger at the Kennedy Space Center (KSC) for testing and eventual reflight.

Recovered SpaceX Falcon 9 rocket arrives back in port overnight at Port Canaveral, Florida on April 12, 2016 following successful launch and landing on April 8 from Cape Canaveral Air Force Station.  Credit: Julian Leek
Recovered SpaceX Falcon 9 rocket arrives back in port overnight at Port Canaveral, Florida on April 12, 2016 following successful launch and landing on April 8 from Cape Canaveral Air Force Station. Credit: Julian Leek

The next NASA contracted cargo launch to the ISS by SpaceX is currently slated for late June from Cape Canaveral.

The next Orbital ATK Cygnus cargo launch is slated for July from NASA Wallops.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

This artist’s concept depicts the Bigelow Expandable Activity Module attached to the International Space Station’s Tranquility module. Credits: Bigelow Aerospace
This artist’s concept depicts the Bigelow Expandable Activity Module attached to the International Space Station’s Tranquility module.
Credits: Bigelow Aerospace

Stunning Auroras From the Space Station in Ultra HD – Videos

Still image shows a stunning aurora captured from the International Space Station. This frame is from a compilation of ultra-high definition time-lapses of the aurora shot from the space station. Credit: NASA
Still image shows a stunning aurora captured from the International Space Station. This frame is from a compilation of ultra-high definition time-lapses of the aurora shot from the space station.  Credit: NASA
Still image shows a stunning aurora captured from the International Space Station. This frame is from a compilation of ultra-high definition time-lapses of the aurora shot from the space station. Credit: NASA

Stunning high definition views of Earth’s auroras and dancing lights as seen from space like never before have just been released by NASA in the form of ultra-high definition videos (4K) captured from the International Space Station (ISS).

Whether seen from the Earth or space, auroras are endlessly fascinating and appreciated by everyone young and old and from all walks of life.

The spectacular video compilation, shown below, was created from time-lapses shot from ultra-high definition cameras mounted at several locations on the ISS.

It includes HD view of both the Aurora Borealis and Aurora Australis phenomena seen over the northern and southern hemispheres.

The video begins with an incredible time lapse sequence of an astronaut cranking open the covers off the domed cupola – everyone’s favorite locale. Along the way it also shows views taken from inside the cupola.

The cupola also houses the robotics works station for capturing visiting vehicles like the recently arrived unmanned SpaceX Dragon and Orbital ATK Cygnus cargo freighters carrying science experiments and crew supplies.

The video was produced by Harmonic exclusively for NASA TV UHD;

Video caption: Ultra-high definition (4K) time-lapses of both the Aurora Borealis and Aurora Australis phenomena shot from the International Space Station (ISS). Credit: NASA

The video segue ways into multi hued auroral views including Russian Soyuz and Progress capsules, the stations spinning solar panels, truss and robotic arm, flying over Europe, North America, Africa, the Middle East, star fields, the setting sun and moon, and much more.

Auroral phenomena occur when electrically charged electrons and protons in the Earth’s magnetic field collide with neutral atoms in the upper atmosphere.

“The dancing lights of the aurora provide a spectacular show for those on the ground, but also capture the imaginations of scientists who study the aurora and the complex processes that create them,” as described by NASA.

Here’s another musical version to enjoy:

The ISS orbits some 250 miles (400 kilometers) overhead with a multinational crew of six astronauts and cosmonauts living and working aboard.

The current Expedition 47 crew is comprised of Jeff Williams and Tim Kopra of NASA, Tim Peake of ESA (European Space Agency) and cosmonauts Yuri Malenchenko, Alexey Ovchinin and Oleg Skripochka of Roscosmos.

Some of the imagery was shot by recent prior space station crew members.

Here is a recent aurora image taken by flight engineer Tim Peake of ESA as the ISS passed through on Feb. 23, 2016.

“The @Space_Station just passed straight through a thick green fog of #aurora…eerie but very beautiful,” Peake wrote on social media.

The @Space_Station just passed straight through a thick green fog of #aurora…eerie but very beautiful.  Credit: NASA/ESA/Tim Peake
The @Space_Station just passed straight through a thick green fog of #aurora…eerie but very beautiful. Credit: NASA/ESA/Tim Peake

A new room was just added to the ISS last weekend when the BEAM experimental expandable habitat was attached to a port on the Tranquility module using the robotic arm.

BEAM was carried to the ISS inside the unpressurized trunk section of the recently arrived SpaceX Dragon cargo ship.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Recovered SpaceX Falcon 9 Booster Moves Back to KSC for Eventual Reflight

Up close view of base of recovered SpaceX Falcon 9 first stage rocket powered by 9 Merlin 1 D engines being transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek
Up close view of base of recovered SpaceX Falcon 9 first stage rocket powered by 9 Merlin 1 D engines being transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek
Up close view of base of recovered SpaceX Falcon 9 first stage rocket powered by 9 Merlin 1 D engines being transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Note: landing legs were removed. Credit: Julian Leek

The recovered SpaceX Falcon 9 first stage booster that successfully carried out history’s first upright touchdown from a just flown rocket onto a droneship at sea, has just been moved back to the firms processing hanger at the Kennedy Space Center (KSC) for testing and eventual reflight.

Space photographers and some lucky tourists coincidentally touring through Cape Canaveral Air Force Station in the right place at the right time on a tour bus, managed to capture exquisite up close images and videos (shown above and below) of the rockets ground transport on Tuesday, April 19, along the route from its initial staging point at Port Canaveral to a secure area on KSC.

It was quite a sight to the delight of all who experienced this remarkable moment in space history – that could one day revolutionize space flight by radically slashing launch costs via recycled rockets.

The boosters nine first stage Merlin 1 D engines were wrapped in a protective sheath during the move as seen in the up close imagery.

Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek
Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek

The SpaceX Falcon 9 had successfully conducted a dramatic propulsive descent and soft landing on a barge some 200 miles offshore in the Atlantic Ocean on April 8, about 9 minutes after blasting off from Cape Canaveral Air Force Station at 4:43 p.m. EDT on the Dragon CRS-8 cargo mission for NASA to the International Space Station (ISS).

The used Falcon 9 booster then arrived back into Port Canaveral, Florida four days later, overnight April 12, after being towed atop the ocean going platform that SpaceX dubs an ‘Autonomous Spaceport Drone Ship’ or ASDS.

The spent 15 story tall Falcon 9 booster was transported to KSC by Beyel Bros. Crane and Rigging, starting around 9:30 a.m.

Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek
Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek

After initial cleaning and clearing of hazards and processing to remove its four landing legs at the Port facility, the booster was carefully lowered by crane horizontally into a retention cradle on a multiwheel combination Goldhofer/KMAG vehicle and hauled by Beyel to KSC with a Peterbilt Prime Mover truck.

The Falcon 9 was moved to historic Launch Complex 39A at KSC for processing inside SpaceX’s newly built humongous hanger located at the pad perimeter.

Indeed this Falcon 9 first stage is now residing inside the pad 39A hanger side by side with the only other flown rocket to be recovered; the Falcon 9 first stage that accomplished a land landing back at the Cape in December 2015 – as shown in this image from SpaceX CEO Elon Musk titled “By land and sea”.

Side by side SpaceX Falcon 9 first stages recovered ‘by land and sea’ in Dec 2015 and Apr 2016. Credit: SpaceX/Elon Musk
Side by side SpaceX Falcon 9 first stages recovered ‘by land and sea’ in Dec 2015 and Apr 2016. Credit: SpaceX/Elon Musk

Watch this video of the move taken from a tour bus:

SpaceX engineers plan to conduct a series of some 12 test firings of the first stage Merlin 1 D engines to ensure all is well operationally in order to validate that the booster can be re-launched.

It may be moved back to Space Launch Complex-40 for the series of painstakingly inspections, tests and refurbishment.

The nine Merlin 1 D engines that power SpaceX Falcon 9 are positioned in an octoweb arrangement, as shown in this up close view of the base of recovered first stage during transport to Kennedy Space Center pad 39 A from Port Canaveral, Florida on April 19, 2016. Credit: Julian Leek
The nine Merlin 1 D engines that power SpaceX Falcon 9 are positioned in an octoweb arrangement, as shown in this up close view of the base of recovered first stage during transport to Kennedy Space Center pad 39 A from Port Canaveral, Florida on April 19, 2016. Credit: Julian Leek

SpaceX hopes to refly the recovered booster in a few months, perhaps as early as this summer.

The vision of SpaceX’s billionaire founder and CEO Elon Musk is to dramatically slash the cost of access to space by recovering the firms rockets and recycling them for reuse – so that launching rockets will one day be nearly as routine and cost effective as flying on an airplane.

The essential next step after recovery is recycling. Musk said he hopes to re-launch the booster this year.

Whenever it happens, it will count as the first relaunch of a used rocket in history.

SpaceX has leased Pad 39A from NASA and is renovating the facilities for future launches of the existing upgraded Falcon 9 as well as the Falcon Heavy currently under development.

SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA's Kennedy Space Center in Florida  for missions to the International Space Station. Pad 39A is  undergoing modifications by SpaceX to adapt it to the needs of the company's Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com
SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA’s Kennedy Space Center in Florida for missions to the International Space Station. Pad 39A is undergoing modifications by SpaceX to adapt it to the needs of the company’s Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com

Landing on the barge was a secondary goal of SpaceX and not part of the primary mission sending science experiments and cargo to the ISS crew under a resupply contract with for NASA.

Watch this SpaceX Falcon 9/Dragon CRS-8 launch video from my video camera placed at the pad:

Video Caption: Spectacular blastoff of SpaceX Falcon 9 rocket carrying Dragon CRS-8 cargo freighter bound for the International Space Station (ISS) from Space Launch Complex 40 on Cape Canaveral Air Force Station, FL at 4:43 p.m. EST on April 8, 2016. Up close movie captured by Mobius remote video camera placed at launch pad. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Space Station Gets Experimental New Room with Installation of BEAM Expandable Habitat

Robotic arm attaches BEAM inflatable habitat module to International Space Station on April 16, 2016. Credit: NASA/Tim Kopra
Robotic arm attaches BEAM inflatable habitat module to International Space Station on April 16, 2016. Credit: NASA/Tim Kopra
Robotic arm attaches BEAM inflatable habitat module to International Space Station on April 16, 2016. Credit: NASA/Tim Kopra

The International Space Station (ISS) grew in size today, April 16, following the successful installation of an experimental new room – the BEAM expandable habitat module.

Engineers at NASA’s Johnson Space Center in Houston used the space station’s high tech robotic arm to pluck the small module known as the Bigelow Expandable Activity Module (BEAM) out from the unpressurized rear truck section of the recently arrived SpaceX Dragon cargo freighter, and added it onto the orbiting laboratory complex.

BEAM was manufactured by Las Vegas-based Bigelow Aerospace under a $17.8 million contract with NASA. It will remain joined to the station for at least a two-year test period.

The 3115 pound (1413 kg) BEAM will test the use of an expandable space habitat in microgravity with humans for the first time.

It was extracted from the Dragon’s trunk overnight with the robotic Canadarm2 and then installed on the aft port of the Tranquility module at 5:36 a.m. EDT over a period of about 4 hours. The station was flying over the Southern Pacific Ocean at the moment of berthing early Saturday.

NASA astronaut and ISS Expedition 47 crew member Tim Kopra snapped a super cool photo of BEAM in transit, shown above.

BEAM module after installation on the ISS Tranquility module on April 16, 2016.  Credit: NASA
BEAM module after installation on the ISS Tranquility module on April 16, 2016. Credit: NASA

BEAM was carried to orbit in a compressed form inside the Dragon’s truck following the April 8 blast off from Cape Canaveral Air Force Station at 4:43 p.m. EDT on the Dragon CRS-8 resupply mission for NASA to the ISS.

BEAM is a prototype inflatable habitat that could revolutionize the method of construction of future habitable modules intended for use both in Low Earth Orbit (LEO) as well as for deep space expeditions Beyond Earth Orbit (BEO) to destinations including the Moon, Asteroids and Mars.

The advantage of expandable habitats is that they offer a much better volume to weight ratio compared to standard rigid metallic structures such as all of the current ISS pressurized modules.

It is constructed of lighter weight reinforced fabric rather that metal. This counts as the first test of an expandable module and investigators want to determine how it fares with respect to protection again solar radiation, space debris and the temperature extremes of space.

Furthermore they also take up much less space inside the payload fairing of a rocket during launch.

Watch this animation showing how Canadarm2 transports BEAM from the Dragon spacecraft to a side berthing port on Tranquility where it will soon be expanded.

Animation shows how the International Space Station robotic arm will transport BEAM from the Dragon spacecraft to a side berthing port on the Harmony module where it will then be expanded.  Credit: NASA
Animation shows how the International Space Station robotic arm will transport BEAM from the Dragon spacecraft to a side berthing port on the Tranquility module where it will then be expanded. Credit: NASA

Current plans call for the module to be expanded in late May with air. It will expand to nearly five times from its compressed size of 8 feet in diameter by 7 feet in length to roughly 10 feet in diameter and 13 feet in length. Once inflated it will provide 565 cubic feet (16 m3) of habitable volume.

Exactly how it will expand is also an experiment and could happen in multiple ways. Therefore the team will exercise great caution and carefully monitor the inflation and check for leaks.

The Bigelow Expandable Activity Module, or BEAM, is attached to the International Space Station early on April 16, 2016.  Credit: NASA
The Bigelow Expandable Activity Module, or BEAM, is attached to the International Space Station early on April 16, 2016. Credit: NASA

The astronauts will first enter BEAM about a week after the expansion. Thereafter they will visit it about 2 or 3 times per year for several hours to retrieve sensor data and assess conditions, say NASA officials.

Visits could perhaps occur even frequently more if NASA approves. says Bigelow CEO Robert Bigelow.

BEAM is an extraordinary test bed in itself.

This computer rendering depicts the Canadarm2 robotic arm removing BEAM from the back of the Space X Dragon spacecraft.  Credit: NASA
This computer rendering depicts the Canadarm2 robotic arm removing BEAM from the back of the Space X Dragon spacecraft. Credit: NASA

But Robert Bigelow hopes that BEAM can be used to conduct science experiments after maybe a six month shakedown cruise, if all goes well, and NASA approves a wider usage.

Bigelow Aerospace has already taken in the next step in expandable habitats.

Earlier this week, Bigelow and rocket builder United Launch Alliance (ULA) announced they are joining forces to develop and launch the B330 expandable commercial habitat module in 2020 on an Atlas V. It is about 20 times larger and far more capable. Details in my story here.

Robert Bigelow says he hopes that NASA will approve docking of the B330 at the ISS.

This artist’s concept depicts the Bigelow Expandable Activity Module attached to the International Space Station’s Tranquility module. Credits: Bigelow Aerospace
This artist’s concept depicts the Bigelow Expandable Activity Module attached to the International Space Station’s Tranquility module.
Credits: Bigelow Aerospace

The SpaceX Dragon spacecraft delivered almost 7,000 pounds of cargo.

CRS-8 counts as the company’s eighth flight to deliver supplies, science experiments and technology demonstrations to the ISS for the crews of Expeditions 47 and 48 to support dozens of the approximately 250 science and research investigations in progress.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

………….

Learn more about SpaceX, NASA Mars rovers, Orion, SLS, ISS, Orbital ATK, ULA, Boeing, Space Taxis, NASA missions and more at Ken’s upcoming outreach events:

Apr 17: “NASA and the Road to Mars Human Spaceflight programs”- 1:30 PM at Washington Crossing State Park, Nature Center, Titusville, NJ – http://www.state.nj.us/dep/parksandforests/parks/washcros.html

Sensational Photos Show ‘Super Smooth’ Droneship Touchdown of SpaceX Falcon 9 Booster – SpaceX VP

Remote camera photo from "Of Course I Still Love You" droneship of SpaceX Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission. Credit: SpaceX
Remote camera photo from "Of Course I Still Love You" droneship of SpaceX Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission. Credit: SpaceX
Remote camera photo from “Of Course I Still Love You” droneship of SpaceX Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission. Credit: SpaceX

SpaceX has released a slew of up close photos showing the sensational “super smooth” touchdown last week of a Falcon 9 booster on a tiny droneship at sea located several hundred miles (km) off the East coast of Florida.

“This time it really went super smooth,” Hans Koenigsmann, SpaceX VP of Flight Reliability, told Universe Today at the NorthEast Astronomy and Space Forum (NEAF) held in Suffern, NY. “The rest is history almost.”

The dramatic propulsive descent and soft landing of the SpaceX Falcon 9 first stage took place last Friday, April 8 about 9 minutes after blasting off from Cape Canaveral Air Force Station at 4:43 p.m. EDT on the Dragon CRS-8 resupply mission for NASA to the International Space Station (ISS).

The breathtaking new photos show the boosters central Merlin 1D engine refiring to propulsively slow the first stage descent with all four landing legs unfurled and locked in place at the bottom and all four grid fins deployed at the top.

Why did it all go so well, comparing this landing to the prior attempts? Basically the return trajectory was less challenging due to the nature of the NASA payload and launch trajectory.

“We were more confident about this droneship landing,” Koenigsmann said at NEAF.

“I knew the trajectory we had [for CRS-8] was more benign, although not super benign. But certainly benigner than for what we had before on the SES-9 mission, the previous one. The [droneship] landing trajectory we had for the previous one on SES-9 was really challenging.”

“This one was relatively benign. It was really maybe as benign as for the Orbcomm launch [in December 2015] where we had the land landing.”

Read my Orbcomm story here about history’s first ever successful land landing of a spent SpaceX Falcon 9 booster.

Timelapse sequence shows dramatic landing of SpaceX Falcon 9 first stage on "Of Course I Still Love You" droneship as captured by remote camera on 8 April 2016. Credit: SpaceX
Timelapse sequence shows dramatic landing of SpaceX Falcon 9 first stage on “Of Course I Still Love You” droneship as captured by remote camera on 8 April 2016. Credit: SpaceX

The diminutive ocean landing platform measures only about 170 ft × 300 ft (52 m × 91 m). SpaceX formally dubs it an ‘Autonomous Spaceport Drone Ship’ or ASDS.

The ocean going ship is named “Of Course I Still Love You” after a starship from a novel written by Iain M. Banks.

It was stationed some 200 miles off shore of Cape Canaveral, Florida surrounded by the vastness of the Atlantic Ocean.

Remote camera photo from "Of Course I Still Love You" droneship of Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission on 8 April 2016. Credit: SpaceX
Remote camera photo from “Of Course I Still Love You” droneship of Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission on 8 April 2016. Credit: SpaceX

“The CRS-8 launch was one of the easiest ones we ever had.”

The revolutionary rocket recovery event counts as the first successful droneship landing of a rocket in history and is paving the way towards eventual rocket recycling aimed at dramatically slashing the cost of access to space.

The final moments of the 15 story tall boosters approach and hover landing was captured up close in stunning high resolution imagery recorded by multiple remote cameras set up right on the ocean going platform by SpaceX photographer Ben Cooper.

Landing the booster on land rather than at sea was actually an option this time around. But SpaceX managers wanted to try and nail a platform at sea landing to learn more and validate their calculations and projections.

“As Elon Musk said at the post-landing press conference of Friday, we could have actually come back to land- to land this one on land,” Koenigsmann elaborated.

“But we decided to land on the drone ship first to make sure that on the droneship we had worked everything out!”

“And that’s exactly what happened. So I felt this was only going out a little bit on the limb,” but not too much.”

Remote camera photo from "Of Course I Still Love You" droneship of Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission on 8 April 2016. Credit: SpaceX
Remote camera photo from “Of Course I Still Love You” droneship of Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission on 8 April 2016. Credit: SpaceX

Before the CRS-8 launch, Koenigsmann had rated the chances of a successful landing recovery rather high.

Three previous attempts by SpaceX to land on a droneship at sea were partially successful, as the stage made a pinpoint flyback to the tiny droneship, but it either hit too hard or tipped over in the final moments when a landing leg failed to fully deploy or lock in place.

“Everything went perfect with the launch,” Koengismann said. “We just still have to do the post launch data review.”

“I am really glad this went well.”

Droneship touchdown of SpaceX Falcon 9 first stage on "Of Course I Still Love You" as captured by remote camera on 8 April 2016. Credit: SpaceX
Droneship touchdown of SpaceX Falcon 9 first stage on “Of Course I Still Love You” as captured by remote camera on 8 April 2016. Credit: SpaceX

This recovered Falcon 9 booster finally arrived back into Port Canaveral, Florida four days later in the early morning hours of Tuesday, April 12 at about 1:30 a.m. EDT.

Recovered SpaceX Falcon 9 rocket moved by crane from drone ship to an upright storage cradle on land at Port Canaveral,  Florida on April 12, 2016.  Credit: Julian Leek
Recovered SpaceX Falcon 9 rocket moved by crane from drone ship to an upright storage cradle on land at Port Canaveral, Florida on April 12, 2016. Credit: Julian Leek

The primary goal of the Falcon 9 launch on April 8 was carrying the SpaceX Dragon CRS-8 cargo freighter to low Earth orbit on a commercial resupply delivery mission for NASA to the International Space Station (ISS).

Dragon arrived at the station on Sunday, April 10, loaded with 3 tons of supplies, science experiments and the BEAM experimental expandable module.

Landing on the barge was a secondary goal of SpaceX and not part of the primary mission for NASA.

Watch this launch video from my video camera placed at the pad:

Video Caption: Spectacular blastoff of SpaceX Falcon 9 rocket carrying Dragon CRS-8 cargo freighter bound for the International Space Station (ISS) from Space Launch Complex 40 on Cape Canaveral Air Force Station, FL at 4:43 p.m. EST on April 8, 2016. Up close movie captured by Mobius remote video camera placed at launch pad. Credit: Ken Kremer/kenkremer.com

The recovered booster will be cleaned and defueled, says SpaceX spokesman John Taylor.

SpaceX engineers will conduct a series of 12 test firings to ensure all is well operationally and that the booster can be re-launched.

SpaceX hopes to refly the recovered booster in a few months, perhaps as early as this summer.

Droneship touchdown of SpaceX Falcon 9 first stage on "Of Course I Still Love You" as captured by remote camera on 8 April 2016. Credit: SpaceX
Droneship touchdown of SpaceX Falcon 9 first stage on “Of Course I Still Love You” as captured by remote camera on 8 April 2016. Credit: SpaceX

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

………….

Learn more about SpaceX, NASA Mars rovers, Orion, SLS, ISS, Orbital ATK, ULA, Boeing, Space Taxis, NASA missions and more at Ken’s upcoming outreach events:

Apr 17: “NASA and the Road to Mars Human Spaceflight programs”- 1:30 PM at Washington Crossing State Park, Nature Center, Titusville, NJ – http://www.state.nj.us/dep/parksandforests/parks/washcros.html

SpaceX Falcon 9 booster successfully lands on droneship after blastoff on Dragon CRS-8 mission to ISS for NASA on April 8, 2016.  Credit: SpaceX
SpaceX Falcon 9 booster successfully lands on droneship after blastoff on Dragon CRS-8 mission to ISS for NASA on April 8, 2016. Credit: SpaceX
Hans Koenigsmann, SpaceX VP of Flight Reliability at NorthEast Astronomy and Space Forum, NY, discusses SpaceX Falcon 9 and Dragon launches. Credit: Ken Kremer/kenkremer.com
Hans Koenigsmann, SpaceX VP of Flight Reliability at NorthEast Astronomy and Space Forum, NY, discusses SpaceX Falcon 9 and Dragon launches. Credit: Ken Kremer/kenkremer.com

Bigelow and ULA Partner to Launch Commercial Space Habitat in 2020

Interior schematic view of Bigelow Aerospace B330 expandable module. Credit: Bigelow Aerospace
Interior schematic view of Bigelow Aerospace B330 expandable module. Credit: Bigelow Aerospace
 Interior schematic view of Bigelow Aerospace B330 expandable module. Credit: Bigelow Aerospace

Interior schematic view of Bigelow Aerospace B330 expandable module. Credit: Bigelow Aerospace

Bigelow Aerospace and United Launch Alliance (ULA) announced they are joining forces to develop and launch the world’s first commercial space habitat to Low Earth Orbit (LEO) by 2020 – potentially as a huge and revolutionary new addition to the International Space Station (ISS).

The expandable habitat will be based on the Bigelow Aerospace B330 module and would be carried to orbit on the most powerful version of ULA’s venerable Atlas V rocket.

Robert Bigelow, founder and president of Bigelow Aerospace, and Tory Bruno, ULA president and CEO announced the partnership on the fully commercial space habitat during a joint media briefing held at the 32nd Space Symposium in Colorado Springs, Colorado on April 11.

“We could not be more pleased than to partner with Bigelow Aerospace and reserve a launch slot on our manifest for this revolutionary mission,” said Tory Bruno, ULA president and CEO.

The B330 boasts an interior volume of 330 cubic meters (12,000 cu ft). It measures 57 feet (17.3 m) in length, weighs 20 tons and offers a design life span of 20 years.

If NASA agrees to attach the B330 to the ISS, the stations habitable volume would grow by a whopping 30% in one giant step.

“The alliance represents the first-ever commercial partnership between a launch provider and a habitat provider,” according to ULA.

The advantage of expandable habitats is that they offer a much better volume to weight ratio compared to standard rigid structures, such as all of the current ISS pressurized modules.

The station based B330 concept is named XBASE or Expandable Bigelow Advanced Station Enhancement.

Schematic of the Bigelow Aerospace B330 expandable module tucked inside the fairing of a ULA ?AtlasV? 552 rocket.  Credit: ULA
Schematic of the Bigelow Aerospace B330 expandable module tucked inside the fairing of a ULA Atlas V 552 rocket. Credit: ULA

The additional volume would enable a significant increase in the orbiting outposts ability to support research and development operations and manufacturing processes for NASA and commercial users.

Bigelow further views the B330 and follow on modules as a potential destination for space tourism and a beneficial component for human missions to the Moon and Mars.

“We are exploring options for the location of the initial B330 including discussions with NASA on the possibility of attaching it to the International Space Station (ISS),” said Robert Bigelow, founder and president of Bigelow Aerospace.

“In that configuration, the B330 will enlarge the station’s volume by 30% and function as a multipurpose testbed in support of NASA’s exploration goals as well as provide significant commercial opportunities. The working name for this module is XBASE or Expandable Bigelow Advanced Station Enhancement.”

Bigelow said his firm plans to build two B330 modules by 2020.

The B330 would be tucked inside the cavernous payload fairing of the Atlas V which would launch in the 552 configuration with 5 meter diameter fairing with 5 solid rocket booster attached to the first stage and a dual engine Centaur second stage.

Launch of Bigelow B330 expandable habitat module tucked inside ULA Atlas V payload fairing. Credit: ULA
Launch of Bigelow B330 expandable habitat module tucked inside ULA Atlas V payload fairing. Credit: ULA

“When looking for a vehicle to launch our large, unique spacecraft, ULA provides a heritage of solid mission success, schedule certainty and a cost effective solution,” says Bigelow.

The SpaceX falcon 9 fairing is not big enough to house the B330.

“SpaceX, they do not have the capability with the fairing size that is necessary to accommodate the B330. So that is not even a choice,” Bigelow stated.

The B330 partnership announcement follows hot on the heels of last weeks successful launch of Bigelow’s experimental BEAM expandable module on a SpaceX Falcon 9 rocket on a mission to the ISS on April 8.

The Bigelow Expandable Activity Module (BEAM) is an experimental expandable capsule that attaches to the space station.  Credits: Bigelow Aerospace, LLC
The Bigelow Expandable Activity Module (BEAM) is an experimental expandable capsule that attaches to the space station. Credits: Bigelow Aerospace, LLC

BEAM is tucked inside the rear truck section of the SpaceX Dragon now berthed at the station. It will soon be attached to a side port on the Harmony module.

“This innovative and game-changing advance will dramatically increase opportunities for space research in fields like materials, medicine and biology,” said Bruno.

“It enables destinations in space for countries, corporations and even individuals far beyond what is available today, effectively democratizing space. We can’t begin to imagine the future potential of affordable real estate in space.”

The B330 could also function as a free flyer but would work best at the station, Bigelow noted at the briefing.

Both of the commercial space taxis being developed under NASA’s commercial crew program (CCP) could dock at the B330; the Boeing Starliner and the SpaceX crew Dragon, Bigelow stated.

Multiple B330 modules could also be joined together in orbit to form a free flying commercial space station.

United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014.  Credit: Ken Kremer – kenkremer.com
File photo of Atlas V rocket in with 5 meter diameter payload fairing and 5 solid rocket boosters following rollout to Space Launch Complex 41 at Cape Canaveral Air Force Station, FL. Credit: Ken Kremer – kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

………….

Learn more about SpaceX, ULA, commercial space, NASA Mars rovers, Orion, SLS, ISS, Orbital ATK, Boeing, Space Taxis, NASA missions and more at Ken’s upcoming outreach events:

Apr 17: “NASA and the Road to Mars Human Spaceflight programs”- 1:30 PM at Washington Crossing State Park, Nature Center, Titusville, NJ – http://www.state.nj.us/dep/parksandforests/parks/washcros.html