Boeing has selected Florida to be the base for its commercial crew program office. Image Credit: Boeing
Declaring that the future survival of the International Space Station (ISS) was “jeopardized,” NASA issued a statement late Thursday, Oct. 9, ordering Boeing and SpaceX to restart work to develop commercial crew vehicles under the Commercial Crew Transportation Capability (CCtCap) contracts awarded to each firm on Sept. 16.
NASA took this action despite a protest filed with the U.S. Government Accountability Office (GAO) by the losing commercial crew bidder, Sierra Nevada Corporation.
On Sept. 26, NASA had directed Boeing and SpaceX to “suspend performance of the contracts” in response to the GAO protest filed by Sierra Nevada Corporation.
NASA told Boeing and SpaceX to immediately resume work on their astronaut space taxis under “statutory authority available to NASA.”
SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014. Credit: NASA
It’s been a wild twist of events ever since NASA Administrator Charles Bolden announced that Boeing and SpaceX had won the high stakes and history making NASA competition to build the first ever private ‘space taxis’ to launch American astronauts to the ISS and restore America’s capability to launch our crews from American soil for the first time since 2011.
Bolden personally made the historic announcement of NASA’s commercial crew contract winners to build America’s next human rated spaceships at the Kennedy Space Center (KSC) on Wednesday, Sept. 16 at a briefing I attended at the press site.
Barely ten days later NASA told Boeing and SpaceX to stop work while the GAO reviews the SNC protest by a Jan 5, 2015, deadline.
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
In the meantime, NASA decided that the delay in the commercial crew effort was untenable and posed risks to the ISS, crew operations and U.S. commitments under international agreements.
Therefore NASA exercised its statutory authority to “avoid significant adverse consequences.”
Here is the full text of the NASA’s Oct. 9 statement:
“On Oct. 9, under statutory authority available to it, NASA has decided to proceed with the Commercial Crew Transportation Capability (CCtCap) contracts awarded to The Boeing Company and Space Exploration Technologies Corp. notwithstanding the bid protest filed at the U.S. Government Accountability Office by Sierra Nevada Corporation. The agency recognizes that failure to provide the CCtCap transportation service as soon as possible poses risks to the International Space Station (ISS) crew, jeopardizes continued operation of the ISS, would delay meeting critical crew size requirements, and may result in the U.S. failing to perform the commitments it made in its international agreements. These considerations compelled NASA to use its statutory authority to avoid significant adverse consequences where contract performance remained suspended. NASA has determined that it best serves the United States to continue performance of the CCtCap contracts that will enable safe and reliable travel to and from the ISS from the United States on American spacecraft and end the nation’s sole reliance on Russia for such transportation.”
The ‘space taxi’ contracts to build the Boeing CST-100 and SpaceX Dragon V2 spaceships are worth a total of $6.8 Billion, with the goal to end the nation’s sole source reliance on Russia in 2017.
Boeing was awarded the larger share of the contract valued at $4.2 Billion while SpaceX was awarded a lesser amount valued at $2.6 Billion.
Both spaceships are capsule design with parachute assisted landings. The third competitor involving Sierra Nevada’s Dream Chaser mini-shuttle offering runway landings was not selected for further development.
“From day one, the Obama Administration made clear that the greatest nation on Earth should not be dependent on other nations to get into space,” Bolden told reporters at the agency’s Kennedy Space Center in Florida, on Sept 16.
“Thanks to the leadership of President Obama, the hard work of our NASA and industry teams, and support from Congress, today we are one step closer to launching our astronauts from U.S. soil on American spacecraft and ending the nation’s sole reliance on Russia by 2017. Turning over low-Earth orbit transportation to private industry will also allow NASA to focus on an even more ambitious mission – sending humans to Mars.”
Boeing unveiled a full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014, at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com
Both the Boeing CST 100 and SpaceX Dragon V2 will launch from the Florida Space Coast, home to all US astronaut flights since the dawn of the space age.
The Boeing CST-100 will launch atop a man rated United Launch Alliance Atlas V rocket from Space Launch Complex 41 on Cape Canaveral Air Force Station, FL.
The SpaceX Dragon will launch atop a man rated Falcon 9 v1.1 rocket from neighboring Space Launch Complex 40 at the Cape.
Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
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Learn more about Commercial Space Taxis, Orion and NASA Human and Robotic Spaceflight at Ken’s upcoming presentations
Oct 14: “What’s the Future of America’s Human Spaceflight Program with Orion and Commercial Astronaut Taxis” & “Antares/Cygnus ISS Rocket Launches from Virginia”; Princeton University, Amateur Astronomers Assoc of Princeton (AAAP), Princeton, NJ, 7:30 PM
Oct 23/24: “Antares/Cygnus ISS Rocket Launch from Virginia”; Rodeway Inn, Chincoteague, VA
Virgin Galactic's SpaceShipTwo soars in a powered flight test on Sept. 5, 2013. Credit: MarsScientific.com and Clay Center Observatory
TORONTO, CANADA – There’s a big difference in thinking between governments and the private companies that participate in space. While entities such as NASA can work on understanding basic human health or exploring the universe for the sake of a greater understanding, companies have a limitation: they need to eventually make a profit.
This was brought up in a human spaceflight discussion at the International Astronautical Congress today (Oct. 1), which included participants from agencies and companies alike. Below are some concepts for how private companies in the space world today are making their money.
“We have in space a movement towards more privatization … and also for more use of space activities in general and human space activity in the future by individual private persons,” said Johann Dietrich Worner, chairman of the executive board of DLR (Germany’s space agency), in the panel.
“You can imagine that even for the upcoming 10 to 20 to 30 years, the public funding is the basic funding for [space] activities while in other areas, we are already seeing that private money is doing its work if you look to communication and if you look to other activities, like for instance, research in space.”
But commercial spaceflight is already taking place, as some of these examples show.
Commercial crew
Would you ‘Enter the Dragon’? First look inside SpaceX Dragon V2 next generation astronaut spacecraft unveiled by CEO Elon Musk on May 29, 2014. Credit: Robert Fisher/AmericaSpace
The two successful companies in NASA’s latest round of commercial contracts — SpaceX (Dragon) and Boeing (CST-100) — are each receiving government money to develop their private space taxis. The companies are responsible for meeting certain milestones to receive funds. There is quite the element of risk involved because the commercial contracts are only given out in stages; you could be partway through developing the spacecraft and then discover you will not be awarded one for the next round. This is what happened to Sierra Nevada Corp., whose Dream Chaser concept did not receive more money in the announcement last month. The company has filed a legal challenge in response.
Private space travel
Sir Richard Branson hugs designer Burt Rutan, surrounded by employees of Virgin Galactic, The SpaceShip Company, and Scaled Composites, and watch as Virgin Galactic’s SpaceShip2 streaks across the sky under rocket power, its first ever since the program began in 2005. Burt’s wife Tonya Rutan is at right taking their photo. The spacecraft was dropped from its “mothership,” WhiteKnight2, over the Mojave CA area on April 29, 2013, at high altitude before firing its hybrid power motor. Virgin Galactic hopes to become the first commercial space venture to bring multiple passengers into space on a regular basis.
Virgin Galactic and its founder, Richard Branson, are perhaps the most visible of the companies that are looking to bring private citizens into space — as long as they can pay $250,000 for a ride. The first flight of Virgin into space is expected in the next year. Customers must pay a deposit upfront upon registering and then the balance before they head into suborbit. In the case of Virgin, Branson has a portfolio of companies that can take on the financial risk during the startup phase, but eventually the company will look to turn a profit through the customer payments.
Asteroid mining
Artist concept of the ARKYD spacecraft by an asteroid. Credit: Planetary Resources.
The business case for Planetary Resources and Deep Space Industries, the two self-proclaimed asteroid mining companies, hasn’t fully been released yet. We assume that the companies would look to make a profit through selling whatever resources they manage to dig up on asteroids, but bear in mind it would cost quite a bit of money to get a spacecraft there and back. Meanwhile, Planetary Resources is diversifying its income somewhat by initiatives such as the Arkyd-100 telescope, which will look for asteroids from Earth orbit. They raised money for the project through crowdsourcing.
Space station research
The International Space Station in March 2009 as seen from the departing STS-119 space shuttle Discovery crew. Credit: NASA/ESA
NanoRacks is a company that has research slots available on the International Space Station that it sells to entities looking to do research in microgravity. The company has places inside the station and can also deploy small satellites through a Japanese system. While the company’s website makes it clear that they are focused on ISS utilization, officials also express an interest in doing research in geocentric orbit, the moon or even Mars.
Boeing has selected Florida to be the base for its commercial crew program office. Image Credit: Boeing
KENNEDY SPACE CENTER, FL – NASA Administrator Charles Bolden announced that Boeing and SpaceX have won the high stakes and history making NASA competition to build the first ever private ‘space taxis’ to launch American astronauts to the International Space Station (ISS) and restore America’s capability to launch our crews from American soil for the first time since 2011.
Bolden made the historic announcement of NASA’s commercial crew contract winners to build America’s next human rated spaceships at the Kennedy Space Center (KSC) on Wednesday, Sept. 16 at a briefing for reporters.
The ‘space taxi’ contract to build the Boeing CST-100 and SpaceX Dragon V2 spaceships is worth a total of $6.8 Billion, with the goal to end the nation’s sole source reliance on Russia in 2017.
SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014. Credit: NASA
Boeing was awarded the larger share of the contract valued at $4.2 Billion while SpaceX was awarded a lesser amount valued at $2.6 Billion.
“From day one, the Obama Administration made clear that the greatest nation on Earth should not be dependent on other nations to get into space,” Bolden told reporters at the agency’s Kennedy Space Center in Florida.
“Thanks to the leadership of President Obama, the hard work of our NASA and industry teams, and support from Congress, today we are one step closer to launching our astronauts from U.S. soil on American spacecraft and ending the nation’s sole reliance on Russia by 2017. Turning over low-Earth orbit transportation to private industry will also allow NASA to focus on an even more ambitious mission – sending humans to Mars.”
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
The awards from NASA’s Commercial Crew Program (CCP) offices will continue to be implemented as a public-private partnership and are the fruition of NASA’s strategy to foster the development of privately built human spaceships that began in 2010.
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com
Both spaceships are capsule design with parachute assisted landings. The third competitor involving Sierra Nevada’s Dream Chaser mini-shuttle offering runway landings was not selected for further development.
“We are excited to see our industry partners close in on operational flights to the International Space Station, an extraordinary feat industry and the NASA family began just four years ago,” said Kathy Lueders, manager of NASA’s Commercial Crew Program.
“This space agency has long been a technology innovator, and now we also can say we are an American business innovator, spurring job creation and opening up new markets to the private sector. The agency and our partners have many important steps to finish, but we have shown we can do the tough work required and excel in ways few would dare to hope.”
Both the Boeing CST 100 and SpaceX Dragon V2 will launch from the Florida Space Coast, home to all US astronaut flight since the dawn of the space age.
The Boeing CST-100 will launch atop a man rated United Launch Alliance Atlas V rocket from Space Launch Complex 41 on Cape Canaveral Air Force Station, FL.
The SpaceX Dragon will launch atop a man rated Falcon 9 v1.1 rocket from neighboring Space Launch Complex 40 at the Cape.
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com
Boeing and SpaceX issued the following statements after the awards were announced.
“Boeing has been part of every American human space flight program, and we’re honored that NASA has chosen us to continue that legacy,” said John Elbon, Boeing vice president and general manager, Space Exploration, in a statement in response NASA’s award.
“The CST-100 offers NASA the most cost-effective, safe and innovative solution to U.S.-based access to low-Earth orbit.”
“Under the Commercial Crew Transportation (CCtCap) phase of the program, Boeing will build three CST-100s at the company’s Commercial Crew Processing Facility at Kennedy Space Center in Florida. The spacecraft will undergo a pad-abort test in 2016 and an uncrewed flight in early 2017, leading up to the first crewed flight to the ISS in mid-2017.”
“SpaceX is deeply honored by the trust NASA has placed in us. We welcome today’s decision and the mission it advances with gratitude and seriousness of purpose,” said Elon Musk, CEO & Chief Designer, SpaceX, in a statement in response NASA’s award.
“It is a vital step in a journey that will ultimately take us to the stars and make humanity a multi-planet species.”
Stay tuned here for Ken’s continuing Boeing, SpaceX, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Boeing unveiled full scale mockup of their commercial CST-100 'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer - kenkremer.com
In the ‘new race to space’ to restore our capability to launch Americans to orbit from American soil with an American-built commercial ‘space taxi’ as rapidly and efficiently as possible, Boeing has moved to the front of the pack with their CST-100 spaceship by completing all their assigned NASA milestones on time and on budget in the current phase of the agency’s Commercial Crew Program (CCP).
Boeing is the first, and thus far only one of the three competitors (including Sierra Nevada Corp. and SpaceX) to complete all their assigned milestone task requirements under NASA’s Commercial Crew Integrated Capability (CCiCap) initiative funded under the auspices of the agency’s Commercial Crew Program.
The CST-100 is a privately built, man rated capsule being developed with funding from NASA via the commercial crew initiative in a public/private partnership between NASA and private industry.
The overriding goal is restart America’s capability to reliably launch our astronauts from US territory to low-Earth orbit (LEO) and the International Space Station (ISS) by 2017.
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com
Private space taxis are the fastest and cheapest way to accomplish that and end the gap in indigenous US human spaceflight launches.
Since the forced shutdown of NASA’s Space Shuttle program following its final flight in 2011, US astronauts have been 100% dependent on the Russians and their cramped but effective Soyuz capsule for rides to the station and back – at a cost exceeding $70 million per seat.
Boeing announced that NASA approved the completion of the final two commercial crew milestones contracted to Boeing for the CST-100 development.
These last two milestones are the Phase Two Spacecraft Safety Review of its Crew Space Transportation (CST)-100 spacecraft and the Critical Design Review (CDR) of its integrated systems.
The CDR milestone was completed in July and comprised 44 individual CDRs including propulsion, software, avionics, landing, power and docking systems.
The Phase Two Spacecraft Safety Review included an overall hazard analysis of the spacecraft, identifying life-threatening situations and ensuring that the current design mitigated any safety risks, according to Boeing.
“The challenge of a CDR is to ensure all the pieces and sub-systems are working together,” said John Mulholland, Boeing Commercial Crew program manager, in a statement.
“Integration of these systems is key. Now we look forward to bringing the CST-100 to life.”
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Passing the CDR and completing all the NASA milestone requirements is a significant step leading to the final integrated design for the CST-100 space taxi, ground systems and Atlas V launcher that will boost it to Earth orbit from Space Launch Complex-41 on Cape Canaveral Air Force Station in Florida.
All three American aerospace firms vying for the multibillion dollar NASA contract to build an American ‘space taxi’ to ferry US astronauts to the International Space Station and back as soon as 2017.
NASA’s Commercial Crew Program office is expected to announce the winner(s) of the high stakes, multibillion dollar contract to build America’s next crew vehicles in the next program phase, known as Commercial Crew Transportation Capability (CCtCap), “sometime around the end of August/September,” NASA News spokesman Allard Beutel confirmed to me.
“We don’t have a scheduled date for the commercial crew award(s).”
There will be 1 or more CCtCAP winners.
Boeing CST-100 capsule interior up close. Credit: Ken Kremer – kenkremer.com
On June 9, 2014, Boeing revealed the design of their CST-100 astronaut spaceliner by unveiling a full scale mockup of their commercial ‘space taxi’ at the new home of its future manufacturing site at the Kennedy Space Center (KSC) located inside a refurbished facility that most recently was used to prepare NASA’s space shuttle orbiters for assembly missions to the ISS.
The CST-100 crew transporter was unveiled at the invitation only ceremony and media event held inside the gleaming white and completely renovated NASA processing hangar known as Orbiter Processing Facility-3 (OPF-3) – and attended by Universe Today.
The huge 64,000 square foot facility has sat dormant since the shuttles were retired following their final flight (STS-135) in July 2011 and which was commanded by Chris Ferguson, who now serves as director of Boeing’s Crew and Mission Operations.
Ferguson and the Boeing team are determined to get Americans back into space from American soil with American rockets.
Read my exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander – about the CST-100; here and here.
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing
Boeing’s philosophy is to make the CST-100 a commercial endeavor, as simple and cost effective as possible in order to quickly kick start US human spaceflight efforts. It’s based on proven technologies drawing on Boeing’s 100 year heritage in aviation and space.
“The CST-100, it’s a simple ride up to and back from space,” Ferguson told me. “So it doesn’t need to be luxurious. It’s an ascent and reentry vehicle – and that’s all!”
So the CST-100 is basically a taxi up and a taxi down from LEO. NASA’s complementary human space flight program involving the Orion crew vehicle is designed for deep space exploration.
The vehicle includes five recliner seats, a hatch and windows, the pilots control console with several attached Samsung tablets for crew interfaces with wireless internet, a docking port to the ISS and ample space for 220 kilograms of cargo storage of an array of equipment, gear and science experiments depending on NASA’s allotment choices.
The interior features Boeing’s LED Sky Lighting with an adjustable blue hue based on its 787 Dreamliner airplanes to enhance the ambience for the crew.
Boeing CST-100 crew capsule will carry five person crews to the ISS. Credit: Ken Kremer – kenkremer.com
The reusable capsule will launch atop a man rated United Launch Alliance (ULA) Atlas V rocket.
“The first unmanned orbital test flight is planned in January 2017… and may go to the station,” Ferguson told me during our exclusive interview about Boeing’s CST-100 plans.
Since 2010, NASA has spent over $1.5 billion on the commercial crew effort.
Boeing has received the largest share of funding in the current CCiCAP phase amounting to about $480 million. SpaceX received $460 million for the Dragon V2 and Sierra Nevada Corp. (SNC) has received a half award of $227.5 million for the Dream Chasermini-shuttle.
SNC will be the next company to complete all of NASA’s milestones this Fall, SNC VP Mark Sirangelo told me in an exclusive interview. SpaceX will be the final company finishing its milestones sometime in 2015.
Stay tuned here for Ken’s continuing Boeing, Sierra Nevada, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com
Boeing’s commercial CST-100 'Space Taxi' will carry a crew of five astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer - kenkremer.com
The full scale CST-100 mockup was unveiled at an invitation only ceremony for Boeing executives and media held inside a newly renovated shuttle era facility at the Kennedy Space Center where the capsule would start being manufactured later this year.
Universe Today was invited to tour the capsule for a first hand inspection of the CST-100’s interior and exterior and presents my photo gallery here.
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com
The CST-100 is a privately built manrated capsule being developed with funding from NASA under the auspices of the agency’s Commercial Crew Program (CCP) in a public/private partnership between NASA and private industry.
The vehicle will be assembled inside the refurbished processing hangar known during the shuttle era as Orbiter Processing Facility-3 (OPF-3). Boeing is leasing the site from Space Florida.
Boeing is one of three American aerospace firms vying for a NASA contract to build an American ‘space taxi’ to ferry US astronauts to the space station and back as soon as 2017.
Boeing CST-100 capsule interior up close. Credit: Ken Kremer – kenkremer.com
The SpaceXDragon and Sierra Nevada Dream Chaser are also receiving funds from NASA’s commercial crew program.
NASA will award one or more contracts to build Americas next human rated spaceship in August or September.
Boeing CST-100 crew capsule will carry five person crews to the ISS. Credit: Ken Kremer – kenkremer.com
Since the forced shutdown of NASA’s Space Shuttle program following its final flight in 2011, US astronauts have been 100% dependent on the Russians and their cramped but effective Soyuz capsule for rides to the station and back – at a cost exceeding $70 million per seat.
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com
Chris Ferguson, the final shuttle commander for NASA’s last shuttle flight (STS-135) now serves as director of Boeing’s Crew and Mission Operations.
Ferguson and the Boeing team are determined to get Americans back into space from American soil with American rockets.
Read my exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander – about the CST-100; here and here.
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com
The vehicle includes five recliner seats, a hatch and windows, the pilots control console with several attached Samsung tablets for crew interfaces with wireless internet, a docking port to the ISS and ample space for 220 kilograms of cargo storage of an array of equipment, gear and science experiments depending on NASA’s allotment choices.
The interior features Boeing’s LED Sky Lighting with an adjustable blue hue based on its 787 Dreamliner airplanes to enhance the ambience for the crew.
Astronaut mannequin seated below pilot console inside Boeing’s commercial CST-100 ‘Space Taxi’ mockup. Credit: Ken Kremer – kenkremer.com Five person crews will fly Boeing CST-100 capsule to ISS. Credit: Ken Kremer – kenkremer.com
The reusable capsule will launch atop a man rated United Launch Alliance (ULA) Atlas V rocket.
Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
US astronauts will eventually enter the ISS through this docking port. Credit: Ken Kremer – kenkremer.comUS Senator Bill Nelson (FL) and NASA’s final space shuttle commander inside Boeing’s CST-100 manned capsule during unveiling ceremony at the Kennedy Space Center, Florida on June 9, 2014. Nelson is seated below pilots console and receives CST-100 briefing from Ferguson who now directs Boeing’s crew efforts. Nelson also flew in space aboard the Columbia shuttle in Jan. 1986. Credit: Ken Kremer – kenkremer.comBoeing CST-100 spaceship unveiled at Kennedy Space Center FL on June 9, 2014 Posing from left to right; Frank DelBello, Space Florida, John Elbon, Boeing VP Space Exploration, US Sen. Bill Nelson (FL), final shuttle commander Chris Ferguson, Boeing Director of Crew and Mission Operations and John Mulholland, Boeing VP Commercial Space Exploration. Credit: Ken Kremer – kenkremer.com
US Senator Bill Nelson (FL) addresses crowd at unveiling ceremony for Boeing’s CST-100 manned capsule to the ISS at the Kennedy Space Center, Florida on June 9, 2014. Credit: Ken Kremer – kenkremer.com Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com
Boeing unveiled full scale mockup of their commercial CST-100 'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer - kenkremer.com
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil.
Credit: Ken Kremer – kenkremer.com
Story updated[/caption]
KENNEDY SPACE CENTER, FL – Boeing unveiled a full scale mockup of their CST-100 commercial ‘space taxi’ on Monday, June 9, at the new home of its future manufacturing site at the Kennedy Space Center located inside a refurbished facility that most recently was used to prepare NASA’s space shuttle orbiters for missions to the International Space Station (ISS).
The overriding goal is restart our country’s capability to reliably launch Americans to space from US territory as rapidly and efficiently as possible.
The CST-100 crew transporter was revealed at an invitation only ceremony and media event held on Monday, June 9, inside the gleaming white and completely renovated NASA processing hangar known as Orbiter Processing Facility-3 (OPF-3) – and attended by Universe Today.
The huge 64,000 square foot facility has sat dormant since the shuttles were retired following their final flight in July 2011 and which was commanded by Chris Ferguson, who now serves as director of Boeing’s Crew and Mission Operations.
Universe Today was invited to be on location at KSC for the big reveal ceremony headlining US Senator Bill Nelson (FL) and Boeing executives including shuttle commander Ferguson, for a first hand personal inspection of the private spaceship and also to crawl inside and sit in the seats of the capsule designed to carry American astronauts to the High Frontier as soon as 2017.
“Today we celebrate this commercial crew capsule,” said Sen. Nelson at the unveiling ceremony. “This vehicle is pretty fantastic and the push into space the CST-100 represents is historic.”
“We are at the dawn of a new Space Age. It’s complemented by the commercial activities going to and from the space station and then going outside low Earth orbit [with Orion], as we go to the ultimate goal of going to Mars. There is a bright future ahead.”
US Senator Bill Nelson (FL) and NASA’s final space shuttle commander Chris Ferguson inside Boeing’s CST-100 manned capsule during unveiling ceremony at the Kennedy Space Center, Florida on June 9, 2014. Nelson is seated below pilots console and receives CST-100 briefing from Ferguson, who now directs Boeing’s crew effort. Nelson also flew in space aboard the Columbia shuttle in Jan. 1986. Credit: Ken Kremer – kenkremer.com
The purpose of developing and building the private CST-100 human rated capsule is to restore America’s capability to ferry astronauts to low-Earth orbit and the space station from American soil aboard American rockets, and thereby end our total dependency on the Russian Soyuz capsule for tickets to space and back.
Boeing’s philosophy is to make the CST-100 a commercial endeavor, as simple and cost effective as possible in order to quickly kick start US human spaceflight efforts. It’s based on proven technologies drawing on Boeing’s 100 year heritage in aviation and space.
“The CST-100, it’s a simple ride up to and back from space,” Ferguson told me. “So it doesn’t need to be luxurious. It’s an ascent and reentry vehicle – and that’s all!”
So the CST-100 is basically a taxi up and a taxi down from LEO. NASA’s complementary human space flight program involving the Orion crew vehicle is designed for deep space exploration.
US Senator Bill Nelson (FL) addresses crowd at unveiling ceremony for Boeing’s CST-100 manned capsule to the ISS at the Kennedy Space Center, Florida on June 9, 2014. Credit: Ken Kremer – kenkremer.com
Read my exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander – about the CST-100; here and here.
The stairway to America’s future human access to space is at last literally taking shape from coast to coast.
Sen. Nelson, a strong space exploration advocate for NASA and who also flew on a space shuttle mission on Columbia back in January 1986, was the first person to climb the steps and enter the hatch leading to Boeing’s stairway to the heavens.
“This is harder to get in than the shuttle. But the seats are comfortable,” Nelson told me as he climbed inside the capsule and maneuvered his way into the center co-pilots seat.
Nelson received a personal guided tour of the CST-100 spaceship from Ferguson.
The capsule measures 4.56 meters (175 inches) in diameter.
The media including myself were also allowed to sit inside the capsule and given detailed briefings on Boeing ambitious plans for building a simple and cost effective astronaut transporter.
The vehicle includes five recliner seats, a hatch and windows, the pilots control console with several attached Samsung tablets for crew interfaces with wireless internet, a docking port to the ISS and ample space for 220 kilograms of cargo storage of an array of equipment, gear and science experiments depending on NASA’s allotment choices.
The interior features Boeing’s LED Sky Lighting with an adjustable blue hue based on its 787 Dreamliner airplanes to enhance the ambience for the crew.
Boeing is among a trio of American aerospace firms, including SpaceX and Sierra Nevada Corp, vying for the next round of contracts to build America’s ‘space taxi’ in a public/private partnership with NASA using seed money under the auspices of the agency’s Commercial Crew Program (CCP).
Since 2010, NASA has spent over $1.5 billion on the commercial crew effort.
Boeing has received approximately $600 million and is on target to complete all of NASA’s assigned CCP milestones in the current contract phase known as Commercial Crew Integrated Capability initiative (CCiCAP) by mid-2014.
Boeing’s CST-100 crew capsule reveal on June 9 comes just two weeks after SpaceX CEO Elon Musk’s Hollywoodesqe glitzy live show on May 29 – pulling the curtain off his firms ‘Dragon’ crew vehicle entry into NASA’s commercial crew program.
NASA officials say that the next round of contracts aims at building a human rated flight vehicle to dock at the ISS by late 2017.
The next contract phase known as Commercial Crew Transportation Capability (CCtCap) will result in one or more awards by NASA later this summer around August or September .
Sen. Nelson expressed his hope that the competition will continue since Congress appears likely to finally approve something near the President’s CCP funding request of over $800 million in the Fiscal 2015 NASA budget.
“With about $800 million, that’s enough money for NASA to do the competition for at least two and maybe more,” said Nelson. “That of course is up to NASA as they evaluate all the proposals.”
NASA had hoped to fly the first commercial crew missions in mid-2015.
But repeated CCP funding cuts by Congress since its inception in 2010 has already caused significant delays to the start of the space taxi missions for all three companies contending for NASA’s commercial crew contracts.
In fact the schedule has slipped already 18 months to the right compared to NASA’s initial plans thus forcing the agency to buy more Soyuz seats from the Russians at a cost of over $70 million each.
The reusable capsule will launch atop a man rated United Launch Alliance (ULA) Atlas V rocket.
It was glorious to be seated inside America’s next spaceship destined to carry humans.
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com
The next generation of US human spaceflight is finally coming to fruition after a long down time.
Read my exclusive new interview with NASA Administrator Charles Bolden explaining the importance of getting Commercial Crew online to expand our reach into space- here.
Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
It’s ‘Thumbs Up’ for unveiling of Boeing’s CST-100 Space Taxi at NASA’s Kennedy Space Center on June 9, 2014. Florida’s US Sen. Bill Nelson (left), final shuttle commander Chris Ferguson (now Director of Boeing’s Crew and Mission Operations, center) and Ken Kremer/Universe Today pose in front of capsule with stairway leading to open hatch. Credit: Ken Kremer – kenkremer.com
NASA Administrator Charles Bolden discusses future of NASA human spaceflight at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden discusses future of NASA human spaceflight during exploration forum at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com
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NASA GODDARD SPACE FLIGHT CENTER, MD – Why is NASA’s Commercial Crew Program to develop private human transport ships to low Earth orbit important?
That’s the question I posed to NASA Administrator Charles Bolden when we met for an exclusive interview at NASA Goddard.
The Commercial Crew Program (CCP) is the critical enabler “for establishing a viable orbital infrastructure” in the 2020s, NASA Administrator Charles Bolden told Universe Today in an exclusive one-on-one interview at NASA’s Goddard Space Flight Center in Greenbelt, Md.
Bolden, a Space Shuttle commander who flew four time to space, says NASA wants one of the new American-made private crewed spaceships under development by SpaceX, Boeing and Sierra Nevada – with NASA funding – to be ready to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017. Flights for other commercial orbital space ventures would follow later and into the next decade.
Since the shutdown of NASA’s space shuttle program following the final flight by STS-135 in 2011 (commanded by Chris Ferguson), America has been 100% dependent on the Russians to fly our astronauts to the space station and back.
“Commercial crew is critical. We need to have our own capability to get our crews to space,” Bolden told me, during a visit to the NASA Goddard cleanroom with the agency’s groundbreaking Magnetospheric Multiscale (MMS) science probes.
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing
Administrator Bolden foresees a huge shift in how the US will conduct space operations in low earth orbit (LEO) just a decade from now. The future LEO architecture will be dominated not by NASA and the ISS but rather by commercial entrepreneurs and endeavors in the 2020s.
“There are going to be other commercial stations or other laboratories,” Bolden excitedly told me.
And the cash strapped Commercial Crew effort to build new astronaut transporters is the absolutely essential enabler to get that exploration task done, he says.
“Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration.”
“We have got to have a way to get our crews to space.”
“You know people try to separate stuff that NASA does into nice little neat packages. But it’s not that way anymore.”
Bolden and NASA are already looking beyond the ISS in planning how to use the new commercial crew spaceships being developed by SpaceX, Boeing and Sierra Nevada in a public- partnership with NASA’s Commercial Crew Program.
“Everything we do [at NASA] is integrated. We have to have commercial crew [for] a viable low Earth orbit infrastructure – a place where we can do testing – for example with what’s going on at the ISS today.”
“And in the out years you are going to be doing the same type of work.”
“But it’s not going to be on the ISS.”
“After 2024 or maybe 2028, if we extend it again, you are going to see the people on commercial vehicles. There are going to be other stations or other laboratories.”
“But there won’t be NASA operated laboratories. They will be commercially viable and operating laboratories.”
SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014. Credit: Robert Fisher/America Space
Private NewSpace ventures represent a revolutionary departure from current space exploration thinking. But none of these revolutionary commercial operations will happen if we don’t have reliable and cost effective human access to orbit from American soil with American rockets on American spaceships.
“We need to have our own capability to get our crews to space – first of all. That’s why commercial crew is really, really, really important,” Bolden emphasized.
The ongoing crises in Ukraine makes development of a new US crew transporter to end our total reliance on Russian spaceships even more urgent.
“Right now we use the Russian Soyuz. It is a very reliable way to get our crews to space. Our partnership with Roscosmos is as strong as it’s ever been.”
“So we just keep watching what’s going on in other places in the world, but we continue to work with Roscosmos the way we always have,” Bolden stated.
The latest example is this week’s successful launch of the new three man Russian-US- German Expedition 40 crew to the ISS on a Soyuz.
Of course, the speed at which the US develops the private human spaceships is totally dependent on the funding level for the Commercial Crew program.
Unfortunately, progress in getting the space taxis actually built and flying has been significantly slowed because the Obama Administration CCP funding requests for the past few years of roughly about $800 million have been cut in half by a reluctant US Congress. Thus forcing NASA to delay the first manned orbital test flights by at least 18 months from 2015 to 2017.
And every forced postponement to CCP costs US taxpayers another $70 million payment per crew seat to the Russians. As a result of the congressional CCP cuts more than 1 Billion US Dollars have been shipped to Russia instead of on building our own US crew transports – leaving American aerospace workers unemployed and American manufacturing facilities shuttered.
I asked Bolden to assess NASA’s new funding request for the coming fiscal year 2015 currently working its way through Congress.
“It’s looking better. It’s never good. But now it’s looking much better,” Bolden replied.
“If you look at the House markup that’s a very positive indication that the budget for commercial crew is going to be pretty good.”
The pace of progress in getting our crews back to orbit basically can be summed up in a nutshell.
“No Bucks, No Buck Rogers,” Chris Ferguson, who now leads Boeing’s crew effort, told me in a separate exclusive interview for Universe Today.
NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA’s Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com
The BoeingCST-100, Sierra Nevada Dream Chaser and SpaceX Dragon ‘space taxis’ are all vying for funding in the next round of contracts to be awarded by NASA around late summer 2014 known as Commercial Crew Transportation Capability (CCtCap).
All three company’s have been making excellent progress in meeting their NASA mandated milestones in the current contract period known as Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.
Altogether they have received more than $1 Billion in NASA funding under the current CCiCAP initiative. Boeing and SpaceX were awarded contracts worth $460 million and $440 million, respectively. Sierra Nevada was given what amounts to half an award worth $212.5 million.
SpaceX CEO Elon Musk just publicly unveiled his manned Dragon V2 spaceship on May 29.
Boeing’s Chris Ferguson told me that assembly of the CST-100 test article starts soon at the Kennedy Space Center.
NASA officials have told me that one or more of the three competitors will be chosen later this year in the next phase under CCtCAP to build the next generation spaceship to ferry astronauts to and from the ISS by 2017.
In order to certify the fitness and safety of the new crew transporters, the CCtCAP contracts will specify that “each awardee conduct at least one crewed flight test to verify their spacecraft can dock to the space station and all its systems perform as expected.”
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Concurrently, NASA is developing the manned Orion crew vehicle for deep space exploration. The state-of-the-art capsule will carry astronauts back to the Moon and beyond on journeys to Asteroids and one day to Mars.
“We need to have our own capability to get our crews to space. Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration,” that’s the bottom line message from my interview with NASA Administrator Bolden.
Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale model of the Sierra Nevada Corporation’s (SNC) Dream Chaser is readied for wind tunnel testing at high speeds that simulate the conditions it will encounter during its flight through the atmosphere returning from space. Credit: NASA/David C. Bowen
The private Dream Chaser mini-shuttle being developed by Sierra Nevada Corp. (SNC) has successfully completed a series of rigorous wind tunnel tests on scale models of the spacecraft – thereby accomplishing another key development milestone under NASA’s Commercial Crew Program to restore America’s human spaceflight access to low Earth orbit.
Engineers from SNC and NASA’s Langley Research Center in Hampton, Virginia conducted six weeks of intricate testing with several different Dream Chaser scale model spacecraft to study its reaction to subsonic, transonic and supersonic conditions that will be encountered during ascent into space and re-entry from low-Earth orbit.
The tests are among the milestones SNC must complete to receive continued funding from the Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.
The Dream Chaser is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the International Space Station (ISS) by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.
Since that day, seats on the Russian Soyuz are US astronauts only way to space and back.
The SpaceXDragon and BoeingCST-100 ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around late summer 2014.
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
“What we have seen from our industry partners is a determination to make their components and systems work reliably, and in turn they’ve been able to demonstrate the complex machinery that makes spaceflight possible will also work as planned,” said Kathy Lueders, NASA’s Commercial Crew Program manager. “These next few months will continue to raise the bar for achievement by our partners.”
To prepare for the wind tunnel testing, technicians first meticulously hand glued 250 tiny sand grains to the outer surface of the 22-inch long Dream Chaser scale model in order to investigate turbulent flow forces and flight dynamic characteristics along the vehicle that simulates what the actual spacecraft will experience during ascent and re-entry.
Dream Chaser awaits launch atop United Launch Alliance Atlas V rocket
Testing encompassed both the Dream Chaser spacecraft by itself as well as integrated in the stacked configuration atop the Atlas V launch vehicle that will boost the vehicle to space from Launch Complex 41 at Cape Canaveral Air Force Station in Florida.
The testing of the Dream Chaser model was conducted at different angles and positions and around the clock inside the Unitary Plan Wind Tunnel at NASA Langley to collect the data as quickly as possible.
“All the data acquired will be used to validate computer models and populate the Dream Chaser spacecraft performance database,” according to NASA test engineer Bryan Falman.
NASA says that the resulting data showed the existing computer models were accurate.
Additonal wind tunnel testing was done at NASA’s Ames Research Center in Moffett Field, California and the CALSPAN Transonic Wind Tunnel in New York.
The wind tunnel work will also significantly aid in refining the Dream Chaser’s design and performance as well as accelerate completion of the Critical Design Review (CDR) before the start of construction of the full scale vehicle for orbital flight tests by late 2016.
Video Caption: Engineers used a wind tunnel at NASA’s Langley Research Center in Hampton, Virginia, to evaluate the design of Sierra Nevada Corporation’s Dream Chaser spacecraft. Credit: NASA
“The aerodynamic data collected during these tests has further proven and validated Dream Chaser’s integrated spacecraft and launch vehicle system design. It also has shown that Dream Chaser expected performance is greater than initially predicted,” said Mark N. Sirangelo, corporate vice president and head of SNC’s Space Systems.
“Our program continues to fully complete each of our CCiCap agreement milestones assisted through our strong collaboration efforts with our integrated ‘Dream Team’ of industry, university and government strategic partners. We are on schedule to launch our first orbital flight in November of 2016, which will mark the beginning of the restoration of U.S. crew capability to low-Earth orbit.”
The Dream Chaser design builds on the experience gained from NASA Langley’s earlier exploratory engineering work with the HL-20 manned lifting-body vehicle.
“The NASA-SNC effort makes for a solid, complementary relationship,” said Andrew Roberts, SNC aerodynamics test lead. “It is a natural fit. NASA facilities and the extensive work they’ve done with the Dream Chaser predecessor, HL-20, combined with SNC’s engineering, is synergistic and provides great results.”
Dream Chaser will be reusable and can carry a mix of cargo and up to a seven crewmembers to the ISS. It will also be able to land on commercial runways anywhere in the world, according to SNC.
Left landing gear failed to deploy as private Dream Chaser spaceplane approaches runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2103. Credit: Sierra Nevada Corp. See video below
Stay tuned here for Ken’s continuing Sierra Nevada, Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
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KENNEDY SPACE CENTER, FL – Boeing expects to begin “assembly operations of our commercial CST-100 manned capsule soon at the Kennedy Space Center,” Chris Ferguson, commander of NASA’s final shuttle flight and now director of Boeing’s Crew and Mission Operations told Universe Today in an exclusive one-on-one interview about Boeing’s space efforts. In part 1, Ferguson described the maiden orbital test flights to the ISS set for 2017 – here.
In part 2, we focus our discussion on Boeings’ strategy for building and launching the CST-100 ‘space taxi’ as a truly commercial space endeavor.
To begin I asked; Where will Boeing build the CST-100?
“The CST-100 will be manufactured at the Kennedy Space Center (KSC) in Florida inside a former shuttle hanger known as Orbiter Processing Facility 3, or OPF-3, which is now [transformed into] a Boeing processing facility,” Ferguson told me. “Over 300 people will be employed.” Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing
During the shuttle era, all three of NASA’s Orbiter Processing Facilities (OPFs) were a constant beehive of activity for thousands of shuttle workers busily refurbishing the majestic orbiters for their next missions to space. But following Ferguson’s final flight on the STS-135 mission to the ISS in 2011, NASA sought new uses for the now dormant facilities.
So Boeing signed a lease for OPF-3 with Space Florida, a state agency that spent some $20 million modernizing the approximately 64,000 square foot hanger for manufacturing by ripping out all the no longer needed shuttle era scaffolding, hardware and equipment previously used to process the orbiters between orbital missions.
Boeing takes over the OPF-3 lease in late June 2014 following an official handover ceremony from Space Florida. Assembly begins soon thereafter.
“The pieces are coming one by one from all over the country,” Ferguson explained. “Parts from our vendors are already starting to show up for our test article.
“Assembly of the test article in Florida starts soon.”
The CST-100 is being designed at Boeing’s Houston Product Support Center in Texas.
It is a reusable capsule comprised of a crew and service module that can carry a mix of cargo and up to seven crew members to the International Space Station (ISS) and must meet stringent safety and reliability standards.
How will the pressure vessel be manufactured? Will it involve friction stir welding as is the case for NASA’s Orion deep space manned capsule?
“There are no welds,” he informed.
“The pressure vessel is coming from Spincraft, an aerospace manufacturing company in Massachusetts.”
Spincraft has extensive space vehicle experience building tanks and assorted critical components for the shuttle and other rockets.
“The capsule is produced by Spincraft using a weld-free process. It’s made as a single piece by a proprietary spun form process and machined out from a big piece of metal.”
The capsule measures approximately 4.56 meters (175 inches) in diameter.
“The service module will be fabricated in Florida.”
The combined crew and service modules are about 5.03 meters (16.5 feet) in length.
“In two years in 2016, our CST-100 will look like the Orion EFT-1 capsule does now at KSC, nearly complete [and ready for the maiden test flight]. Orion is really coming along,” Ferguson beamed while contemplating a bright future for US manned spaceflight.
He is saddened that it’s been over 1000 days since his crew’s landing inside shuttle Atlantis in July 2011.
Early version of Boeing CST-100 pressure vessel mockup inside OPF-3 and surrounded by shuttle era scaffolding at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com
With Boeing’s long history in aircraft and aerospace manufacturing, the CST-100 is being designed and built as a truly commercial endeavor.
Therefore the spacecraft team is able to reach across Boeing’s different divisions and diverse engineering spectrum and draw on a vast wealth of in-house expertise, potentially giving them a leg up on commercial crew competitors like SpaceX and Sierra Nevada Corp.
Nevertheless, designing and building a completely new manned spaceship is a daunting task for anyone. And no country or company has done it in decades.
How hard has this effort been to create the CST-100? – And do it with very slim funding from NASA and Boeing.
“Well any preconceived notion I had on building a human rated spacecraft has been completely erased. This is really hard work to build a human rated spacecraft!” Ferguson emphasized.
“And the budget is very small – without a lucrative government contract as used in the past to build these kind of spacecraft.”
“Our budget now is an order of magnitude less than to build the shuttle – which was about $35 to $42 Billion in 2011 dollars. The budget is a lot less now.”
Read more about the travails of NASA’s commercial crew funding situation in Part 1.
The team size now is just a fraction of what it was for past US crewed spaceships.
“So to support this we have a pretty small team.”
“The CST-100 team of a couple hundred folks works very hard!”
“For comparison, the space shuttle had 30,000 people working on it at the peak. By early 2011 there were 11,000. We flew on STS-135 with only 4,000 people in July 2011.”
NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011. From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS).
Credit: Ken Kremer – kenkremer.com
Boeing’s design philosophy is straightforward; “It’s a simple ride up to and back from space,” Ferguson emphasized to me.
Next we turned to the venerable Atlas V rocket that will launch Boeing’s proposed space taxi. But before it can launch people it must first be human rated, certified as safe and outfitted with an Emergency Detection System (EDS) to save astronauts lives in a split second in case of a sudden and catastrophic in-flight anomaly.
The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing
United Launch Alliance (ULA) builds the two stage Atlas V and is responsible for human rating the vehicle which has a virtually unblemished launch record of boosting a wide array of advanced US military satellites and NASA’s precious one-of-a-kind robotic science explorers like Curiosity, JUNO, MAVEN and MMS on far flung interplanetary voyages of discovery.
What modifications are required to man rate the Atlas V to launch humans on Boeing’s CST-100?
“We will launch on an Atlas V that’s being retrofitted to meet NASA’s NPR human rating standards for redundancy and the required levels of fault tolerance,” Ferguson explained.
“So the rocket will have all the safety NASA wants when it flies humans.”
“Now with the CST-100 you can do all that in a smaller package [compared to shuttle].”
“The Atlas V will also be modified by ULA to include an Emergency Detection System (EDS). It’s a system not unlike what Apollo and Gemini had, which was much more rudimentary but quite evolved for its day.”
“Their EDS would monitor critical parameters like pitch, roll, yaw rates, critical engine parameters. It measures the time to criticality. You know the time to criticality for certain failures is so short that they didn’t think humans could react to it in time. So it was essentially automated.”
“So if it [EDS] sensed large pitch or yaw excursions, it would self jettison. And the escape system would kick in automatically.”
The Atlas V is already highly reliable. The EDS is one of the few systems that had to be added for human flights?
“Yes.”
“We also wanted a better abort system performance to go with the two engine Centaur upper stage we elected to use instead of the single engine Centaur.”
The purpose is to shut down the Centaur engine firing [in an emergency].”
“The two engine Centaur has flown many times. But it has never flown on an Atlas V. So there is a little bit of recertification and qualification to be done by ULA to go along with that also.”
Does that require a lot of work?
“ULA doesn’t seem to think the work to be done is all that significant. There is some work to be done.”
So it’s not a showstopper. Can ULA meet your 2017 launch schedule?
“Yes.”
“Before an engine fails it vibrates. So when you talk about automated ‘Red Lines’ you have to be careful that first you “Do No Harm” – and not make the situation even worse.”
“So we’ll see how ULA does building this,” Ferguson stated.
Artist’s concept shows Boeing’s CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing
The future of the CST-100 project hinges on whether NASA awards Boeing a contract to continue development and assembly work in the next round of funding (dubbed CCtCAP) from the agency’s Commercial Crew Program (CCP). The CCP seed money fosters development of a safe, reliable and new US commercial human spaceship to low Earth orbit as a public/private partnership.
NASA’s announcement of the CCP contract winners is expected around late summer 2014.
Based on my discussions with NASA officials, it seems likely that the agency could select at least two winners to move on – to spur competition and thereby innovation – from among the trio of American aerospace firms competing.
Besides Boeing’s CST-100, the SpaceXDragon and Sierra Nevada Dream Chaser vehicles are also in the running for the contract to restore America’s capability to fly humans to Earth orbit and the International Space Station (ISS) by 2017.
In Part 3 we’ll discuss with Chris Ferguson the requirements for how many and who will fly aboard the CST-100 and much more. Be sure to read Part 1 here.
Early version of Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer – kenkremer.com
Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
Ken’s upcoming presentation: Mercy College, NY, May 19: “Curiosity and the Search for Life on Mars” and “NASA’s Future Crewed Spaceships.”
Boeing CST-100 space taxi launch atop Atlas V booster will resemble this photo of NASA’s Mars bound MAVEN spacecraft launched by Atlas V from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.comBoeing CST-100 crew vehicle docks at the ISS. Credit: BoeingSTS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer (Universe Today) meet at emergency M-113 Tank Practice during crew pre-launch events at the Kennedy Space Center in the weeks before Atlantis July 8, 2011 liftoff. Credit: Ken Kremer- kenkremer.com
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing
KENNEDY SPACE CENTER, FL – Boeing expects to launch the first unmanned test flight of their commercial CST-100 manned ‘space taxi’ in “early 2017,” said Chris Ferguson, commander of NASA’s final shuttle flight in an exclusive one-on-one interview with Universe Today for an inside look at Boeing’s space efforts. Ferguson is now spearheading Boeing’s human spaceflight capsule project as director of Crew and Mission Operations.
“The first unmanned orbital test flight is planned in January 2017 … and may go to the station,” Ferguson told me during a wide ranging, in depth discussion about a variety of human spaceflight topics and Boeing’s ambitious plans for their privately developed CST-100 human rated spaceship – with a little help from NASA.
Boeing has reserved a launch slot at Cape Canaveral with United Launch Alliance (ULA), but the details are not yet public.
If all goes well, the maiden CST-100 orbital test flight with humans would follow around mid-2017.
“The first manned test could happen by the end of summer 2017 with a two person crew,” he said.
Boeing is among a trio of American aerospace firms, including SpaceX and Sierra Nevada Corp, vying to restore America’s capability to fly humans to Earth orbit and the space station by late 2017, using seed money from NASA’s Commercial Crew Program (CCP) in a public/private partnership. The next round of contracts will be awarded by NASA about late summer 2014.
That’s a feat that America hasn’t accomplished in nearly three years.
“It’s been over 1000 days and counting since we landed [on STS-135],” Ferguson noted with some sadness as he checked the daily counter on his watch. He is a veteran of three space flights.
Boeing CST-100 commercial crew capsule approaches the ISS in this artist’s concept. Credit: Boeing
Since the shuttles retirement in July 2011 following touchdown of Space Shuttle Atlantis on the last shuttle flight (STS-135) with Ferguson in command, no American astronauts have launched to space from American soil on American rockets and spaceships.
The only ticket to the ISS and back has been aboard the Russian Soyuz capsule.
Chris and the Boeing team hope to change the situation soon. They are chomping at the bits to get Americas back into space from US soil and provide reliable and cost-effective US access to destinations in low Earth orbit like the ISS and the proposed private Bigelow space station.
Boeing wants to send its new private spaceship all the way to the space station starting on the very first unmanned and manned test flights currently slated for 2017, according to Ferguson.
“NASA wants us to provide [crew flight] services by November 2017,” said Ferguson, according to the terms of the CCP contact award.”
The Boeing CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing
The CST-100 will launch atop a man rated Atlas V rocket and carry a mix of cargo and up to seven crew members to the ISS.
“So both the first unmanned and manned test flight will be in 2017. The first unmanned orbital flight test is currently set for January 2017. The first manned test could be end of summer 2017,” he stated.
I asked Chris to outline the mission plans for both flights.
“Our first flight, the CST-100 Orbital Flight Test – is scheduled to be unmanned.”
“Originally it was just going to be an on orbital test of the systems, with perhaps a close approach to the space station. But we haven’t precluded our ability to dock.
“So if our systems mature as we anticipate then we may go all the way and actually dock at station. We’re not sure yet,” he said.
So I asked whether he thinks the CST-100 will also go dock at the ISS on the first manned test flight?
“Yes. Absolutely. We want go to all the way to the space station,” Ferguson emphatically told me.
“For the 1st manned test flight, we want to dock at the space station and maybe spend a couple weeks there.”
“SpaceX did it [docking]. So we think we can too.”
“The question is can we make the owners of the space station comfortable with what we are doing. That’s what it really comes down to.”
“As the next year progresses and the design matures and it becomes more refined and we understand our own capability, and NASA understands our capabilities as the space station program gets more involved – then I’m sure they will put the same rigor into our plan as they did into the SpaceX and Orbital Sciences plans.”
“When SpaceX and Orbital [wanted to] come up for the grapple [rather than just rendezvous], NASA asked ‘Are these guys ready?’ That’s what NASA will ask us.”
“And if we [Boeing] are ready, then we’ll go dock at the station with our CST-100.”
“And if we’re not ready, then we’ll wait another flight and go to the station the next time. It’s just that simple.”
“We looked at it and this is something we can do.”
“There are a lot of ways we have to make NASA and ourselves happy. But as a company we feel we can go do it,” Ferguson stated.
Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing
So the future looks promising.
But the schedule depends entirely on NASA funding levels approved by Congress. And that vital funding has been rather short on supply. It has already caused significant delays to the start of the space taxi missions for all three companies contending for NASA’s commercial crew contracts because of the significant slashes to the agency’s CCP budget request, year after year.
In fact the schedule has slipped already 18 months to the right compared to barely a few years ago.
So I asked Chris to discuss the CCP funding cuts and resulting postponements – which significantly affected schedules for Boeing, SpaceX and Sierra Nevada.
Here it is in a nutshell.
“No Bucks, No Buck Rogers,” explained Ferguson.
“The original plan was to conduct both the unmanned and manned CST-100 test flights in 2015.”
“Originally, we would have flown the unmanned orbital test in the summer of 2015. The crewed test would have been at the end of 2015.”
“So both flights are now a full year and a half later.” Ferguson confirmed.
“For the presidents [CCP] funding requests for the past few years of roughly about $800 million, they [Congress] only approved about half. It was significantly less than the request.”
Now at this very moment Congress is deliberating NASA’s Fiscal 2015 budget.
NASA Administrator Charles Bolden has said he will beg Congress to approve full funding for the commercial crew program this year – on his hands and knees if necessary. NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011. From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew will delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS). Credit: Ken Kremer – kenkremer.com
Otherwise there will be further delays to the start of the space taxi missions. And the direct consequence is NASA would be forced to continue buying US astronaut rides from the Russians at $70 Million per seat. All against the backdrop of Russian actions in the Ukraine where deadly clashes potentially threaten US access to the ISS in a worst case scenario if the ongoing events spin even further out of control and the West ratchets up economic sanctions against Russia.
The CST-100 is designed to be a “simple ride up to and back from space,” Ferguson emphasized to me.
NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the ISS and the high frontier with Chris Ferguson as Space Shuttle Commander. Credit: Ken Kremer/kenkremer.com
It is being designed at Boeing’s Houston Product Support Center in Texas.
In Part 2 of my interview, Chris Ferguson will discuss the details about the design, how and where the CST-100 capsule will be manufactured at a newly renovated, former space shuttle facility at NASA’s Kennedy Space Center in Florida.
Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.
STS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer (Universe Today) meet at emergency M-113 Tank Practice during crew pre-launch events at the Kennedy Space Center in the weeks before Atlantis July 8, 2011 liftoff. Credit: Ken Kremer- kenkremer.comScale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
