NASA’s OSIRIS-REx Asteroid Sampling Probe Assembled at Florida Launch Base for Sep. 8 Blastoff — Cleanroom Photos

NASA’s OSIRIS-REx asteroid sampling spacecraft, return capsule and payload fairings inside the Payloads Hazardous Servicing Facility high bay at NASA's Kennedy Space Center is being processed for Sep. 8, 2016 launch to asteroid Bennu from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
NASA’s OSIRIS-Rex asteroid sampling spacecraft inside the Payloads Hazardous Servicing Facility high bay at NASA's Kennedy Space Center  is being processed for Sep. 8, 2016 launch to asteroid Bennu from Cape Canaveral, FL.  Credit: Ken Kremer/kenkremer.com
NASA’s OSIRIS-REx asteroid sampling spacecraft, return capsule and payload fairings inside the Payloads Hazardous Servicing Facility high bay at NASA’s Kennedy Space Center is being processed for Sep. 8, 2016 launch to asteroid Bennu from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

KENNEDY SPACE CENTER, FL – OSIRIS-Rex, the first American sponsored probe aimed at retrieving “pristine materials” from the surface of an asteroid and returning them to Earth has been fully assembled at its Florida launch base and is ready to blastoff ten days from today on Sep. 8. It’s a groundbreaking mission that could inform us about astrobiology and the ‘Origin of Life.’

“We are interested in that material because it is a time capsule from the earliest stages of solar system formation,” said Dante Lauretta, principal investigator for OSIRIS-REx at the University of Arizona, Tucson, in an interview with Universe Today beside the completed spacecraft inside the Payloads Hazardous Servicing Facility, or PHSF, clean room processing facility at NASA’s Kennedy Space Center in Florida.

With virtually all prelaunch processing complete, leading members of the science, engineering and launch team including Lauretta met with several members of the media, including Universe Today, inside the clean room for a last and exclusive up-close look and briefing with the one-of-its-kind $800 million Asteroid sampling probe last week.

NASA’s Origins, Spectral Interpretation, Resource Identification, Security – Regolith Explorer (OSIRIS-REx) spacecraft will launch from Space Launch Complex 41 at Cape Canaveral Air Force Station on a United Launch Alliance Atlas V rocket on September 8 at 7:05 p.m. EDT.

OSIRIS-REx goal is to fly on a roundtrip seven-year journey to the near-Earth asteroid target named Bennu and back. 101955 Bennu is a near Earth asteroid and was selected specifically because it is a carbon-rich asteroid.

While orbiting Bennu it will move in close and snatch pristine soil samples containing organic materials from the surface using the TAGSAM collection dish, and bring them back to Earth for study by researchers using all of the most sophisticated science instruments available to humankind.

“The primary objective of the OSIRIS-Rex mission is to bring back pristine material from the surface of the carbonaceous asteroid Bennu, OSIRIS-Rex Principal Investigator Dante Lauretta told Universe Today in the PHSF, as the probe was undergoing final preparation for shipment to the launch pad.

“It records the very first material that formed from the earliest stages of solar system formation. And we are really interested in the evolution of carbon during that phase. Particularly the key prebiotic molecules like amino acids, nucleic acids, phosphates and sugars that build up. These are basically the biomolecules for all of life.”

Overhead view of NASA’s OSIRIS-Rex asteroid sampling spacecraft with small white colored sample return canister atop,  inside the Payloads Hazardous Servicing Facility high bay at NASA's Kennedy Space Center. Launch is slated for Sep. 8, 2016 to asteroid Bennu from Cape Canaveral Air Force Station, FL.   Credit:  Julian Leek
Overhead view of NASA’s OSIRIS-REx asteroid sampling spacecraft with small white colored sample return canister atop, inside the Payloads Hazardous Servicing Facility high bay at NASA’s Kennedy Space Center. Launch is slated for Sep. 8, 2016 to asteroid Bennu from Cape Canaveral Air Force Station, FL. Credit: Julian Leek

OSIRIS-REx will gather rocks and soil and bring at least a 60-gram (2.1-ounce) sample back to Earth in 2023. It has the capacity to scoop up to about 1 kg or more.

The mission will help scientists investigate how planets formed and how life began. It will also improve our understanding of asteroids that could impact Earth by measuring the Yarkovsky effect.

I asked Lauretta to explain in more detail why was Bennu selected as the target to answer fundamental questions related to the origin of life?

“We selected asteroid Bennu as the target for this mission because we feel it has the best chance of containing those pristine organic compounds from the early stage of solar system formation,” Lauretta told me.

“And that information is based on our ground based spectral characterization using telescopes here on Earth. Also, space based assets like the Hubble Space Telescope and the Spitzer Space Telescope.”

What is known about the presence of nitrogen containing compounds like amino acids and other elements on Bennu that are the building blocks of life?

“When we look at the compounds that make up these organic materials in these primitive asteroidal materials, we see a lot of carbon,” Lauretta explained.

“But we also see nitrogen, oxygen, hydrogen, sulfur and phosphorous. We call those the CHONPS. Those are the six elements we really focus on when we look at astrobiology and prebiotic chemistry and how those got into the origin of life.”

View of science instrument suite and TAGSAM robotic sample return arm on NASA’s OSIRIS-REx asteroid sampling spacecraft inside the Payloads Hazardous Servicing Facility at NASA's Kennedy Space Center.  Probe is slated for Sep. 8, 2016 launch to asteroid Bennu from Cape Canaveral Air Force Station, FL.  Credit: Ken Kremer/kenkremer.com
View of science instrument suite and TAGSAM robotic sample return arm on NASA’s OSIRIS-REx asteroid sampling spacecraft inside the Payloads Hazardous Servicing Facility at NASA’s Kennedy Space Center. Probe is slated for Sep. 8, 2016 launch to asteroid Bennu from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com

The OSIRIS-REx spacecraft was built for NASA by prime contractor Lockheed Martin at their facility near Denver, Colorado and flown to the Kennedy Space Center on May 20.

For the past three months it has undergone final integration, processing and testing inside the PHSF under extremely strict contamination control protocols to prevent contamination by particle, aerosols and most importantly organic residues like amino acids that could confuse researchers seeking to discover those very materials in the regolith samples gathered for return to Earth.

The PHFS clean room was most recently used to process the Orbital ATK Cygnus space station resupply vehicles. It has also processed NASA interplanetary probes such as the Curiosity Mars Science Laboratory and MAVEN Mars orbiter missions.

Side view of NASA’s OSIRIS-Rex asteroid sampling spacecraft showing the High Gain Antenna at left and solar panel, inside the Payloads Hazardous Servicing Facility high bay at NASA's Kennedy Space Center.  Probe is being processed for Sep. 8, 2016 launch to asteroid Bennu from Cape Canaveral Air Force Station, FL.  Credit: Ken Kremer/kenkremer.com
Side view of NASA’s OSIRIS-REx asteroid sampling spacecraft showing the High Gain Antenna at left and solar panel, inside the Payloads Hazardous Servicing Facility high bay at NASA’s Kennedy Space Center. Probe is being processed for Sep. 8, 2016 launch to asteroid Bennu from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com

The spacecraft will reach Bennu in 2018. Once within three miles (5 km) of the asteroid, the spacecraft will begin at least six months of comprehensive surface mapping of the carbonaceous asteroid, according to Heather Enos, deputy principal investigator, in an interview with Universe Today.

“We will then move the spacecraft to within about a half kilometer or so to collect further data,” Enos elaborated.

It will map the chemistry and mineralogy of the primitive carbonaceous asteroid. The team will initially select about 10 target areas for further scrutiny as the sampling target. This will be whittled down to two, a primary and backup, Enos told me.

After analyzing the data returned, the science team then will select a site where the spacecraft’s robotic sampling arm will grab a sample of regolith and rocks. The regolith may record the earliest history of our solar system.

Engineers will command the spacecraft to gradually move on closer to the chosen sample site, and then extend the arm to snatch the pristine samples the TAGSAM sample return arm.

PI Lauretta will make the final decision on when and which site to grab the sample from.

“As the Principal Investigator for the mission I have responsibility for all of the key decisions during our operations,” Lauretta replied. “So we will be deciding on where we want to target our high resolution investigations for sample site evaluation. And ultimately what is the one location we want to send the spacecraft down to the surface of the asteroid to and collect that sample.”

“And then we have to decide like if we collected enough sample and are we ready to stow it in the sample return capsule. Or are we going to use one of our 2 contingency bottles of gas to go for a second attempt.”

“The primary objective is one successful sampling event. So when we collect 60 grams or 2 ounces of sample then we are done!”

“In the event that we decide to collect more, it will be intermixed with anything we collected on the first attempt.”

The priceless sample will then be stowed in the on board sample return capsule for the long journey back to Earth.

NASA’s OSIRIS-Rex asteroid sampling spacecraft inside the Payloads Hazardous Servicing Facility high bay at NASA's Kennedy Space Center. Launch is slated for Sep. 8, 2016 to asteroid Bennu from Cape Canaveral Air Force Station, FL.   Credit: Lane Hermann
NASA’s OSIRIS-Rex asteroid sampling spacecraft inside the Payloads Hazardous Servicing Facility high bay at NASA’s Kennedy Space Center. Launch is slated for Sep. 8, 2016 to asteroid Bennu from Cape Canaveral Air Force Station, FL. Credit: Lane Hermann

Bennu is an unchanged remnant from the collapse of the solar nebula and birth of our solar system some 4.5 billion years ago, little altered over time.

Bennu is a near-Earth asteroid and was selected for the sample return mission because it could hold clues to the origin of the solar system and host organic molecules that may have seeded life on Earth.

Artist’s conception of NASA’s OSIRIS-REx spacecraft at Bennu.  Credits: NASA/GSFC
Artist’s conception of NASA’s OSIRIS-REx spacecraft at Bennu. Credits: NASA/GSFC

OSIRIS-REx will return the largest sample from space since the American and Soviet Union’s moon landing missions of the 1970s.

Watch this USLaunchReport video shot during media visit inside the PHSF on Aug. 20, 2016:

Video caption: Our first introduction to the OSIRIS-REx asteroid bound mission in search of the origins of life, from inside the Payloads Hazardous Servicing Facility at NASA’s Kennedy Space Center on Aug. 20, 2016. Credit: USLaunchReport

OSIRIS-REx is the third mission in NASA’s New Frontiers Program, following New Horizons to Pluto and Juno to Jupiter, which also launched on Atlas V rockets.

NASA’s Goddard Space Flight Center in Greenbelt, Maryland, is responsible for overall mission management.

OSIRIS-REx complements NASA’s Asteroid Initiative – including the Asteroid Redirect Mission (ARM) which is a robotic spacecraft mission aimed at capturing a surface boulder from a different near-Earth asteroid and moving it into a stable lunar orbit for eventual up close sample collection by astronauts launched in NASA’s new Orion spacecraft. Orion will launch atop NASA’s new SLS heavy lift booster concurrently under development.

Watch for Ken’s continuing OSIRIS-REx mission and launch reporting from on site at the Kennedy Space Center and Cape Canaveral Ait Force Station, FL.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Dr Dante Lauretta, principal investigator for OSIRIS-REx at the University of Arizona, Tucson, and Dr. Ken Kremer, Universe Today point to NASA’s OSIRIS-Rex asteroid sampling spacecraft inside the Payloads Hazardous Servicing Facility at the Kennedy Space Center on Aug. 20, 2016.  Credit: Ken Kremer/kenkremer.com
Dr Dante Lauretta, principal investigator for OSIRIS-REx at the University of Arizona, Tucson, and Dr. Ken Kremer, Universe Today point to NASA’s OSIRIS-Rex asteroid sampling spacecraft inside the Payloads Hazardous Servicing Facility at the Kennedy Space Center on Aug. 20, 2016. Credit: Ken Kremer/kenkremer.com
The University of Arizona’s camera suite, OCAMS, sits on a test bench that mimics its arrangement on the OSIRIS-REx spacecraft. The three cameras that compose the instrument – MapCam (left), PolyCam and SamCam – are the eyes of NASA’s OSIRIS-REx mission. They will map the asteroid Bennu, help choose a sample site, and ensure that the sample is correctly stowed on the spacecraft.  Credits: University of Arizona/Symeon Platts
The University of Arizona’s camera suite, OCAMS, sits on a test bench that mimics its arrangement on the OSIRIS-REx spacecraft. The three cameras that compose the instrument – MapCam (left), PolyCam and SamCam – are the eyes of NASA’s OSIRIS-REx mission. They will map the asteroid Bennu, help choose a sample site, and ensure that the sample is correctly stowed on the spacecraft. Credits: University of Arizona/Symeon Platts

Stairway to Heaven! – Boeing Starliner Crew Access Arm’s ‘Awesome’ Launch Pad Installation

A crane lifts the Crew Access Arm and White Room for Boeing's CST-100 Starliner spacecraft for mating to the Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 on Aug. 15, 2016. Astronauts will walk through the arm to board the Starliner spacecraft stacked atop a United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com
A crane lifts the Crew Access Arm and White Room for Boeing's CST-100 Starliner spacecraft for mating to the Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41.  Astronauts will walk through the arm to board the Starliner spacecraft stacked atop a United Launch Alliance Atlas V rocket.  Credit: Ken Kremer/kenkremer.com
A crane lifts the Crew Access Arm and White Room for Boeing’s CST-100 Starliner spacecraft for mating to the Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 on Aug. 15, 2016. Astronauts will walk through the arm to board the Starliner spacecraft stacked atop a United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com

CAPE CANAVERAL AIR FORCE STATION, FL — A new ‘Stairway to Heaven’ which American astronauts will soon stride along as “the last place on Earth” departure point aboard our next generation of human spaceships, was at long last hoisted into place at the ULA Atlas rocket launch pad on Florida’s Space Coast on Monday Aug 15, at an “awesome” media event witnessed by space journalists including Universe Today.

“This is awesome,” Chris Ferguson, a former shuttle commander who is now Boeing’s deputy program manager for the company’s Commercial Crew Program told Universe Today in an exclusive interview at the launch pad – after workers finished installing the spanking new Crew Access Arm walkway for astronauts leading to the hatch of Boeing’s Starliner ‘Space Taxi.’

Starliner will ferry crews to and from the International Space Station (ISS) as soon as 2018.

“It’s great to see the arm up there,” Ferguson elaborated to Universe Today. “I know it’s probably a small part of the overall access tower. But it’s the most significant part!”

“We used to joke about the 195 foot level on the shuttle pad as being ‘the last place on Earth.”

“This will now be the new ‘last place on Earth’! So we are pretty charged up about it!” Ferguson gushed.

Up close view of Boeing Starliner Crew Access Arm and White Room craned into place at Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 on Aug. 15, 2016.   Credit: Dawn Leek Taylor
Up close view of Boeing Starliner Crew Access Arm and White Room craned into place at Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 on Aug. 15, 2016. Credit: Dawn Leek Taylor

Under hot sunny skies portending the upcoming restoration of America’s ability to once again launch American astronauts from American soil when American rockets ignite, the newly constructed 50-foot-long, 90,000-pound ‘Crew Access Arm and White Room’ was lifted and mated to the newly built ‘Crew Access Tower’ at Space Launch Complex-41 (SLC-41) on Monday morning, Aug. 15.

“We talked about how the skyline is changing here and this is one of the more visible changes.”

The Boeing CST-100 Starliner crew capsule stacked atop the venerable United Launch Alliance (ULA) Atlas V rocket at pad 41 on Cape Canaveral Air Force Station in Florida will launch crews to the massive orbiting science outpost continuously soaring some 250 miles (400 km) above Earth.

Space workers, enthusiasts and dreamers alike have been waiting years for this momentous day to happen. And I was thrilled to observe all the action firsthand along with the people who made it happen from NASA, United Launch Alliance, Boeing, the contractors – as well as to experience it with my space media colleagues.

“All the elements that we talked about the last few years are now reality,” Ferguson told me.

The Crew Access Arm and White Room for Boeing's CST-100 Starliner spacecraft approaches the notch for mating to the Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 at level 13 on Aug. 15, 2016, as workers observe from upper tower level.  Astronauts will walk through the arm to board the Starliner spacecraft stacked atop a United Launch Alliance Atlas V rocket.  Credit: Ken Kremer/kenkremer.com
The Crew Access Arm and White Room for Boeing’s CST-100 Starliner spacecraft approaches the notch for mating to the Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 at level 13 on Aug. 15, 2016, as workers observe from upper tower level. Astronauts will walk through the arm to board the Starliner spacecraft stacked atop a United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com

Attaching the access arm is vital and visual proof that at long last America means business and that a renaissance in human spaceflight will commence in some 18 months or less when commercially built American crew capsules from Boeing and SpaceX take flight to the heavens above – and a new space era of regular, robust and lower cost space flights begins.

It took about an hour for workers to delicately hoist the gleaming grey steel and aluminum white ‘Stairway to Heaven’ by crane into place at the top of the tower – at one of the busiest launch pads in the world!

It’s about 130 feet above the pad surface since it’s located at the 13th level of the tower.

The install work began at about 7:30 a.m. EDT as we watched a work crew lower a giant grappling hook and attach cables. Then they carefully raised the arm off the launch pad surface by crane. The arm had been trucked to the launch pad on Aug. 11.

The tower itself is comprised of segmented tiers that were built in segments just south of the pad. They were stacked on the pad over the past few months – in between launches. Altogether they form a nearly 200-foot-tall steel structure.

Another crew stationed in the tower about 160 feet above ground waited as the arm was delicately craned into the designated notch. The workers then spent several more hours methodically bolting and welding the arm to the tower to finish the assembly process.

Indeed Monday’s installation of the Crew Access Arm and White Room at pad 41 basically completes the construction of the first new Crew Access Tower at Cape Canaveral Air Force Station since the Apollo moon landing era of the 1960s.

“It is the first new crew access structure at the Florida spaceport since the space shuttle’s Fixed Service Structures were put in place before Columbia’s first flight in 1981,” say NASA officials.

Overall the steel frame of the massive tower weighs over a million pounds. For perspective, destination ISS now weighs in at about a million pounds in low Earth orbit.

Construction of the tower began about 18 months ago.

“You think about when we started building this 18 months ago and now it’s one of the most visible changes to the Cape’s horizon since the 1960s,” said Ferguson at Monday’s momentous media event. “It’s a fantastic day.”

The White Room is an enclosed area at the end of the Crew Access Arm. It big enough for astronauts to make final adjustments to their suits and is spacious enough for technicians to assist the astronauts climbing aboard the spacecraft and get tucked into their seats in the final hours before liftoff.

“You have to stop and celebrate these moments in the craziness of all the things we do,” said Kathy Lueders, manager of NASA’s Commercial Crew Program, at the event. “It’s going to be so cool when our astronauts are walking out across this access arm to get on the spacecraft and go to the space station.”

The Crew Access Arm was built by Saur at NASA’s nearby off site facility at Oak Hill.

And when Starliner takes flight it will hearken back to the dawn of the Space Age.

“John Glenn was the first to fly on an Atlas, now our next leap into the future will be to have astronauts launch from here on Atlas V,” said Barb Egan, program manager for Commercial Crew for ULA.

Boeing is manufacturing Starliner in what is officially known as Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at the Kennedy Space Center in Florida under contract with NASA’s Commercial Crew Program (CCP).

Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida.  Credit: Ken Kremer/kenkremer.com
Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a CCP commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).

The goal of NASA’s Commercial Crew Program since its inception in 2010 is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.

Furthermore when the Boeing Starliner and SpaceX Crew Dragon become operational the permanent resident ISS crew will grow to 7 – enabling a doubling of science output aboard the science laboratory.

This significant growth in research capabilities will invaluably assist NASA in testing technologies and human endurance in its agency wide goal of sending humans on a ‘Journey to Mars’ by the 2030s with the mammoth Space Launch System (SLS) rocket and Orion deep space capsule concurrently under full scale development by the agency.

The next key SLS milestone is a trest firing of the RS-25 main engines at NASA Stennis this Thursday, Aug. 18 – watch for my onsite reports!

Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.

Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.

When will Ferguson actually set foot inside the walkway?

“I am hoping to get up there and walk through there in a couple of weeks or so when it’s all strapped in and done. I want to see how they are doing and walk around.”

How does the White Room fit around Starliner and keep it climate controlled?

“The end of the white room has a part that slides up and down and moves over and slides on top of the spacecraft when it’s in place.”

“There is an inflatable seal that forms the final seal to the spacecraft so that you have all the appropriate humidity control and the purge without the Florida atmosphere inside the crew module,” Ferguson replied.

Up close, mid-air view of Crew Access Tower and front of White Room during installation.  The White Room will fit snugly against Boeing's CST-100 Starliner spacecraft with inflatable seal to maintain climate control and clean conditions as astronauts board capsule atop Atlas rocket hours before launch on  United Launch Alliance Atlas V rocket.  Credit: Ken Kremer/kenkremer.com
Up close, mid-air view of Crew Access Arm and front of White Room during installation. The White Room will fit snugly against Boeing’s CST-100 Starliner spacecraft with inflatable seal to maintain climate control and clean conditions as astronauts board capsule atop Atlas rocket hours before launch on United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com

Boeing and NASA are targeting Feb. 2018 for launch of the first crewed orbital test flight on the Atlas V rocket. The Atlas will be augmented with two solid rocket motors on the first stage and a dual engine Centaur upper stage.

How confident is Ferguson about meeting the 2018 launch target?

“The first crew flight is scheduled for February 2018. I am confident.” Ferguson responded.

“And we have a lot of qualification to get through between now and then. But barring any large unforeseen issues we can make it.”

The Crew Access Tower after installation of the Crew Access Arm and White Room for Boeing's CST-100 Starliner spacecraft on Aug. 15, 2016 at Space Launch Complex 41 on Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com
The Crew Access Tower after installation of the Crew Access Arm and White Room for Boeing’s CST-100 Starliner spacecraft on Aug. 15, 2016 at Space Launch Complex 41 on Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

As the Boeing Starliner Crew Access Arm and White Room are bolted into place behind us at Space Launch Complex 41, Chris Ferguson, former shuttle commander and current Boeing deputy program manager for Commercial Crew, and Ken Kremer of Universe Today discuss the details and future of human spaceflight on Aug. 15, 2016 at Cape Canaveral Air Force Station.  Credit: Jeff Seibert
As the Boeing Starliner Crew Access Arm and White Room are bolted into place behind us at Space Launch Complex 41, Chris Ferguson, former shuttle commander and current Boeing deputy program manager for Commercial Crew, and Ken Kremer of Universe Today discuss the future of human spaceflight on Aug. 15, 2016 at Cape Canaveral Air Force Station. Credit: Jeff Seibert

Crackling Roar of Atlas Rocket Carries Clandestine NRO Surveillance Satellite Aloft From Cape

A United Launch Alliance (ULA) Atlas V rocket carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com

CAPE CANAVERAL AIR FORCE STATION, FL — Riding atop the crackling roar of an Atlas V rocket, a clandestine surveillance satellite for our nation’s spy masters was carried aloft by a powerful booster from the Florida space coast to an undisclosed orbit at breakfast time today, Thursday, July 28.

The United Launch Alliance (ULA) Atlas V rocket carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) lifted off from Space Launch Complex-41 right at the appointed time of 8:37 a.m. EDT this morning with approximately 1.5 million pounds of thrust.

The top secret NROL-61 satellite bolted on top and inside the 4 meter diameter nose cone was launched in support of US national defense and is vital to US national security.

“Thank you to the entire mission team for years of hard work and collaboration on today’s successful launch of NROL-61. We are proud the U.S. Air Force and NRO Office of Space Launch have entrusted ULA with delivering this critical asset for our nation’s security,” said Laura Maginnis, ULA vice president of Custom Services, in a statement.

“Our continued one launch at a time focus and exceptional teamwork make launches like today’s successful.”

A United Launch Alliance (ULA) Atlas V rocket carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com

The launch was webcast live by ULA and featured video recorded call in questions about spaceflight from the general public – especially children!

The rocket roared off pad 41 atop an ever expanding plume of smoke and ash into a brilliant and cloudless blue sky under absolutely ideal weather conditions with clear lines of sight enjoyed by hordes of spectators gathered here from near and far, and lining the space coast beaches and surrounding viewing areas.

Many local area hotels were packed with space enthusiasts hoping for a space spectacular at this unusually convenient launch time – and they were not disappointed!!

Because the Atlas rocket was equipped with a pair of powerful solid rocket boosters to augment its liftoff thrust, the smoke plume was visible for as long as we could see it.

ULA Atlas V rocket lifts off with NROL-61 spy satellite for the NRO from pad 41 on July 28, 2016 at 8:37 a.m. EDT. Credit: Julian Leek
ULA Atlas V rocket lifts off with NROL-61 spy satellite for the NRO from pad 41 on July 28, 2016 at 8:37 a.m. EDT. Credit: Julian Leek

The rocket soon arced over, racing southeasterly to orbit and towards the African continent.

Virtually everything about the clandestine payload, its mission, purpose and goals are classified top secret on a mission of vital importance to America’s national security and defense needs.

The NRO is the government agency that runs a vast fleet of powerful orbital assets hosting a multitude of the most advanced, wide ranging and top secret capabilities.

The most recent NRO payload, known as NROL 37, was just launched by ULA last month on their Delta IV Heavy – the most powerful rocket in the world on June 11 – read my story here.

The venerable ULA Atlas V rocket sports a 100% record of launch success and its unusual for technical issues to hold up a launch. The ever changeable Florida weather is another matter entirely.

The NROL-61 mission counts as ULA’s sixth launch of 2016 and the 109th overall since the company was founded in 2006.

The 20 story tall Atlas V launched in its 421 configuration – the same as what will be used for manned launches with the crewed Boeing ‘Starliner’ space taxi carrying astronaut crews to the International Space Station.
This was the sixth Atlas V to launch in the 421 configuration.

The Atlas 421 vehicle includes a 4-meter diameter Extra Extended Payload Fairing (XEPF) payload fairing and two solid rocket boosters that augment the first stage. The Atlas booster for this mission was powered by the RD AMROSS RD-180 engine and the Centaur upper stage was powered by the Aerojet Rocketdyne RL10C-1 engine.

The RD-180 burns RP-1 (Rocket Propellant-1 or highly purified kerosene) and liquid oxygen and delivers 860,200 lb of thrust at sea level.

The strap on solids deliver approximately 500,000 pounds of thrust.

The solids were jettisoned about 2 minutes after liftoff.

Virtually everything about the clandestine payload, its mission, purpose and goals are classified top secret.

The NRO is the government agency that runs a vast fleet of powerful orbital assets hosting a multitude of the most advanced, wide ranging and top secret capabilities.

The possible roles for the reconnaissance payload include signals intelligence, eavesdropping, imaging and spectroscopic observations, early missile warnings and much more.

The NRO was formed in response to the Soviet launch of Sputnik and secretly created on September 6, 1961.

“The purpose is overseeing all satellite and overflight reconnaissance projects whether overt or covert. The existence of the organization is no longer classified today, but we’re still pressing to perform the functions necessary to keep American citizens safe,” according to the official NRO website.

Atlas V rocket streaks to orbit on smoke and ash carrying NROL-61 spy satellite for the NRO  after launch on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL.  Credit: Ken Kremer/kenkremer.com
Atlas V rocket streaks to orbit on smoke and ash carrying NROL-61 spy satellite for the NRO after launch on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com

Watch for Ken’s continuing on site reports direct from Cape Canaveral Air Force Station, the Kennedy Space Center and the ULA Atlas launch pad.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

………….

Learn more about SLS and Orion crew vehicle, SpaceX CRS-9 rocket launch, ISS, ULA Atlas and Delta rockets, Juno at Jupiter, Orbital ATK Antares & Cygnus, Boeing, Space Taxis, Mars rovers, NASA missions and more at Ken’s upcoming outreach events:

July 27-28: “ULA Atlas V NRO Spysat launch July 28, SpaceX launch to ISS on CRS-9, SLS, Orion, Juno at Jupiter, ULA Delta 4 Heavy NRO spy satellite, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings

Atlas V rocket streaks to orbit carrying NROL-61 spy satellite for the NRO  on July 28, 2016 at 8:37 a.m. EDT as seen from Satellite Beach, FL.  Credit: Jillian Laudick
Atlas V rocket streaks to orbit carrying NROL-61 spy satellite for the NRO on July 28, 2016 at 8:37 a.m. EDT as seen from Satellite Beach, FL. Credit: Jillian Laudick

Mission artwork for Atlas V NROL-61 mission for the National Reconnaissance Office (NRO) is painted on nose cone of Atlas V rocket and depicts a green lizard, Spike, riding an Atlas V  launch vehicle.  Credit: Ken Kremer/kenkremer.com
Mission artwork for Atlas V NROL-61 mission for the National Reconnaissance Office (NRO) is painted on nose cone of Atlas V rocket and depicts a green lizard, Spike, riding an Atlas V launch vehicle. Credit: Ken Kremer/kenkremer.com

A ULA Atlas V rocket carrying the NROL-61 satellite is poised for blastoff from the pad at Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida on July 28, 2016.   Credit: Ken Kremer/kenkremer.com
A ULA Atlas V rocket carrying the NROL-61 satellite is poised for blastoff from the pad at Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida on July 28, 2016. Credit: Ken Kremer/kenkremer.com

Top Secret NRO SpySat Set for Brilliant Breakfast Blastoff July 28 – Watch Live

A ULA Atlas V rocket carrying the NROL-61 satellite is poised for blastoff from the pad at Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida on July 28, 2016. Credit: Ken Kremer/kenkremer.com
A ULA Atlas V rocket carrying the NROL-61 satellite is poised for blastoff from the pad at Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida on July 28, 2016.   Credit: Ken Kremer/kenkremer.com
A ULA Atlas V rocket carrying the NROL-61 satellite is poised for blastoff from the pad at Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida on July 28, 2016. Credit: Ken Kremer/kenkremer.com

CAPE CANAVERAL AIR FORCE STATION, FL — The nation’s newest surveillance satellite is all set for a brilliant breakfast blastoff on Thursday July 28 atop a powerful Atlas V rocket from the Florida Space Coast – and both the booster and weather are in excellent shape at this time!

The goal is carry the top secret NROL-61 mission for the National Reconnaissance Office (NRO) to an undisclosed orbit which in support of US national defense and vital to US national security.

The NROL-61 mission is set to lift off on a United Launch Alliance (ULA) Atlas V rocket on Thursday morning July 28 from Space Launch Comple-41 at Cape Canaveral Air Force Station in Florida.

In an uncommon move, ULA and the military have announced the launch time is 8:37 a.m. EDT.

Virtually everything about the clandestine payload, its mission, purpose and goals are classified top secret.

The NRO is the government agency that runs a vast fleet of powerful orbital assets hosting a multitude of the most advanced, wide ranging and top secret capabilities.

The most recent NRO payload, known as NROL 37, was just launched by ULA last month on their Delta IV Heavy – the most powerful rocket in the world on June 11 – read my story here.

The excitement is building with the launch just a day away and visitors are checking into local area hotels hoping for a magnificent show from the venerable Atlas rocket with a perfect record of launch performance.

ULA managers completed the Launch Readiness Review and everything “is on track for launch.”

So you can now plan your day and watch Thursday’s launch live via a ULA broadcast which starts 20 minutes prior to the given launch time at 8:17 a.m. EDT.

Webcast links: http://bit.ly/nrol61

Or: www.youtube.com/unitedlaunchalliance

Better yet if you are free and mobile you can watch this truly impressive feat with your own eyes by making your way to the many excellent viewing locations surrounding Cape Canaveral in every direction.

Here’s the rather cool ULA mission art with a webcast link.

ULA Webcast info for launch of Atlas V NROL-61 mission for the National Reconnaissance Office (NRO) on July 28, 2016.  Credit: ULA/NRO
ULA Webcast info for launch of Atlas V NROL-61 mission for the National Reconnaissance Office (NRO) on July 28, 2016. Credit: ULA/NRO

The NROL-61 patch depicts a green lizard, Spike, riding an Atlas V launch vehicle from the Cape Canaveral AFS. Spike was chosen as the mission mascot.

Mission artwork for Atlas V NROL-61 mission for the National Reconnaissance Office (NRO) is painted on nose cone of Atlas V rocket and depicts a green lizard, Spike, riding an Atlas V  launch vehicle.  Credit: Ken Kremer/kenkremer.com
Mission artwork for Atlas V NROL-61 mission for the National Reconnaissance Office (NRO) is painted on nose cone of Atlas V rocket and depicts a green lizard, Spike, riding an Atlas V launch vehicle. Credit: Ken Kremer/kenkremer.com

The Florida weather outlook is looking quite promising at this time rather favorable. Air Force meteorologists are predicting an 80 percent chance of ‘GO’ with favorable weather conditions for Thursdays breakfast time blastoff.

The primary weather concern is for Cumulus Clouds.

In the event of a scrub delay for any reason, a backup launch opportunity exists on Friday, July 29. The weather odds are the same at 80% GO!

The rocket should put on a spectacular sky show since it is equipped with a pair of powerful solid rocket boosters spewing fire and an expanding plume of smoke and ash as is soars to orbit!

The Atlas rocket and payload were rolled put to launch pad 41 as planned Tuesday morning, July 26 – for a distance of about 1800 feet from the Vertical Integration Facility (VIF) where the rocket and payload were assembled, out to the pad.

It is now visibly erect at the pad from a number of viewing locations including Titusville and Playalinda Beach – positioned in between four lightning masts for protection from lightening.

Here’s a detailed mission profile video describing the launch events:

The NROL-61 mission counts as ULA’s sixth launch of 2016 and the 109th overall since the company was founded in 2006.

A ULA Atlas V rocket carrying the NROL-61 satellite is poised for blastoff from the pad at Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida on July 28, 2016.   Credit: Ken Kremer/kenkremer.com
A ULA Atlas V rocket carrying the NROL-61 satellite is poised for blastoff from the pad at Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida on July 28, 2016. Credit: Ken Kremer/kenkremer.com

The 20 story tall Atlas V will launch in its 421 configuration – the same as what will be used for manned launches with the crewed Boeing ‘Starliner’ space taxi carrying astronaut crews to the International Space Station.

This will be the sixth Atlas V to launch in the 421 configuration.

The Atlas 421 vehicle includes a 4-meter diameter payload fairing and two solid rocket boosters that augment the first stage. The Atlas booster for this mission was powered by the RD AMROSS RD-180 engine and the Centaur upper stage was powered by the Aerojet Rocketdyne RL10C-1 engine.

The RD-180 burns RP-1 (Rocket Propellant-1 or highly purified kerosene) and liquid oxygen and delivers 860,200 lb of thrust at sea level.

The strap on solids deliver approximately 500,000 pounds of thrust.

The solids will be jettisoned about 2 minutes after liftoff

The possible roles for the reconnaissance payload include signals intelligence, eavesdropping, imaging and spectroscopic observations, early missile warnings and much more.

The NRO was formed in response to the Soviet launch of Sputnik and secretly created on September 6, 1961.

“The purpose is overseeing all satellite and overflight reconnaissance projects whether overt or covert. The existence of the organization is no longer classified today, but we’re still pressing to perform the functions necessary to keep American citizens safe,” according to the official NRO website.

Watch for Ken’s continuing on site reports direct from Cape Canaveral Air Force Station, the Kennedy Space Center and the ULA Atlas launch pad.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

………….

Learn more about SLS and Orion crew vehicle, SpaceX CRS-9 rocket launch, ISS, ULA Atlas and Delta rockets, Juno at Jupiter, Orbital ATK Antares & Cygnus, Boeing, Space Taxis, Mars rovers, NASA missions and more at Ken’s upcoming outreach events:

July 27-28: “ULA Atlas V NRO Spysat launch July 28, SpaceX launch to ISS on CRS-9, SLS, Orion, Juno at Jupiter, ULA Delta 4 Heavy NRO spy satellite, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings

America’s First Asteroid Sampling Mission OSIRIS-REx Arrives at Florida Launch Base

Artist’s conception of NASA’s OSIRIS-REx spacecraft at Bennu. Credits: NASA/GSFC
Artist’s conception of NASA’s OSIRIS-REx spacecraft at Bennu.  Credits: NASA/GSFC
Artist’s conception of NASA’s OSIRIS-REx spacecraft at Bennu. Credits: NASA/GSFC

America’s first ever mission designed to retrieve samples from the surface of an asteroid and return them to Earth – OSIRIS-Rex – has arrived at its Florida launch base for processing to get ready for blastoff barely three and one half months from today.

NASA’s Origins, Spectral Interpretation, Resource Identification, Security – Regolith Explorer (OSIRIS-REx) spacecraft will launch from Space Launch Complex 41 at Cape Canaveral Air Force Station on a United Launch Alliance Atlas V rocket on September 8.

OSIRIS-REx was flown to NASA’s Kennedy Space Center from prime contractor Lockheed Martin’s facility near Denver, Colorado via Buckley Air Force Base. It arrived safely inside its shipping container on Friday, May 20 aboard an Air Force C-17 at the Shuttle Landing Facility.

It was soon offloaded and transported to Kennedy’s Payloads Hazardous Servicing Facility, or PHSF. OSIRIS-REx came out of the shipping container today, Saturday, May 21.

Inside the Payloads Hazardous Servicing Facility high bay at NASA's Kennedy Space Center, engineers are removing “the birdcage” a soft, protective cover from over the Osiris-REx spacecraft.  Credit: NASA
Inside the Payloads Hazardous Servicing Facility high bay at NASA’s Kennedy Space Center, engineers are removing “the birdcage” a soft, protective cover from over the Osiris-REx spacecraft. Credit: NASA

A busy first week of processing starts Monday.

NASA officials say it will go onto a rotation fixture on Monday, May 23, have a spin test May 24-25. It then will be hoisted onto a dolly May 26 for other upcoming activities. A partial solar array deployment test is scheduled on May 31.

The PHFS clean room was most recently used to process the Orbital ATK Cygnus space station resupply vehicles. It has also processed NASA interplanetary probes such as the Curiosity Mars Science Laboratory mission.

The spacecraft will reach Bennu in 2018. Once within three miles of the asteroid, the spacecraft will begin six months of comprehensive surface mapping of the carbonaceous asteroid.

After analyzing the data returned, the science team then will select a site where the spacecraft’s robotic sampling arm will grab a sample of regolith and rocks. The regolith may record the earliest history of our solar system.

Engineers will command the spacecraft to gradually move on closer to the chosen sample site, and then extend the arm to snatch the pristine samples.

OSIRIS-REx will gather rocks and soil and bring at least a 60-gram (2.1-ounce) sample back to Earth in 2023 for study by researchers here with all the most sophisticated science instruments available.

The mission will help scientists investigate how planets formed and how life began, as well as improve our understanding of asteroids that could impact Earth.

Bennu is an unchanged remnant from the collapse of the solar nebula and birth of our solar system some 4.5 billion years ago, little altered over time.

Bennu is a near-Earth asteroid and was selected for the sample return mission because it “could hold clues to the origin of the solar system and host organic molecules that may have seeded life on Earth,” says NASA.

OSIRIS-Rex will return the largest sample from space since the American and Soviet Union’s moon landing missions of the 1970s.

Inside the Payloads Hazardous Servicing Facility high bay at NASA's Kennedy Space Center, engineers are removing “the birdcage” a soft, protective cover from over the Osiris-REx spacecraft.  Credit: NASA
Inside the Payloads Hazardous Servicing Facility high bay at NASA’s Kennedy Space Center, engineers are removing “the birdcage” a soft, protective cover from over the Osiris-REx spacecraft. Credit: NASA

OSIRIS-REx is the third mission in NASA’s New Frontiers Program, following New Horizons to Pluto and Juno to Jupiter, which also launched on Atlas V rockets.

NASA’s Goddard Space Flight Center in Greenbelt, Maryland, is responsible for overall mission management.

Osiris-REx is off-loaded from an Air Force C-17 aircraft at the Shuttle Landing Facility at the Kennedy Space Center on May 20, 2016. Osiris-REx made its way from Lockheed Martin’s facility near Denver, Colorado to NASA's Kennedy Space Center to be processed before launching to the asteroid Bennu.  Credit: NASA
Osiris-REx is off-loaded from an Air Force C-17 aircraft at the Shuttle Landing Facility at the Kennedy Space Center on May 20, 2016. Osiris-REx made its way from Lockheed Martin’s facility near Denver, Colorado to NASA’s Kennedy Space Center to be processed before launching to the asteroid Bennu. Credit: NASA

OSIRIS-REx complements NASA’s Asteroid Initiative – including the Asteroid Redirect Mission (ARM) which is a robotic spacecraft mission aimed at capturing a surface boulder from a different near-Earth asteroid and moving it into a stable lunar orbit for eventual up close sample collection by astronauts launched in NASA’s new Orion spacecraft. Orion will launch atop NASA’s new SLS heavy lift booster concurrently under development.

United Launch Alliance (ULA) Atlas V rocket carrying the GPS IIF-12 mission lifted off at 8:38 a.m. EST on Feb. 5, 2016 from Space Launch Complex 41 on Cape Canaveral Air Force Station, Fla.  Credit: Ken Kremer/kenkremer.com
OSIRIS-REx will launch on a United Launch Alliance (ULA) Atlas V rocket similar to this launch carrying the GPS IIF-12 mission which lifted off at 8:38 a.m. EST on Feb. 5, 2016 from Space Launch Complex 41 on Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Orbital ATK Proposes Man-Tended Lunar-Orbit Outpost by 2020 for Link Up with NASA’s Orion

Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK
Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK
Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK

Orbital ATK has unveiled a practical new proposal to build a near term man-tended outpost in lunar orbit that could launch by 2020 and be operational in time for a lunar link-up with NASA’s Orion crew module during its maiden mission, when American astronauts finally return to the Moon’s vicinity in 2021 – thus advancing America’s next giant leap in human exploration of deep space.

The intrepid offer by Orbital could be carried out rather quickly because it utilizes an evolved version of the company’s already proven commercial Cygnus space station resupply freighter as “the building block … in cislunar space,” said Frank DeMauro, Orbital ATK Vice President for Human Spaceflight Systems, in an exclusive interview with Universe Today. See an artist concept in the lead image.

“Our Cygnus spacecraft is the building block to become a vehicle for exploration beyond low Earth orbit,” Orbital ATK’s Frank DeMauro told Universe Today.

“We are all about supporting NASA’s Mission to Mars. We feel that getting experience in cislunar space is critical to the buildup of the capabilities to go to Mars.”

NASA’s agency wide goal is to send astronauts on a ‘Journey to Mars’ in the 2030s – and expeditions to cislunar space in the 2020s serve as the vital ‘proving ground’ to fully develop, test out and validate the robustness of crucial technologies upon which the astronauts lives will depend on later Red Planet missions lasting some 2 to 3 years.

Orbital ATK’s lunar-orbit outpost proposal was announced at an official hearing of the US House of Representatives Subcommittee on Space on Wednesday, May 18, by former NASA Astronaut and Orbital ATK President of the Space Systems Group, Frank Culbertson.

“A lunar-orbit habitat will extend America’s leadership in space to the cislunar domain,” said Orbital ATK President of the Space Systems Group, Frank Culbertson.

“A robust program to build, launch and operate this initial outpost would be built on NASA’s and our international partners’ experience gained in long-duration human space flight on the International Space Station and would make use of the agency’s new Space Launch System (SLS) and Orion deep-space transportation system.”

The idea is to assemble an initial crew-tended habitat with pressurized work and living volume for the astronauts based on a Cygnus derived vehicle, and have it pre-positioned and functioning in lunar-orbit by 2020.

As envisioned by Orbital ATK, the habitat would be visited during NASA’s first manned mission of SLS and Orion to the Moon known as Exploration Mission-2 (EM-2).

The three week long EM-2 lunar test flight could launch as early as August 2021 – if sufficient funding is available.

The goals of EM-2 and following missions could be significantly broadened via docking with a lunar outpost. And Orion mission durations could be extended to 60 days.

NASA hopes to achieve a launch cadence for Orion/SLS of perhaps once per year.

Therefore autonomy and crew tended capability has to be built in to the lunar habitat right from the start – since crew visits would account for only a fraction of its time but enable vastly expanded science and exploration capabilities.

The initial lunar habitat envisioned by Orbital ATK would be comprised of two upgraded Cygnus pressurized vehicles – provisionally dubbed as Exploration Augmentation Modules (EAM). They would be attached to a multi-port docking module very similar in concept and design to the docking Nodes already flying in orbit as integral components of the ISS.

A Cygnus cargo spacecraft named the SS Rick Husband  is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016.  Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus launched atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

The lunar Cygnus vehicles would be upgraded from the enhanced cargo ships currently being manufactured and launched to the ISS.

“There are additional capabilities that we can put into the Cygnus module. We can make them longer and bigger so they can carry more logistics and carry more science,” DeMauro elaborated.

A variety of supplementary subsystems would also need to be enhanced.

“We looked at what systems we would need to modify to make it a long term habitation module. Since we would not be docked to the ISS, we would need our own Environmental Control and Life Support Systems (ECLSS) out at lunar orbit to support the crew.”

“The service module would also need to be improved due to the high radiation environment and the longer time.”

“We also need to look at the thermal protection subsystem, radiation protection subsystem and power subsystems to support the vehicle for many years as opposed to the short time spent at the ISS. More power is also needed to support more science. We also need a propulsion system to get to the Moon and maintain the vehicle.”

“All that work is getting looked at now – to determine what we need to modify and upgrade and how we would do all that work,” DaMauro told me.

The habitat components would be launched to the Moon on a commercial launch vehicle.

High on the list of candidate launchers would be the United Launch Alliance Atlas V rocket which recently already successfully delivered two Cygnus cargo ships to the ISS in Dec. 2015 and March 2016.

Other potential boosters include the ULA Delta IV and even ESA’s Ariane V as a way to potentially include international participation.

Inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22.  Credit: Ken Kremer/kenkremer.com
Inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus launched atop a United Launch Alliance Atlas V rocket on March 22. Credit: Ken Kremer/kenkremer.com

The habitat components could be manufactured and launched about three years after getting a ‘Go Ahead’ contract from NASA.

Orbital ATK already has an established production line flowing to manufacture a steady stream of Cygnus cargo freighters to fulfill their NASA commercial resupply contract with NASA for the ISS – accumulating know how and cost reduction efficiencies.

“Since many aspects of operations in deep space are as yet untested, confidence must be developed through repeated flights to, and relatively long-duration missions in, cislunar space,” says Culbertson.

“Orbital ATK continues to operate our Cygnus cargo logistics vehicle as a flagship product, so we are ready to quickly and affordably implement an initial Cygnus-derived habitat in cislunar space within three years of a go-ahead.”

Over time, the outpost could be expanded with additional habitat and research modules delivered by Orion/SLS, commercial or international rockets. Perhaps even Bigelow expandable commercial modules could be added later.

Cygnus is suitable for wide ranging science experiments and gear. It could also launch cubesats – like the current Cygnus berthed at the ISS is equipped with a cubesat deployer.

Potential lunar landers developed by international partners could dock at the cislunar habitats open docking ports in between surface science forays.

“We are doing science now on Cygnus and we would expect to carry along science experiments on the new Cygnus vehicle. The vehicle is very attractive to science experiments,” DeMauro explained.

“There really is no limit to what the outpost could become.”

“What we put out is very exciting,” DeMauro noted.

“As a company we are looking forward to working in this arena. Our suggested plans are in line with where NASA wants to go. And we think we are the right company to play a big part in that!”

By incorporating commercial companies and leveraging the considerable technology development lessons learned from Cygnus, NASA should realize significant cost savings in implementing its human exploration strategy. Although Orbital ATK is not divulging a cost estimate for the lunar habitat at this time, the cost savings from a commercial partner should be considerable. And the 3 year time frame to launch is very attractive.

Orion is designed to send astronauts deeper into space than ever before, including missions to the Moon, asteroids and the Red Planet. Cygnus derived modules and/or other augmenting hardware components will be required to carry out any round trip human missions to the Martian surface.

NASA is now building the next Orion capsule at the Kennedy Space Center. It will launch unpiloted atop the first SLS rocket in late 2018 on the EM-1 mission.

Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett
Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket.  Credit: Ken Kremer/kenkremer.com
Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket. Credit: Ken Kremer/kenkremer.com

Upgraded Antares Rolls Out to Virginia Launch Pad, High Stakes Engine Test Looms

Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks. Credit: NASA's Wallops Flight Facility/Allison Stancil
Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks.   Credit: NASA's Wallops Flight Facility/Allison Stancil
Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks. Credit: NASA’s Wallops Flight Facility/Allison Stancil

An upgraded version of Orbital ATK’s commercially developed Antares rocket has at last rolled out to its launch pad on the Virginia shore – thus paving the path for a high stakes first stage engine test looming “in the next few weeks,” according to the aerospace firm.

“This stage test paradigm is a design verification test, said Kurt Eberly, Orbital ATK Antares deputy program manager, in an interview with Universe Today.

The rocket will be erected at the pad during the full power hot fire test which is scheduled to last approximately 30 seconds. Hold down restraints will keep the rocket firmly anchored at the pad.

“After the 30 second test is done we will shut it down and have a pile of data to look at,” Eberly told Universe Today.

“Hopefully it will confirm all our environments and all our models and give us the confidence so we can proceed with the return to flight.”

Indeed the significance of the hot fire engine test cannot be overstated because the entire future of Antares as a viable launch vehicle and resuming delivery of NASA cargo to the International Space Station (ISS) depends on a successful outcome of the crucial test firing – following a devastating launch failure 19 months ago.

Orbital ATK hopes to restart resupply missions to the crews living aboard the space station as soon as July – less than two months from today.

The now revamped launch vehicle dubbed Antares 230 has been re-engined and upgraded with a pair of modern new first stage engines, the Russian-built RD-181 fueled by LOX/kerosene.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. Credit: Ken Kremer/kenkremer.com

To prepare for the upcoming stage test, workers carefully assembled and thoroughly tested an Antares first stage equipped with the new RD-181 engines.

On May 12, 2016, they moved the vehicle on a dedicated multi-wheeled transporter from the Horizontal Integration Facility at NASA’s Wallops Flight Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A about a mile away.

Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks.   Credit: Orbital ATK
Orbital ATK’s Antares first stage with the new engines is rolled from NASA Wallops Flight Facility’s Horizontal Integration Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on May 12, 2016, in preparation for the upcoming stage test in the next few weeks. Credit: Orbital ATK

The team has about 3 weeks of check out work to complete before the live firing, including a wet dress rehearsal (WDR).

“The team will continue to work meticulously as they begin final integration and check outs on the pad and several readiness reviews prior to the test. The window for the stage test will be over multiple days to ensure technical and weather conditions are acceptable,” noted Orbital ATK in a statement.

The ‘Return to Flight’ blastoff – currently planned for as soon as July 2016 – will be the first for the private Antares rocket since a catastrophic launch failure on Oct. 28, 2014, just seconds after liftoff from Wallops. That flight was carrying Orbital ATK’s Cygnus cargo freighter on the critical Orb-3 resupply mission for NASA to the space station.

The launch mishap was traced to a failure in the AJ26 first stage engine turbopump and caused Antares launches to immediately grind to a halt.

Top Orbital ATK management soon decided to ditch the AJ26s, which were 40 year old refurbished engines, originally built during the Soviet era and originally known as the NK-33.

They sought a replacement and eventually decided to upgrade Antares by powering it with a pair of new Russian-made RD-181 main stage engines and modifying the first stage core structure to accommodate the new engines.

The RD-181 flight engines are built by Energomash in Russia.

“They are a good drop in replacement for the AJ26. And they offer 13% higher thrust compared to the AJ26,” Eberly noted.

As a result of switching to the new RD-181 engines, the first stage also had to be modified to incorporate new thrust adapter structures, actuators, and propellant feed lines between the engines and core stage structure.

Independent review teams have also been brought in to ensure that no stone is left unturned and everything is being done to achieve success.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage.   Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com

Now it’s time for the real deal. After all the hard work Antares is now at the pad.

“We place it on the pad about 3 weeks prior to the engine test,” Eberly told me. “Then we and do a series of integrated checks, and electrical checks and pressure checks on the feed lines.”

“Then we will do a wet dress rehearsal where we will load the tanks with propellants. We will load the pressure bottles, pressurize the tanks and then count down just like we would for the real stage test. And right before we ignite the engines we will call a halt to the sequencer.”

“Then we will detank and pick through all that data and do a readiness review.”

If the WDR goes well, the full up engine test will follow.

“Then we will do the stage test,” Eberly explained.

“It is a 30 second test. We will fire up both engines and hit all 3 power levels that we plan to use in flight.”

“We will use the thrust vector controls. So we will move the nozzles and sweep them through sinusoidal sweeps at different frequencies and excite various resonances and look for any adverse interaction between fluid modes and structural modes.”

Orbital Sciences Antares rocket and Launch Complex 0-A at the edge of Virginia’s shore at NASA Wallops are crucial to resupply the International Space Station (ISS). .   Credit: Ken Kremer (kenkremer.com)
Orbital Sciences Antares rocket first stage stands erect at Launch Complex 0-A at the edge of Virginia’s shore at NASA Wallops, in this file photo. Credit: Ken Kremer/kenkremer.com

The vehicle and pad will be outfitted with lots of special instrumentation to gather as much test data as possible.

“We will have a lot of accelerometers and extra instrumentation and extra microphones on the test article and around the pad.

“After the 30 second test is done we will shut it down and have a pile of data to look at.”

“That will hopefully confirm all our environments and all our models and give us the confidence so we can proceed with the return to flight on the OA-5 mission.”

The test uses the first stage core planned to launch the OA-7 mission late this year.

After the engine test is completed, the stage will be rolled back to the HIF and a new stage fully integrated with the Cygnus will be rolled out to the pad for the OA-5 ‘Return to Flight’ mission as soon as July.

In the past 6 months, Orbital ATK has successfully resumed launches of their Cygnus cargo freighters to the ISS – as an interim measure until Antares is returned to flight status

They utilized the United Launch Alliance (ULA) Atlas V rocket to deliver two Cygnus resupply vessels to the ISS on the OA-4 flight in Dec. 2015 and OA-6 flight in March 2016.

A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

A Cygnus cargo spacecraft named the SS Rick Husband  is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016.  Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

1st Boeing Starliner Hull Assembled as 1st Crew Flight Delays to 2018

The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for the Structural Test Article pressure vessel. Credit: Boeing
The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for  the Structural Test Article pressure vessel.  Credit: NASA
The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for the Structural Test Article pressure vessel. Credit: NASA

As completion nears for the prototype of Boeing’s first Starliner astronaut taxi, the aerospace firm announced a slip into 2018 for the blastoff date of the first crewed flight in order to deal with spacecraft mass, aerodynamic launch and flight software issues, a Boeing spokesperson told Universe Today.

Until this week, Boeing was aiming for a first crewed launch of the commercial Starliner capsule by late 2017, company officials had said.

The new target launch date for the first astronauts flying aboard a Boeing CST-100 Starliner “is February 2018,” Boeing spokeswoman Rebecca Regan told Universe Today.

“Until very recently we were marching toward the 2017 target date.”

Word of the launch postponement came on Wednesday via an announcement by Boeing executive vice president Leanne Caret at a company investor conference.

Boeing will conduct two critical unmanned test flights leading up to the manned test flight and has notified NASA of the revised flight schedule.

“The Pad Abort test is October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018,” Regan told me.

Previously, the uncrewed and crewed test flights were slated for June and October 2017.

The inaugural crew flight will carry two astronauts to the International Space Station including a Boeing test pilot and a NASA astronaut.

“Boeing just recently presented this new schedule to NASA that gives a realistic look at where we are in the development. These programs are challenging.”

“As we build and test we are learning things. We are doing everything we can to make sure the vehicle is ready and safe – because that’s what most important,” Regan emphasized.

Indeed engineers just bolted together the upper and lower domes of Boeings maiden Starliner crew module last week, on May 2, forming the complete hull of the pressure vessel for the Structural Test Article (STA).

Boeing was awarded the first service flight of the CST-100 crew capsule to the International Space Station as part of the Commercial Crew Transportation Capability agreement with NASA in this artists concept.  Credit: Boeing
Boeing CST-100 Starliner crew capsule approaches the International Space Station in this artists concept. Credit: Boeing

Altogether there are 216 holes for the bolts. They have to line up perfectly. The seals are checked to make sure there are no leaks, which could be deadly in space.

Starliner is being manufactured in Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center (KSC) in Florida.

The STA will be subjected to rigorous environmental and loads testing to prove its fitness to fly humans to space and survive the harsh extremes of the space environment.

Regan cited three technical factors accounting for the delayed launch schedule. The first relates to mass.

“There are a couple of things that impacted the schedule as discussed recently by John Elbon, Boeing vice president and general manager of Space Exploration.”

“First is mass of the spacecraft. Mass whether it’s from aircraft or spacecraft is obviously always something that’s inside the box. We are working that,” Regan stated.

The second relates to aerodynamic loads which Boeing engineers believe they may have solved.

“Another challenge is aero-acoustic issues related to the spacecraft atop the launch vehicle. Data showed us that the spacecraft was experiencing some pressures [during launch] that we needed to go work on more.”

Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.

“The aerodynamic acoustic loads data we were getting told us that we needed to go do some additional work. We actually now have a really viable option that we are testing right now in a wind tunnel this month.”

“So we think we are on the right path there. We have some design options we are looking at. We think we found a viable option that’s inside the scope of where we need to be on those aerodynamic acoustics in load.”

“So we will look at the data from the new wind tunnel tests.”

The third relates to new software requirements from NASA for docking at the ISS.

“NASA also levied some additional software requirements on us, in order to dock with the station. So those additional software requirements alone, in the contract, probably added about 3 months to our schedule, for our developers to work that.”

Technicians monitor connection operation of upper and lower domes of the first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: NASA
Technicians monitor connection operation of upper and lower domes of the first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: Boeing

The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).

The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.

Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.

Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.

Due to huge CCP funding cuts by Congress, the targeted launch dates for both Starliner and Crew Dragon have been delayed repeatedly from the initially planned 2015 timeframe to the latest goal of 2017.

Upper and lower domes come together to form first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: NASA
Upper and lower domes come together to form first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: Boeing

The Structural Test Article plays a critical role serving as the pathfinder vehicle to validate the manufacturing and processing methods for the production of all the operational spacecraft that will follow in the future.

Although it will never fly in space, the STA is currently being built inside the renovated C3PF using the same techniques and processes planned for the operational spacecraft that will carry astronaut crews of four or more aloft to the ISS in 2018 and beyond.

View of upper dome and newly attached crew access tunnel of the first Boeing CST-100 ‘Starliner’ crew  spaceship under assembly at NASA’s Kennedy Space Center.   This is part of the maiden Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s refurbished Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Numerous strain gauges have been installed for loads testing. Credit: Ken Kremer /kenkremer.com
View of upper dome and newly attached crew access tunnel of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center. This is part of the maiden Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s refurbished Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Numerous strain gauges have been installed for loads testing. Credit: Ken Kremer /kenkremer.com

“The Structural Test Article is not meant to ever fly in space but rather to prove the manufacturing methods and overall ability of the spacecraft to handle the demands of spaceflight carrying astronauts to the International Space Station,” says NASA.

The STA is also the first spacecraft to come together inside the former shuttle hangar known as an orbiter processing facility, since shuttle Discovery was moved out of the facility following its retirement and move to the Smithsonian’s Udvar-Hazy Center near Washington, D.C., in 2012.

“It’s actually bustling in there right now, which is awesome. Really exciting stuff,”Regan told me.

Regan also confirmed that the completed Starliner STA will soon be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.

“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during a prior interview in the C3PF.

“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”

“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”

NASA notes that “the tests must bear out that the capsules can handle the conditions of space as well as engine firings and the pressure of launch, ascent and reentry. In simple terms, it will be shaked, baked and tested to the extreme.”

Lessons learned will be applied to the first flight test models of the Starliner. Some of those parts have already arrived at KSC and are “in the manufacturing flow in Florida.”

“Our team is initiating qualification testing on dozens of components and preparing to assemble flight hardware,” said John Mulholland, vice president and program manager of Boeing’s Commercial Programs, in a statement. “These are the first steps in an incredibly exciting, important and challenging year.”

View of lower dome of the first Boeing CST-100 ‘Starliner’ crew  spaceship under assembly at NASA’s Kennedy Space Center and known as the Structural Test Article (STA), with many strain gauges installed.  The Starliner STA is being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Credit: Ken Kremer /kenkremer.com
View of lower dome of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center and known as the Structural Test Article (STA), with many strain gauges installed. The Starliner STA is being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Credit: Ken Kremer /kenkremer.com

SpaceX has announced plans to launch their first crew Dragon test flight before the end of 2017.

But the launch schedules for both Boeing and SpaceX are subject to review, dependent on satisfactorily achieving all agreed to milestones under the CCP contracts and approval by NASA, and can change at any time. So additional schedule alternations are not unexpected.

Boeing’s commercial CST-100 'Space Taxi' will carry a crew of five astronauts to low Earth orbit and the ISS from US soil.   Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida.  Credit: Ken Kremer - kenkremer.com
Boeing’s commercial CST-100 ‘Space Taxi’ will carry a crew of four or more astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015.   Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida.  Credit: Ken Kremer /kenkremer.com
Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015. Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com

Atlas V Engine Anomaly Forces Thrust Makeup During Cygnus Launch, Next Flight Delayed

A United Launch Alliance (ULA) Atlas V rocket carrying the Orbital ATK Cygnus OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. The first stage is powered by RD-180 engines that shut down 6 seconds early for an undetermined reason. Credit: Ken Kremer/kenkremer.com

KENNEDY SPACE CENTER, FL – This week’s Atlas V rocket launch of a Cygnus cargo ship to the International Space Station (ISS) apparently experienced a first stage engine anomaly during the climb to space that required a longer firing of the boosters upper stage engine so the payload could successfully achieve the required orbit.

The stunningly beautiful nighttime blastoff of the United Launch Alliance (ULA) Atlas V from the Florida space coast on Tuesday, March 22, was not quite as flawless as initially thought and marred by the early engine shutdown which has now forced a postponement of the next planned Atlas V launch as company engineers painstakingly evaluate the data.

“The Centaur [upper stage] burned for longer than planned,” Lyn Chassagne, spokesperson for rocket maker ULA, told Universe Today.

“The ULA engineering team is reviewing the data to determine the root cause of the occurrence.”

The Centaur RL10C-1 powerplant had to make up for a thrust and velocity deficiency resulting from a 6 second shorter than planned firing of the Atlas V’s first stage RD-180 engines.

Indeed the Centaur had to fire for a minute longer than planned to inject Cygnus into its target orbit.

“The first stage cut-off occurred approximately 6 seconds early, however the Centaur was able to burn an additional approximately 60 seconds longer and achieve mission success, delivering Cygnus to its required orbit.”

“The team is evaluating the occurrence as part of the standard post-flight data analysis. Following successful spacecraft separation, Centaur performed a disposal burn,” Chessagne elaborated.

The two stage ULA Atlas V lifted off on time at 11:05 p.m. EDT on Tuesday, March 22, 2016 from Space Launch Complex 41 on Cape Canaveral Air Force Station, Fl, under a picturesque moonlit sky carrying an Orbital ATK Cygnus spacecraft on a resupply mission for NASA to the ISS.

Following a 21-minute ascent, the S.S. Rick Husband Cygnus spacecraft was successfully deployed into its intended orbit approximately 144 miles above the Earth, inclined at 51.6 degrees to the equator, Orbital ATK confirmed in a statement.

The Russian-made RD AMROSS RD-180 engines power the Atlas V first stage and the dual nozzle powerplants have been completely reliable in 62 Atlas launches to date.

The RD-180s were supposed to fire for 255.5 seconds, or just over 4 minutes. But instead they shut down prematurely resulting in decreased velocity that had to be supplemented by the Centaur RL10C-1 to get to the intended orbit need to reach the orbiting outpost.

The liquid oxygen/liquid hydrogen fueled Aerojet Rocketdyne RL10C-1 engine was planned to fire for 818 seconds or about 13.6 minutes. The single engine produces 22,900 lbf of thrust.

The cause of the first stage engine shortfall has not been announced. ULA has launched a thorough investigation to determine root cause as to whether for example it’s the RD-180 engine itself, a faulty sensor, fuel related, ground support equipment or a myriad of some other rocket components or issues.

A United Launch Alliance (ULA) Atlas V launch vehicle lifts off from Cape Canaveral Air Force Station carrying a Cygnus resupply spacecraft on the Orbital ATK CRS-6 mission to the International Space Station. Liftoff was at 11:05 p.m. EDT on March 22, 2016.  The first stage is powered by RD-180 engines that shut down 6 seconds early for an undetermined reason. The spacecraft will deliver 7,500 pounds of supplies, science payloads and experiments.  Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V launch vehicle lifts off from Cape Canaveral Air Force Station carrying a Cygnus resupply spacecraft on the Orbital ATK CRS-6 mission to the International Space Station. Liftoff was at 11:05 p.m. EDT on March 22, 2016. The spacecraft will deliver 7,500 pounds of supplies, science payloads and experiments. Credit: Ken Kremer/kenkremer.com

Although the Atlas V did successfully launch and deploy the commercial Cygnus CRS-6/OA-6 spacecraft into the required orbit, the Centaur was pressed into extra duty in real time to propel the payload.

The Atlas V first and second stages are preprogrammed to swiftly react to a wide range of anomalous situations to account for the unexpected. The rocket and launch teams conduct countless simulations to react to off nominal situations.

“The Atlas V’s robust system design, software and vehicle margins enabled the successful outcome for this mission,” Chassagne said.

“As with all launches, we will continue to focus on mission success and work to meet our customer’s needs.”

At the post launch media briefing, ULA program manager for NASA missions Vern Thorp, said that “ in a little over 20 minutes we went from liftoff to delivering Cygnus into exactly the orbit that it wanted to be in. This was our second successful cargo mission [for Orbital ATK] since December.”

“We were targeting a 230 kilometer circular orbit and we came very close to that as we normally do, just a fraction of a kilometer off. Well within the normal dispersions.”
“We nailed it. We got Cygnus where it wants to go.”

Asked about the Centaur he said that the prelaunch predictions are based on preliminary trajectories and can vary depending on the actual conditions at launch.

“What I do know is that Centaur nailed the orbit. Like every mission, we’re going to do a very, very detailed post-flight review. We always do and we always have done that. That’s to make sure that everything performed properly. From everything we’ve seen so far, the mission was pretty nominal.”

Now as a result of the post-flight review into the engine anomaly and velocity shortfall, the next launch of the “Atlas V carrying the MUOS-5 mission for the U.S. Navy and the U.S. Air Force has been delayed to no earlier than May 12,” Chassagne added.

ULA needs to “further review the data anomaly experienced during the OA-6 mission.”

“The delay will allow additional time to review the data and to confirm readiness for the MUOS-5 mission.”

The Atlas V/MUOS-5 mission will lift off from the same pad at Space Launch Complex 41 on Cape Canaveral Air Force Station, Fl, whenever a launch target date is announced by ULA.

ULA Atlas V rockets to orbit with Orbital ATK Cygnus OA-6 from Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida at 11:05 p.m. EDT on March 22, 2016. Credit: Julian Leek
ULA Atlas V rockets to orbit with Orbital ATK Cygnus OA-6 from Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida at 11:05 p.m. EDT on March 22, 2016. Credit: Julian Leek

Meanwhile the Cygnus CRS-6/OA-6 spacecraft continues chasing down the ISS for a planned arrival early Saturday morning, March 26.

The spacecraft will arrive at the station on Saturday, March 26. At that time Expedition 47 Commander Tim Kopra of NASA and Flight Engineer Tim Peake of ESA (European Space Agency) will grapple Cygnus, using the space station’s robotic arm, at approximately 6:40 a.m.

NASA TV coverage of rendezvous and grapple will begin at 5:30 a.m.

The Cygnus CRS-6/OA-6 payload of more than 16,000 pounds (7200 kg) weighed in as the heaviest payload to launch on an Atlas V to date.

A Cygnus cargo spacecraft named the SS Rick Husband  is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016.  Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

The Cygnus has been named the S.S. Rick Husband in honor of Col. Rick Husband, the late commander of Space Shuttle Columbia, which was tragically lost with its crew of seven NASA astronauts during re-entry on its final flight on Feb. 1, 2003.

Watch for Ken’s ongoing Cygnus launch reports.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Orbital ATK CRS-6 launch vehicle with the Cygnus cargo spacecraft bolted to the top of the Atlas V rocket is poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station on March 22, 2016. Credit: Ken Kremer/kenkremer.com
Orbital ATK CRS-6 launch vehicle with the Cygnus cargo spacecraft bolted to the top of the Atlas V rocket is poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station on March 22, 2016. Credit: Ken Kremer/kenkremer.com

Streaks Galore as Cygnus Soars Chasing Station for Science; Photos, Videos

Long exposure streak shot of blastoff of United Launch Alliance Atlas V rocket carrying Orbital ATK's Cygnus spacecraft at 11:05 p.m. EDT on March 22, 2016, with foreground view of world famous Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida. Atlas V lifted off from nearby Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida. Credit: Alex Polimeni/Spaceflight Now
Long exposure streak shot of blastoff of United Launch Alliance Atlas V rocket carrying Orbital ATK's Cygnus spacecraft at 11:05 p.m. EDT on March 22, 2016, with foreground view of world famous Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida.  Atlas V lifted off from nearby Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida. Credit: Alex Polimeni/Spaceflight Now
Long exposure streak shot of blastoff of United Launch Alliance Atlas V rocket carrying Orbital ATK’s Cygnus spacecraft at 11:05 p.m. EDT on March 22, 2016, with foreground view of world famous Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida. Atlas V lifted off from nearby Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida. Credit: Alex Polimeni/Spaceflight Now

KENNEDY SPACE CENTER, FL – Tuesday evening, March 22, turned into ‘streaks galore’ on Florida’s space coast, as the nighttime launch of an Orbital ATK Cygnus cargo freighter atop an Atlas V rocket was captured in unforgettable fashion by talented space photographers as it chases down the International Space Station (ISS), loaded with hundreds of science experiments.

Check out this expanding gallery of breathtaking photos and videos collected from many of my photojournalist friends and colleagues – who collectively count as the best space photographers worldwide!

We all descended on the sunshine state to record the Tuesday’s blastoff of the United Launch Alliance Atlas V rocket carrying Orbital ATK’s Cygnus CRS-6 (OA-6) spacecraft from an array of locations ringing Cape Canaveral’s seaside launch pad as well as remote cameras we all set as media directly at the launch pad.

The two stage ULA Atlas V lifted off right on time at 11:05 p.m. EDT from Space Launch Complex 41 on Cape Canaveral Air Force Station, Fl, into a picturesque moonlit sky on a resupply mission to the ISS.

ULA Atlas V rockets to orbits with Orbital ATK Cygnus OA-6 in this long exposure streak shot taken from the roof of the world famous Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida.  Liftoff from nearby Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida occurred at 11:05 p.m. EDT on March 22, 2016 . Credit: Julian Leek
ULA Atlas V rockets to orbits with Orbital ATK Cygnus OA-6 in this long exposure streak shot taken from the roof of the world famous Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida. Liftoff from nearby Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida occurred at 11:05 p.m. EDT on March 22, 2016. Credit: Julian Leek

One could not have asked for better weather. Conditions were near perfect at launch time with virtually no winds and clouds.

Cygnus rode to orbit on a fountain of fire. And right now she is in hot pursuit of the million pound orbiting outpost crewed by an international team of six astronauts and cosmonauts.

The streak shots vividly show how the rocket magnificently illuminated the scattered thin clouds hovering over the seaside launch pad as it ascended and arced over eastwards towards Africa.

Streak shot shows United Launch Alliance Atlas V rocket carrying Orbital ATK's Cygnus spacecraft soaring over Space Launch Complex- 37 housing upcoming Delta IV Heavy rocket after lift off from nearby Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida at 11:05 p.m. EDT on March 22, 2016.  The Cygnus is on a resupply mission to the International Space Station and scheduled to arrive at the orbiting laboratory Saturday, March 26.  Credit: United Launch Alliance/Ben Cooper
Streak shot shows United Launch Alliance Atlas V rocket carrying Orbital ATK’s Cygnus spacecraft soaring over Space Launch Complex- 37 housing upcoming Delta IV Heavy rocket after lift off from nearby Space Launch Complex 41 on Cape Canaveral Air Force Station in Florida at 11:05 p.m. EDT on March 22, 2016. The Cygnus is on a resupply mission to the International Space Station and scheduled to arrive at the orbiting laboratory Saturday, March 26. Credit: United Launch Alliance

The Orbital ATK Cygnus CRS-6 (OA-6) mission launched aboard an Atlas V Evolved Expendable Launch Vehicle (EELV) in the 401 configuration vehicle. This includes a 4-meter-diameter payload fairing in its longest, extra extended configuration to accommodate the Cygnus.

The first stage of the Atlas V booster is powered by the RD AMROSS RD-180 engine. The Centaur upper stage was powered by the Aerojet Rocketdyne RL10C-1 engine.

It was the ULA’s 62nd straight success with the Atlas V as well as the firms third launch in 2016 and the 106th launch since the company formed in 2006.

Gorgeous launch of ULA Atlas V with Cygnus OA-6 mission in this streak shot taken over Cocoa Beach on March 22, 2016! Weather couldn't have cooperated better!  Credit: Talia Landman/AmericaSpace
Gorgeous launch of ULA Atlas V with Cygnus OA-6 mission in this streak shot taken over Cocoa Beach on March 22, 2016! Weather couldn’t have cooperated better! Credit: Talia Landman/AmericaSpace

The Cygnus CRS-6 (OA-6) mission is being launched under terms of the firm’s Commercial Resupply Services (CRS) contract with NASA. It also counts as Orbital ATK’s fifth cargo delivery mission to the space station.

Watch these launch videos from remote video cameras set right at the launch pad showing the full fury of liftoff sounding off with the deafening thunder of some one million pounds of liftoff thrust.

Video caption: Flame trench view of the Orbital/ATK OA-6 resupply module launch to the ISS on a ULA Atlas 5 rocket from Pad 41 of the CCAFS on March 22, 2016. Credit: Jeff Seibert/AmericaSpace

Video caption: Mobius video camera placed at Florida launch pad captures blastoff up close of Orbital ATK OA-6 (CRS-6) mission riding to orbit atop a United Launch Alliance Atlas V rocket on March 22, 2016 at 11:05 p.m. EDT from Space Launch Complex-41 on Cape Canaveral Air Force Station. Credit: Ken Kremer/kenkremer.com

OA-6 is loaded with 3513 kg (7700 pounds) of science experiments and hardware, crew supplies, spare parts, gear and station hardware to the orbital laboratory in support over 250 research experiments being conducted on board by the Expedition 47 and 48 crews.

Among the research highlights are experiments like Strata-1 which will evaluate how soil on airless bodies like asteroids moves about in microgravity, Gecko Gripper to test adhesives similar those found on geckos’ feet, Meteor will evaluate the chemical composition of meteors entering the Earth’s atmosphere, Saffire will purposely set a large fire inside Cygnus after it unberths from the ISS to examine how fires spread in space, and a nanosat deployer mounted externally will deploy over two dozen nanosats also after unberthing.

A new 3D printer featuring significantly upgraded capabilities is also on board.

Atlas V Cygnus OA-6 streak shot on March 22, 2016. 246 second exposure from Satellite Beach.  Credit: John Kraus
Atlas V Cygnus OA-6 streak shot on March 22, 2016. 246 second exposure from Satellite Beach. Credit: John Kraus

The spacecraft will arrive at the station on Saturday, March 26, at which time Expedition 47 Commander Tim Kopra of NASA and Flight Engineer Tim Peake of ESA (European Space Agency) will grapple Cygnus, using the space station’s robotic arm, at approximately 6:40 a.m.

NASA TV coverage of rendezvous and grapple will begin at 5:30 a.m.

The Cygnus has been named the S.S. Rick Husband in honor of Col. Rick Husband, the late commander of Space Shuttle Columbia, which was tragically lost with its crew of seven NASA astronauts during re-entry on its final flight on Feb. 1, 2003.

Watch for Ken’s onsite launch reports direct from the Kennedy Space Center in Florida.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

This ‘Frankenstein’ liftoff image is the result of a 160+ image time lapse sequence compiled from Atlas V rocket launch carrying the OA-6 ISS resupply #Cygnus capsule,  showing streak shot and star trails as captured at the NASA causeway at KSC/CCAFS. Launched by United Launch Alliance for Orbital ATK on March 22, 2016 at 11:05 p.m. EDT.  Credit: Mike Seeley
This ‘Frankenstein’ liftoff image is the result of a 160+ image time lapse sequence compiled from Atlas V rocket launch carrying the OA-6 ISS resupply #Cygnus capsule, showing streak shot and star trails as captured at the NASA causeway at KSC/CCAFS. Launched by United Launch Alliance for Orbital ATK on March 22, 2016 at 11:05 p.m. EDT. Credit: Michael Seeley
ULA Atlas V carrying Orbital ATK Cygnus CRS-6/OA-6 streaks skyward on March 22, 2016. Credit:  Ben Smegelsky
ULA Atlas V carrying Orbital ATK Cygnus CRS-6/OA-6 streaks skyward on March 22, 2016. Credit: Ben Smegelsky
 ULA Atlas V/Cygnus OA-6 intermittent streak shot following launch on March 22, 2016 is taken from roof of Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida.   Credit: Ken Kremer/kenkremer.com

ULA Atlas V/Cygnus OA-6 intermittent streak shot following launch on March 22, 2016 is taken from roof of Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Photographers on the VAB roof at KSC, preparing for Atlas V/Cygnus launch on March 22, 2016.  Credit: Jared Haworth
Photographers on the VAB roof at KSC, preparing for Atlas V/Cygnus launch on March 22, 2016. Credit: Jared Haworth
A Cygnus cargo spacecraft named the SS Rick Husband  is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016.  Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com