Orbital Sciences Selects ULA’s Atlas V to Launch Next Cygnus Cargo Ship to Station

NASA’s Mars bound MAVEN spacecraft launches atop Atlas V booster at 1:28 p.m. EST from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.com

A United Launch Alliance Altas V 401 rocket like that shown here will launch the next Orbital Sciences Cygnus cargo ship to the space station in place of the Antares rocket. NASA’s Mars-bound MAVEN spacecraft launches atop Atlas V booster at 1:28 p.m. EST from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.com
More photos added[/caption]

Following the catastrophic Oct. 28 failure of an Orbital Sciences Corporation Antares rocket on a critical resupply mission to the space station for NASA, the company is seeking to quickly make up the loss to NASA by announcing the selection of the venerable Atlas V rocket built by United Launch Alliance to launch Orbital’s next Cygnus cargo ship to the orbital science lab.

Orbital and ULA signed a contract to launch at least one, and up to two, Cygnus cargo missions to the International Space Station (ISS) under NASA’s Commercial Resupply Services (CRS) program.

The first Cygnus mission would liftoff sometime late in the fourth quarter of 2015 aboard an Atlas V 401 vehicle from Space Launch Complex 41 (SLC-41) at Cape Canaveral Air Force Station in Florida.

Given that ULA’s full launch manifest was fairly full for the next 18 months, Orbital is fortunate to have arranged one or two available launch slots so quickly in the wake of the Antares launch disaster.

“Orbital is pleased to partner with ULA for these important cargo missions to the International Space Station,” said Frank Culbertson, Orbital executive vice president and general manager of its Advanced Programs Group.

“ULA’s ability to integrate and launch missions on relatively short notice demonstrates ULA’s manifest flexibility and responsiveness to customer launch needs.”

Antares doomed descent to incendiary destruction after first stage propulsion system of Orbital Sciences’ rocket exploded moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer – kenkremer.com
Antares’ doomed descent to incendiary destruction after the first stage propulsion system of Orbital Sciences’ rocket exploded moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer – kenkremer.com

Orbital also stated that there will be “no cost increase to the space agency” by utilizing the Atlas V as an interim launcher.

If necessary, a second Cygnus would be launched by the Atlas V in 2016.

The 401 version of the Atlas uses a 4 meter diameter payload fairing, no solid rocket boosters strapped on to the first stage, and a single-engine Centaur upper stage.

This Cygnus launched atop Antares on Jan. 9 and docked on Jan. 12   Cygnus pressurized cargo module – side view – during exclusive visit by  Ken Kremer/Universe Today to observe prelaunch processing by Orbital Sciences at NASA Wallops, VA. ISS astronauts will open this hatch to unload 2780 pounds of cargo.  Docking mechanism hooks and latches to ISS at left. Credit: Ken Kremer – kenkremer.com
This Cygnus launched atop Antares on Jan. 9 and docked on Jan. 12 Cygnus pressurized cargo module – side view – during exclusive visit by Ken Kremer/Universe Today to observe prelaunch processing by Orbital Sciences at NASA Wallops, VA. ISS astronauts will open this hatch to unload 2780 pounds of cargo. Docking mechanism hooks and latches to ISS at left. Credit: Ken Kremer – kenkremer.com

Orbital had been evaluating at least three different potential launch providers.

Observers speculated that in addition to ULA, the other possibilities included a SpaceX Falcon 9 or a rocket from the European Space Agency at the Guiana Space Center.

“We could not be more honored that Orbital selected ULA to launch its Cygnus spacecraft,” said Jim Sponnick, vice president, Atlas and Delta Programs.

“This mission was awarded in a highly competitive environment, and we look forward to continuing ULA’s long history of providing reliable, cost-effective launch services for customers.”

The Orbital-3, or Orb-3, mission that ended in disaster on Oct. 28 was to be the third of eight cargo resupply missions to the ISS through 2016 under the NASA Commercial Resupply Services (CRS) contract award valued at $1.9 Billion.

The highly anticipated launch of the Antares rocket on Oct 28 suddenly went awry when one of the Soviet-era first stage engines unexpectedly exploded and cascaded into a spectacular aerial fireball just above the launch pad at NASA’s Wallops Flight Facility on the Orb-3 mission to the ISS.

Read my earlier eyewitness accounts at Universe Today.

First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

Orbital was awarded a $1.9 Billion contract with NASA under the CRS program to deliver 20,000 kilograms of research experiments, crew provisions, spare parts, and hardware for the eight ISS flights.

In choosing the Atlas V with a greater lift capacity compared to Antares, Orbital will also be able to significantly increase the cargo mass loaded inside the Cygnus by about 35%.

This may allow Orbital to meet its overall space station payload obligation to NASA in 7 total flights vs. the originally planned 8.

The venerable Atlas V rocket is one of the most reliable and well built rockets in the world.

NASA’s Mars bound MAVEN spacecraft atop Atlas V booster rolls out to Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 16, 2013. Credit: Ken Kremer/kenkremer.com
The next Orbital Sciences Cygnus cargo ship to the space station will launch inside a 4m diameter payload firing, as shown here, on a United Launch Alliance Altas V 401 rocket used for NASA’s MAVEN. NASA’s Mars-bound MAVEN spacecraft atop Atlas V booster rolls out to Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 16, 2013. Credit: Ken Kremer/kenkremer.com

Indeed the Atlas V has been entrusted to launch many high value missions for NASA and the Defense Department – such as MAVEN, Curiosity, JUNO, TDRSS, and the X-37 B.

MAVEN launched on a similar 401 configuration being planned for Cygnus.

The two-stage Atlas rocket is also being man-rated right now to launch humans to low Earth orbit in the near future.

Orbital is still in the process of deciding on a new first stage propulsion system for Antares’ return to flight planned for perhaps sometime in 2016.

Watch here for Ken’s ongoing reporting about Antares and NASA Wallops.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps.  These engines powered the successful Antares  liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS.  Credit: Ken Kremer - kenkremer.com
Soviet era NK-33 engines refurbished as the AJ26 exactly like pictured here probably caused Antares’ rocket failure on Oct. 28, 2014. Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com

The Dawn of Orion and the Path Beyond Earth: Spectacular Launch Gallery

Orion’s inaugural launch on Dec. 5, 2014 atop United Launch Alliance Delta 4 Heavy rocket at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station, Florida at 7:05 a.m. Credit: Alex Polimeni/Zero-G News/AmericaSpace

Orion’s inaugural launch on Dec. 5, 2014 atop United Launch Alliance Delta 4 Heavy rocket at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station, Florida at 7:05 a.m. Credit: Alex Polimeni/Zero-G News/AmericaSpace
Expanded with a growing gallery![/caption]

KENNEDY SPACE CENTER, FL – After four decades of waiting, the dawn of a new era in space exploration finally began with the dawn liftoff of NASA’s first Orion spacecraft on Friday, Dec. 5, 2014.

The picture perfect liftoff of Orion on its inaugural unmanned test flight relit the path to send humans beyond low Earth orbit for the first time since the launch of Apollo 17 on NASA’s final moon landing mission on Dec. 7, 1972.

NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014.   Launch pad remote camera view.   Credit: Ken Kremer - kenkremer.com
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Launch pad remote camera view. Credit: Ken Kremer – kenkremer.com

Orion soared to space atop a United Launch Alliance Delta IV Heavy rocket at 7:05 a.m. EST from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

Enjoy the spectacular launch photo gallery from my fellow space journalists and photographers captured from various up close locations ringing the Delta launch complex.

67362_1507407749532079_1400751375240688366_n

Tens of thousands of spectators descended upon the Kennedy Space Center to be an eyewitness to history and the new space era – and they were universally thrilled.

Orion is the first human rated spacecraft to fly beyond low Earth orbit since Apollo 17 and was built by prime contractor Lockheed Martin.

10623672_1507407529532101_2295273501116938835_o

10344383_1507407539532100_7969689180969692155_o

The EFT-1 mission was a complete success.

The Orion program began about a decade ago.

America’s astronauts flying aboard Orion will venture farther into deep space than ever before – beyond the Moon to Asteroids, Mars and other destinations in our Solar System starting around 2020 or 2021 on Orion’s first crewed flight atop NASA’s new monster rocket – the SLS – concurrently under development.

1909510_10204709397868312_6000402173516112643_o

544947_10205270421179290_3522729129561283620_n

Watch for Ken’s ongoing Orion coverage from onsite at the Kennedy Space Center about the historic launch on Dec. 5.

Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.

Ken Kremer

1556432_10152535281502358_8249788738009004794_o

10818397_10152533860107358_4165018015924567588_o

10846045_10205270942192315_2996680947459947271_n

10846147_10205270417619201_4265473521206996346_n

10846488_864699793560364_3321837170085673485_n

10565273_910004025690112_7567901707640800198_n

Apollo 17 launch on Dec. 7, 1972. Credit: Julian Leek
Apollo 17 launch on Dec. 7, 1972. Credit: Julian Leek

1506827_10204422300109282_7367959124543755021_n

10362621_10202151736073421_1135789633135700041_n

10845986_10202153042506081_798115921998272984_n

10430851_10205613710411767_4576755758759417739_n

NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com
Orion at dawn moments before liftoff on Dec. 5, 2014.   Credit: Ken Kremer - kenkremer.com
Orion at dawn moments before liftoff on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com

Rise of the Mega Rockets: Comparing Heavy Lift Launch Systems

An Ariane 5 heads spaceward. Credit: Ariane.tv screenshot.

A new generation of space rockets ready to lift new and exciting payloads spaceward is coming to a sky near you.

Tomorrow, a Delta IV Heavy rocket will boost the Orion space capsule on a two orbit journey around the Earth that will test key systems. And though tomorrow’s launch is uncrewed, the Orion Command Module will one day form the core of NASA’s Orion MPCV Multi-Purpose Crew Vehicle and is slated to care out humanity’s first mission to an asteroid and beyond in the next decade.

But a second, lesser known launch also leaves Earth tomorrow as well, atop a rocket that will soon give way to a new generation of lift boosters as launch services vie for new customers. Just over eight hours after the launch of EFT-1, an Ariane 5 rocket lifts off from French Guiana with GSAT-16.

Credit Jason Major.
The EFT-1 Delta IV Heavy posed for roll out. Credit: Jason Major. @JPMajor

Is the ‘battle of the boosters’ heating up?

This comes after the December 2nd announcement earlier this week by participating members of the European Space Agency to proceed with the development of the next generation Ariane 6 rocket. Also included in the 5.9 billion Euro (7.3 billion USD) budget proposal  is funding for the 2018 ExoMars mission, along with further support of ESA’s International Space Station commitments.

To date, ESA has fielded five of its Automated Transfer cargo Vehicles (ATVs) on missions to the International Space Station. ESA will also design the Service Module segment of the Orion MPCV.

“I can summarize this ministerial council by say it was a success… I’d even go so far as to say that it is a great success,” said Jean-Jacques Dordain, the director-general of the European Space Agency.

The Ariane 6 is expected to be on the launch pad by 2020, and will feature two variants capable of placing 5 to 11 tonnes in a geostationary transfer orbit. The solid fuel booster to be incorporated will be based on the Vega rocket design, while the upper stage Vinci engine is already currently in development.

Ariane 6. Credit Wikimedia Commons, SkywalkerPL.
A look at the Ariane 6 rocket. Credit Wikimedia Commons, SkywalkerPL.

The design has been hotly contested among European Space Agency members, many of whom are in favor of other variants based on the upgraded Ariane 5. Some of the largest rockets of all time included those developed by NPO Energia, capable of lofting 100,000 kilograms into low Earth orbit. An Energia N1 Moon rocket exploded on the pad on July 3rd 1969, effectively ending the Soviet Union’s bid to put a man on the Moon. In comparison,   the massive Saturn V rocket — thus far, the largest and most powerful ever fielded by the United States  — could deploy the equivalent of 118,000 kg to low Earth orbit and 47,000 kg to a Trans-Lunar Insertion orbit around the Moon.

But that’s just the beginning. Though the Orion capsule will ride atop a United Launch Services Delta IV Heavy tomorrow — a system usually employed for launching clandestine spy satellites — NASA hopes to have its own Space Launch System (SLS) rocket sitting on the pad by the end of 2018. Boeing was awarded the contract for SLS earlier this year, and the system largely rose re-imagined from the ashes of the cancelled Constellation program. The SLS Block 1 is expected to have a lift capacity of 70,000 kg to LEO, while Boeing’s proposed SLS Block 2 variant would, if fielded, have the largest lift capacity of all time at 130,000 kg to LEO. Only the Long March 9 proposed by China approaches that lofty goal.

Credit: NASA.
An artist’s concept of Orion headed towards deep space. Credit: NASA.

And the wild card is Elon Musk’s SpaceX. Already in the game of sending cargo via its Dragon spacecraft to the ISS, SpaceX is developing a reputation for dependability when it comes to getting satellites into orbit at relatively low cost. SpaceX hopes to field its Falcon 9 Heavy with a lift capacity of 53,000 kg to LEO sometime in 2015, and many proposed missions are banking on the the Falcon 9 Heavy as a future service provider for solar system exploration.  Certainly, with the recent failure of the Antares rocket on October 28th, SpaceX may look like the more attractive option to many, and the development of the Ariane 6 is expected to face stiff competition in the brave new world of high tech rocketry.

Ever wonder what all of these launch vehicles and spacecraft past and present look like stacked up against each other? There’s a graphic for that, recently featured on Io9:

Credit: Heaney555
A breakdown and comparison of spacecraft launch systems. Click to enlarge. Credit: Reddit user Heaney555.

From Almaz to Zarya, this is a fascinating study in scale comparison. Be sure to zoom in and check out the tiny ant-like crew compliment of each, also to scale. Of course, the backyard satellite-tracker in us can’t help be notice the brightness-versus size comparison for many of these. For example, the International Space Station on a good pass can appear as bright as Venus at -4th magnitude — and even look “TIE Fighter shaped” in binoculars — while the smaller Shenzhou and Soyuz modules are often barely visible as they pass overhead. And how we miss watching the Shuttle paired with the International Space Station as they both glided silently by:

But such orbital drama can still be caught if you know when and where to look for it. And speaking of which, viewers in western Australia and the southwestern United States may be able to see Orion and EFT-1 on its first lap around the Earth tomorrow before it fires its engines over the Atlantic headed for a 5,800 km apogee over southern Africa. Assuming EFT-1 lifts off at the beginning of its 159 minute launch window at 7:05 AM EST/12:05 UT, expect it to see it crossing dusk skies over western Australia at 55 minutes after liftoff, and dawn skies for the southwestern U.S. at 95 minutes post-launch respectively.

An awesome sight to behold indeed, marking the start of a brave new era of space exploration.

So what do you, the astute and space-minded reader of Universe Today think? Are the SLS and its kin the lift vehicle(s) of the future, or ‘rockets to nowhere?’ Will they survive the political winds that are bound to blow over the coming decade? Will the Ariane 6 best the Falcon 9 as the lift platform of choice?

One thing is for sure, expect coverage of space exploration drama and more to continue here at Universe Today!

 

 

Cool Infographics Explain 8 Key Events on Orion’s EFT-1 Test Flight

Orion flight test profile for the Exploration Flight Test-1 (EFT-1) launching on Dec. 4, 2014. Credit: NASA

After moving out to the launch pad earlier this week, NASA’s first Orion spacecraft was hoisted atop the most powerful rocket in the world and awaits blastoff from Cape Canaveral, Florida, in early December on a critical test flight that will pave the way for human missions to deep space for the first time in more than four decades since NASA’s Apollo moon landing missions ended in 1972.

NASA’s cool new set of infographics above and below explain 8 key events on Orion’s Exploration Flight Test-1 (EFT-1) mission and its first trip to orbit and back.

Orion will lift off on a Delta IV Heavy rocket on its inaugural test flight to space on the uncrewed EFT-1 mission at 7:05 a.m. EST on December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

The two-orbit, four and a half hour Orion EFT-1 flight around Earth will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.

Launch - It’s going to be loud. It’s going to be bright. It’s going to be smoky. Engines are fired, the countdown ends and Orion lifts off into space atop the United Launch Alliance Delta IV Heavy rocket from the launch pad at Cape Canaveral in Florida.  Credit: NASA
Launch – It’s going to be loud. It’s going to be bright. It’s going to be smoky. Engines are fired, the countdown ends, and Orion lifts off into space atop the United Launch Alliance Delta IV Heavy rocket from the launch pad at Cape Canaveral in Florida. Credit: NASA

EFT-1 will test the rocket, second stage, jettison mechanisms, as well as avionics, attitude control, computers, and electronic systems inside the Orion spacecraft.

Then the spacecraft will carry out a high speed re-entry through the atmosphere at speeds approaching 20,000 mph and scorching temperatures near 4,000 degrees Fahrenheit to test the heat shield, before splashing down for a parachute assisted landing in the Pacific Ocean.

Exposure - It’s time to fly! The protective panels surrounding the service module are jettisoned and the launch abort system separates from the spacecraft. Credit: NASA
Exposure – It’s time to fly! The protective panels surrounding the service module are jettisoned and the launch abort system separates from the spacecraft. Credit: NASA
Re-ignition - Orbit 1 is complete! The upper stage will now fire up again to propel Orion to an altitude of 3,600 miles during its second trip around Earth. Credit: NASA
Re-ignition – Orbit 1 is complete! The upper stage will now fire up again to propel Orion to an altitude of 3,600 miles during its second trip around Earth. Credit: NASA
Separation - It’s now time to prepare for reentry. The service module and upper stage separate so that only the crew module will return to Earth. Credit: NASA
Separation – It’s now time to prepare for reentry. The service module and upper stage separate so that only the crew module will return to Earth. Credit: NASA
Orientation - Orion’s first flight will be uncrewed, but that doesn’t mean we can allow Orion to return to Earth upside down. This test flight will help us test the control jets to ensure that they can orient the capsule in the correct reentry position. Credit: NASA
Orientation – Orion’s first flight will be uncrewed, but that doesn’t mean we can allow Orion to return to Earth upside down. This test flight will help us test the control jets to ensure that they can orient the capsule in the correct reentry position. Credit: NASA
Heating - Things are heating up as Orion slams into the atmosphere at almost 20,000 mph and encounters temperatures near 4,000 degrees F.  Credit: NASA
Heating – Things are heating up as Orion slams into the atmosphere at almost 20,000 mph and encounters temperatures near 4,000 degrees F. Credit: NASA
Deploy - After initial air friction slows the capsule from 20,000 mph, Orion will still be descending at 300 mph—too fast for a safe splashdown. A sequence of parachute deployments will create drag to further slow the spacecraft to a comfortable 20 mph. Credit: NASA
Deploy – After initial air friction slows the capsule from 20,000 mph, Orion will still be descending at 300 mph—too fast for a safe splashdown. A sequence of parachute deployments will create drag to further slow the spacecraft to a comfortable 20 mph. Credit: NASA
Landing = Orion will splashdown in the Pacific Ocean off the coast of Baja California, where it will be recovered with help from the United States Navy. Credit: NASA
Landing – Orion will splashdown in the Pacific Ocean off the coast of Baja California, where it will be recovered with help from the United States Navy. Credit: NASA

Here’s what Orion’s ocean splashdown and recovery by Navy divers will look like:

US Navy divers on four boats attached tow lines and to the Orion test capsule and guide it to the well deck on the USS Arlington during Aug. 15 recovery test Norfolk Naval Base, VA.  Credit: Ken Kremer/kenkremer.com
US Navy divers on four boats attached tow lines to the Orion test capsule and guide it to the well deck on the USS Arlington during Aug. 15, 2013, recovery test at Norfolk Naval Base, VA. Credit: Ken Kremer/kenkremer.com

Orion is NASA’s next generation human rated vehicle that will carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars, and other destinations in our Solar System.

The United Launch Alliance Delta IV Heavy rocket is the world’s most powerful rocket. The triple barreled Delta IV Heavy booster is the only rocket sufficiently powerful to launch the 50,000 pound Orion EFT-1 spacecraft to orbit.

The first stage of the mammoth Delta IV Heavy generates some 2 million pounds of liftoff thrust.

Watch for Ken’s Orion coverage, and he’ll be at KSC for the historic launch on Dec. 4.

Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.

Ken Kremer

NASA’s Pathfinding Orion Rolls to Launch Pad, Hoisted atop Rocket for Maiden Blastoff

At NASA's Kennedy Space Center in Florida, the agency's Orion spacecraft pauses in front of the spaceport's iconic Vehicle Assembly Building as it is transported to Launch Complex 37 at Cape Canaveral Air Force Station. After arrival at the launch pad, United Launch Alliance engineers and technicians will lift Orion and mount it atop its Delta IV Heavy rocket. Credit: NASA/Frankie Martin

After years of effort, NASA’s pathfinding Orion spacecraft was rolled out to the launch pad early this morning, Wednesday, Nov. 12, and hoisted atop the rocket that will blast it to space on its history making maiden test flight in December.

Orion’s penultimate journey began late Tuesday, when the spacecraft was moved 22 miles on a wheeled transporter from the Kennedy Space Center assembly site to the Cape Canaveral launch site at pad 37 for an eight hour ride.

Watch a timelapse of the journey, below:

Technicians then lifted the 50,000 pound spacecraft about 200 feet onto a United Launch Alliance Delta IV Heavy rocket, the world’s most powerful rocket, in preparation for its first trip to space.

Orion’s promise is that it will fly America’s astronauts back to deep space for the first time in over four decades since the NASA’s Apollo moon landing missions ended in 1972.

Liftoff of the state-of-the-art Orion spacecraft on the unmanned Exploration Flight Test-1 (EFT-1) mission is slated for December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

“This is the next step on our journey to Mars, and it’s a big one,” said William Gerstenmaier, NASA’s associate administrator for human exploration and operations.

“In less than a month, Orion will travel farther than any spacecraft built for humans has been in more than 40 years. That’s a huge milestone for NASA, and for all of us who want to see humans go to deep space.”

NASA's Orion spacecraft arrived at Space Launch Complex 37 at Cape Canaveral Air Force Station to complete its 22 mile move from the agency’s Kennedy Space Center in Florida. Orion is the exploration spacecraft designed to carry astronauts to deep space destinations, including an asteroid and on the journey to Mars. It will have emergency abort capability, sustain the crew during space travel and provide safe re-entry from deep space return velocities. The first uncrewed flight test of Orion is scheduled to launch Dec. 4, 2014 atop a United Launch Alliance Delta IV Heavy rocket. Credit:  NASA/Kim Shiflett
NASA’s Orion spacecraft arrived at Space Launch Complex 37 at Cape Canaveral Air Force Station to complete its 22 mile move from the agency’s Kennedy Space Center in Florida. Orion is the exploration spacecraft designed to carry astronauts to deep space destinations, including an asteroid and on the journey to Mars. It will have emergency abort capability, sustain the crew during space travel and provide safe re-entry from deep space return velocities. The first uncrewed flight test of Orion is scheduled to launch Dec. 4, 2014, atop a United Launch Alliance Delta IV Heavy rocket. Credit: NASA/Kim Shiflett

Orion is NASA’s next generation human rated vehicle that will eventually carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars, and other destinations in our Solar System.

The fully assembled Orion vehicle stack consists of the crew module, service module, launch abort system, and adapter that connect it to the Delta IV Heavy rocket. It was completed in October inside Kennedy’s Launch Abort System Facility.

Today’s move was completed without issue after a one day delay due to storms in the KSC area.

The triple barreled Delta IV Heavy booster became the world’s most powerful rocket upon the retirement of NASA’s Space Shuttle program in 2011 and is the only rocket sufficiently powerful to launch the Orion EFT-1 spacecraft.

The two-orbit, four and a half hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.

Orion will travel almost 60,000 miles into space during the uncrewed Dec. 4 test flight.

Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.

Ken Kremer

Orion’s Rocket Ready to Rock n’ Roll for Critical December Test Flight

Launch teams practice countdown and fueling tests on the United Launch Alliance Delta IV Heavy rocket that will lift NASA’s Orion spacecraft on its unmanned flight test in December 2014. Credit: NASA

The huge rocket that will blast NASA’s first Orion spacecraft into orbit is ready to Rock ‘n’ Roll on a critical two orbit test flight scheduled for December.

And Orion is so big and heavy that she’s not launching on just any old standard rocket.

To blast the uncrewed Orion to orbit on its maiden mission requires the most powerful booster on Planet Earth – namely the United Launch Alliance Delta IV Heavy rocket.

Liftoff of the state-of-the-art Orion spacecraft on the unmanned Exploration Flight Test-1 (EFT-1) mission is slated for December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

Just days ago, the launch team successfully completed a countdown and wet dress rehearsal fueling test on the rocket itself – minus Orion – at launch complex 37.

The high fidelity rehearsal included fully powering up the booster and loading the tanks with cryogenic fuel and oxidizer,  liquid oxygen and liquid hydrogen
The high fidelity rehearsal included fully powering up the booster and loading the tanks with cryogenic fuel and oxidizer, liquid oxygen, and liquid hydrogen

The high fidelity rehearsal included fully powering up the booster and loading the tanks with cryogenic fuel and oxidizer, liquid oxygen, and liquid hydrogen.

ULA technicians and engineers practiced the countdown on Nov. 5 which included fueling the core stages of the Delta IV Heavy rocket.

“Working in control rooms at Cape Canaveral Air Force Station in Florida, countdown operators followed the same steps they will take on launch day. The simulation also allowed controllers to evaluate the fuel loading and draining systems on the complex rocket before the Orion spacecraft is placed atop the launcher,” said NASA.

The next key mission milestone is attachment of the completed Orion vehicle stack on top of the rocket. Read more about the fully assembled Orion – here.

Today’s scheduled rollout of Orion to the launch pad for hoisting atop the rocket was scrubbed due to poor weather.

The Orion spacecraft sits inside the Launch Abort System Facility at NASA's Kennedy Space Center in Florida. The Ogive panels have been installed around the launch abort system.  Credit: NASA/Jim Grossman
The Orion spacecraft sits inside the Launch Abort System Facility at NASA’s Kennedy Space Center in Florida. The Ogive panels have been installed around the launch abort system. Credit: NASA/Jim Grossman

The triple barreled Delta IV Heavy booster became the world’s most powerful rocket upon the retirement of NASA’s Space Shuttle program in 2011 and is the only rocket sufficiently powerful to launch the Orion EFT-1 spacecraft.

The first stage of the mammoth Delta IV Heavy generates some 2 million pounds of liftoff thrust.

“The team has worked extremely hard to ensure this vehicle is processed with the utmost attention to detail and focus on mission success,” according to Tony Taliancich, ULA’s director of East Coast Launch Operations.

“The Delta IV Heavy is the world’s most powerful launch vehicle flying today, and we are excited to be supporting our customer for this critical flight test to collect data and reduce overall mission risks and costs for the program.”

From now until launch technicians will continue to conduct the final processing, testing, and checkout of the Delta IV Heavy booster.

These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014.   Credit: Ken Kremer/kenkremer.com
These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014. Credit: Ken Kremer/kenkremer.com

The Delta IV Heavy first stage is comprised of a trio of three Common Booster Cores (CBCs).

Each CBC measures 134 feet in length and 17 feet in diameter. They are equipped with an RS-68 engine powered by liquid hydrogen and liquid oxygen propellants producing 656,000 pounds of thrust. Together they generate 1.96 million pounds of thrust.

The first CBC booster was attached to the center booster in June. The second one was attached in early August.

Side view shows trio of Common Booster Cores (CBCs) with RS-68 engines powering the Delta IV Heavy rocket resting horizontally in ULA’s HIF processing facility at Cape Canaveral that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014 from Launch Complex 37.   Credit: Ken Kremer/kenkremer.com
Side view shows trio of Common Booster Cores (CBCs) with RS-68 engines powering the Delta IV Heavy rocket resting horizontally in ULA’s HIF processing facility at Cape Canaveral that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014 from Launch Complex 37. Credit: Ken Kremer/kenkremer.com

This fall I visited the ULA’s Horizontal Integration Facility (HIF) during a media tour after the three CBCs had been joined together as well as earlier this year after the first two CBCs arrived by barge from their ULA assembly plant in Decatur, Alabama, located about 20 miles west of Huntsville. See my photos herein.

 Orion in orbit in this artists concept.  Credit: NASA

Orion in orbit in this artist’s concept. Credit: NASA

Orion is NASA’s next generation human rated vehicle that will eventually carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars, and other destinations in our Solar System.

The two-orbit, four and a half hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.

“This mission is a stepping stone on NASA’s journey to Mars,” said NASA Associate Administrator Robert Lightfoot.

The United Launch Alliance Delta-IV Heavy rocket tasked with launching NASA’s Orion EFT-1 mission being hoisted vertical atop Space Launch Complex-37B at Cape Canaveral Air Force Station in Florida on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace
The United Launch Alliance Delta-IV Heavy rocket tasked with launching NASA’s Orion EFT-1 mission being hoisted vertical atop Space Launch Complex-37B at Cape Canaveral Air Force Station in Florida on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace

.

“The EFT-1 mission is so important to NASA. We will test the capsule with a reentry velocity of about 85% of what’s expected by [astronauts] returning from Mars.”

“We will test the heat shield, the separation of the fairing, and exercise over 50% of the eventual software and electronic systems inside the Orion spacecraft. We will also test the recovery systems coming back into the Pacific Ocean.”

Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.

Ken Kremer

NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to the Payload Hazardous Servicing Facility (PHFS) on Sept. 11, 2014 at the Kennedy Space Center, FL.  Credit: Ken Kremer - kenkremer.com
NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to the Payload Hazardous Servicing Facility (PHFS) on Sept. 11, 2014, at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com

NASA Invites Public to Send Your Name to Mars – Starting on Orion’s First Flight

NASA invites you to send your name to Mars via the first Orion test flight in December 2014. Deadline for submissions is Oct 31, 2014. Join over 170,000 others! See link below. Credit: NASA

Here’s your chance to participate in NASA’s ‘Journey to Mars’ and the first flight of the new Orion spacecraft that will eventually transport humans to the Red Planet.

NASA invites you to send your name to Mars. And the adventure starts via the first Orion test flight dubbed Exploration Flight Test-1 (EFT-1) scheduled for blastoff on December 4, 2014, from Cape Canaveral in Florida.

Today NASA announced that the public can submit their names for inclusion on a dime-sized microchip that will travel on spacecraft voyaging to destinations beyond low-Earth orbit, including Mars.

Join over 170,000 others who have already signed up in just the first few hours!

Since the Orion EFT-1 mission is set to launch in less than two months, the deadline to submit your name is soon: Oct 31, 2014.

“NASA is pushing the boundaries of exploration and working hard to send people to Mars in the future,” said Mark Geyer, Orion Program manager, in a NASA statement.

“When we set foot on the Red Planet, we’ll be exploring for all of humanity. Flying these names will enable people to be part of our journey.”

How can you sign up to fly on Orion EFT-1? Is there a certificate?

NASA has made it easy to sign up and you can also print out an elegant looking ‘Boarding Pass’

Click on this weblink posted online by NASA today: http://go.usa.gov/vcpz

Orion EFT-1 Boarding Pass sample.  Credit: NASA
Orion EFT-1 Boarding Pass sample. Credit: NASA

According to the websites counter, over 170,000 people have already signed up today!

And NASA says your journey doesn’t end with EFT-1!

“After returning to Earth, the names will fly on future NASA exploration flights and missions to Mars. With each flight, selected individuals will accrue more miles as members of a global space-faring society,” according to a NASA statement.

So, what are you waiting for?

Remember the deadline is Oct 31, 2014!

NASA’s Orion Program manager Mark Geyer discusses Orion EFT-1 mission.  Credit: Ken Kremer - kenkremer.com
NASA’s Orion Program manager Mark Geyer discusses Orion EFT-1 mission. Credit: Ken Kremer – kenkremer.com

What are the goals of the Orion EFT-1 mission?

Orion will launch atop a Delta IV Heavy rocket from Space Launch Complex 37 on Cape Canaveral Air Force Station.

The two-orbit, four and a half hour EFT-1 flight around Earth will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years. It will test the avionics and electronic systems inside the Orion spacecraft.

NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to the Payload Hazardous Servicing Facility (PHFS) on Sept. 11, 2014 at the Kennedy Space Center, FL.  Credit: Ken Kremer - kenkremer.com
NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to the Payload Hazardous Servicing Facility (PHFS) on Sept. 11, 2014, at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com

Then the spacecraft will travel back through the atmosphere at speeds approaching 20,000 mph and temperatures near 4,000 degrees Fahrenheit to test the heat shield, before splashing down for a parachute assisted landing in the Pacific Ocean.

Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.

Ken Kremer

ULA Delta IV Heavy rocket launching NASA’s Orion’s EFT-1 in Dec. 2014 being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Credit: Jeff Seibert/Wired4Space
ULA Delta IV Heavy rocket launching NASA’s Orion’s EFT-1 in Dec. 2014 being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Credit: Jeff Seibert/Wired4Space

…………….

Learn more about Orion, Space Taxis and NASA Human and Robotic Spaceflight at Ken’s upcoming presentations:

Oct 14: “What’s the Future of America’s Human Spaceflight Program with Orion and Commercial Astronaut Taxis” & “Antares/Cygnus ISS Rocket Launches from Virginia”; Princeton University, Amateur Astronomers Assoc of Princeton (AAAP), Princeton, NJ, 7:30 PM

Oct 23/24: “Antares/Cygnus ISS Rocket Launch from Virginia”; Rodeway Inn, Chincoteague, VA

Launch Abort System Installed on NASA’s Pathfinding Orion capsule for First Flight in 2 Months

The launch abort system is lowered by crane for installation on the Orion spacecraft for Exploration Flight Test-1 inside the Launch Abort System Facility, or LASF, at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Cory Huston

The emergency launch abort system (LAS) has been installed on NASA’s pathfinding Orion crew capsule to prepare for its first launch – now just under two months away.

Technicians and engineers working inside the Launch Abort System Facility (LASF) at NASA’s Kennedy Space Center in Florida joined the LAS to the top of the Orion EFT-1 crew module on Friday, Oct. 3, 2014.

Attaching the LAS is one of the final component assembly steps leading up to the inaugural uncrewed liftoff of the state-of-the-art Orion EFT-1 spacecraft in December.

The maiden blastoff of Orion on the EFT-1 mission is slated for December 4, 2014 from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida atop the triple barreled United Launch Alliance (ULA) Delta IV Heavy booster.

The launch abort system is lowered by crane for installation on the Orion spacecraft for Exploration Flight Test-1 inside the Launch Abort System Facility, or LASF, at NASA's Kennedy Space Center in Florida.   Photo credit: NASA/Cory Huston
The launch abort system is lowered by crane for installation on the Orion spacecraft for Exploration Flight Test-1 inside the Launch Abort System Facility, or LASF, at NASA’s Kennedy Space Center in Florida. Photo credit: NASA/Cory Huston

Orion is NASA’s next generation human rated vehicle that will eventually carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars and other destinations in our Solar System.

Indeed last week and this past month has been an extremely busy time for Orion’s launch preparations. And I’ve been present at KSC reporting first hand on many Orion processing events over the past few years.

Assembly of the Orion EFT-1 capsule and stacking atop the service module was completed at KSC in September. I witnessed the rollout of the Orion crew module/service module (CM/SM) stack on Sept. 11, 2014 on a 36 wheeled transporter from its high bay assembly facility in the Neil Armstrong Operations and Checkout Building and transport to the Payload Hazardous Servicing Facility (PHFS) for fueling. Read my Orion move story – here.

Running in parallel to processing of the Orion spacecraft is the processing of the triple barreled United Launch Alliance Delta IV Heavy. The Delta rocket assembly was completed by late September and detailed from my visit to the ULA Horizontal Integration Facility (HIF)- here.

The Delta rocket was moved to its Cape Canaveral launch pad overnight Sept 30 and hoisted at the pad on Oct. 1. Read my story – here.

“We’ve been working toward this launch for months, and we’re in the final stretch,” says former shuttle commander and Kennedy Space Center Director Bob Cabana.

Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida.  Service module at bottom.  Credit: Ken Kremer/kenkremer.com
Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida. Service module at bottom. Credit: Ken Kremer/kenkremer.com

The LAS stands at the very top of the Orion launch stack, bolted above the crew module, and it plays a critically important role to ensure crew safety.

In case of an emergency situation, the LAS is designed to ignite within milliseconds to rapidly propel the astronauts inside the crew module away from the rocket and save the astronauts lives. The quartet of LAS abort motors would generate some 500,000 pounds of thrust to pull the capsule away from the rocket.

For the EFT-1 mission, the LAS will be mostly inactive since no crew is aboard.

Thus the abort motors are inert and not filled with solid fuel propellant. However the jettison motors will be active in order to pull the LAS and Orion’s nose fairing away from the spacecraft just before Orion goes into orbit.

Launch Abort System (LAS) for  Orion EFT-1  on view horizontally inside the Launch Abort System Facility at the Kennedy Space Center, Florida, prior to installation atop the crew module. Credit: Ken Kremer/kenkremer.com
Launch Abort System (LAS) for Orion EFT-1 on view horizontally inside the Launch Abort System Facility at the Kennedy Space Center, Florida, prior to installation atop the crew module. Credit: Ken Kremer/kenkremer.com

The LAS is one of the five primary components of the flight test vehicle for the EFT-1 mission and will be active on future Orion flights.

The Orion stack is scheduled to remain inside the LASF until mid-November. At that time when the Delta IV Heavy rocket is ready for integration with the spacecraft, Orion will be transported to pad 37 and hoisted atop the rocket.

The Delta IV Heavy became the world’s most powerful rocket upon the retirement of NASA’s Space Shuttle program and is the only rocket sufficiently powerful to launch the Orion EFT-1 spacecraft.

The first stage generates some 2 million pounds of liftoff thrust.

Side view shows trio of Common Booster Cores (CBCs) with RS-68 engines powering the Delta IV Heavy rocket resting horizontally in ULA’s HIF processing facility at Cape Canaveral that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014 from Launch Complex 37.   Credit: Ken Kremer/kenkremer.com
Side view shows trio of Common Booster Cores (CBCs) with RS-68 engines powering the Delta IV Heavy rocket resting horizontally in ULA’s HIF processing facility at Cape Canaveral that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014 from Launch Complex 37. Credit: Ken Kremer/kenkremer.com

The two-orbit, four and a half hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.

“This mission is a stepping stone on NASA’s journey to Mars,” said NASA Associate Administrator Robert Lightfoot during the boosters unveiling earlier this year at the Cape. “The EFT-1 mission is so important to NASA. We will test the capsule with a reentry velocity of about 85% of what’s expected by [astronauts] returning from Mars.”

“We will test the heat shield, the separation of the fairing and exercise over 50% of the eventual software and electronic systems inside the Orion spacecraft. We will also test the recovery systems coming back into the Pacific Ocean.”

Stay tuned here for Ken’s continuing Orion, SLS, Boeing, Sierra Nevada, Orbital Sciences, SpaceX, commercial space, Curiosity, Mars rover, MAVEN, MOM and more Earth and planetary science and human spaceflight news.

Ken Kremer

The United Launch Alliance Delta-IV Heavy rocket tasked with launching NASA’s Orion EFT-1 mission being hoisted vertical atop Space Launch Complex-37B at Cape Canaveral Air Force Station in Florida on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace
The United Launch Alliance Delta-IV Heavy rocket tasked with launching NASA’s Orion EFT-1 mission being hoisted vertical atop Space Launch Complex-37B at Cape Canaveral Air Force Station in Florida on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace
NASA’s Orion EFT 1 crew module enters the Payload Hazardous Servicing Facility on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014.  Credit: Ken Kremer - kenkremer.com
NASA’s Orion EFT 1 crew module enters the Payload Hazardous Servicing Facility on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer – kenkremer.com

…………….

Learn more about Orion, Space Taxis and NASA Human and Robotic Spaceflight at Ken’s upcoming presentations

Oct 14: “What’s the Future of America’s Human Spaceflight Program with Orion and Commercial Astronaut Taxis” & “Antares/Cygnus ISS Rocket Launches from Virginia”; Princeton University, Amateur Astronomers Assoc of Princeton (AAAP), Princeton, NJ, 7:30 PM

Oct 23/24: “Antares/Cygnus ISS Rocket Launch from Virginia”; Rodeway Inn, Chincoteague, VA

ULA Delta IV Heavy Rocket Rolled to Cape Launch Pad and Raised for Orion’s First Flight

The United Launch Alliance Delta-IV Heavy rocket tasked with launching NASA’s Orion EFT-1 mission being hoisted vertical atop Space Launch Complex-37B at Cape Canaveral Air Force Station in Florida on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace

The march towards first launch of NASA’s next generation Orion crew vehicle is accelerating rapidly.

The world’s most powerful rocket – the United Launch Alliance Delta IV Heavy – was moved to its Cape Canaveral launch pad overnight and raised at the pad today, Oct. 1, thereby setting in motion the final steps to prepare for blastoff of NASA’s new Orion capsule on its first test flight in just over two months.

All the pieces are ready and now it’s just a matter of attaching all those components together for the inaugural uncrewed liftoff of the state-of-the-art Orion spacecraft on its maiden mission dubbed Exploration Flight Test-1 (EFT-1) in December.

“We’ve been working toward this launch for months, and we’re in the final stretch,” said Kennedy Director Bob Cabana, in a NASA statement.

Orion is almost complete and the rocket that will send it into space is on the launch pad. We’re 64 days away from taking the next step in deep space exploration.”

The triple barreled Delta IV Heavy topped by the Orion EFT-1 capsule is slated to blastoff on December 4, 2014, from Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.

United Launch Alliance Delta-IV Heavy rocket  launching NASA’s Orion’s EFT-1 in Dec. 2014 being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace
United Launch Alliance Delta IV Heavy rocket launching NASA’s Orion’s EFT-1 in Dec. 2014 being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace

After a nearly two day delay due to drenching rain storms, the Delta IV Heavy integrated first and second stages were transported horizontally overnight Wednesday starting around 10 p.m. from the processing hanger inside ULA’s Horizontal Integration Facility (HIF) to the nearby launch complex and servicing gantry at Pad 37.

Early this morning, the rocket was hoisted up into its launch configuration. Several of my space photo-journalist colleagues were on hand. See their photos herein.

From now until launch technicians will conduct the final processing, testing and checkout of the Delta IV Heavy booster. They will also carry out “a high fidelity rehearsal to include fully powering up the booster and loading the tanks with fuel and oxidizer,” according to ULA.

“This is a tremendous milestone and gets us one step closer to our launch later this year,” said Tony Taliancich, ULA’s director of East Coast Launch Operations, in a ULA statement.

“The team has worked extremely hard to ensure this vehicle is processed with the utmost attention to detail and focus on mission success.”

“The Delta IV Heavy is the world’s most powerful launch vehicle flying today, and we are excited to be supporting our customer for this critical flight test to collect data and reduce overall mission risks and costs for the program,” said Taliancich.

ULA Delta IV Heavy rocket launching NASA’s Orion’s EFT-1 in Dec. 2014 being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Credit: Jeff Seibert/Wired4Space
ULA Delta IV Heavy rocket launching NASA’s Orion’s EFT-1 in Dec. 2014 being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Credit: Jeff Seibert/Wired4Space

NASA’s Orion Program manager Mark Geyer told me in a recent interview that the Orion spacecraft, built by prime contractor Lockheed Martin, will be transported to the pad around November 10 or 11. Then the Orion will be hoisted and attached to the top of the Delta IV Heavy rocket at the base of its service module.

The Delta IV Heavy first stage is comprised of a trio of three Common Booster Cores (CBCs).

These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014.   Credit: Ken Kremer/kenkremer.com
These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014. Credit: Ken Kremer/kenkremer.com

Each CBC measures 134 feet in length and 17 feet in diameter. They are equipped with an RS-68 engine powered by liquid hydrogen and liquid oxygen propellants producing 656,000 pounds of thrust. Together they generate 1.96 million pounds of thrust.

The Delta IV Heavy became the world’s most powerful rocket upon the retirement of NASA’s Space Shuttle program and is the only vehicle that is sufficiently powerful to launch the Orion EFT-1 spacecraft.

The first CBC booster was attached to the center booster in June. The second one was attached in early August.

Beyond the ruins of Launch Complex 34, where three astronauts died in the Apollo 1 fire, NASA looks to the future as workers raise a United Launch Alliance Delta 4 rocket on the pad at Space Launch Complex 37. This Delta vehicle will power the first test flight of NASA's Orion spacecraft, the first human spacecraft designed to travel beyond low Earth orbit since the Apollo program. Launch of Exploration Flight Test 1 (EFT-1) is targeted for the morning of December 4. Photo Credit:Matthew Travis / Zero-G News
Beyond the ruins of Launch Complex 34, where three astronauts died in the Apollo 1 fire, NASA looks to the future as workers raise a United Launch Alliance Delta 4 rocket on the pad at Space Launch Complex 37. This Delta vehicle will power the first test flight of NASA’s Orion spacecraft, the first human spacecraft designed to travel beyond low Earth orbit since the Apollo program. Launch of Exploration Flight Test 1 (EFT-1) is targeted for the morning of December 4. Photo Credit:Matthew Travis / Zero-G News

I recently visited the HIF during a media tour after the three CBCs had been joined together as well as earlier this year after the first two CBCs arrived by barge from their ULA assembly plant in Decatur, Alabama, located about 20 miles west of Huntsville. See my photos herein.

I was also on hand at KSC when the Orion crew module/service module (CM/SM) stack was rolled out on Sept. 11, 2014, on a 36 wheeled transporter from its high bay assembly facility in the Neil Armstrong Operations and Checkout Building.

It was moved about 1 mile to the KSC fueling facility named the Payload Hazardous Servicing Facility (PHFS). Read my Orion move story – here.

Fueling of Orion was completed over the weekend and it has now been moved to the Launch Abort System Facility (LASF) for the installation of its last component – the Launch Abort System (LAS).

Orion’s next stop is SLC-37.

The two-orbit, four and a half hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.

NASA is simultaneously developing a monster heavy lift rocket known as the Space Launch System or SLS, that will eventually launch Orion on its deep space missions.

The maiden SLS/Orion launch on the Exploration Mission-1 (EM-1) unmanned test flight is now scheduled for no later than November 2018 – read my story here.

SLS will be the world’s most powerful rocket ever built and the assembly of its core stage has begun at NASA’s Michoud Assembly Facility in New Orleans. Read my story – here.

Stay tuned here for Ken’s continuing Orion, SLS, Boeing, Sierra Nevada, Orbital Sciences, SpaceX, commercial space, Curiosity, Mars rover, MAVEN, MOM and more Earth and planetary science and human spaceflight news.

Ken Kremer

Orion’s EFT-1 launch vehicle being hoisted vertical at SLC-37B this morning. Photo Credit: Alan Walters / AmericaSpace
Orion’s EFT-1 launch vehicle being hoisted vertical at SLC-37B on the morning of Oct. 1, 2014. Photo Credit: Alan Walters / AmericaSpace
NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to Launch Abort System Facility (LASF) on Sept. 11, 2014 at the Kennedy Space Center, FL.  Credit: Ken Kremer - kenkremer.com
NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to the Payload Hazardous Servicing Facility (PHFS) on Sept. 11, 2014, at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com
Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com
Delta 4 Heavy rocket and super secret US spy satellite roar off Pad 37 on June 29, 2012, from Cape Canaveral, Florida. NASA’s Orion EFT-1 capsule will blastoff atop a similar Delta 4 Heavy Booster in December 2014. Credit: Ken Kremer- kenkremer.com

Assembly Completed on Powerful Delta IV Rocket Boosting Maiden Orion Capsule Test Flight

A United Launch Alliance technician monitors the core booster elements of a Delta IV Heavy rocket after being integrated in preparation for Exploration Flight Test-1 at Space Launch Complex 37 on Cape Canaveral Air Force Station. Credit: Ken Kremer/kenkremer.com

CAPE CANAVERAL AIR FORCE STATION, FL – Assembly of the powerful Delta IV rocket boosting the pathfinder version of NASA’s Orion crew capsule on its maiden test flight in December has been completed.

Orion is NASA’s next generation human rated vehicle that will eventually carry America’s astronauts beyond Earth on voyages venturing farther into deep space than ever before – beyond the Moon to Asteroids, Mars and other destinations in our Solar System.

The state-of-the-art Orion spacecraft is scheduled to launch on its inaugural uncrewed mission, dubbed Exploration Flight Test-1 (EFT-1), in December 2014 atop the Delta IV Heavy rocket. It replaces NASA’s now retired space shuttle orbiters.

The triple barreled Delta IV Heavy is currently the most powerful rocket in America’s fleet following the retirement of the NASA’s Space Shuttle program.

Engineers from the rocket’s manufacturer – United Launch Alliance (ULA) – took a major step forward towards Orion’s first flight when they completed the integration of the three primary core elements of the rockets first stage with the single engine upper stage.

These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) the will launch NASA’s maiden Orion on the EFT-1 mission in December 2014.   Credit: Ken Kremer/kenkremer.com
These three RS-68 engines will power each of the attached Delta IV Heavy Common Booster Cores (CBCs) that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014. Credit: Ken Kremer/kenkremer.com

All of the rocket integration work and preflight processing took place inside ULA’s Horizontal Integration Facility (HIF), at Cape Canaveral Air Force Station in Florida.

Universe Today recently visited the Delta IV booster during an up close tour inside the HIF facility last week where the rocket was unveiled to the media in a horizontally stacked configuration. See my Delta IV photos herein.

The HIF building is located at Space Launch Complex 37 (SLC-37), on Cape Canaveral, a short distance away from the launch pad where the Orion EFT-1 mission will lift off on Dec. 4.

“The day-to-day processing is performed by ULA,” said Merri Anne Stowe of NASA’s Fleet Systems Integration Branch of the Launch Services Program (LSP), in a NASA statement.

“NASA’s role is to keep a watchful eye on everything and be there to help if any issues come up.”

The first stage is comprised of a trio of three Delta IV Common Booster Cores (CBCs).

Side view shows trio of Common Booster Cores (CBCs) with RS-68 engines powering the Delta IV Heavy rocket resting horizontally in ULA’s HIF processing facility at Cape Canaveral that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014 from Launch Complex 37.   Credit: Ken Kremer/kenkremer.com
Side view shows trio of Common Booster Cores (CBCs) with RS-68 engines powering the Delta IV Heavy rocket resting horizontally in ULA’s HIF processing facility at Cape Canaveral that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014 from Launch Complex 37. Credit: Ken Kremer/kenkremer.com

Each CBC measures 134 feet in length and 17 feet in diameter. They are equipped with an RS-68 engine powered by liquid hydrogen and liquid oxygen propellants producing 656,000 pounds of thrust. Together they generate 1.96 million pounds of thrust.

This past spring I visited the HIF after the first two CBCs arrived by barge from their ULA assembly plant in Decatur, Alabama, located about 20 miles west of Huntsville.

The first CBC booster was attached to the center booster in June. The second one was attached in early August, according to ULA.

“After the three core stages went through their initial inspections and processing, the struts were attached, connecting the booster stages with the center core,” Stowe said. “All of this takes place horizontally.”

The Delta IV cryogenic second stage testing and attachment was completed in August and September. It measures 45 feet in length and 17 feet in diameter. It is equipped with a single RL10-B-2 engine, that also burns liquid hydrogen and liquid oxygen propellant and generates 25,000 pounds of thrust.

“The hardware for Exploration Flight Test-1 is coming together well,” Stowe noted in a NASA statement.

“We haven’t had to deal with any serious problems. All of the advance planning appears to be paying off.”

This same Delta IV upper stage will be used in the Block 1 version of NASA’s new heavy lift rocket, the Space Launch System (SLS).

Be sure to read my recent article detailing the ribbon cutting ceremony opening the manufacture of the SLS core stage at NASA’s Michoud Assembly Facility in New Orleans, LA. The SLS will be the most powerful rocket ever built by humans, exceeding that of the iconic Saturn V rocket that sent humans to walk on the surface of the Moon.

Wide view of the new welding tool at the Vertical Assembly Center at NASA’s Michoud Assembly Facility in New Orleans at a ribbon-cutting ceremony Sept. 12, 2014.  Credit: Ken Kremer – kenkremer.com
Wide view of the new welding tool at the Vertical Assembly Center at NASA’s Michoud Assembly Facility in New Orleans at a ribbon-cutting ceremony Sept. 12, 2014. Credit: Ken Kremer – kenkremer.com

The Delta IV rocket will be rolled out to the SLC-37 Cape Canaveral launch pad this week.
Assembly of the Orion EFT-1 capsule and stacking atop the service module was also completed in September at the Kennedy Space Center (KSC).

I was also on hand at KSC when the Orion crew module/service module (CM/SM) stack was rolled out on Sept. 11, 2014, on a 36-wheel transporter from its high bay assembly facility in the Neil Armstrong Operations and Checkout Building.

NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to Launch Abort System Facility (LASF) on Sept. 11, 2014 at the Kennedy Space Center, FL.  Credit: Ken Kremer - kenkremer.com
NASA’s completed Orion EFT 1 crew module loaded on wheeled transporter during move to Launch Abort System Facility (LASF) on Sept. 11, 2014, at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com

It was moved about 1 mile to its next stop on the way to SLC-37 – the KSC fueling facility named the Payload Hazardous Servicing Facility (PHFS). Read my Orion move story here.

The two-orbit, four and a half hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.

Stay tuned here for Ken’s continuing Orion, SLS, Boeing, Sierra Nevada, Orbital Sciences, SpaceX, commercial space, Curiosity, Mars rover, MAVEN, MOM and more Earth and planetary science and human spaceflight news.

Ken Kremer

NASA’s Orion EFT 1 crew module departs Neil Armstrong Operation and Checkout Building on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014.  Credit: Ken Kremer - kenkremer.com
NASA’s Orion EFT 1 crew module departs Neil Armstrong Operation and Checkout Building on Sept. 11, 2014 at the Kennedy Space Center, FL, beginning the long journey to the launch pad and planned liftoff on Dec. 4, 2014. Credit: Ken Kremer – kenkremer.com
Space journalists including Ken Kremer/Universe Today pose with the Delta IV Heavy rocket resting horizontally in ULA’s HIF processing facility at Cape Canaveral that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014 from Launch Complex 37.   Credit: Ken Kremer/kenkremer.com
Space journalists including Ken Kremer/Universe Today pose with the Delta IV Heavy rocket resting horizontally in ULA’s HIF processing facility at Cape Canaveral that will launch NASA’s maiden Orion on the EFT-1 mission in December 2014 from Launch Complex 37. Credit: Ken Kremer/kenkremer.com