World’s Largest Heat Shield Attached to NASA’s Orion Crew Capsule for Crucial Fall 2014 Test Flight

Lockheed Martin and NASA engineers are installing the largest heat shield ever built onto the Orion EFT-1 spacecraft’s crew module at the Kennedy Space Center. Liftoff is slated for late Fall 2014. Credit: Lockheed Martin

Lockheed Martin and NASA engineers are installing the largest heat shield ever built onto the Orion EFT-1 spacecraft’s crew module at the Kennedy Space Center. Liftoff is slated for late Fall 2014. Credit: Lockheed Martin
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In a key milestone, technicians at the Kennedy Space Center (KSC) in Florida have attached the world’s largest heat shield to a pathfinding version of NASA’s Orion crew capsule edging ever closer to its inaugural unmanned test flight later this Fall on a crucial mission dubbed Exploration Flight Test-1 (EFT-1).

One of the primary goals of NASA’s eagerly anticipated Orion EFT-1 uncrewed test flight is to test the efficacy of the heat shield in protecting the vehicle – and future human astronauts – from excruciating temperatures reaching 4000 degrees Fahrenheit (2200 C) during scorching re-entry heating.

A trio of parachutes will then unfurl to slow Orion down for a splashdown in the Pacific Ocean.

Orion is NASA’s next generation human rated vehicle now under development to replace the now retired space shuttle. The state-of-the-art spacecraft will carry America’s astronauts on voyages venturing farther into deep space than ever before – past the Moon to Asteroids, Mars and Beyond!

“The Orion heat shield is the largest of its kind ever built. Its wider than the Apollo and Mars Science Lab heat shields,” Todd Sullivan told Universe Today. Sullivan is the heat shield senior manager at Lockheed Martin, Orion’s prime contractor.

The heat shield measures 16.5 feet (5 m) in diameter.

Lockheed Martin and NASA technicians mated the heat shield to the bottom of the capsule during assembly work inside the Operations and Checkout High Bay facility at KSC.

“Holes were drilled into the heat shield from the inside to the outside at the structural attached points at the underside of the crew module,” said Jules Schneider, Orion Project manager for Lockheed Martin at KSC, during a recent exclusive interview by Universe Today inside the Orion clean room at KSC.

“Then its opened up from the outside and bolted in place underneath. Closeout plugs made of Avcoat are then installed to close it up and seal the gaps,” Schneider explained.

The heat shield is constructed from a single seamless piece of Avcoat ablator, that was applied by engineers at Textron Defense System near Boston, Mass.

“They applied the Avcoat ablater material to the outside. That’s what protects the spacecraft from the heat of reentry,” Sullivan explained.

The ablative material will wear away as it heats up during the capsules atmospheric re-entry thereby preventing the 4000 degree F heat from being transferred to the rest of the capsule and saving it and the human crew from utter destruction.

Coming together! Orion's heat shield and crew module in position for mating operations at NASA KSC. Credit: NASA
Coming together! Orion’s heat shield and crew module in position for mating operations at NASA KSC. Credit: NASA

Orion EFT-1 is slated to launch in December 2014 atop the mammoth, triple barreled United Launch Alliance (ULA) Delta IV Heavy rocket, currently the most powerful booster in America’s fleet.

The Delta IV Heavy is the only rocket with sufficient thrust to launch the Orion EFT-1 capsule and its attached upper stage to its intended orbit of 3600 miles altitude above Earth – about 15 times higher than the International Space Station (ISS) and farther than any human spacecraft has journeyed in 40 years.

At the conclusion of the two-orbit, four- hour EFT-1 flight, the detached Orion capsule plunges back and re-enters the Earth’s atmosphere at 20,000 MPH (32,000 kilometers per hour).

“That’s about 80% of the reentry speed experienced by the Apollo capsule after returning from the Apollo moon landing missions,” Scott Wilson, NASA’s Orion Manager of Production Operations at KSC, told me during an interview at KSC.

“The big reason to get to those high speeds during EFT-1 is to be able to test out the thermal protection system, and the heat shield is the biggest part of that.”

“Numerous sensors and instrumentation have been specially installed on the EFT-1 heat shield and the back shell tiles to collect measurements of things like temperatures, pressures and stresses during the extreme conditions of atmospheric reentry,” Wilson explained.

Orion heat shield attached to the bottom of the capsule by engineers during assembly work inside the  Operations and Checkout High Bay facility at KSC.  Credit: NASA
Orion heat shield attached to the bottom of the capsule by engineers during assembly work inside the Operations and Checkout High Bay facility at KSC. Credit: NASA

The heat shield arrived at KSC in December 2013 loaded inside NASA’s Super Guppy aircraft while I was onsite. Read my story – here.

The data gathered during the unmanned EFT-1 flight will aid in confirming. or refuting, design decisions and computer models as the program moves forward to the first flight atop NASA’s mammoth SLS booster in late 2017 on the EM-1 mission and more human crewed missions thereafter.

Orion EFT-1 heat shield is off loaded from NASA’s Super Guppy aircraft after transport from Manchester, N.H., and arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com
Orion EFT-1 heat shield is off loaded from NASA’s Super Guppy aircraft after transport from Manchester, N.H., and arrival at the Kennedy Space Center in Florida on Dec. 5, 2013. Credit: Ken Kremer/kenkremer.com

Recently, the EFT-1 launch was postponed three months from its long planned slot in mid-September to December 2014 when NASA was ordered to make way for the accelerated launch of recently declassified US Air Force Space Surveillance satellites that were given a higher priority.

The covert Geosynchronous Space Situational Awareness Program, or GSSAP, satellites were only unveiled in Feb. 2014 during a speech by General William Shelton, commander of the US Air Force Space Command.

Despite the EFT-1 launch postponement, Kennedy Space Center Director Bob Cabana said technicians are pressing forward and continue to work around the clock at KSC in order to still be ready in time to launch by the original launch window that opens in mid- September 2014.

“The contractor teams are working to get the Orion spacecraft done on time for the December 2017 launch,” said Cabana.

“They are working seven days a week in the Operations and Checkout High Bay facility to get the vehicle ready to roll out for the EFT-1 mission and be mounted on top of the Delta IV Heavy.”

“I can assure you the Orion will be ready to go on time, as soon as we get our opportunity to launch that vehicle on its first flight test and that is pretty darn amazing.”

“Our plan is to have the Orion spacecraft ready because we want to get EFT-1 out so we can start getting the hardware in for Exploration Mission-1 (EM-1) and start processing for that vehicle that will launch on the Space Launch System (SLS) rocket in 2017,” Cabana told me

Concurrently, new American-made private crewed spaceships are under development by SpaceX, Boeing and Sierra Nevada – with funding from NASA’s Commercial Crew Program (CCP) – to restore US capability to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017.

Read my exclusive new interview with NASA Administrator Charles Bolden explaining the importance of getting Commercial Crew online – here.

Two of the three United Launch Alliance (ULA) Delta IV heavy boosters for NASA’s upcoming Orion Exploration Flight Test-1 (EFT-1) mission were unveiled during a media event inside the Horizontal Integration Facility at Launch Complex 37 at Cape Canaveral Air Force Station in Florida.  Kennedy Space Center Director Bob Cabana spoke to the media along with NASA Associate Administrator Robert Lightfoot and Tony Taliancich, ULA director of East Coast Launch Operations. Credit: Ken Kremer- kenkremer.com
Two of the three United Launch Alliance (ULA) Delta IV heavy boosters for NASA’s upcoming Orion Exploration Flight Test-1 (EFT-1) mission were unveiled during a media event inside the Horizontal Integration Facility at Launch Complex 37 at Cape Canaveral Air Force Station in Florida. Kennedy Space Center Director Bob Cabana spoke to the media along with NASA Associate Administrator Robert Lightfoot and Tony Taliancich, ULA director of East Coast Launch Operations. Credit: Ken Kremer- kenkremer.com

Stay tuned here for Ken’s continuing Orion, Boeing, SpaceX, Orbital Sciences, commercial space, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken KremerDelta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com[/caption]

Why Commercial Crew is Critical for Future Exploration: One-on-One Interview with NASA Administrator Charles Bolden

NASA Administrator Charles Bolden discusses future of NASA human spaceflight at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com

NASA Administrator Charles Bolden discusses future of NASA human spaceflight during exploration forum at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com
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NASA GODDARD SPACE FLIGHT CENTER, MD – Why is NASA’s Commercial Crew Program to develop private human transport ships to low Earth orbit important?

That’s the question I posed to NASA Administrator Charles Bolden when we met for an exclusive interview at NASA Goddard.

The Commercial Crew Program (CCP) is the critical enabler “for establishing a viable orbital infrastructure” in the 2020s, NASA Administrator Charles Bolden told Universe Today in an exclusive one-on-one interview at NASA’s Goddard Space Flight Center in Greenbelt, Md.

Bolden, a Space Shuttle commander who flew four time to space, says NASA wants one of the new American-made private crewed spaceships under development by SpaceX, Boeing and Sierra Nevada – with NASA funding – to be ready to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017. Flights for other commercial orbital space ventures would follow later and into the next decade.

Since the shutdown of NASA’s space shuttle program following the final flight by STS-135 in 2011 (commanded by Chris Ferguson), America has been 100% dependent on the Russians to fly our astronauts to the space station and back.

“Commercial crew is critical. We need to have our own capability to get our crews to space,” Bolden told me, during a visit to the NASA Goddard cleanroom with the agency’s groundbreaking Magnetospheric Multiscale (MMS) science probes.

Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017.  Ferguson is now  Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding.  Credit: NASA/Boeing
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing

Administrator Bolden foresees a huge shift in how the US will conduct space operations in low earth orbit (LEO) just a decade from now. The future LEO architecture will be dominated not by NASA and the ISS but rather by commercial entrepreneurs and endeavors in the 2020s.

“There are going to be other commercial stations or other laboratories,” Bolden excitedly told me.

And the cash strapped Commercial Crew effort to build new astronaut transporters is the absolutely essential enabler to get that exploration task done, he says.

“Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration.”

“We have got to have a way to get our crews to space.”

“You know people try to separate stuff that NASA does into nice little neat packages. But it’s not that way anymore.”

Bolden and NASA are already looking beyond the ISS in planning how to use the new commercial crew spaceships being developed by SpaceX, Boeing and Sierra Nevada in a public- partnership with NASA’s Commercial Crew Program.

“Everything we do [at NASA] is integrated. We have to have commercial crew [for] a viable low Earth orbit infrastructure – a place where we can do testing – for example with what’s going on at the ISS today.”

“And in the out years you are going to be doing the same type of work.”

“But it’s not going to be on the ISS.”

“After 2024 or maybe 2028, if we extend it again, you are going to see the people on commercial vehicles. There are going to be other stations or other laboratories.”

“But there won’t be NASA operated laboratories. They will be commercially viable and operating laboratories.”

SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014.  Credit:  Robert Fisher/America Space
SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014. Credit: Robert Fisher/America Space

Private NewSpace ventures represent a revolutionary departure from current space exploration thinking. But none of these revolutionary commercial operations will happen if we don’t have reliable and cost effective human access to orbit from American soil with American rockets on American spaceships.

“We need to have our own capability to get our crews to space – first of all. That’s why commercial crew is really, really, really important,” Bolden emphasized.

The ongoing crises in Ukraine makes development of a new US crew transporter to end our total reliance on Russian spaceships even more urgent.

“Right now we use the Russian Soyuz. It is a very reliable way to get our crews to space. Our partnership with Roscosmos is as strong as it’s ever been.”

“So we just keep watching what’s going on in other places in the world, but we continue to work with Roscosmos the way we always have,” Bolden stated.

The latest example is this week’s successful launch of the new three man Russian-US- German Expedition 40 crew to the ISS on a Soyuz.

Of course, the speed at which the US develops the private human spaceships is totally dependent on the funding level for the Commercial Crew program.

Unfortunately, progress in getting the space taxis actually built and flying has been significantly slowed because the Obama Administration CCP funding requests for the past few years of roughly about $800 million have been cut in half by a reluctant US Congress. Thus forcing NASA to delay the first manned orbital test flights by at least 18 months from 2015 to 2017.

And every forced postponement to CCP costs US taxpayers another $70 million payment per crew seat to the Russians. As a result of the congressional CCP cuts more than 1 Billion US Dollars have been shipped to Russia instead of on building our own US crew transports – leaving American aerospace workers unemployed and American manufacturing facilities shuttered.

I asked Bolden to assess NASA’s new funding request for the coming fiscal year 2015 currently working its way through Congress.

“It’s looking better. It’s never good. But now it’s looking much better,” Bolden replied.

“If you look at the House markup that’s a very positive indication that the budget for commercial crew is going to be pretty good.”

The pace of progress in getting our crews back to orbit basically can be summed up in a nutshell.

“No Bucks, No Buck Rogers,” Chris Ferguson, who now leads Boeing’s crew effort, told me in a separate exclusive interview for Universe Today.

NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA's Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014.  Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA’s Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com

The Boeing CST-100, Sierra Nevada Dream Chaser and SpaceX Dragon ‘space taxis’ are all vying for funding in the next round of contracts to be awarded by NASA around late summer 2014 known as Commercial Crew Transportation Capability (CCtCap).

All three company’s have been making excellent progress in meeting their NASA mandated milestones in the current contract period known as Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.

Altogether they have received more than $1 Billion in NASA funding under the current CCiCAP initiative. Boeing and SpaceX were awarded contracts worth $460 million and $440 million, respectively. Sierra Nevada was given what amounts to half an award worth $212.5 million.

SpaceX CEO Elon Musk just publicly unveiled his manned Dragon V2 spaceship on May 29.

Boeing’s Chris Ferguson told me that assembly of the CST-100 test article starts soon at the Kennedy Space Center.

NASA officials have told me that one or more of the three competitors will be chosen later this year in the next phase under CCtCAP to build the next generation spaceship to ferry astronauts to and from the ISS by 2017.

In order to certify the fitness and safety of the new crew transporters, the CCtCAP contracts will specify that “each awardee conduct at least one crewed flight test to verify their spacecraft can dock to the space station and all its systems perform as expected.”

Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS

Concurrently, NASA is developing the manned Orion crew vehicle for deep space exploration. The state-of-the-art capsule will carry astronauts back to the Moon and beyond on journeys to Asteroids and one day to Mars.

“We need to have our own capability to get our crews to space. Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration,” that’s the bottom line message from my interview with NASA Administrator Bolden.

Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com

Elon Musk Premiers SpaceX Manned Dragon V2 Astronaut Transporter – 1st Photos

Meet Dragon V2 - SpaceX CEO Elon pulls the curtain off manned Dragon V2 on May 29, 2014 for worldwide unveiling of SpaceX's new astronaut transporter for NASA. Credit: SpaceX

Meet Dragon V2 – SpaceX CEO Elon pulls the curtain off manned Dragon V2 on May 29, 2014 for worldwide unveiling of SpaceX’s new astronaut transporter for NASA. Credit: SpaceX
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SpaceX CEO and billionaire founder Elon Musk gushed with excitement as he counted down the seconds and literally pulled the curtain away to unveil his company’s new manned Dragon V2 astronaut transporter for all the world to see during a live streaming webcast shortly after 10 p.m. EST (7 p.m. PST, 0200 GMT) this evening, Thursday, May 29, from SpaceX HQ.

The first photos from the event are collected herein. And I’ll be adding more and updating this story as they flow in.

Musk’s Dragon V2 unveiling was brimming with excitement like a blockbuster Hollywood Science Fiction movie premiere – with lights, cameras and action.

But this was the real deal and hopefully gets America moving again back to thrilling, real space adventures in orbit and beyond – reaching for the stars.

“The Dragon V2 is a 21st century spacecraft,” Musk announced to a wildly cheering crowd. “As it should be.”

“We wanted to take a big step in spacecraft technology. It is a big leap forward in technology and takes things to the next level.”

“An important characteristic of that is its ability to land anywhere on land, propulsively. It can land anywhere on Earth with the accuracy of a helicopter.”

“I think that’s what a spaceship should be able to do.”

“It will be capable of carrying seven astronauts. And it will be fully reusable.”

Dragon V2, SpaceX's next generation spacecraft designed to carry astronauts to space is unveiled by CEO Elon Musk on May 29, 2014. Credit: SpaceX
Dragon V2, SpaceX’s next generation spacecraft designed to carry astronauts to space is unveiled by CEO Elon Musk on May 29, 2014. Credit: SpaceX

The sleek gleaming spaceship looks decidedly different from the current cargo Dragon V1.

Read my “Dragon V2” preview articles leading up to the May 29 event – here and here.

Elon Musk seated inside Dragon V2 explaining consoles at unveiling on May 29, 2014  Credit: SpaceX
Elon Musk seated inside Dragon V2 explaining consoles at unveiling on May 29, 2014. Credit: SpaceX

This new manrated Dragon is aimed at restoring US human launch access to space from American soil by carrying crews of up to seven US astronauts to low Earth orbit and eventually perhaps Mars – starting as soon as 2017.

Musk unveiled the gumdrop-shaped Dragon V2, or Version 2, to an overflow crowd of employees and media at SpaceX headquarters and design and manufacturing facility in Hawthorne, CA.

SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014.  Credit: NASA
SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014. Credit: NASA

But Musk and SpaceX are not alone in striving to get Americans back to space.

Two other US aerospace firms – Boeing and Sierra Nevada – are competing with SpaceX to build the next generation spaceship to ferry astronauts to and from the ISS by 2017 using seed money from NASA’s Commercial Crew Program in a public/private partnership.

Altogether they have received more than $1 Billion in NASA funding.

SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014.  Credit:  Robert Fisher/America Space
SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014. Credit: Robert Fisher/America Space

The Boeing CST-100 and Sierra Nevada Dream Chaser ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.

The ‘Dragon V2’ is an upgraded, man-rated version of the unmanned Dragon cargo spaceship that just completed its third operational resupply mission to the ISS with a successful splashdown in the Pacific Ocean on May 18.

Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014.  Credit: NASA
SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014. Credit: NASA

Watch Live Here – SpaceX Founder Elon Musk Unveils Manned “Dragon V2” Spaceship on May 29

SpaceX Dragon cargo freighter berthed to the International Space Station during recently concluded SpaceX-3 mission in May 2014. An upgraded, manrated version will carry US astronauts to space in the next two to three years. Credit: NASA



SpaceX
is hosting a worldwide live premiere event tonight, May 29, unmasking the veil from the company’s commercial “Dragon V2” manned spaceship, the next step in US human spaceflight at 7 p.m. PST (10 p.m. EST, 0200 GMT).

And none other than billionaire entrepreneur Elon Musk, SpaceX CEO and founder, will be the master of ceremonies for the live show direct from SpaceX’s state-of-the-art design and manufacturing facility and Headquarters in Hawthorne, CA!

You can watch LIVE here – via the embedded player above.

Alternatively you can watch courtesy of a streaming webcast courtesy of SpaceX at: www.spacex.com/webcast

Read my “Dragon V2” or “Dragon Version 2” preview story – here.

Musk’s (and NASA’s) goal is to restore America’s capability to launch US astronauts to low Earth orbit and the International Space Station (ISS) by 2017 and to put an end total US dependency on Russia’s Soyuz for astronaut rides to orbit and back.

“SpaceX’s new Dragon V2 spacecraft is a next generation spacecraft designed to carry astronauts into space,” says SpaceX.

“Cover drops on May 29. Actual flight design hardware of crew Dragon, not a mockup,” Musk tweeted recently to build anticipation.

A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL.   File photo.  Credit: Ken Kremer/kenkremer.com
A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL. File photo. Credit: Ken Kremer/kenkremer.com

Dragon is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the ISS by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.

The Boeing CST-100 and Sierra Nevada Dream Chaser ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.

The gumdrop-shaped ‘Dragon V2’ is an upgraded, man rated version of the unmanned Dragon spaceship that will carry a mix of cargo and up to a seven crewmembers to the International Space Station (ISS).

The cargo Dragon just successfully completed its third operational resupply mission to the ISS with a successful splashdown in the Pacific Ocean on May 18.

Dragon V2 – SpaceX’s next generation spacecraft designed to carry astronauts to space.  Credit: SpaceX
Dragon V2 – SpaceX’s next generation spacecraft designed to carry astronauts to space. Credit: SpaceX

Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

SpaceX founder and CEO Elon Musk briefs reporters including Ken Kremer/Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX founder and CEO Elon Musk briefs reporters including ken Kremer/Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

spaceX May 29 event

SpaceX CEO Elon Musk to Unveil Manned Dragon ‘Space Taxi’ on May 29

SpaceX Dragon cargo freighter berthed to the International Space Station during recently concluded SpaceX-3 mission in May 2014. An upgraded, manrated version will carry US astronauts to space in the next two to three years. Credit: NASA

SpaceX Dragon cargo freighter berthed to the International Space Station during recently concluded SpaceX-3 mission in May 2014. An upgraded, manrated version will carry US astronauts to space in the next two to three years. Credit: NASA
Story updated[/caption]

SpaceX CEO, founder and chief designer Elon Musk is set to unveil the manned version of his firms commercial Dragon spaceship later this week, setting in motion an effort that he hopes will soon restore America’s capability to launch US astronauts to low Earth orbit and the International Space Station (ISS) by 2017.

Musk will personally introduce SpaceX’s ‘Space Taxi’ dubbed ‘Dragon V2’ at what amounts to sort of a world premiere event on May 29 at the company’s headquarters in Hawthorne, CA, according to an official announcement this evening (May 27) from SpaceX.

“SpaceX’s new Dragon V2 spacecraft is a next generation spacecraft designed to carry astronauts into space,” according to the SpaceX statement.

The manned Dragon will launch atop the powerful SpaceX Falcon 9 v1.1 rocket from a SpaceX pad on the Florida Space Coast.

Dragon was initially developed as a commercial unmanned resupply freighter to deliver 20,000 kg (44,000 pounds) of supplies and science experiments to the ISS under a $1.6 Billion Commercial Resupply Services (CRS) contract with NASA during a dozen Dragon cargo spacecraft flights through 2016.

Musk is making good on a recent comment he posted to twitter on April 29, with respect to the continuing fallout from the deadly crisis in Ukraine which has resulted in some US economic sanctions imposed against Russia, that now potentially threaten US access to the ISS in a boomerang action from the Russian government:

“Sounds like this might be a good time to unveil the new Dragon Mk 2 spaceship that @SpaceX has been working on with @NASA. No trampoline needed,” Musk tweeted.

“Cover drops on May 29. Actual flight design hardware of crew Dragon, not a mockup,” Musk added.

The ‘Dragon V2’ is an upgraded, man rated version of the unmanned spaceship that can carry a mix of cargo and up to a seven crewmembers to the ISS.

NASA astronauts and industry experts check out the crew accommodations in the Dragon spacecraft under development by SpaceX. The evaluation in Hawthorne, Calif., on Jan. 30, 2012, was part of SpaceX's Commercial Crew Development Round 2 agreement with NASA's Commercial Crew Program. Credit: NASA
NASA astronauts and industry experts check out the crew accommodations in the Dragon spacecraft under development by SpaceX. The evaluation in Hawthorne, Calif., on Jan. 30, 2012, was part of SpaceX’s Commercial Crew Development Round 2 agreement with NASA’s Commercial Crew Program. Credit: NASA

Dragon is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the ISS by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.

Since that day, US astronauts have been totally dependent on the Russian Soyuz capsules for ferry rides to orbit and back.

The Boeing CST-100 and Sierra Nevada Dream Chaser ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.

All three company’s have been making excellent progress in meeting their NASA mandated milestones in the current contract period known as Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.

However, US progress getting the space taxis actually built and flying has been repeatedly stifled by the US Congress who have severely cut NASA’s budget request for the Commercial Crew Program by about half each year. Thus forcing NASA to delay the first manned orbital test flights by at least 18 months from 2015 to 2017.

The situation with regard to US dependency on Russian rocketry to reach the ISS has always been awkward.

But it finally took on new found importance and urgency from politicos in Washington, DC, since the ongoing crisis in Ukraine this year exposed US vulnerability in a wide range of space endeavors affecting not just astronaut rides to the ISS but also the launch of the most critical US national security surveillance satellites essential to US defense.

US space vulnerability became obvious to everyone when Russia’s deputy prime minister, Dmitry Rogozin. who is in charge of space and defense industries, said that US sanctions could “boomerang” against the US space program and that perhaps NASA should “deliver their astronauts to the International Space Station using a trampoline.”

A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL.   File photo.  Credit: Ken Kremer/kenkremer.com
A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL. File photo. Credit: Ken Kremer/kenkremer.com

Rogozin also threatened to cut off exports of the Russian made RD-180 rocket engines which power the first stage of the United Launch Alliance (ULA) Atlas V rocket used to launch numerous US National Security spy satellites.

“Moscow is banning Washington from using Russian-made rocket engines, which the US has used to deliver its military satellites into orbit,” Rogozin said at a media briefing held on May 13.

NASA is also a hefty user of the Atlas V for many of the agency’s science and communication satellites like the Curiosity Mars rover, MAVEN Mars orbiter, MMS, Juno Jupiter orbiter and TDRS.

Musk and SpaceX have also filed lawsuits against the US Air Force to legally block the importation of the RD-180 engines by ULA for the Atlas V as a violation of the US economic sanctions.

So overall, US space policy is in a murky and uncertain situation and Musk clearly aims for SpaceX to be a central and significant player in a wide range of US space activities, both manned and unmanned.

Read my earlier articles about the Atlas V controversy, Rogozin’s statements, Musk’s suit and more about the effects of economic sanctions imposed by the US and Western nations in response to Russia’s actions in Ukraine and the annexation of Crimea; here, here, here, here and here.

SpaceX founder and CEO Elon Musk briefs reporters including Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX founder and CEO Elon Musk briefs reporters including Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

The 3rd operational Dragon cargo resupply mission completed the 30 day SpaceX-3 flight to the ISS with a successful Pacific Ocean splashdown on May 18.

SpaceX will webcast the Dragon unveiling event LIVE on May 29 at 7 p.m. PST for anyone wishing to watch at: www.spacex.com/webcast

Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

SpaceX Falcon 9 rocket successfully launched the SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX Falcon 9 rocket successfully launched the SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

Return of the SpaceX-3 Dragon to Earth Caps Super Science Mission for NASA

SpaceX-3 Dragon cargo freighter was detached from the ISS at 8 AM ET on May 18, 2014 and released by station crew at 9:26 AM for splashdown in the Pacific Ocean with science samples and cargo. Credit: NASA

SpaceX-3 Dragon commercial cargo freighter was detached from the ISS at 8 AM EDT on May 18, 2014 and released by station crew at 9:26 AM for splashdown in the Pacific Ocean with science samples and cargo. Credit: NASA
Story updated[/caption]

The 30 day flight of the SpaceX-3 Dragon commercial cargo freighter loaded with a huge cache of precious NASA science experiments including a freezer packed with research samples ended today with a spectacular departure from the orbiting lab complex soaring some 266 miles (428 km) above Earth.

Update 3:05 PM EDT May 18: SpaceX confirms successful splashdown at 3:05 p.m. EDT today.

“Splashdown is confirmed!! Welcome home, Dragon!”

Robotics officers at Mission Control at NASA’s Johnson Space Center detached Dragon from the Earth-facing port of the Harmony module at 8 a.m. EDT (1300 GMT) this morning, Sunday, May 18, 2014 using the stations Canadian-built robotic arm.

Engineers had earlier unbolted all 16 hooks and latches firmly connecting the vehicle to the station in preparation.

NASA astronaut Steve Swanson then commanded the gum dropped shaped Dragon capsule’s release from Canadarm2 as planned at 9:26 a.m. EDT (1326 GMT) while the pair were flying majestically over southern Australia.

The undocking operation was shown live on NASA TV.

The SpaceX Dragon commercial cargo craft was in the grips of the Canadarm2 before being released for a splashdown in the Pacific Ocean.  Credit: NASA
The SpaceX Dragon commercial cargo craft was in the grips of the Canadarm2 before being released for a splashdown in the Pacific Ocean. Credit: NASA

Swanson was assisted by Russian cosmonaut Alexander Skvortsov as the US- Russian team were working together inside the domed Cupola module.

Following the cargo ships release by the 57 foot long arms grappling snares, Swanson carefully maneuvered the arm back and away from Dragon as it moved ever so slowly in free drift mode.

It was already four feet distant within three minutes of release.

Three departure burns by the Dragon’s Draco maneuvering thrusters followed quickly in succession and occurred precisely on time at 9:29, 9:30 and 9:38 a.m. EST.

Dragon exited the 200 meter wide keep out zone – an imaginary bubble around the station with highly restricted access – at the conclusion of the 3rd departure burn.

“The Dragon mission went very well. It was very nice to have a vehicle take science equipment to the station, and maybe some day even humans,” Swanson radioed after the safe and successful departure was completed.

“Thanks to everyone who worked on the Dragon mission.”

The private SpaceX Dragon spent a total of 28 days attached to the ISS.

The six person international crew from Russia, the US and Japan on Expeditions 39 and 40 unloaded some 2.5 tons of supplies aboard and then repacked it for the voyage home.

The SpaceX resupply capsule is carrying back about 3500 pounds of spacewalk equipment, vehicle hardware, science samples from human research, biology and biotechnology studies, physical science investigations and education activities, as well as no longer needed trash.

“The space station is our springboard to deep space and the science samples returned to Earth are critical to improving our knowledge of how space affects humans who live and work there for long durations,” said William Gerstenmaier, associate administrator for human exploration and operations.

“Now that Dragon has returned, scientists can complete their analyses, so we can see how results may impact future human space exploration or provide direct benefits to people on Earth.”

Among the research investigations conducted that returned samples in the cargo hold were an examination of the decreased effectives of antibiotics in space, better growth of plants in space, T-Cell activation in aging and causes of human immune system depression in the microgravity environment.

The 10 minute long deorbit burn took place as scheduled at 2:10 p.m. EDT (1810 GMT) today.

Dragon returned to Earth for a triple parachute assisted splash down today at around 3:02 p.m. EDT (19:02 GMT) in the Pacific Ocean – some 300 miles west of Baja California.

Dragon is free flying after release from ISS at 9:26 a.m. EDT on May 18, 2014. Credit: NASA
Dragon is free flying after release from ISS at 9:26 a.m. EDT on May 18, 2014. Credit: NASA

It will be retrieved by recovery boats commissioned by SpaceX. The science cargo will be extracted and then delivered to NASA’s Johnson Space Center within 48 hours.

Dragon thundered to orbit atop SpaceX’s powerful new Falcon 9 v1.1 rocket on April 18, from Cape Canaveral, Fla.

This unmanned Dragon delivered about 4600 pounds of cargo to the ISS including over 150 science experiments, a pair of hi tech legs for Robonaut 2, a high definition Earth observing imaging camera suite (HDEV), the laser optical communications experiment (OPALS), the VEGGIE lettuce growing experiment as well as essential gear, spare parts, crew provisions, food, clothing and supplies to the six person crews living and working aboard in low Earth orbit.

Robonaut 2 engineering model equipped with new legs like those heading to the ISS on upcoming SpaceX CRS-3 launch were on display at the Kennedy Space Center Visitor Complex on March 15, 2014. Credit: Ken Kremer - kenkremer.com
Robonaut 2 engineering model equipped with new legs like those delivered to the ISS on the SpaceX CRS-3 launch were on display at the Kennedy Space Center Visitor Complex on March 15, 2014. Credit: Ken Kremer – kenkremer.com

It reached the ISS on April 20 for berthing.

Dragon is the only unmanned resupply vessel supply that also returns cargo back to Earth.

The SpaceX-3 mission marks the company’s third resupply mission to the ISS under the $1.6 Billion Commercial Resupply Services (CRS) contract with NASA to deliver 20,000 kg (44,000 pounds) of cargo to the ISS during a dozen Dragon cargo spacecraft flights through 2016.

The SpaceX Dragon is among a trio of American vehicles, including the Boeing CST-100 and Sierra Nevada Dream Chaser vying to restore America’s capability to fly humans to Earth orbit and the space station by late 2017, using seed money from NASA’s Commercial Crew Program (CCP) in a public/private partnership. The next round of contracts will be awarded by NASA about late summer 2014.

Another significant milestone was the apparently successful attempt by SpaceX to accomplish a controlled soft landing of the Falcon 9 boosters first stage in the Atlantic Ocean for eventual recovery and reuse. It was a first step in a guided 1st stage soft landing back at the Cape.

The next unmanned US cargo mission to the ISS is set for early morning on June 10 with the launch of the Orbital Sciences Cygnus freighter atop an Antares booster from a launch pad at NASA’s Wallops Flight Facility on the eastern shore of Virginia.

Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, Boeing, commercial space, Orion, Chang’e-3, LADEE, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

………

Ken’s upcoming presentation: Mercy College, NY, May 19: “Curiosity and the Search for Life on Mars” and “NASA’s Future Crewed Spaceships.”

Boeing CST-100 Space Taxi Maiden Test Flight to ISS Expected Early 2017 – One on One Interview with Chris Ferguson, Last Shuttle Commander

Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing

KENNEDY SPACE CENTER, FL – Boeing expects to launch the first unmanned test flight of their commercial CST-100 manned ‘space taxi’ in “early 2017,” said Chris Ferguson, commander of NASA’s final shuttle flight in an exclusive one-on-one interview with Universe Today for an inside look at Boeing’s space efforts. Ferguson is now spearheading Boeing’s human spaceflight capsule project as director of Crew and Mission Operations.

“The first unmanned orbital test flight is planned in January 2017 … and may go to the station,” Ferguson told me during a wide ranging, in depth discussion about a variety of human spaceflight topics and Boeing’s ambitious plans for their privately developed CST-100 human rated spaceship – with a little help from NASA.

Boeing has reserved a launch slot at Cape Canaveral with United Launch Alliance (ULA), but the details are not yet public.

If all goes well, the maiden CST-100 orbital test flight with humans would follow around mid-2017.

“The first manned test could happen by the end of summer 2017 with a two person crew,” he said.

“And we may go all the way to the space station.”

Boeing is among a trio of American aerospace firms, including SpaceX and Sierra Nevada Corp, vying to restore America’s capability to fly humans to Earth orbit and the space station by late 2017, using seed money from NASA’s Commercial Crew Program (CCP) in a public/private partnership. The next round of contracts will be awarded by NASA about late summer 2014.

That’s a feat that America hasn’t accomplished in nearly three years.

“It’s been over 1000 days and counting since we landed [on STS-135],” Ferguson noted with some sadness as he checked the daily counter on his watch. He is a veteran of three space flights.

Boeing has selected Florida to be the base for its commercial crew program office. Image Credit: Boeing
Boeing CST-100 commercial crew capsule approaches the ISS in this artist’s concept. Credit: Boeing

Since the shuttles retirement in July 2011 following touchdown of Space Shuttle Atlantis on the last shuttle flight (STS-135) with Ferguson in command, no American astronauts have launched to space from American soil on American rockets and spaceships.

The only ticket to the ISS and back has been aboard the Russian Soyuz capsule.

Chris and the Boeing team hope to change the situation soon. They are chomping at the bits to get Americas back into space from US soil and provide reliable and cost-effective US access to destinations in low Earth orbit like the ISS and the proposed private Bigelow space station.

Boeing wants to send its new private spaceship all the way to the space station starting on the very first unmanned and manned test flights currently slated for 2017, according to Ferguson.

“NASA wants us to provide [crew flight] services by November 2017,” said Ferguson, according to the terms of the CCP contact award.”

The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing
The Boeing CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing

The CST-100 will launch atop a man rated Atlas V rocket and carry a mix of cargo and up to seven crew members to the ISS.

“So both the first unmanned and manned test flight will be in 2017. The first unmanned orbital flight test is currently set for January 2017. The first manned test could be end of summer 2017,” he stated.

I asked Chris to outline the mission plans for both flights.

“Our first flight, the CST-100 Orbital Flight Test – is scheduled to be unmanned.”

“Originally it was just going to be an on orbital test of the systems, with perhaps a close approach to the space station. But we haven’t precluded our ability to dock.

“So if our systems mature as we anticipate then we may go all the way and actually dock at station. We’re not sure yet,” he said.

So I asked whether he thinks the CST-100 will also go dock at the ISS on the first manned test flight?

“Yes. Absolutely. We want go to all the way to the space station,” Ferguson emphatically told me.

“For the 1st manned test flight, we want to dock at the space station and maybe spend a couple weeks there.”

“SpaceX did it [docking]. So we think we can too.”

“The question is can we make the owners of the space station comfortable with what we are doing. That’s what it really comes down to.”

“As the next year progresses and the design matures and it becomes more refined and we understand our own capability, and NASA understands our capabilities as the space station program gets more involved – then I’m sure they will put the same rigor into our plan as they did into the SpaceX and Orbital Sciences plans.”

“When SpaceX and Orbital [wanted to] come up for the grapple [rather than just rendezvous], NASA asked ‘Are these guys ready?’ That’s what NASA will ask us.”

“And if we [Boeing] are ready, then we’ll go dock at the station with our CST-100.”

“And if we’re not ready, then we’ll wait another flight and go to the station the next time. It’s just that simple.”

“We looked at it and this is something we can do.”

“There are a lot of ways we have to make NASA and ourselves happy. But as a company we feel we can go do it,” Ferguson stated.

Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing
Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing

So the future looks promising.

But the schedule depends entirely on NASA funding levels approved by Congress. And that vital funding has been rather short on supply. It has already caused significant delays to the start of the space taxi missions for all three companies contending for NASA’s commercial crew contracts because of the significant slashes to the agency’s CCP budget request, year after year.

In fact the schedule has slipped already 18 months to the right compared to barely a few years ago.

So I asked Chris to discuss the CCP funding cuts and resulting postponements – which significantly affected schedules for Boeing, SpaceX and Sierra Nevada.

Here it is in a nutshell.

“No Bucks, No Buck Rogers,” explained Ferguson.

“The original plan was to conduct both the unmanned and manned CST-100 test flights in 2015.”

“Originally, we would have flown the unmanned orbital test in the summer of 2015. The crewed test would have been at the end of 2015.”

“So both flights are now a full year and a half later.” Ferguson confirmed.

“For the presidents [CCP] funding requests for the past few years of roughly about $800 million, they [Congress] only approved about half. It was significantly less than the request.”

Now at this very moment Congress is deliberating NASA’s Fiscal 2015 budget.

NASA Administrator Charles Bolden has said he will beg Congress to approve full funding for the commercial crew program this year – on his hands and knees if necessary.

NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011.   From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew will delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS). Credit: Ken Kremer - kenkremer.com
NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011. From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew will delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS). Credit: Ken Kremer – kenkremer.com

Otherwise there will be further delays to the start of the space taxi missions. And the direct consequence is NASA would be forced to continue buying US astronaut rides from the Russians at $70 Million per seat. All against the backdrop of Russian actions in the Ukraine where deadly clashes potentially threaten US access to the ISS in a worst case scenario if the ongoing events spin even further out of control and the West ratchets up economic sanctions against Russia.

The CST-100 is designed to be a “simple ride up to and back from space,” Ferguson emphasized to me.

NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the ISS and the high frontier with Chris Ferguson as Space Shuttle Commander. Credit: Ken Kremer/kenkremer.com
NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the ISS and the high frontier with Chris Ferguson as Space Shuttle Commander. Credit: Ken Kremer/kenkremer.com

It is being designed at Boeing’s Houston Product Support Center in Texas.

In Part 2 of my interview, Chris Ferguson will discuss the details about the design, how and where the CST-100 capsule will be manufactured at a newly renovated, former space shuttle facility at NASA’s Kennedy Space Center in Florida.

Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

STS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer at emergency M-113 Tank Practice.  Chris brought a special public gift for science aboard the last shuttle mission. Chris and Ken discuss our mutual love of science in the weeks before Atlantis July 8 liftoff.  Credit: Ken Kremer
STS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer (Universe Today) meet at emergency M-113 Tank Practice during crew pre-launch events at the Kennedy Space Center in the weeks before Atlantis July 8, 2011 liftoff. Credit: Ken Kremer- kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com

Dangling Dextre Digs out Docked Dragon Depot prior to Station Departure

Backdropped against a cloudy portion of Earth, Canada’s Dextre robotic "handyman" and Canadarm2 dig out the trunk of SpaceX’s Dragon cargo vessel docked to the ISS after completing a task 225 miles above the home planet. Credit: NASA

To close out their final week aboard the International Space Station, three of the six Expedition 39 crew members are completing their unloading tasks inside the docked commercial SpaceX Dragon cargo freighter and other duties while teams at Mission Control in Houston conduct delicate robotics work outside with dazzling maneuvers of the Dextre robot to remove the last external experiment from the vessels storage truck.

See a dazzling gallery of photos of Dextre dangling outside the docked Dragon depot – above and below.

On Monday, May 5, the robotics team at NASA Mission Control Center at the Johnson Space Center in Houston carefully guided Canada’s Dextre robotic “handyman” attached to the end of the 57-foot long Canadarm2 to basically dig out the final payload item housed in the unpressurized trunk section at the rear of the SpaceX Dragon cargo vessel docked to the ISS.

Dextre stands for “Special Purpose Dexterous Manipulator” and was contributed to the station by the Canadian Space Agency. It measures 12 feet tall and is outfitted with a pair of arms and an array of finely detailed tools to carry out intricate and complex tasks that would otherwise require spacewalking astronauts.

The Canadarm2 with Dextre in its grasp conducts external cargo transfers from the SpaceX Dragon resupply ship.  Credit: NASA TV
The Canadarm2 with Dextre in its grasp conducts external cargo transfers from the SpaceX Dragon resupply ship. Credit: NASA TV

The massive orbiting outpost was soaring some 225 miles above the home planet as Dextre’s work was in progress to remove the Optical PAyload for Lasercomm Science, or OPALS, from the Dragon’s truck.

The next step is to install OPALS on the Express Logistics Carrier-1 (ELC-1) depot at the end of the station’s port truss on Wednesday.

Monday’s attempt was the second try at grappling OPALS. The initial attempt last Thursday “was unsuccessful due to a problem gripping the payload’s grapple fixture with the Special Purpose Dextrous Manipulator, or Dextre,” NASA reported.

A software patch solved the problem.

Canada’s Dextre manipulator attached to Canadarm2 conducts external cargo transfers from the SpaceX Dragon resupply ship.  Credit: NASA TV
Canada’s Dextre manipulator attached to Canadarm2 conducts external cargo transfers from the SpaceX Dragon resupply ship. Credit: NASA TV

Dragon thundered to orbit atop SpaceX’s powerful new Falcon 9 v1.1 rocket on April 18, from Cape Canaveral, Fla.

This unmanned Dragon delivered about 4600 pounds of cargo to the ISS including over 150 science experiments, a pair of hi tech legs for Robonaut 2, a high definition Earth observing imaging camera suite (HDEV), the laser optical communications experiment (OPALS), the VEGGIE lettuce growing experiment as well as essential gear, spare parts, crew provisions, food, clothing and supplies to the six person crews living and working aboard in low Earth orbit, under NASA’s Commercial Resupply Services (CRS) contract.

OPALS uses laser light instead of radio waves to beam back precisely guided data packages to ground stations. The use of lasers should greatly increase the amount of information transmitted over the same period of time, says NASA.

The science experiments carried aboard Dragon are intended for research to be conducted by the crews of ISS Expeditions 39 and 40.

Robotics teams had already pulled out the other payload item from the truck, namely the HDEV imaging suite. It is already transmitting back breathtaking real time video views of Earth from a quartet of video cameras pointing in different directions mounted on the stations exterior.

The SpaceX CRS-3 mission marks the company’s third resupply mission to the ISS under a $1.6 Billion contract with NASA to deliver 20,000 kg (44,000 pounds) of cargo to the ISS during a dozen Dragon cargo spacecraft flights through 2016.

After spending six months in space, Station Commander Koichi Wakata from Japan as well as NASA astronaut Rick Mastracchio and Russian cosmonaut Mikhail Tyurin will be departing the station in a week aboard their Soyuz TMA-11M spacecraft on May 13 at 6:33 p.m. EDT.

They are scheduled to land some 3.5 hours later in the steppes of Kazakhstan at 9:57 p.m. (7:57 a.m. Kazakh time on May 14). The events will be carried live on NASA TV.

SpaceX Falcon 9 rocket and Dragon resupply ship launch from the Cape Canaveral Air Force Station in Florida on April 18, 2014.   Credit:  Jeff Seibert/Wired4Space
SpaceX Falcon 9 rocket and Dragon resupply ship launch from the Cape Canaveral Air Force Station in Florida on April 18, 2014. Credit: Jeff Seibert/Wired4Space
To prepare for the journey home, the trio also completed fit checks on their Russian Sokol launch and entry suits on Monday.

Meanwhile Dragon is also set to depart the station soon on May 18 for a parachute assisted splashdown and recovery by boats in the Pacific Ocean west of Baja California.

Dragon has been docked to the station since arriving on Easter Sunday morning, April 20.

It was grappled using Canadarm 2 and berthed at the Earth facing port of the Harmony module by Commander Wakata and flight engineer Mastracchio while working at the robotics work station inside the seven windowed domed Cupola module.

For the return trip, the Expedition 39 crew is also loading Dragon with precious science samples collected over many months from the crews research activities as well as trash and no longer needed items.

Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Court Injunction Blocks Russian Engine Purchase by ULA for US National Security – Win for SpaceX Yields Uncertainty

Atlas V rocket - powered by Russian made RD-180 engines - and Super Secret NROL-67 intelligence gathering payload following rollout to Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, on March 24, 2014. Credit: Ken Kremer - kenkremer.com

United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014. Credit: Ken Kremer – kenkremer.com
Story updated[/caption]

A US Federal Court has now issued a preliminary injunction that blocks the purchase and importation of Russian rocket engines by United Launch Alliance (ULA) for its Atlas V rocket used in National Security launches for the US Air Force after a filing by SpaceX. But what are the implications?

The US Federal Court of Federal Claims order was issued late Wednesday, April 30, by US Judge Susan G. Braden of the US Court of Federal Claims. The court order is in response to a protest filed by SpaceX against ULA and the US Air Force relating to the uncontested $11 Billion “block buy” launch contract purchase in December of 36 rocket cores for US National Security launches and is also related to US sanctions imposed after Russia’s recent actions in Ukraine and seizing and annexing the Crimea.

The temporary injunction marks a big win for SpaceX but immediately throws future National Security spy satellite and NASA science launches into uncertainty and potential disarray as I reported previously – here and here.

As I posted here last Friday, April 25, SpaceX CEO Elon Musk declared his firms intent to file suit against ULA and the Air Force on Monday, April 28 to break the launch monopoly.

Judge Braden’s injunction followed barely two days later.

Musk said the recent ‘block buy’ launch contract was unfair in blocking SpaceX from competing for launches of surveillance satellites, would cost taxpayers billions of extra dollars in coming years and should be recompetited.

“The national security launches should be put up for competition and they should not be awarded on a sole source, uncompeted basis,” Musk said at the April 25 briefing at the National Press Club in Washington, DC.

SpaceX CEO Elon Musk announces lawsuit protesting Air Force launch contracts while speaking at the National Press Club in Washington, DC on April 25, 2014
SpaceX CEO Elon Musk announces lawsuit protesting Air Force launch contracts while speaking at the National Press Club in Washington, DC on April 25, 2014

ULA quickly vowed today that they will respond to resolve the injunction and further stated that “This opportunistic action by SpaceX … ignores the potential implications to our National Security.”

Federal Judge Braden’s order specifically states the following; “The preliminary injunction prohibits the United States Air Force and United Launch Alliance, from making any purchases from or payment of money to NPO Energomash or any entity, whether governmental, corporate or individual, that is subject to the control of Deputy Prime Minister Rogozin.”

“IT IS SO ORDERED,” wrote Braden.

The engines at the heart of the Federal preliminary injunction are the RD-180 liquid fueled engines which power ULA’s Atlas V rocket and are manufactured in Russia by NPO Energomash – which is majority state owned by the Russian Federation and subject to the control of Russian Deputy Prime Minister Rogozin, who is specifically named on the US economic sanctions target list.

In response, Rogozin said that sanctions could “boomerang” against the US space program. He said that perhaps NASA should “deliver their astronauts to the International Space Station using a trampoline.”

Thanks to the utter folly of US politicians in shutting down the Space Shuttle program before a replacement crew vehicle was available and repeatedly slashing NASA’s commercial crew budget, American astronauts are now 100% dependent on the Russian Soyuz capsule for rides to the ISS and back for several more years ahead.

NASA has NO immediate alternatives to Russia’s Soyuz – period.

The rocket engine injunction is just the latest fallout impacting a vast swath of US space programs from National Defense to NASA stemming from the dangerously escalating crisis between Ukraine and the Russian Federation in the worst confrontation with the West since the Cold War era.

In response to the worsening Ukraine crisis, Western nations have instituted waves of increasingly harsh economic sanctions against Russia and several key members of the Russian government.

Judge Braden’s injunction stands until she receives clarification otherwise from US government entities that the engine purchase is not covered by the Federal government santions.

The order remains in effect “unless and until the court receives the opinion of the United States Department of the Treasury, and the United States Department of Commerce and United States Department of State, that any such purchases or payments will not directly or indirectly contravene Executive Order 13,661.”

ULA issued a swift statement today – received by Universe Today – from ULA’s general counsel Kevin G. MacCary, in response to Judge Braden’s preliminary injunction.

“ULA is deeply concerned with this ruling and we will work closely with the Department of Justice to resolve the injunction expeditiously. In the meantime, ULA will continue to demonstrate our commitment to our National Security on the launch pad by assuring the safe delivery of the missions we are honored to support.”

“SpaceX’s attempt to disrupt a national security launch contract so long after the award ignores the potential implications to our National Security and our nation’s ability to put Americans on board the International Space Station.”

The Atlas V rocket, powered by the Russian made RD-180 engines, will also be used as the launch vehicle by two of the three companies vying for the next round of commercial crew contracts aimed at launching US astronauts to the ISS. The contracts will be awarded by NASA later this year.

“This opportunistic action by SpaceX appears to be an attempt to circumvent the requirements imposed on those who seek to meet the challenging launch needs of the nation and to avoid having to follow the rules, regulations and standards expected of a company entrusted to support our nation’s most sensitive missions,” said ULA.

ULA is a joint venture between aerospace giants Boeing and Lockheed Martin, formed in 2006. It has conducted 81 consecutive launches with 100% mission success – including many NASA science and mission probes like Orion EFT-1, Curiosity, MAVEN, TDRS and more.

Judge Braden furthermore made clear that her order did not include prior RD-180 engine purchases.

“The scope of this preliminary injunction does not extend to any purchase orders that have been placed or moneys paid to NPO Energomash prior to the date of this
Order [April 30, 2014].”

ULA has a two year contingency supply of the RD-180’s and blueprints to begin production, if needed.

However in the event of a cutoff by Russia or US court injuncions, it would take ULA at least three to five years to start and certify RD-180 engine production somewhere in the US, a ULA spokesperson told me recently at Cape Canaveral.

This possibly leaves a 1 to 3 year gap with no Atlas V 1st stage engine supply.

SpaceX claims they can fill part of the launch gap. But their Falcon rockets are not yet certified for National Security launches.

“So far we are most of the way through the certification process. And so far there have been zero changes to the rocket. Mostly it’s just been a paperwork exercise.”

“In light of international events, this seems like the wrong time to send hundreds of millions of dollars to the Kremlin,” said Musk during the April 25 press briefing at the National Press Club in Washington, DC.

SpaceX is suing the Air Force for the right to compete for US national security satellites launches using Falcon 9 rockets such as this one which successfully launched the SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX is suing the Air Force for the right to compete for US national security satellites launches using Falcon 9 rockets such as this one which successfully launched the SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

Watch for my continuing articles as the Ukraine crisis escalates and court orders fly – with uncertain and potentially dire consequences for US National Security and NASA.

Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Curiosity rover launches to Mars atop Atlas V rocket on Nov. 26, 2011 from Cape Canaveral, Florida.  Credit: Ken Kremer
NASA’s Curiosity rover launches to Mars atop Atlas V rocket on Nov. 26, 2011 from Cape Canaveral, Florida. Atlas V 1st stage is powered by Russian made RD-180 engines.
Credit: Ken Kremer – kenkremer.com

SpaceX Releases Raw Video of First Stage Landing Attempt

Video released today by SpaceX confirms the landing legs deployed successfully on the Falcon 9’s first stage booster, paving the way for future vertical soft touchdowns on land. SpaceX’s next-generation Falcon 9 rocket was tested following the launch of the CRS-3 mission for the Dragon spacecraft, which launched from Cape Canaveral Air Force Station on April 18. This was the first test of the landing legs deployment with a re-entry burn and soft landing in the Atlantic Ocean.

The SpaceX CEO had mentioned the success during a post launch briefing and later tweeted further updates that the Falcon 9 first stage actually made a good water landing despite rough seas, with waves swelling at least six feet. He also spoke briefly of the success during a news conference at the National Press Club on April 25, saying video would be released soon.

The video above is actually a cleaned-up (repaired) version of the original. There are a short few frames which show the landing legs deployed just before splashdown, which Musk highlighted in a recent Tweet. Obviously this is not the greatest-quality video ever released, but exciting still the same. SpaceX is actually looking for help in cleaning up the video even further.

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