Posted on by Nancy Atkinson

Launch Gallery: Delta 4 Sends Military Satellite to Orbit

Clear of the launch utility tower, the Delta IV Medium+ and its WGS-6 payload begin the climb uphill. Credit: John O'Connor/nasatech.net

Who doesn’t like a good launch? These images and videos from last night’s launch of United Launch Alliance’s Delta 4 rocket are just pretty. The rocket boosted an international military communications satellite to orbit following a beautiful night-time launch from Cape Canaveral Air Force Station at 8:29 pm EDT on August 7 (00:29 UTC on August 8, 2013). The 21-story-tall Delta 4 included four solid-fuel strap-on boosters for extra oomph. As @OxyAstro said on Twitter last night, “I like to think of the Delta IV as an apartment building sitting on a few million lbs of thrust.”

Images here are from John O’Connor at Nasatech.net, and enjoy a close-up video of the launch, below, from Matthew Travis.

A standard video view of the launch is below.

On board was the WGS-6 (Wideband Global Satcom)a big 6,000 kg (13,200 lb) satellite that is part of a military communications network shared by the United States, Australia, Canada, Denmark, Luxembourg, the Netherlands and New Zealand.

As flames from the hydrogen-rich ignition coil around the boosters the RS-68 main engine comes up to full power. Credit: John O'Connor/nasatech.net
As flames from the hydrogen-rich ignition coil around the boosters the RS-68 main engine comes up to full power. Credit: John O’Connor/nasatech.net

Rising from the launch table the Delta IV/WGS-6 mission begins. Credit: John O'Connor/nasatech.net
Rising from the launch table the Delta IV/WGS-6 mission begins. Credit: John O’Connor/nasatech.net
Clear of the lightning towers the WGS-6 mission streaks to super-sync geo orbit. Credit: John O'Connor/nasatech.net.
Clear of the lightning towers the WGS-6 mission streaks to super-sync geo orbit. Credit: John O’Connor/nasatech.net.
Posted on by Ken Kremer

Spacesuited Astronauts Climb Aboard Boeing CST-100 Commercial Crew Capsule for Key Tests

NASA astronaut Randy Bresnik prepares to enter the CST-100 spacecraft, which was built inside The Boeing Company's Houston Product Support Center. Credit: NASA/Robert Markowitz

A pair of NASA astronauts donned their spacesuits for key fit check evaluations inside a test version of the Boeing Company’s CST-100 commercial ‘space taxi’ which was unveiled this week for the world’s first glimpse of the cabin’s interior.

Boeing is among a trio of American aerospace firms, including SpaceX and Sierra Nevada Corp, seeking to restore America’s capability to fly humans to Earth orbit and the space station using seed money from NASA’s Commercial Crew Program (CCP).

Astronauts Serena Aunon and Randy Bresnik conducted a day long series of technical evaluations inside a fully outfitted, full scale mock up of the CST-100, while wearing NASA’s iconic orange launch-and-entry flight suits from the space shuttle era.

During the tests, Boeing technicians monitored the astronauts ergonomic ability to work in the seats and move around during hands on use of the capsules equipment, display consoles and storage compartments.

The purpose of the testing at Boeing’s Houston Product Support Center is to see what works well and what needs modifications before fixing the final capsule design for construction.

“It’s an upgrade,” said astronaut Serena Aunon at the evaluation. “It is an American vehicle, of course it is an upgrade.”

This is an interior view of The Boeing Company's CST-100 spacecraft, which features LED lighting and tablet technology. Image Credit: NASA/Robert Markowitz
This is an interior view of The Boeing Company’s CST-100 spacecraft, which features LED lighting and tablet technology.
Image Credit: NASA/Robert Markowitz

Former NASA Astronaut Chris Ferguson, the commander of the final shuttle flight (STS-135) by Atlantis, is leading Boeing’s test effort as the director of Boeing’s Crew and Mission Operations.

“These are our customers. They’re the ones who will take our spacecraft into flight, and if we’re not building it the way they want it we’re doing something wrong,” said Ferguson.

“We’ll probably make one more go-around and make sure that everything is just the way they like it.”

The CST-100 is designed to carry a crew of up to 7 astronauts, or a mix of cargo and crew, on missions to low-Earth orbit (LEO) and the International Space Station (ISS) around the middle of this decade.

Although it resembles Boeing’s Apollo-era capsules from the outside, the interior employs state of the art modern technology including sky blue LED lighting and tablet technology.

Check out this video showing the astronauts and engineers during the CST-100 testing

Nevertheless Boeing’s design goal is to keep the flight technology as simple as possible.

“What you’re not going to find is 1,100 or 1,600 switches,” said Ferguson. “When these guys go up in this, they’re primary mission is not to fly this spacecraft, they’re primary mission is to go to the space station for six months. So we don’t want to burden them with an inordinate amount of training to fly this vehicle. We want it to be intuitive.”

The CST-100 crew transporter will fly to orbit atop the venerable Atlas V rocket built by United Launch Alliance (ULA) from Launch Complex 41 on Cape Canaveral Air Force Station in Florida.

The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing
The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing

Boeing is aiming for an initial three day manned orbital test flight of the CST-100 during 2016, says John Mulholland, Boeing vice president and program manger for Commercial Programs.

The 1st docking mission to the ISS would follow in 2017 – depending on the very uncertain funding that Congress approves for NASA.

The Atlas V was also chosen to launch one of Boeing’s commercial crew competitors, namely the Dream Chaser mini shuttle built by Sierra Nevada Corp.

Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer – kenkremer.com
Boeing CST-100 capsule early mock-up, interior view. Credit: Ken Kremer – kenkremer.com

NASA’s CCP program is fostering the development of the CST-100 as well as the SpaceX Dragon and Sierra Nevada Dream Chaser to replace America’s capability to launch humans to space that was lost following the retirement of NASA’s space shuttle orbiters two years ago in July 2011.

Since 2011, every American astronaut has been 100% dependent on the Russians and their Soyuz capsule to hitch a ride to the ISS.

“We pay one of our [ISS] partners, the Russians, $71 million a seat to fly,” says Ed Mango, CCP’s program manager. “What we want to do is give that to an American company to fly our crews into space.”

Simultaneously NASA and its industry partners are designing and building the Orion crew capsule and SLS heavy lift booster to send humans to the Moon and deep space destinations including Near Earth Asteroids and Mars.

Ken Kremer

Interior view of Boeing CST-100 commercial crew capsule. Credit: NASA
Interior view of Boeing CST-100 commercial crew capsule. Credit: NASA
Posted on by Ken Kremer

Sierra Nevada Dream Chaser Gets Wings and Tail, Starts Ground Testing

Sierra Nevada Corporation's Dream Chaser successfully rolls through two tow tests at NASA's Dryden Flight Research Center in California in preparation for future flight testing

Sierra Nevada Corporation’s Dream Chaser successfully rolls through two tow tests at NASA’s Dryden Flight Research Center in California in preparation for future flight testing later this year.
Watch way cool Dream Chaser assembly video below![/caption]

Sierra Nevada Corporation’s winged Dream Chaser engineering test article is moving forward with a series of ground tests at NASA’s Dryden Flight Research Center in California that will soon lead to dramatic aerial flight tests throughout 2013.

Pathfinding tow tests on Dryden’s concrete runway aim to validate the performance of the vehicles’ nose skid, brakes, tires and other systems to prove that it can safely land an astronaut crew after surviving the searing re-entry from Earth orbit.

The Dream Chaser is one of the three types of private sector ‘space taxis’ being developed with NASA seed money to restore America’s capability to blast humans to Earth orbit from American soil – a capability which was totally lost following the forced shutdown of NASA’s Space Shuttle program in 2011.

Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS

For the initial ground tests, the engineering test article was pulled by a tow truck at 10 and 20 MPH. Later this month tow speeds will be ramped up to 40 to 60 MPH.

Final assembly of the Dream Chaser test vehicle was completed at Dryden with installation of the wings and tail, following shipment from SNC’s Space Systems headquarters in Louisville, Colo.

Watch this exciting minute-long, time-lapse video showing attachment of the wings and tail:

In the next phase later this year, Sierra Nevada will conduct airborne captive carry tests using an Erickson Skycrane helicopter.

Atmospheric drop tests of the engineering test article in an autonomous free flight mode for Approach and Landing Tests (ALT) will follow to check the aerodynamic handling.

The engineering test article is a full sized vehicle.

Dream Chaser is a reusable mini shuttle that launches from the Florida Space Coast atop a United Launch Alliance Atlas V rocket and lands on the shuttle landing facility (SLF) runway at the Kennedy Space Center, like the Space Shuttle.

“It’s not outfitted for orbital flight. It is outfitted for atmospheric flight tests,” said Marc Sirangelo, Sierra Nevada Corp. vice president and SNC Space Systems chairman, to Universe Today.

“The best analogy is it’s very similar to what NASA did in the shuttle program with the Enterprise, creating a vehicle that would allow it to do significant flights whose design then would filter into the final vehicle for orbital flight,” Sirangelo told me.

NASA’s Dryden Flight Research Center welcomes SNC’s Dream Chaser shrink wrapped engineering test article for a flight test program in collaboration with NASA’s Commercial Crew Program this summer. Winds and tail were soon joined and ground testing has now begun. Credit: NASA/Tom Tschida Read more: http://www.universetoday.com/102020/sierra-nevada-dream-chaser-gets-wings-and-tail-starts-ground-testing/#ixzz2Yw1peNRJ
NASA’s Dryden Flight Research Center welcomes SNC’s Dream Chaser shrink wrapped engineering test article for a flight test program in collaboration with NASA’s Commercial Crew Program this summer. Winds and tail were soon joined and ground testing has now begun. Credit: NASA/Tom Tschida

Sierra Nevada Corp, along with Boeing and SpaceX are working with NASA in a public-private partnership using a combination of NASA seed money and company funds.

Each company was awarded contracts under NASA’s Commercial Crew Integrated Capability Initiative, or CCiCap, program, the third in a series of contracts aimed at kick starting the development of the private sector ‘space taxis’ to fly US and partner astronauts to and from low Earth orbit (LEO) and the International Space Station (ISS).

“We are the emotional successors to the shuttle,” says Sirangelo. “Our target was to repatriate that industry back to the United States, and that’s what we’re doing.”

The combined value of NASA’s Phase 1 CCiCap contracts is about $1.1 Billion and runs through March 2014.

Phase 2 contract awards will eventually lead to actual flight units after a down selection to one or more of the companies.

Everything depends on NASA’s approved budget, which seems headed for steep cuts in excess of a billion dollars if the Republican dominated US House has its way.

Dream Chaser awaits launch atop Atlas V rocket
Dream Chaser awaits launch atop Atlas V rocket

The Commercial Crew program’s goal is to ensure the nation has safe, reliable and affordable crew transportation systems to space.

“Unique public-private partnerships like the one between NASA and Sierra Nevada Corporation are creating an industry capable of building the next generation of rockets and spacecraft that will carry U.S. astronauts to the scientific proving ground of low-Earth orbit,” said William Gerstenmaier, NASA’s associate administrator for human exploration and operations in Washington, in a statement.

“NASA centers around the country paved the way for 50 years of American human spaceflight, and they’re actively working with our partners to test innovative commercial space systems that will continue to ensure American leadership in exploration and discovery.”

All three commercial vehicles – the Boeing CST-100; SpaceX Dragon and Sierra Nevada Dream Chaser – are designed to carry a crew of up to 7 astronauts and remain docked at the ISS for more than 6 months.

The first orbital flight test of the Dream Chaser is not expected before 2016 and could be further delayed if NASA’s commercial crew budget is again slashed by the Congress – as was done the past few years.

In the meantime, US astronauts are totally dependent on Russia’s Soyuz capsule for rides to the ISS. NASA must pay Russia upwards of $70 million per seat until the space taxis are ready for liftoff – perhaps in 2017.

“We have got to get Commercial Crew funded, or we’re going to be paying the Russians forever,” said NASA Administrator Charles Bolden at Dryden. “Without Commercial Crew, we probably won’t have exploration.”

Concurrently, NASA is developing the Orion Crew capsule for missions to the Moon, Asteroids and beyond to Mars and other destinations in our Solar System -details here.

Ken Kremer

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon.
Credit: Ken Kremer/kenkremer.com
Sierra Nevada Corp.'s Dream Chaser spacecraft landing on a traditional runway. Dream Chaser is being developed in collaboration with NASA's Commercial Crew Program during the Commercial Crew Integrated Capability initiative (CCiCAP). Credit: Sierra Nevada Corp.
Sierra Nevada Corp.’s Dream Chaser spacecraft landing on a traditional runway. Dream Chaser is being developed in collaboration with NASA’s Commercial Crew Program during the Commercial Crew Integrated Capability initiative (CCiCAP). Credit: Sierra Nevada Corp.
Posted on by Ken Kremer

Boeing Commercial Space Taxi and Atlas V Launcher Move Closer to Blastoff

Shown is the integrated CST-100 crew capsule and Atlas V launcher model at NASA's Ames Research Center. The model is a 7 percent model of the Boeing CST-100 spacecraft, launch vehicle adaptor and launch vehicle. Credit: Boeing

The next time that American astronauts launch to space from American soil it will surely be aboard one of the new commercially built “space taxis” currently under development by a trio of American aerospace firms – Boeing, SpaceX and Sierra Nevada Corp – enabled by seed money from NASA’s Commercial Crew Program (CCP).

Boeing has moved considerably closer towards regaining America’s lost capability to launch humans to space when the firm’s privately built CST-100 crew capsule achieved two key new milestones on the path to blastoff from Florida’s Space Coast.

The CST-100 capsule is designed to carry a crew of up to 7 astronauts on missions to low-Earth orbit (LEO) and the International Space Station (ISS) around the middle of this decade.

Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing
Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing

Boeing’s crew transporter will fly to space atop the venerable Atlas V rocket built by United Launch Alliance (ULA) from Launch Complex 41 on Cape Canaveral Air Force Station in Florida.

The Boeing and ULA teams recently completed the first wind tunnel tests of a 7 percent scale model of the integrated capsule and Atlas V rocket (photo above) as well as thrust tests of the modified Centaur upper stage.

The work is being done under the auspices of NASA’s Commercial Crew Integrated Capability (CCiCap) initiative, intended to make commercial human spaceflight services available for both US government and commercial customers, such as the proposed Bigelow Aerospace mini space station.

Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer - kenkremer.com
Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer – kenkremer.com

Since its maiden liftoff in 2002, the ULA Atlas V rocket has flawlessly launched numerous multi-billion dollar NASA planetary science missions like the Curiosity Mars rover, Juno Jupiter orbiter and New Horizons mission to Pluto as well as a plethora of top secret Air Force spy satellites.

But the two stage Atlas V has never before been used to launch humans to space – therefore necessitating rigorous testing and upgrades to qualify the entire vehicle and both stages to meet stringent human rating requirements.

“The Centaur has a long and storied past of launching the agency’s most successful spacecraft to other worlds,” said Ed Mango, NASA’s CCP manager at the agency’s Kennedy Space Center in Florida. “Because it has never been used for human spaceflight before, these tests are critical to ensuring a smooth and safe performance for the crew members who will be riding atop the human-rated Atlas V.”

The combined scale model CST-100 capsule and complete Atlas V rocket were evaluated for two months of testing this spring inside an 11- foot diameter transonic wind tunnel at NASA’s Ames Research Center in Moffett Field, Calif.

“The CST-100 and Atlas V, connected with the launch vehicle adaptor, performed exactly as expected and confirmed our expectations of how they will perform together in flight,” said John Mulholland, Boeing vice president and program manager for Commercial Programs.

Testing of the Centaur stage centered on characterizing the flow of liquid oxygen from the oxygen tank through the liquid oxygen-feed duct line into the pair of RL-10 engines where the propellant is mixed with liquid hydrogen and burned to create thrust to propel the CST-100 into orbit.

Boeing is aiming for an initial three day manned orbital test flight of the CST-100 during 2016, says Mulholland.

Artist's concept shows Boeing's CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing
Artist’s concept shows Boeing’s CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing

But that date is dependent on funding from NASA and could easily be delayed by the ongoing sequester which has slashed NASA’s and all Federal budgets.

Chris Ferguson, the commander of the final shuttle flight (STS-135) by Atlantis, is leading Boeing’s flight test effort.

Boeing has leased one of NASA’s Orbiter Processing Facility hangers (OPF-3) at the Kennedy Space Center (KSC) for the manufacturing and assembly of its CST-100 spacecraft.

Mulholland told me previously that Boeing will ‘cut metal’ soon. “Our first piece of flight design hardware will be delivered to KSC and OPF-3 around mid 2013.”

NASA’s CCP program is fostering the development of the CST-100 as well as the SpaceX Dragon and Sierra Nevada Dream Chaser to replace the crew capability of NASA’s space shuttle orbiters.

The Atlas V will also serve as the launcher for the Sierra Nevada Dream Chaser space taxi.

Since the forced retirement of NASA’s shuttle fleet in 2011, US and partner astronauts have been 100% reliant on the Russians to hitch a ride to the ISS aboard the Soyuz capsules – at a price tag exceeding $60 Million per seat.

Simultaneously on a parallel track NASA is developing the Orion crew capsule and SLS heavy lift booster to send humans to the Moon and deep space destinations including Asteroids and Mars.

And don’t forget to “Send Your Name to Mars” aboard NASA’s MAVEN orbiter- details here. Deadline: July 1, 2013

Ken Kremer

…………….
Learn more about Conjunctions, Mars, Curiosity, Opportunity, MAVEN, LADEE and NASA missions at Ken’s upcoming lecture presentations:

June 4: “Send your Name to Mars” and “CIBER Astro Sat, LADEE Lunar & Antares ISS Rocket Launches from Virginia”; Rodeway Inn, Chincoteague, VA, 8:30 PM

June 11: “Send your Name to Mars” and “LADEE Lunar & Antares ISS Rocket Launches from Virginia”; NJ State Museum Planetarium and Amateur Astronomers Association of Princeton (AAAP), Trenton, NJ, 730 PM.

June 12: “Send your Name to Mars” and “LADEE Lunar & Antares ISS Rocket Launches from Virginia”; Franklin Institute and Rittenhouse Astronomical Society, Philadelphia, PA, 8 PM.

NASA’s Curiosity Mars Science Laboratory (MSL) rover blasts off for Mars atop a stunningly beautiful Atlas V rocket on Nov. 26, 2011 at 10:02 a.m. EST from Cape Canaveral, Florida. United Launch Alliance (ULA) is now upgrading the Atlas V to launch humans aboard the Boeing CST-100 and Sierra Nevada Dream Chaser space taxis. Credit: Ken Kremer - kenkremer.com
NASA’s Curiosity Mars Science Laboratory (MSL) rover blasts off for Mars atop a stunningly beautiful Atlas V rocket on Nov. 26, 2011 at 10:02 a.m. EST from Cape Canaveral, Florida. United Launch Alliance (ULA) is now upgrading the Atlas V to launch humans aboard the Boeing CST-100 and Sierra Nevada Dream Chaser space taxis. Credit: Ken Kremer – kenkremer.com
The CST-100 spacecraft awaits liftoff aboard an Atlas V launch vehicle in this artist's concept. Credit: Boeing
The CST-100 spacecraft awaits liftoff aboard an Atlas V launch vehicle in this artist’s concept. Credit: Boeing
Posted on by Ken Kremer

Orion assemblage on track for 2014 Launch

Image caption: Orion EFT-1 crew cabin construction ongoing inside the Structural Assembly Jig at the Operations and Checkout Building (O & C) at the Kennedy Space Center (KSC). This is the inaugural space-bound Orion vehicle due to blastoff from Florida in September 2014 atop a Delta 4 Heavy rocket. Credit: Ken Kremer

NASA is thrusting forward and making steady progress toward launch of the first space-bound Orion crew capsule -designed to carry astronauts to deep space. The agency aims for a Florida blastoff of the uncrewed Exploration Flight Test-1 mission (EFT-1) in September 2014 – some 20 months from now – NASA officials told Universe Today.

I recently toured the Orion spacecraft up close during an exclusive follow-up visit to check the work in progress inside the cavernous manufacturing assembly facility in the Operations and Checkout Building (O & C) at the Kennedy Space Center (KSC). Vehicle assemblage is run under the auspices of prime contractor Lockheed Martin Space Systems Corporation.

A lot of hardware built by contractors and subcontractors from all across the U.S. is now arriving at KSC and being integrated with the EFT-1 crew module (CM), said Jules Schneider, Orion Project manager for Lockheed Martin at KSC, during an interview with Universe Today beside the spacecraft at KSC.

“Everyone is very excited to be working on the Orion. We have a lot of work to do. It’s a marathon not a sprint to build and test the vehicle,” Schneider explained to me.

My last inspection of the Orion was at the official KSC unveiling ceremony on 2 July 2012 (see story here). The welded, bare bones olive green colored Orion shell had just arrived at KSC from NASA’s Michoud facility in New Orleans. Since then, Lockheed and United Space Alliance (USA) technicians have made significant progress outfitting the craft.

Workers were busily installing avionics, wiring, instrumentation and electrical components as the crew module was clamped in place inside the Structural Assembly Jig during my follow-up tour. The Jig has multiple degrees of freedom to move the capsule and ease assembly work.

“Since July and to the end of 2012 our primary focus is finishing the structural assembly of the crew module,” said Schneider.

“Simultaneously the service module structural assembly is also ongoing. That includes all the mechanical assembly inside and out on the primary structure and all the secondary structure including the bracketry. We are putting in the windows and gussets, installing the forward bay structure leading to the crew tunnel, and the aft end CM to SM mechanism components. We are also installing secondary structures like mounting brackets for subsystem components like avionics boxes and thruster pods as parts roll in here.”


Image caption: Window and bracket installation on the Orion EFT-1 crew module at KSC. Credit: Ken Kremer

“A major part of what we are doing right now is we are installing a lot of harnessing and test instrumentation including alot of strain gauges, accelerometers, thermocouples and other gauges to give us data, since that’s what this flight is all about – this is a test article for a test flight.

“There is a huge amount of electrical harnesses that have to be hooked up and installed and soldered to the different instruments. There is a lot of unique wiring for ground testing, flight testing and the harnesses that will be installed later along with the plumbing. We are still in a very early stage of assembly and it involves alot of very fine work,” Schneider elaborated. Ground test instrumentation and strain gauges are installed internally and externally to measure stress on the capsule.

Construction of the Orion service module is also moving along well inside the SM Assembly Jig at an adjacent work station. The SM engines will be mass simulators, not functional for the test flight.

Image caption: Orion EFT-1 crew cabin and full scale mural showing Orion Crew Module atop Servivce Module inside the O & C Building at the Kennedy Space Center, Florida. Credit: Ken Kremer

The European Space Agency (ESA) has been assigned the task of building the fully functional SM to be launched in 2017 on NASA’s new SLS rocket on a test flight to the moon and back.

Although Orion’s construction is proceeding apace, there was a significant issue during recent proof pressure testing at the O & C when the vehicle sustained three cracks in the aft bulkhead of the lower half of the Orion pressure vessel.

“The cracks did not penetrate the pressure vessel skin, and the structure was holding pressure after the anomaly occurred,” Brandi Dean, a NASA Public Affairs Officer told me. “The failure occurred at 21.6 psi. Full proof is 23.7 psi.”

“A team composed of Lockheed Martin and NASA engineers have removed the components that sustained the cracks and are developing options for repair work. Portions of the cracked surface were removed and evaluated, letting the team eliminate problems such as material contamination, manufacturing issues and preexisting defects from the fault tree. The cracks are in three adjacent, radial ribs of this integrally machined, aluminum bulkhead,” Dean stated.

Image caption: NASA graphic of 3 cracks discovered during recent proof pressure testing. Credit: NASA

The repairs will be subjected to rigorous testing to confirm their efficacy as part of the previously scheduled EFT-1 test regimen.

A great deal of work is planned over the next few months including a parachute drop test just completed this week and more parachute tests in February 2013. The heat shield skin and its skeleton are being manufactured at a Lockheed facility in Denver, Colorado and shipped to KSC. They are due to be attached in January 2013 using a specialized tool.

“In March 2013, we’ll power up the crew module at Kennedy for the first time,” said Dean.

Orion will soar to space atop a mammoth Delta IV Heavy booster rocket from Launch Complex 37 at Cape Canaveral Air Force Station in Florida. Construction and assembly of the triple barreled Delta IV Heavy is the pacing item upon which the launch date hinges, NASA officials informed me.

Following the forced retirement of NASA’s space shuttles, the United Launch Alliance Delta IV Heavy is now the most powerful booster in the US arsenal and heretofore has been used to launch classified military satellites. Other than a specialized payload fairing built for Orion, the rocket will be virtually identical to the one that boosted a super secret U.S. National Reconnaissance Office (NRO) spy satellite to orbit on June 29, 2012 (see my launch story here).

Orion will fly in an unmanned configuration during the EFT-1 test flight and orbit the Earth two times – reaching an altitude of 3,600 miles which is 15 times farther than the International Space Station’s orbital position. The primary objective is to test the performance of Orion’s heat shield at the high speeds and searing temperatures generated during a return from deep space like those last experienced in the 1970’s by the Apollo moon landing astronauts.

The EFT-1 flight is not the end of the road for this Orion capsule.

“Following the EFT-1 flight, the Orion capsule will be refurbished and reflown for the high altitude abort test, according to the current plan which could change depending on many factors including the budget,” explained Schneider.

“NASA will keep trying to do ‘cool’ stuff”, Bill Gerstenmaier, the NASA Associate Administrator for Human Space Flight, told me.

Stay tuned – Everything regarding human and robotic spaceflight depends on NASA’s precarious budget outlook !

Ken Kremer

Image caption: Orion EFT-1 crew cabin assemblage inside the Structural Assembly Jig at the Operations and Checkout Building (O & C) at the Kennedy Space Center (KSC); Jules Schneider, Orion Project Manager for Lockheed Martin and Ken Kremer. Credit: Ken Kremer

Posted on by Ken Kremer

‘NASA Johnson Style’ Parodies ‘Gangnam Style’ Music Video

Check this out and get in the groove to enjoy some really cool fun from NASA

NASA interns and NASA astronauts have joined forces to create a very humorous and entertaining music video parody of the “Gangnam Style” mega hit by international pop sensation PSY – It’s called “NASA Johnson Style” and its New!

A team of interns from NASA’s Johnson Space Center (pictured below) in Houston created original lyrics, convinced several initially incredulous astronauts to dance along and shot the video at several NASA centers. Then they integrated the whole kit and kaboodle with the “Gangnam Style” instrumental track. Scotty would be proud of the intricate engineering demanded to pull this off – but where are the tribbles !

Image caption: Mike Massimino (center) poses with the intern video team after filming at JSC. Photo credit: Nicole Cloutier

The video features a fun loving crew of NASA astronauts including Mike Massimino, who deftly repaired the Hubble Space Telescope twice among other things, Clayton Anderson and Tracy Caldwell Dyson who lived and worked for many months aboard the International Space Station, and Mike Coats, a Shuttle commander and the retiring Director of the Johnson Space Center.

The video also features actual footage from the International Space Station , Apollo Moonwalks, Curiosity on Mars, Dawn at Vesta, Houston Mission control, the SLS and Orion Crew vehicle as well as real research labs and scientists here on Earth. So it’s fun and meant to be educational as well.

“Gangnam Style” by the Korean singing star PSY is the most popular YouTube music ever and is enjoyed by millions more every day since it was released last summer. It has spawned numerous other parodies.

And in case you missed last summer’s mega hit parody straight from the Red Planet – click on this: “We’re NASA and We Know It (Mars Curiosity)” – Note: this is NOT a NASA production

Now, turn up the volume and enjoy some light hearted cheer in this Holiday season.

Ken Kremer

Posted on by Nancy Atkinson

Air Force’s Secret X-37B Space Plane Launches on Third Mission

Rising slowly on over 800,000 lbs of thrust, the Atlas V-OTV 3 mission begins. Credit: John O’Connor/nasatech

An Atlas V rocket launched from Cape Canaveral Air Force Station today, carrying the Air Force’s X-37B space plane into orbit on its third classified mission. Launch took place at 1:03 EST (18:03 UTC) for the unmanned Orbital Test Vehicle (OTV), which looks like a mini space shuttle.

The U.S. Air Force has not released any details of what may be on board the vehicle or what its mission may be. United Launch Alliance provided a webcast of the launch, but the broadcast was ended “at the request of our customer (the Air Force),” when the space plane successfully reached orbit.

See a video of the launch, below.

The X-37B is launched like a satellite and rides inside the fairing of the Atlas rocket. The X-37B can operate at in low Earth orbit for extended periods of time – the previous mission stayed in orbit for 469 days – and can re-enter Earth’s atmosphere and land on autopilot, landing just like a plane on a runway at Vandenberg Air Force Base in California.

Well into its roll program, the Atlas V-501 gracefully arcs across the blue skies. Credit: John O’Connor/nasatech

While looking much like the space shuttle, the X-37B is about 1/4 the size of NASA’s space shuttle’s and is built using composites lighter than aluminum, and it uses a new type of leading wing tiles, called Tough Rock, instead of the shuttle’s carbon-carbon tiles. It runs on solar power allowing for longer missions.

The plane itself is not so secretive – the Air Force has released images of it while it is on the ground – but its mission and payload are what are kept confidential. The mission could be Earth observation, surveillance or spying, or perhaps deploying a satellite.

A United Launch Alliance Atlas V is rolled to the pad at Space Launch Complex-41 in preparation for launch of the Air Force?s third Orbital Test Vehicle (OTV-3) mission. Credit: ULA

The launch was delayed several times so that ULA could investigate a glitch during a launch back in October.

“We had a little bit of concern with our upper stage engine, so we wanted to do some investigation and look into what was going on with that engine prior to (launch of the Orbital Test Vehicle),” said Jessica Rye, a ULA spokesperson.

In past missions, satellite watchers and amateur astronomers have kept tabs on the X-37B’s orbital whereabouts, and thanks to them, we expect to be able to provide small details about the space plane’s mission in the coming months.

More information: ULA

Posted on by Jason Major

New Satellites Will Tighten Knowledge of Earth’s Radiation Belts


Surrounding our planet like vast invisible donuts (the ones with the hole, not the jelly-filled kind) are the Van Allen radiation belts, regions where various charged subatomic particles get trapped by Earth’s magnetic fields, forming rings of plasma. We know that the particles that make up this plasma can have nasty effects on spacecraft electronics as well as human physiology, but there’s a lot that isn’t known about the belts. Two new satellites scheduled to launch on August 23 August 24 will help change that.

“Particles from the radiation belts can penetrate into spacecraft and disrupt electronics, short circuits or upset memory on computers. The particles are also dangerous to astronauts traveling through the region. We need models to help predict hazardous events in the belts and right now we are aren’t very good at that. RBSP will help solve that problem.”
– David Sibeck, RBSP project scientist, Goddard Space Flight Center

NASA’s Radiation Belt Storm Probes (RBSP) mission will put a pair of identical satellites into eccentric orbits that take them from as low as 375 miles (603 km) to as far out as 20,000 miles (32,186 km). During their orbits the satellites will pass through both the stable inner and more variable outer Van Allen belts, one trailing the other. Along the way they’ll investigate the many particles that make up the belts and identify what sort of activity occurs in isolated locations and across larger areas.

“Definitely the biggest challenge that we face is the radiation environment that the probes are going to be flying through,” said Mission Systems Engineer Jim Stratton at APL. “Most spacecraft try to avoid the radiation belts — and we’re going to be flying right through the heart of them.”

Read: The Van Allen Belts and the Great Electron Escape

Each 8-sided RBSP satellite is approximately 6 feet (1.8 meters) across and weighs 1,475 pounds (669 kg).

The goal is to find out where the particles in the belts originate from — do they come from the solar wind? Or Earth’s own ionosphere? — as well as to find out what powers the belts’ variations in size and gives the particles their extreme speed and energy. Increased knowledge about Earth’s radiation belts will also help in the understanding of the plasma environment that pervades the entire Universe.

Read: What Are The Radiation Belts?

Ultimately the information gathered by the RBSP mission will help in the design of future science and communications satellites as well as safer spacecraft for human explorers.

The satellites are slated to launch aboard a United Launch Alliance Atlas V rocket from Cape Canaveral Air Force Station no earlier than 4:08 a.m. EDT on August 24.

Find out more about the RBSP mission here.

Video/rendering: NASA/GSFC.

Posted on by Ken Kremer

NROL-15 Spysat and Delta 4 Heavy – Cape Launch Photo Gallery

Image caption: An upgraded Delta 4 Heavy rocket and super secret spy satellite roar off pad 37 on June 29, 2012 from Cape Canaveral, Florida. Credit: Jeff Seibert/wired4space.com

Here’s a launch photo gallery showing the blastoff of the NROL-15 top secret intelligence gathering satellite atop a mighty Delta 4 Heavy booster from colleagues with a variety of perspectives on 29 June 2012 from Cape Canaveral, Florida

The spy satellite was lofted to orbit by the United Launch Alliance Delta 4 Heavy booster for the National Reconnaissance Office (NRO).

Sometime in 2014 the first space bound Orion capsule will blastoff atop a Delta 4 Heavy booster.

Delta 4 Heavy rocket and super secret spy satellite roar off pad 37 on June 29, 2012 from Cape Canaveral, Florida. Credit: Jeff Seibert/wired4space.com

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Jun 29, 2012 Delta 4 Heavy NROL-15 launch photos – Credit: Alan Walters/awaltersphoto.com

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Delta 4 Heavy rocket with top secret spy satellite thunders off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. Credit: Ken Kremer/kenkremer.com

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Delta 4 Heavy rocket and super secret spy satellite roar off pad 37 on June 29, 2012 from Cape Canaveral, Florida. Credit: Jeff Seibert/wired4space.com

Ken Kremer

Posted on by Ken Kremer

Stupendous ‘Spysat Sunrise’ at the Cape

Sun rises behind Delta 4 Heavy launch of NROL-15 for the NRO on June 29, 2012 from Cape Canaveral Air Force Station at Space Launch Complex-37. Credit: Ken Kremer/kenkremer.com

Image caption: ‘Spysat Sunrise’ and Delta 4 Heavy booster at Cape Canaveral, Florida prior to successful June 29, 2012 blastoff from Pad 37 at 9:15 a.m. EDT. Credit: Ken Kremer

Some lucky Florida Space Coast spectators were unexpectedly treated to a glorious “Spysat Sunrise” when the June 29 liftoff of the powerful Delta 4 Heavy booster lofting a super secret spy satellite for the National Reconnaissance Office (NRO) was postponed several hours from its originally scheduled predawn launch time.

The sight of the orange and white triple barreled Delta booster and the multi hued sunrise show lasting several minutes was gorgeous beyond compare.

Image caption: ‘Spysat Sunrise’ and Delta 4 Heavy booster at Cape Canaveral, Florida prior to successful June 29, 2012 blastoff from Pad 37 at 9:15 a.m. EDT. Credit: Ken Kremer

As a result of the sudden, last minute launch time postponement amidst blistering Florida heat in the middle of mosquito infested waters, some folks got a super “consolation prize” – a magnificent sunrise behind the Delta 4 Heavy rocket launch pad at Space Launch Complex 37 (SLC-37) on Cape Canaveral Air Force Station, Florida.

That is for those who were fortunate enough to be unwittingly watching from exactly the right spot at the right time. The photos were shot from about 3 miles away on the NASA Causeway.

Image caption: An upgraded Delta 4 Heavy rocket and super secret spy satellite roar off Pad 37 on June 29, 2012 from Cape Canaveral, Florida. Credit: Ken Kremer

The goal of the mission was to deliver the NROL-15 satellite to orbit for the National Reconnaissance Office (NRO) to conduct unspecified intelligence gathering operations for US military forces located around the globe.

Read more about the United Launch Alliance Delta 4 Heavy Spy satellite launch in my mission related articles starting here as well as the prior week’s June 20 NROL-38 NRO spysat launch – here and here.

Ken Kremer