MUOS-4 US Navy communications satellite and Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL for launch on Sept. 2, 2015 at 5:59 a.m. EDT. Credit: Ken Kremer/kenkremer.com
America’s premier rocket launch services providerUnited Launch Alliance, or ULA, may be up for sale according to media reports, including Reuters and the Wall Street Journal. Any such sale would result in a major shakeup of the American rocket launching business with far reaching implications.
Aerojet-Rocketdyne has apparently made a bid to buy ULA for approximately $2 Billion in cash, based on behind the scenes information gathered from unnamed sources.
ULA was formed in 2006 as a 50:50 joint venture between aerospace giants Lockheed Martin and Boeing that combined their existing expendable rocket fleet families – the Atlas V and Delta IV – under one roof.
According to Reuters, Aerojet Rocketdyne recently proffered a $2 billion cash offer to buy ULA from Lockheed Martin and Boeing.
“Aerojet Rocketdyne board member Warren Lichtenstein, the chairman and chief executive of Steel Partners LLC, approached ULA President Tory Bruno and senior Lockheed and Boeing executives about the bid in early August,” sources told Reuters.
ULA’s Bruno declined to comment on the story via twitter.
“Wish I could, but as a matter of policy, we don’t comment on this type of story,” Bruno tweeted in response to inquiries.
Since 2006 ULA has enjoyed phenomenal launch success with its venerable fleet of Atlas V and Delta IV rockets and also enjoyed a virtual launch monopoly with the US Government and for the nations most critical national security military payloads.
And just last week, ULA conducted its 99th launch with the successful blastoff of an Atlas V with the MUOS-4 military communications satellite from Cape Canaveral Air Force Station for the U.S. Navy.
A United Launch Alliance (ULA) Delta IV rocket carrying the WGS-7 mission for the U.S. Air Force launches from Cape Canaveral Air Force Station, Fl, on July 23, 2015. Credit: Ken Kremer/kenkremer.com
Furthermore a Congressional ban on importing the Russian-made RD-180 first stage engines that power the Atlas V rocket, that takes effect in a few years, has threatened the rockets future viability. The Atlas V dependence on Russia’s RD-180’s landed at the center of controversy after Russia invaded Crimea in the spring of 2014.
To date the Atlas V enjoys a 100 percent success rate after over 50 launches.
In response to the Congressional RD-180 engine ban and relentless cost pressures from SpaceX, ULA CEO Tory Bruno and ULA Vice President for Advanced Concepts and Technology George Sowers announced ULA will develop a cost effective new rocket named Vulcan using American made engines.
“To be successful and survive ULA needs to transform to be more of a competitive company in a competitive environment,” Dr. Sowers told Universe Today in a wide ranging interview regarding the rationale and goals of the Vulcan rocket.
Vulcan is ULA’s next generation rocket to space and slated for an inaugural liftoff in 2019.
Vulcan – United Launch Alliance (ULA) next generation rocket is set to make its debut flight in 2019. Credit: ULA
However, Lockheed Martin and Boeing are only providing funds to ULA on a quarterly basis to continue development of the Vulcan.
Vulcan’s first stage will most likely be powered by the BE-4 engine being developed by the secretive Blue Origin aerospace firm owned by billionaire Jeff Bezos.
Interestingly, ULA is also evaluating the AR-1 liquid fueled engine being developed by Aerojet-Rocketdyne.
The final decision on which engine to use is expected sometime in 2016.
The engine choice could clearly be impacted if Aerojet-Rocketdyne buys ULA.
Aerojet-Rocketdyne has also sought to buy the rights to manufacture the Atlas V from ULA, which is currently planned to be retired several years after Vulcan is introduced.
To this writer, ULA would seem to be worth far more than $2 Billion. They own manufacturing and rocket launch facilities on both coasts and in several states.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
First view of the Boeing CST-100 'Starliner' crewed space taxi at the Sept. 4, 2015 Grand Opening ceremony held in the totally refurbished C3PF manufacturing facility at NASA's Kennedy Space Center. These are the upper and lower segments of the first Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at KSC. Credit: Ken Kremer /kenkremer.com
First view of the Boeing CST-100 ‘Starliner’ crewed space taxi at the Sept. 4, 2015 Grand Opening ceremony held in the totally refurbished C3PF manufacturing facility at NASA’s Kennedy Space Center. These are the upper and lower segments of the first Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at KSC. Credit: Ken Kremer /kenkremer.com
Story/photos updated[/caption]
KENNEDY SPACE CENTER, FL – ‘Starliner’ is the new name of America’s next spaceship destined to launch our astronauts to orbit. The new commercial craft from Boeing will restore America’s capability to launch American astronauts from American soil to the International Space Station (ISS) in 2017 – and the magnificent looking first capsule is already taking shape!
Built by The Boeing Company, ‘Starliner’ was officially announced by Boeing and NASA as the new name of the company’s CST-100 commercial crew transportation spacecraft during the Grand Opening event for the craft’s manufacturing facility held at the Kennedy Space Center on Friday, Sept 4. 2015 and attended by Universe Today.
‘Starliner’ counts as history’s first privately developed ‘Space Taxi’ to carry humans to space – along with the Crew Dragon being simultaneously developed by SpaceX.
“Please welcome the CST-100 Starliner,” announced Chris Ferguson, the former shuttle commander who now is deputy manager of operations for Boeing’s Commercial Crew Program, at the Grand Opening event hosting numerous dignitaries.
The CST-100 ‘Starliner’ is at the forefront of ushering in the new commercial era of space flight and will completely revolutionize how we access, explore and exploit space for the benefit of all mankind.
Starliner will be mostly automated for ease of operation and is capable of transporting astronaut crews of four or more to low Earth orbit and the ISS as soon as mid 2017 if all goes well and Congress approves the required funding.
“One hundred years ago we were on the dawn of the commercial aviation era and today, with the help of NASA, we’re on the dawn of a new commercial space era,” said Boeing’s John Elbon, vice president and general manager of Space Exploration.
“It’s been such a pleasure to work hand-in-hand with NASA on this commercial crew development, and when we look back 100 years from this point, I’m really excited about what we will have discovered.”
Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015. Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com
The CST-100 ‘Starliner’ will be produced in Boeing’s newly revamped manufacturing facility dubbed the Commercial Crew and Cargo Processing Facility (C3PF) on site at the Kennedy Space Center in Florida.
The CC3P building was previously known as Orbiter Processing Facility-2 (OPF-3) and utilized by NASA to process the agency’s space shuttle orbiters between crewed flights during the three decade long Space Shuttle program.
“When Boeing was looking for the prime location for its program headquarters, we knew Florida had a lot to offer from the infrastructure to the supplier base to the skilled work force,” said Chris Ferguson.
“Starliner will launch on an Atlas V from pad 41 at Cape Canaveral Air Force Station in Florida. It has the capability to dock at the ISS within 24 hours. It can stay docked at the station for 6 months.”
Over the past few years, the historic facility has been completely renovated, upgraded and transformed into a state of the art manufacturing site for Boeing’s commercial CST-100 Starliner.
First view of upper half of the Boeing CST-100 ‘Starliner’ crewed space taxi unveiled at the Sept. 4, 2015 Grand Opening ceremony held in the totally refurbished C3PF manufacturing facility at NASA’s Kennedy Space Center. This will be part of the first Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at KSC. Credit: Ken Kremer /kenkremer.com
It is also a key part of NASA’s overarching strategy to send Humans on a “Journey to Mars” in the 2030s.
“Commercial crew is an essential component of our journey to Mars, and in 35 states, 350 American companies are working to make it possible for the greatest country on Earth to once again launch our own astronauts into space,” said NASA Administrator Charles Bolden. “That’s some impressive investment.”
Crew access tunnel and hatch for Boeing CST-100 Starliner that attaches to upper dome of the crew module for the Structural Test Article being manufactured at the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com
The commercial crew program is designed to return human spaceflight launches to the United States and end our sole source reliance on Russia and the Soyuz capsule for all manned flights to the ISS and crew rotation missions.
Since the forced retirement of NASA’s shuttle orbiters in 2011, US astronauts have been totally dependent on the Russians for trips to space and back.
SpaceX also received a NASA award worth $2.6 Billion to build the Crew Dragon spacecraft for launch atop the firms man-rated Falcon 9 rocket.
Final assembly of both half’s of Starliner will take place in the C3PF – namely the crew command module and the service module.
Boeing is already building the first version of Starliner known as the Structural Test Article (STA) . The STA will be used for extensive prelaunch testing and evaluation to ensure it will be ready and robust and capable of safely launches humans to orbit on a very cost effective basis.
The Starliner STA is rapidly taking shape. The first components have been built and were on display at the C3PF Grand Opening eventy of Sept. 4. They are comprised of the upper and lower halves of the crew command module, the crew access tunnel and adapter.
The shell of Starliner’s first service module was also on display.
“The STA will be completed in early 2016,” said John Mulholland Boeing Vice President, Commercial Programs, at the event.
“Then we start assembly of the Qualification Test Article.”
I asked Mulholland to describe the currently planned sequence of Starliner’s initial uncrewed and crewed flights.
“The first uncrewed flight is expected to occur in May 2017. Then comes the Pad Abort Test in August 2017. The first crewed flight is set for September 2017. The first contracted regular service flight (PCM-1) is set for December 2017,” Mulholland told me.
“It’s all very exciting.”
Boeing CST-100 crew capsule will carry five person crews to the ISS. Credit: Ken Kremer – kenkremer.com
“Kennedy Space Center has transitioned more than 50 facilities for commercial use. We have made improvements and upgrades to well-known Kennedy workhorses such as the Vehicle Assembly Building, mobile launcher, crawler–transporter and Launch Pad 39B in support of Orion, the SLS and Advanced Exploration Systems,” said Robert Cabana, Kennedy’s center director.
“I am proud of our success in transforming Kennedy Space Center to a 21st century, multi-user spaceport that is now capable of supporting the launch of all sizes and classes of vehicles, including horizontal launches from the Shuttle Landing Facility, and spacecraft processing and landing.”
Boeing and NASA managers pose with the Boeing CST-100 Starliner crew module being assembled into the Structural Test Article at company’s C3PF facility at the Kennedy Space Center in Florida. From left are John Mulholland, Boeing Vice President Commercial Programs; Chris Ferguson, former shuttle commander now Boeing deputy manager Commercial Crew Program; John Elbon, Boeing vice president and general manager of Space Exploration; and Robert Cabana, former shuttle commander and now Director NASA’s Kennedy Space Center, on Sept. 4, 2015. Credit: Ken Kremer/kenkremer.com
Read my earlier exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander and who now leads Boeings CST-100 program; here and here.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Boeing’s commercial CST-100 ‘Space Taxi’ will carry a crew of five astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com
ULA Atlas V rocket successfully launches MUOS-4 for the U.S. Navy on Sept. 2, 2015 from Cape Canaveral Air Force Station, Florida. Credit: ULA
ULA Atlas V rocket successfully launches MUOS-4 for the U.S. Navy on Sept. 2, 2015 from Cape Canaveral Air Force Station, Florida. Credit: ULA
See launch gallery below[/caption]
CAPE CANAVERAL AIR FORCE STATION, FL – Today’s (Sept. 2) stunningly successful launch of the US Navy’s revolutionary MUOS-4 tactical communications satellite atop a mighty Atlas V rocket produced an unexpectedly exotic skyshow beyond compare for lucky spectators all around the Florida Space Coast, as it thundered off a Cape Canaveral launch pad and simultaneously generated house and bone rattling vibrations.
Seasoned and long time launch enthusiasts have rarely if ever never seen anything like this morning’s spectacular predawn launch of the Mobile User Objective System-4 (MUOS-4) satellite for the US Navy at 6:18 a.m. EDT aboard a United Launch Alliance Atlas V rocket from Cape Canaveral Air Force Station, Florida.
As the rocket arced over eastwards above the Atlantic Ocean the huge vapor trail turned utterly exotic – producing a whitish oval glow that appeared out of nowhere, and looked to me like a moving and living creature as it moved downwards and forwards. Although the rocket appeared to head towards the Earth’s horizon it was actually being propelled to orbit by the most powerful variant of the Atlas V rocket.
Exotic vapor trail produced by launch of MUOS-4 communications satellite for the US Navy atop a United Launch Alliance Atlas V rocket from Space launch Complex-41 at Cape Canaveral Air Force Station, FL on Sept. 2, 2015. Credit: Dawn Leek Taylor/Space Head News
The alien looking trail was fortuitously highlighted by glint from the sun that may have been enhanced by a slight delay of some 19 minutes from the originally planned launch time of 5:59 a.m. EDT as the launch team worked to resolve a technical issue.
Local residents in the Titusville, Fl, area and surroundings told me that their houses and windows shook this morning from the powerful roar and thunderous sound waves pulsing away from the Atlas V rocket. Sleeping children were awoken, close to school time anyway! And another gentleman said he felt it inside the shower with running water – having misunderstood the launch time!
Blastoff of MUOS-4 US Navy communications satellite on United Launch Alliance Atlas V rocket from pad 41 at Cape Canaveral Air Force Station, FL on Sept. 2, 2015. Credit: Ken Kremer/kenkremer.com
The Lockheed Martin-built MUOS-4 satellite was successfully orbited by the Atlas V and is already talking from space to the satellite control team at the Naval Spacecraft Operations Control facility in Naval Base Ventura County, Point Mugu, Calif.
MUOS-4 will enable near-global coverage for a new secure military communications network offering enhanced capabilities for mobile forces.
“Today’s successful launch will enable the MUOS constellation to reach global coverage,” said Jim Sponnick, ULA vice president, Atlas and Delta Programs.
“The Lockheed Martin-built MUOS-4 satellite will deliver voice, data, and video communications capability, similar to a cellular network, to our troops all over the globe.”
Weird exhaust trail from launch of MUOS-4 communications satellite for the US Navy atop a United Launch Alliance Atlas V rocket from Space launch Complex-41 at Cape Canaveral Air Force Station, FL on Sept. 2, 2015 by Titusville, FL resident Ashley Crouch. Credit: Ashley Crouch
MUOS is a next-generation narrowband tactical satellite communications system designed to significantly improve ground communications for U.S. forces on the move.
This is the fourth satellite in the MUOS series and will provide military users up to 16 times more communications capability over existing systems, including simultaneous voice, video and data, leveraging 3G mobile communications technology.
With MUOS-4 in orbit the system’s initial constellation is completed. It provides the MUOS network with near-global coverage. Communications coverage for military forces now extends further toward the North and South poles than ever before, according to Lockheed Martin officials.
Exotic vapor trail produced by launch of MUOS-4 communications satellite for the US Navy atop a United Launch Alliance Atlas V rocket from Space launch Complex-41 at Cape Canaveral Air Force Station, FL on Sept. 2, 2015. Credit: Ken Kremer/kenkremer.com
The unmanned Atlas V expendable rocket launched in its mightiest configuration known as the Atlas V 551 with five solid rocket boosters augmenting the first stage.
The 206 foot-tall rocket features a 5-meter diameter payload fairing, five Aerojet Rocketdyne first stage strap on solid rocket motors and a single engine Centaur upper stage powered by the Aerojet Rocketdyne RL10C-1 engine.
The first stage is powered by the Russian-built dual nozzle RD AMROSS RD-180 engine. Combined with the five solid rocket motors, the Atlas V first stage generates over 2.5 million pounds of liftoff thrust.
The RD-180 burns RP-1 (Rocket Propellant-1 or highly purified kerosene) and liquid oxygen and delivers 860,200 lb of thrust at sea level.
And the rocket needed all that thrust because the huge MUOS-4 was among the heftiest payloads ever lofted by an Atlas V booster, weighing in at some 15,000 pounds.
MUOS-4, the next satellite scheduled to join the U.S. Navy’s Mobile User Objective System (MUOS) secure communications network, launched on Sept 2, 2015 from Cape Canaveral Air Force Station, Florida and is responding normally to ground control. Credit: Lockheed Martin
Ken is onsite for launch coverage from Cape Canaveral Air Force Station and the Kennedy Space Center.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Learn more about MUOS-4 US Navy launch, Orion, SLS, SpaceX, Boeing, ULA, Space Taxis, Mars rovers, Orbital ATK, Antares, NASA missions and more at Ken’s upcoming outreach events:
Sep 2/3: “MUOS-4 launch, Orion, Commercial crew, Curiosity explores Mars, Antares and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Weird exhaust trail from launch of MUOS-4 communications satellite for the US Navy atop a United Launch Alliance Atlas V rocket from Space launch Complex-41 at Cape Canaveral Air Force Station, FL on Sept. 2, 2015 by Titusville, FL resident Ashley Crouch. Credit: Ashley CrouchLiftoff of MUOS-4 comsat for US Navy on a United Launch Alliance Atlas V rocket from Space launch Complex-41 at Cape Canaveral Air Force Station, FL on Sept. 2, 2015. Credit: Julian Leek/Space Head NewsMUOS-4 US Navy communications satellite and Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL for launch on Sept. 2, 2015 at 5:59 a.m. EDT. Credit: Ken Kremer/kenkremer.com
MUOS-4 US Navy communications satellite and Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL for launch on Sept. 2, 2015 at 5:59 a.m. EDT. Credit: Ken Kremer/kenkremer.com
CAPE CANAVERAL AIR FORCE STATION, FL – Blastoff of an advanced communications satellite for the US Navy is set for early Wednesday morning, Sept. 2, using the most powerful variant of the United Launch Alliance (ULA) Atlas V rocket – following a 48 hour postponement due to terrible weather expected from Tropical Storm Erika, which pounded islands in the Caribbean causing destruction and over 20 deaths.
The threat of strong winds and heavy rains forced Florida Gov. Rick Scott to declare a state of emergency in every county in Florida last Friday that was still in effect as rains doused central Florida on Monday.
ULA decided against rolling the Atlas V rocket out to the seaside pad on Saturday in support of the then planned launch of the Multi-User Objective System satellite on Aug. 31.
Liftoff of the Multi-User Objective System-4 (MUOS-4) satellite for the US Navy is now slated for 5:59 a.m. EDT from Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida, and will be broadcast live.
The launch window extends for 44 minutes from 5:59-6:43 a.m. EDT and the weather outlook is now promising.
US Air Force weather forecasters currently predict a 70% chance of favorable weather conditions for “GO” at launch time on Wednesday morning.
The primary concern is for cumulus clouds.
The unmanned Atlas V expendable rocket will launch in its mightiest configuration known as the Atlas V 551 with five solid rocket boosters augmenting the first stage.
Therefore the predawn liftoff is expected to be absolutely spectacular, resonating with a thunderous roar rising on a huge smoke trail that will light up the darkened skies all around the Florida Space Coast for spectators here and far beyond.
You can watch the launch on your laptop or smart phone since it will be carried live on a ULA webcast: http://www.ulalaunch.com
The ULA webcast starts about 20 minutes before launch.
The launch time moves up 4 minutes in the event of a 24 hour delay. The weather prognosis stands at 70 percent “GO”.
MUOS-4 US Navy communications satellite stowed inside huge 5 meter diameter payload fairing atop Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL set for launch on Sept. 2, 2015. EDT. Credit: Ken Kremer/kenkremer.com
MUOS is a next-generation narrowband tactical satellite communications system designed to significantly improve ground communications for U.S. forces on the move.
This is the fourth and last satellite in the MUOS series and will provide military users 10 times more communications capability over existing systems, including simultaneous voice, video and data, leveraging 3G mobile communications technology.
MUOS-4 satellite artwork. Credit: US Navy/ULA
MUOS-3 launched earlier this year.
The launch countdown will begin at 11:09 p.m. EDT on Tuesday night, Sept. 1, followed by fueling of the Atlas V rocket.
Ken is onsite for launch coverage from Cape Canaveral Air Force Station and the Kennedy Space Center.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
United Launch Alliance Atlas V rocket with MUOS-4 US Navy communications satellite poised at pad 41 at Cape Canaveral Air Force Station, FL, set for launch on Sept. 2, 2015. EDT. View from atop NASA’s SLS mobile launcher at the Kenned Space Center. Credit: Ken Kremer/kenkremer.com
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Learn more about MUOS-4 US Navy launch, Orion, SLS, SpaceX, Boeing, ULA, Space Taxis, Mars rovers, Orbital ATK, Antares, NASA missions and more at Ken’s upcoming outreach events:
Sep 1 – Sep 2: “MUOS-4 launch, Orion, Commercial crew, Curiosity explores Mars, Antares and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Two RD-181 integrated with the Orbital ATK Antares first stage air frame at the Wallops Island, Virginia Horizontal Integration Facility (HIF). Return to flight launch is expected sometime during Spring 2016. Credit: NASA/ Terry Zaperach
“We are on track for the next Antares launch in early 2016,” said David Thompson, President and Chief Executive Officer of Orbital ATK in a progress update.
Resuming Antares launches is a key part of the company’s multipronged effort to fulfil their delivery commitments to NASA under the Commercial Resupply Services (CRS) contract.
“The focus all along has been to do everything we can to fulfill our commitments to delivering cargo to the space station for NASA,” Thompson stated.
“After the Antares launch failure last October … our team has been sharply focused on fulfilling that commitment.”
Pre-launch seaside panorama of Orbital Sciences Corporation Antares rocket at the NASA’s Wallops Flight Facility launch pad on Oct 26 – 2 days before the Orb-3 launch failure on Oct 28, 2014. Credit: Ken Kremer – kenkremer.com
The key milestone was to successfully re-engine Antares with a new type of first stage engine that completely eliminates use of the original AJ26 engines that were refurbished 40 year leftovers – the NK-33 from Russia’s abandoned manned moon landing program.
After the launch failure, Orbital managers decided to ditch the trouble plagued AJ-26 and “re-engineered” the vehicle with the new RD-181 Russian-built engines that were derived from the RD-191.
Soviet era NK-33 engines refurbished as the AJ26 exactly like pictured here probably caused Antares’ rocket failure on Oct. 28, 2014. Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com
Orbital ATK holds a Commercial Resupply Services (CRS) contract from NASA worth $1.9 Billion to deliver 20,000 kilograms of research experiments, crew provisions, spare parts and hardware spread out over eight Cygnus cargo delivery flights to the ISS.
NASA has recently supplemented the CRS contract with three additional Cygnus resupply deliveries in 2017 and 2018.
However, the Cygnus missions were put on hold when the third operational Antares/Cygnus flight was destroyed in a raging inferno about 15 seconds after liftoff on the Orb-3 mission from launch pad 0A at NASA’s Wallops Flight Facility on Virginia’s eastern shore.
Until Antares flights can safely resume, Orbital ATK has contracted with rocket maker United Launch Alliance (ULA) to launch a Cygnus cargo freighter atop an Atlas V rocket for the first time, in early December – as I reported here.
The Antares rocket is being upgraded with the new RD-181 main engines powering the modified first stage core structure that replace the troublesome AJ26 engines whose failure caused the Antares Orb-3 launch explosion on Oct. 28, 2014.
Orbital Sciences Antares rocket explodes moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
“We are making excellent progress in resuming our cargo delivery service to the International Space Station for NASA under the Commercial Resupply Services (CRS) contract,” said company officials.
Orbital ATK engineering teams have been working diligently on “integrating and testing the new RD-181 main engines.”
After engineers finished acceptance testing and certification of the RD-181, the first dual engine set was shipped to Orbital’s Wallops Island integration facility. They arrived in mid-July. A second set is due to arrive in the fall.
“The RD-181 engine provides extra thrust and higher specific impulse, significantly increasing the payload capacity of the Antares rocket. This state-of-the-art propulsion system is a direct adaptation of the RD-191 engine, which completed an extensive qualification and certification program in 2013, accumulating more than 37,000 seconds of total run time,” said Scott Lehr, President of Orbital ATK’s Flight Systems Group, in a statement.
Engineers and technicians have now “integrated the two RD-181 engines with a newly designed and built thrust frame adapter and modified first stage airframe.”
Then they will add new propellant feed lines and first stage avionics systems.
Then comes the moment of truth. A “hot fire” test on the launch pad will be conducted by either the end of 2015 or early 2016 “to verify the vehicle’s operational performance and compatibility of the MARS launch complex.”
“Significant progress has been made in the manufacture and test of the modified hardware components, avionics and software needed to support the new engines,” said Mike Pinkston, Vice President and General Manager of Orbital ATK’s Antares Program.
“We are solidly on track to resume flying Antares in 2016.”
Antares rocket raised at NASA Wallops launch pad 0A bound for the ISS on Sept 18, 2013. Credit: Ken Kremer (kenkremer.com)
Simultaneously, teams have been working hard to repair the Wallops launch pad which was damaged when the doomed Antares plummeted back to Earth and exploded in a hellish inferno witnessed by thousands of spectators and media including myself.
Repairs are expected to be completed by early 2016 to support a launch tentatively planned for as soon as March 2016.
SpaceX, NASA’s other commercial cargo company under contract to ship supplies to the ISS also suffered a launch failure of with their Falcon 9/Dragon cargo delivery rocket on June 28, 2015.
NASA is working with both forms to restart the critical ISS resupply train as soon as can safely be accomplished.
Be sure to read Ken’s earlier eyewitness reports about last October’s Antares failure at NASA Wallops and ongoing reporting about Orbital ATK’s recovery efforts – all here at Universe Today.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Learn more about Orbital ATK, SpaceX, Boeing, ULA, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:
Aug 29-31: “MUOS-4 launch, Orion, Commercial crew, Curiosity explores Mars, Antares and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
The Cygnus Pressurized Cargo Module for the OA-4 mission arrived at the Kennedy Space Center during August 2015 for processing in preparation for the upcoming CRS space station resupply mission to be launched from Florida in early December 2015. Credit: Orbital ATK
A commercial Cygnus cargo freighter has just arrived at the Kennedy Space Center (KSC) in Florida to begin intensive processing for a critical mission to deliver some four tons of science experiments and supplies to the International Space Station (ISS) atop an Atlas V rocket in early December – as manufacturer Orbital ATK takes a big step in ramping up activities to fulfill its station resupply commitments and recover from the catastrophic launch failure of the firms Antares rocket last October.
Taking advantage of the built in flexibility to launch Cygnus on a variety of rockets, Orbital ATK quickly contracted rocket maker United Launch Alliance (ULA) to propel the cargo ship as soon as practical on the venerable Atlas V – as Orbital simultaneously endeavors to reengineer the Antares and bring that vehicle back to full flight status in 2016.
Since the fastest and most robust path back to on orbital cargo delivery runs through Florida via an Atlas V, Orbital ATK teamed up with ULA to launch a minimum of one Cygnus with an option for more.
Cygnus is comprised of a pressurized cargo module (PCM) manufactured by Thales Alenia Space’s production facility in Turin, Italy and a service module (SM) manufactured at Orbital ATK’s Dulles, Virginia satellite manufacturing facility.
The PCM arrived on Monday, Aug. 11 and is now being processed for the flight dubbed OA-4 at KSC inside the Space Station Processing Facility (SSPF). After the SM arrives in October it will be mated to the PCM inside the SSPF.
The OA-4 Service Module (SM) undergoing deployment testing of one of its two UltraflexTM solar arrays at orbital ATK’s Dulles, Virginia satellite manufacturing facility. Orbital ATK’s Space Components Division supplies the Ultraflex arrays. Credit: Orbital ATK
The first Cygnus cargo mission should liftoff sometime late in the fourth quarter of 2015, perhaps as soon as Dec. 3, aboard an Atlas V 401 vehicle from Space Launch Complex 41 (SLC-41) at Cape Canaveral Air Force Station in Florida.
Since ULA’s Atlas V manifest was already fully booked, ULA managers told me that they worked diligently to find a way to manufacture and insert an additional Atlas V into the tight launch sequence flow at the Cape.
And since the station and its six person crews can’t survive and conduct their scientific research work without a steady train of cargo delivery missions from the station’s partner nations, Orbital ATK is “devoting maximum efforts” to get their Antares/Cygnus ISS resupply architecture back on track as fast as possible.
Orbital ATK holds a Commercial Resupply Services (CRS) contract from NASA worth $1.9 Billion to deliver 20,000 kilograms of research experiments, crew provisions, spare parts and hardware for eight Cygnus cargo delivery flights to the ISS.
However, the Cygnus missions were put on hold when the third operational Antares/Cygnus flight was destroyed in a raging inferno about 15 seconds after liftoff on the Orb-3 mission from launch pad 0A at NASA’s Wallops Flight Facility on Virginia’s eastern shore.
First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
“We committed to NASA that we would resume CRS cargo delivery missions as soon as possible under a comprehensive ‘go-forward’ plan after the Antares launch failure last October,” said David W. Thompson, President and Chief Executive Officer of Orbital ATK.
“Since that time our team has been sharply focused on fulfilling that commitment. With a Cygnus mission slated for later this year and at least three missions to the Space Station planned in 2016, we are on track to meet our CRS cargo requirements for NASA.”
Orbital says they will deliver the full quantity of cargo specified in the CRS contract with NASA.
“Our team and our partners are devoting maximum efforts to ensuring the success of NASA’s ISS commercial cargo program.”
“We are committed to meeting all CRS mission requirements, and we are prepared to continue to supply the Space Station.”
This Cygnus launched atop Antares on Jan. 9, 2014 and docked on Jan. 12 Cygnus pressurized cargo module – side view – during exclusive visit by Ken Kremer/Universe Today to observe prelaunch processing by Orbital Sciences at NASA Wallops, VA. ISS astronauts will open this hatch to unload 2780 pounds of cargo. Docking mechanism hooks and latches to ISS at left. Credit: Ken Kremer – kenkremer.com
For the OA-4 cargo mission, Cygnus will be loaded with its heaviest cargo to date on nearly four tons.
The weightier cargo is possible because a longer version of Cygnus will be employed.
This mission will fly with the extended Cygnus Pressurized Cargo Module (PCM) which will carry approximately 3,500 kg or 7,700 pounds of supplies to station.
“This is a very exciting time for the Cygnus team at Orbital ATK,” said Frank DeMauro, vice president of Human Space Systems and program director of the Commercial Resupply Services program at Orbital ATK.
“Not only are we launching from Kennedy on an Atlas V for the first time, but this will also be the first flight of the Enhanced Cygnus, which includes a larger cargo module and a more mass-efficient service module.”
Use of the enhanced Cygnus in combination with the added thrust ULA V is a game changer enabling the Cygnus to carry its maximum possible cargo load for NASA.
“During our first three missions, we delivered 3,629 kilograms to the space station, about the weight of two F-150 pickup trucks,” said Frank DeMauro.
The OA-4 Cygnus alone will deliver some 3,500 kilograms.
Once in orbit, Cygnus fires its onboard thrusters to precisely guide itself close to the space station so that the astronauts can grapple it with the robotic arm and berth it to a port on the station.
Be sure to read Ken’s earlier eyewitness reports about last October’s Antares failure at NASA Wallops and ongoing reporting about Orbital ATK’s recovery efforts – all here at Universe Today.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Soviet era NK-33 engines refurbished as the AJ26 exactly like pictured here probably caused Antares’ rocket failure on Oct. 28, 2014. Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com
US Congressional cuts to NASA’s commercial crew program forced NASA to buy more seats for US astronauts to launch on Russian Soyuz capsules like this one launched from the Baikonur Cosmodrome in Kazakhstan on Wednesday, July 22, 2015 EDT, rather than the American crew capsules under development by Boeing and SpaceX for NASA. Here the Soyuz TMA-17M capsule carries Expedition 44 Soyuz Commander Oleg Kononenko of the Russian Federal Space Agency (Roscosmos), Flight Engineer Kjell Lindgren of NASA, and Flight Engineer Kimiya Yui of the Japan Aerospace Exploration Agency (JAXA) into orbit to begin their five month mission on the International Space Station. Credits: NASA/A. Gemignani
In the face of drastic funding cuts by the US Congress to NASA’s commercial crew program (CCP) aimed at restoring America’s indigenous launch capability to fly our astronauts to the International Space Station (ISS), NASA Administrator Charles Bolden is being forced to spend another half a billion dollars for seats on Russia’s Soyuz spacecraft instead of astronaut transport ships built by American workers in American manufacturing facilities.
The end effect of significantly slashing NASA’s Fiscal 2016 commercial crew budget request by both the US Senate and the US House is to tell NASA to ‘Buy Russian’ rather than to ‘Buy American.’
The $490 million of US taxpayer dollars will pay for six astronaut seats on the Soyuz manned capsule in 2018 and 2019 – that are now required due to uncertainty over whether the pair of new crewed transporters being built by Boeing and SpaceX for NASA will actually be available in 2017 as planned.
Furthermore the average cost per seat under the new contract with Russia rises to $81.7 million compared to about $76 million for the most recent contract, an increase of about 7 percent.
In response to the Congressional CCP budget cuts, NASA Administrator Bolden sent a letter notifying Congressional lawmakers about the agency’s new contract modifications with the Russian space agency about future crewed flights to the space station.
“I am writing to inform you that NASA, once again, has modified its current contract with the Russian government to meet America’s requirements for crew transportation services. Under this contract modification, the cost of these services to the U.S. taxpayers will be approximately $490 million,” Bolden wrote in an Aug. 5 letter to the leaders of the House and Senate committees responsible for deciding NASA’s funding.
The budget situation is completely inexplicable given the relentless pressure from Congress, led be Sen. John McCain, on the Department of Defense and US aerospace firm United Launch Alliance (ULA) to stop purchasing and using the Russian-made RD-180 engines for the 100% reliable Atlas V rocket by 2019 – as a way to punish Russian’s President Vladimir Putin and his allies.
Because on the other hand, those same congressional ‘leaders’ clearly have no hesitation whatsoever in putting money into Putin’s allies pockets via the NASA commercial crew account – at the expense of jobs for American workers and while simultaneously potentially endangering the ISS as a hedge against possible Russian launch failures. Multiple Russian and American rockets have suffered launch failures over the past year.
Boeing and SpaceX were awarded contracts by NASA Administrator Bolden in September 2014 worth $6.8 Billion to complete the development and manufacture of their privately developed CST-100 and Crew Dragon astronaut transporters under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
The purpose of CCP is to end our “sole reliance” on the Russian Soyuz capsule and launch US astronauts on US rockets and spaceships from US soil by 2017.
With CCP we would continue to work cooperatively with the Russians to everyone’s benefit – but not be totally dependent on them.
Under NASA’s CCtCAP contract, the first orbital flights of the new ‘space taxis’ launching our astronauts to the International Space Station had been slated to blastoff in 2017. But that schedule was entirely dependent on NASA’s ability to pay both aerospace companies as they made progress on completing the contacted milestones absolutely critical to achieving flight status.
Bolden had already notified Congress in February that the new contract modification would become necessary if Congress failed to fully fund the CCP program to enable the 2017 flights.
Since the forced retirement of NASA’s trio of shuttle orbiters in 2011, all American and ISS partner astronauts have been forced to hitch a ride on the Soyuz for flights to the ISS and back.
“Our plans to return launches to American soil make fiscal sense,” Bolden said recently. “It currently costs $76 million per astronaut to fly on a Russian spacecraft. On an American-owned spacecraft, the average cost will be $58 million per astronaut.”
Instead, the Obama Administrations 2016 request for commercial crew (CCP) amounting to $1.244 Billion was dealt another blow, and slashed to only $900 million and $1.0 Billion by the Senate and House committees respectively.
Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA
And this is just the latest in a lengthy string of cuts by Congress – which has not fully funded the Administration’s CCP funding requests, since its inception in 2010.
The budget significant budget slashes amounting to 50% or more by Congress, have already forced NASA to delay the first commercial crew flights of the private ‘space taxis’ from 2015 to 2017.
“Due to their continued reductions in the president’s funding requests for the agency’s Commercial Crew Program over the past several years, NASA was forced to extend its existing contract with the Russian Federal Space Agency (Roscosmos) to transport American astronauts to the International Space Station. This contract modification is valued at about $490 million,” said NASA.
So the net effect of Congressional CCP cuts has been to prolong US sole reliance on the Russian Soyuz manned capsule at a cost to the US taxpayers of hundreds of millions of dollars.
Indeed, given the crisis in Ukraine and recent Russian launch failures, one might think the Congress would eagerly embrace wanting to reduce our total dependence on the Russians for human spaceflight.
“Unfortunately, for five years now, the Congress, while incrementally increasing annual funding, has not adequately funded the Commercial Crew Program to return human spaceflight launches to American soil this year, as planned,” Bolden’s letter explains.
“This has resulted in continued sole reliance on the Russian Soyuz spacecraft as our crew transport vehicle for American and international partner crews to the ISS.”
“In 2010, I presented to Congress a plan to partner with American industry to return launches to the United States by 2015 if provided the requested level of funding.”
So if Congress had funded the commercial crew program, the US would have launched its first human crews on the CST-100 and crew Dragon to the ISS this year – 2015.
NASA has selected experienced astronauts Robert Behnken, Eric Boe, Douglas Hurley and Sunita Williams to work closely with The Boeing Company and SpaceX to develop their crew transportation systems and provide crew transportation services to and from the International Space Station. Credits: NASA
Bolden also repeated his request to work with the leaders of Congress in the best interests of our country.
“I am asking that we put past disagreements behind us and focus our collective efforts on support for American industry – the Boeing Corporation and SpaceX – to complete construction and certification of their crew vehicles so that we can begin launching our crews from the Space Coast of Florida in 2017.”
Currently, both Boeing and SpaceX are on track to meet the 2017 objective – but only if the CCP funds are restored.
Otherwise the contracts will have to be renegotiated and progress will be severely reduced – all at added cost. Another instance of pennywise and pound foolish.
“Our Commercial Crew Transportation Capability (CCtCap) contractors are on track today to provide certified crew transportation systems in 2017,” says Bolden.
“Reductions from the FY 2016 request for Commercial Crew proposed in the House and Senate FY 2016 Commerce, Justice, Science, and Related Agencies appropriations bills would result in NASA’s inability to fund several planned CCtCap milestones in FY 2016 and would likely result in funds running out for both contractors during the spring/summer of FY 2016.”
“If this occurs, the existing fixed-price CCtCap contracts may need to be renegotiated, likely resulting in further schedule slippage and increased cost.”
Overall, it’s just a terrible state of affairs for the future of US human spaceflight, as Congress once again places partisan politics ahead of the interests of the American people.
The fact is that the commercial crew space taxis from Boeing and SpaceX are the fastest, cheapest and most efficient pathway to get our astronaut crews to the Earth orbiting space station and back.
Common sense says we must restore our independent path to the ISS – safely and as quickly as possible.
SpaceX and Boeing are building the private crew Dragon and CST-100 spaceships to resume launching US astronauts from US soil aboard Falcon 9 and Atlas V rockets (similar to these) to the International Space Station in 2017 – depending on funding from Congress. Credit: Ken Kremer/kenkremer.com
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
NASA has selected experienced astronauts Robert Behnken, Eric Boe, Douglas Hurley and Sunita Williams to work closely with The Boeing Company and SpaceX to develop their crew transportation systems and provide crew transportation services to and from the International Space Station. Credits: NASA
NASA today (July 9) named the first four astronauts who will fly on the first U.S. commercial spaceflights in private crew transportation vehicles being built by Boeing and SpaceX – marking a major milestone towards restoring American human launches to U.S. soil as soon as mid-2017, if all goes well.
The four astronauts chosen are all veterans of flights on NASA’s Space Shuttles and to the International Space Station (ISS); Robert Behnken, Eric Boe, Douglas Hurley and Sunita Williams. They now form the core of NASA’s commercial crew astronaut corps eligible for the maiden test flights on board the Boeing CST-100 and Crew Dragon astronaut capsules.
Behnken, Boe and Hurley have each launched on two shuttle missions and Williams is a veteran of two long-duration flights aboard the ISS after launching on both the shuttle and Soyuz. All four served as military test pilots prior to being selected as NASA astronauts.
The experienced quartet of space flyers will work closely with Boeing and SpaceX as they begin training and prepare to launch aboard the first ever commercial ‘space taxi’ ferry flight missions to the ISS and back – that will also end our sole source reliance on the Russian Soyuz capsule for crewed missions to low-Earth orbit and further serve to open up space exploration and transportation services to the private sector.
“I am pleased to announce four American space pioneers have been selected to be the first astronauts to train to fly to space on commercial crew vehicles, all part of our ambitious plan to return space launches to U.S. soil, create good-paying American jobs and advance our goal of sending humans farther into the solar system than ever before,” said NASA Administrator Charles Bolden, in a statement.
“These distinguished, veteran astronauts are blazing a new trail — a trail that will one day land them in the history books and Americans on the surface of Mars.”
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
Hurley was a member of the STS-135 crew and served as shuttle pilot under NASA’s last shuttle commander, Chris Ferguson, who is now Director of Boeing’s CST-100 commercial crew program. Read my earlier exclusive interviews with Ferguson about the CST-100 – here and here.
Since the retirement of the shuttle orbiters, all American and ISS partner astronauts have been forced to hitch a ride on the Soyuz for flights to the ISS and back, at a current cost of over $70 million per seat.
“Our plans to return launches to American soil make fiscal sense,” Bolden elaborated. “It currently costs $76 million per astronaut to fly on a Russian spacecraft. On an American-owned spacecraft, the average cost will be $58 million per astronaut.
Behnken, Boe, Hurley and Williams are all eager to work with the Boeing and SpaceX teams to “understand their designs and operations as they finalize their Boeing CST-100 and SpaceX Crew Dragon spacecraft and operational strategies in support of their crewed flight tests and certification activities as part of their contracts with NASA.”
Until June 2015, Williams held the record for longest time in space by a woman, accumulating 322 days in orbit. Behnken is currently the chief of the astronaut core and conducted six space walks at the station. Boe has spent over 28 days in space and flew on the final mission of Space Shuttle Discovery in Feb. 2011 on STS-133.
The first commercial crew flights under the CCtCAP contract could take place in 2017 with at least one member of the two person crews being a NASA astronaut – who will be “on board to verify the fully-integrated rocket and spacecraft system can launch, maneuver in orbit, and dock to the space station, as well as validate all systems perform as expected, and land safely,” according to a NASA statement.
The second crew member could be a company test pilot as the details remain to be worked out.
Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA
The actual launch date depends on the NASA budget allocation for the Commercial Crew Program approved by the US Congress.
Congress has never approved NASA’s full funding request for the CCP program and has again cut the program significantly in initial votes this year. So the outlook for a 2017 launch is very uncertain.
Were it not for the drastic CCP cuts we would be launching astronauts this year on the space taxis.
“Every dollar we invest in commercial crew is a dollar we invest in ourselves, rather than in the Russian economy,” Bolden emphasizes about the multifaceted benefits of the commercial crew initiative.
Under the CCtCAP contract, NASA recently ordered the agency’s first commercial crew mission from Boeing – as outlined in my story here. SpaceX will receive a similar CCtCAP mission order later this year.
At a later date, NASA will decide whether Boeing or SpaceX will launch the actual first commercial crew test flight mission to low Earth orbit.
Boeing’s commercial CST-100 ‘Space Taxi’ will carry a crew of five astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com
“This is a new and exciting era in the history of U.S. human spaceflight,” said Brian Kelly, director of Flight Operations at NASA’s Johnson Space Center in Houston, in a statement.
“These four individuals, like so many at NASA and the Flight Operations Directorate, have dedicated their careers to becoming experts in the field of aeronautics and furthering human space exploration. The selection of these experienced astronauts who are eligible to fly aboard the test flights for the next generation of U.S. spacecraft to the ISS and low-Earth orbit ensures that the crews will be well-prepared and thoroughly trained for their missions.”
Both the CST-100 and Crew Dragon will typically carry a crew of four NASA or NASA-sponsored crew members, along with some 220 pounds of pressurized cargo. Each will also be capable of carrying up to seven crew members depending on how the capsule is configured.
The spacecraft will be capable to remaining docked at the station for up to 210 days and serve as an emergency lifeboat during that time.
The NASA CCtCAP contracts call for a minimum of two and a maximum potential of six missions from each provider.
The station crew will also be enlarged to seven people that will enable a doubling of research time.
The CST-100 will be carried to low Earth orbit atop a man-rated United Launch Alliance Atlas V rocket launching from Cape Canaveral Air Force Station, Florida. It enjoys a 100% success rate.
Boeing will first conduct a pair of unmanned and manned orbital CST-100 test flights earlier in 2017 in April and July, prior to the operational commercial crew rotation mission to confirm that their capsule is ready and able and met all certification milestone requirements set by NASA.
Umbilicals away and detaching from SpaceX Falcon 9 launch from Cape Canaveral, Florida, on June 28, 2015 that was doomed to disaster soon thereafter. Credit: Ken Kremer/kenkremer.com
SpaceX conducted a successful Pad Abort Test of the Crew Dragon on May 6, as I reported here. The goal was to test the spacecrafts abort systems that will save astronauts lives in a split second in the case of a launch emergency such as occurred during the June 28 rocket failure in flight that was bound for the ISS with the initial cargo version of the SpaceX Dragon.
SpaceX plans an unmanned orbital test flight of Crew Dragon perhaps by the end of 2016. The crewed orbital test flight would follow sometime in 2017.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Rendering of the ULA Vulcan rocket blasting off. United Launch Alliance (ULA) next generation rocket is set to make its debut flight in 2019. Credit: ULA
Fierce commercial and international political pressures have forced the rapid development of the new Vulcan launcher family recently announced by rocket maker United Launch Alliance (ULA). Vulcan’s “genesis” and development was borne of multiple unrelenting forces on ULA and is now absolutely essential and critical for its “transformation and survival in a competitive environment” moving forward, according to Dr. George Sowers, ULA Vice President for Advanced Concepts and Technology, in an exclusive interview with Universe Today.
“To be successful and survive ULA needs to transform to be more of a competitive company in a competitive environment,” Dr. Sowers told Universe Today in a wide ranging interview regarding the rationale and goals of the Vulcan rocket.
Vulcan is ULA’s next generation rocket to space and slated for an inaugural liftoff in 2019.
Faced with the combined challenges of a completely changed business and political environment emanating powerfully from new space upstart SpaceX offering significantly reduced launch costs, and continuing uncertainty over the future supply of the Russian-made RD-180 workhorse rocket engines that power ULA’s venerable Atlas V rocket, after Russia’s annexation of Crimea, Sowers and ULA’s new CEO Tory Bruno were tasked with rapidly resolving these twin threats to the firms future well being – which also significantly impacts directly on America’s national security.
“Our current plan is to have the new Vulcan rocket flying by 2019,” Sowers stated.
Vulcan – United Launch Alliance (ULA) next generation rocket is set to make its debut flight in 2019. Credit: ULA
The Vulcan launcher was created in response to the commercial SpaceX Falcon 9 rocket, and it will combine the best features of ULA’s existing unmanned Atlas V and Delta IV booster product lines as well as being revamped with new and innovative American-made first stage engines that will eventually be reusable.
It will meet and exceed the capabilities of ULA’s current stable of launchers, including the Delta IV Heavy which recently launched NASA’s maiden Orion crew module on an unmanned test flight in Dec. 2014.
“We at ULA were faced with how do we take our existing products and transform them into a single fleet that enables us to do the entire range of missions on just one family of rockets.”
“So that was really the genesis of what we now call the “Vulcan” rocket. So this single family will be able to do everything [from medium to heavy lift],” Sowers told me.
Another requirement is that Vulcan’s manufacturing methodology be extremely efficient, slashing costs to make it cost competitive with the Space X Falcon 9. Sowers said the launcher would sell “for less than $100 million” at the base level.
“Vulcan will be the highest-performing, most cost-efficient rocket on the market. It will open up new opportunities for the nation’s use of space,” says ULA CEO Tory Bruno.
In its initial configuration Vulcan’s first stage will be powered by a revolutionary new class of cost effective and wholly domestic engines dubbed the BE-4, produced by Blue Origin.
Cutaway diagram of ULA’s new Vulcan rocket powered by BE-4 first stage engines, six solid rocket motors and a 5 meter diameter payload fairing. Credit ULA
Further upgrades including a powerful new upper stage called ACES, will be phased in down the road as launches of ULA’s existing rocket families wind down, to alleviate any schedule slips.
“Because rocket design is hard and the rocket business is tough we are planning an overlap period between our existing rockets and the new Vulcan rocket,” Sowers explained. “That will account for any delays in development and other issues in the transition process to the new rocket.”
ULA was formed in 2006 as a 50:50 joint venture between Lockheed Martin and Boeing that combined their existing expendable rocket fleet families – the Atlas V and Delta IV – under one roof.
Development of the two Evolved Expendable Launch Vehicles (EELV’s) was originally funded by the U.S. Air Force to provide two independent and complimentary launch capabilities thereby offering assured access to space for America’s most critical military reconnaissance satellites gathering intelligence for the National Reconnaissance Office (NRO), DOD and the most senior US military and government leaders.
Since 2006, SpaceX (founded by billionaire Elon Musk) has emerged on the space scene as a potent rival offering significantly lower cost launches compared to ULA and other launch providers in the US and overseas – and captured a significant and growing share of the international launch market for its American-made Falcon rocket family.
And last year to top that all off, Russia’s deputy prime minister, Dmitry Rogozin, who is in charge of space and defense industries, threatened to “ban Washington from using Russian-made [RD-180] rocket engines [used in the Atlas V rocket], which the US has used to deliver its military satellites into orbit.”
ULA Atlas V rocket first stage is powered by Russian-made RD-180 engines.
United Launch Alliance Atlas V rocket with NASA’s Magnetospheric Multiscale (MMS) spacecraft onboard launches from the Cape Canaveral Air Force Station Space Launch Complex 41, March 12, 2015, Florida. Credit: Ken Kremer- kenkremer.com
“ULA was formed eight years ago as a government regulated monopoly focused on US government launches. Now eight years later the environment is changing,” Sowers told me.
How did ULA respond to the commercial and political challenges and transform?
“So there are a lot of things we had to do structurally to make that transformation. One of the key ones is that when ULA was formed, the government was very concerned about having assured access to space for national security launches,” Sowers explained.
“In their mind that meant having two independent rocket systems that could essentially do the same jobs. So we have both the Atlas V and the Delta IV. But in a competitive environment you can well imagine that that requirement drives your costs significantly higher than they need to be.”
ULA actually offered three rocket families after the merger, when only one was really needed.
“So our first conclusion on how to be competitive was how do we go from supporting three rocket families – including the Delta II – off of 6 launch pads, to our ultimate aim of getting down to just 1 rocket family of off just 2 pads – one on each coast. So, that is the most cost effective structure that we could come up with and the most competitive.”
Developing a new first stage engine not subject to international tensions was another primary impetus.
“The other big objective that was always in our minds, but that became much higher priority in April 2014 when Russia decided to annex Crimea, is that the RD-180 rocket engine that became our workhorse on Atlas, now became politically untenable.”
“So the other main objective of Vulcan is to re-engine [the first stage of] our fleet with an American engine, the Blue Origin BE-4.”
The RD-180’s will be replaced with a pair of BE-4 engines from Blue Origin, the highly secretive aerospace firm founded by Jeff Bezos, billionaire founder of Amazon. The revolutionary BE-4 engines are fueled by liquefied natural gas and liquid oxygen and will produce about 1.1 million pounds of thrust vs. about 900,000 pounds of thrust for the RD-180, a significant enhancement in thrust.
“The Blue Origin BE-4 is the primary engine [for Vulcan]. ULA is co-investing with Blue Origin in that engine.”
Although the BE-4 is ULA’s primary choice to replace the RD-180, ULA is also investing in development of a backup engine, the AR-1 from Aerojet-Rocketdyne, in case the BE-4 faces unexpected delays.
“As I said, rocket development is hard and risky. So we have a backup plan. That is with Aerojet-Rocketdyne and their AR-1. And we are investing in that engine as well.”
More on the Vulcan, BE-4, reusability and more upcoming in part 2.
ULA concept for SMART reuse capability for the new Vulcan rocket involves eventual midair recovery and reuse of the first stage engines. Credit: ULA
Meanwhile, the next commercial SpaceX Falcon 9 is due to blastoff this Sunday, June 28, on the Dragon CRS-7 resupply mission to the ISS.
Watch for my onsite reports from the Kennedy Space Center and Cape Canaveral Air Force Station in Florida.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Learn more about ULA, SpaceX, Europa, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:
Jun 25-28: “SpaceX launch, Orion, Commercial crew, Curiosity explores Mars, Antares and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Launch pad remote camera view. Credit: Ken Kremer – kenkremer.com
NASA's two small MarCO CubeSats will be flying past Mars in 2016 just as NASA's next Mars lander, InSight, is descending to land on the surface. MarCO, for Mars Cube One, will provide an experimental communications relay to inform Earth quickly about the landing. Credits: NASA/JPL-Caltech
NASA’s two small MarCO CubeSats will be flying past Mars in 2016 just as NASA’s next Mars lander, InSight, is descending to land on the surface. MarCO, for Mars Cube One, will provide an experimental communications relay to inform Earth quickly about the landing. Credits: NASA/JPL-Caltech See fly by and cubesat spacecraft graphics and photos below[/caption]
CubeSats are taking the next great leap for science – departing Earth and heading soon for the fourth rock from the Sun.
For the first time, two tiny CubeSat probes will launch into deep space in early 2016 on their first interplanetary expedition – aiming for the Red Planet as part of an experimental technology relay demonstration project aiding NASA’s next Mission to Mars; the InSight lander.
NASA announced the pair of briefcase-sized CubeSats, called Mars Cube One or MarCO, as a late and new addition to the InSight mission, that could substantially enhance communications options on future Mars missions. They were designed and built by NASA’s Jet Propulsion Laboratory (JPL), Pasadena, California.
InSight, which stands for Interior Exploration Using Seismic Investigations, Geodesy and Heat Transport, is a stationary lander. It will join NASA’s surface science exploration fleet currently comprising of the Curiosity and Opportunity missions which by contrast are mobile rovers.
InSight is the first mission to understand the interior structure of the Red Planet. Its purpose is to elucidate the nature of the Martian core, measure heat flow and sense for “Marsquakes.”
The full-scale mock-up of NASA’s MarCO CubeSat held by Farah Alibay, a systems engineer for the technology demonstration, is dwarfed by the one-half-scale model of NASA’s Mars Reconnaissance Orbiter behind her. Credits: NASA/JPL-Caltech
Because of their small size – roughly 4 inches (10 centimeters) square) – and simplicity using off-the-shelf components, they are a favored platform for university students and others seeking low cost access to space – such as the Planetary Society’s recently successful Light Sail solar sailing cubesat demonstration launched in May. Six units are combined together to create MarCO.
Over the past few years many hundreds of cubesats have already been deployed in Earth orbit – including many dozens from the International Space Station(ISS) – but these will be the first going far beyond our Home Planet.
Data relayed by MarCO at 8 kbps in real time could reveal InSight’s fate on the Martian surface within minutes to mission controllers back on Earth, rather than waiting for a potentially prolonged period of agonizing nail-biting lasting an hour or more.
The two probes, known as MarCO-A and MarCO-B, will operate during InSight’s highly complex entry, descent and landing (EDL) operations as it descends through the thin Martian atmosphere. Their function is merely to quickly relay landing data. But the cubesats will have no impact on the ultimate success of the mission. They will intentionally sail by but not land on Mars.
“MarCO is an experimental capability that has been added to the InSight mission, but is not needed for mission success,” said Jim Green, director of NASA’s planetary science division at the agency’s headquarters in Washington, in a statement.
The MarCO Cubesats will serve as a test bed for a revolutionary communications mode that seeks to quickly relay data back to Earth about the status of InSight – in real time – as it plummets down to the Red Planet for the “Seven Minutes of Terror” that hopefully climaxes with a soft landing.
The MarCO duo will fly by past Mars at a planned distance and altitude of about 3,500 kilometers as InSight descends towards the surface during EDL operations. They will rapidly retransmit signals coming from the lander in real time, directly back to NASA’s huge Deep Space Network (DSN) receiving dish antennas back on Earth.
MarCO cubesats fly by trajectory for rapid communications relay as NASA’s InSight spacecraft lands on Mars in September 2016. Credit: NASA/JPL-Caltech
For this flight, six cubesats will be joined together to provide the additional capability required for the journey to Mars and to accomplish their communications task.
The six-unit MarCO CubeSat has a stowed size of about 14.4 inches (36.6 centimeters) by 9.5 inches (24.3 centimeters) by 4.6 inches (11.8 centimeters) and weighs 14 kilograms.
The solar powered probes will be outfitted with UHF and X-band communications gear as well as propulsion, guidance and more.
The overall cost to design, build, launch and operate MarCO-A and MarCO-B is approximately $13 million, a NASA spokesperson told Universe Today.
InSight and MarCO are slated to blastoff together on March 4, 2016 atop a United Launch Alliance Atlas V rocket from Vandenberg Air Force Base, California.
After launch, both MarCO CubeSats will separate from the Atlas V booster and travel along their own trajectories to the Red Planet.
“MarCO will fly independently to Mars,” says Green.
They will be navigated independently from InSight. They will all reach Mars at approximately the same time for InSight’s landing slated for Sept. 28, 2016.
MarCO’s two solar panels and two radio antennas will unfurl after being released from the Atlas booster. The high-gain, X-band antenna is a flat panel engineered to direct radio waves the way a parabolic dish antenna does,” according to a NASA description.
The softball-size radio “provides both UHF (receive only) and X-band (receive and transmit) functions capable of immediately relaying information received over UHF.”
MarCO cubesat graphic annotated to show dimensions, instruments, physical characteristics and capabilities. Credit: NASA/JPL-Caltech
During EDL, InSight will transmit landing data via UHF radio to the MarCO cubesats sailing past Mars as well as to NASA’s Mars Reconnaissance Orbiter (MRO) soaring overhead.
MarCO will assist InSight by receiving the lander information transmitted in the UHF radio band and then immediately forward EDL information to Earth using the X-band radio. By contrast, MRO cannot simultaneously receive information over one band while transmitting on another, thus delaying confirmation of a successful landing possibly by an hour or more.
Engineers for NASA’s MarCO technology demonstration display a full-scale mechanical mock-up of the small craft in development as part of NASA’s next mission to Mars. Mechanical engineer Joel Steinkraus and systems engineer Farah Alibay are on the team at NASA’s Jet Propulsion Laboratory, Pasadena, California, preparing twin MarCO (Mars Cube One) CubeSats for a March 2016 launch. Credit: NASA/JPL-Caltech
“Ultimately, if the MarCO demonstration mission succeeds, it could allow for a “bring-your-own” communications relay option for use by future Mars missions in the critical few minutes between Martian atmospheric entry and touchdown,” say NASA officials.
It’s also very beneficial and critical to the success of future missions to have a stream of data following the progress of past missions so that lessons can be learned and applied, whatever the outcome.
“By verifying CubeSats are a viable technology for interplanetary missions, and feasible on a short development timeline, this technology demonstration could lead to many other applications to explore and study our solar system,” says NASA.
InSight will smash into the Martian atmosphere at high speeds of approximately 13,000 mph in September 2016 and then decelerate within a few minutes for landing via a heat shield, retro rocket and parachute assisted touchdown on the plains at flat-lying terrain at “Elysium Planitia,” some four degrees north of Mars’ equator, and a bit north of the Curiosity rover.
As I reported in recently here, InSight has now been assembled into its flight configuration and begun a comprehensive series of rigorous environmental stress tests that will pave the path to launch in 2016 on a mission to unlock the riddles of the Martian core.
The countdown clock is ticking relentlessly towards liftoff in less than nine months time in March 2016.
NASA’s InSight Mars lander spacecraft in a Lockheed Martin clean room near Denver. As part of a series of deployment tests, the spacecraft was commanded to deploy its solar arrays in the clean room to test and verify the exact process that it will use on the surface of Mars. Credits: NASA/JPL-Caltech/Lockheed Martin
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
