SpaceX Dragon 2 crew vehicle, powered by eight SuperDraco engines, conducts propulsive hover test at the company’s rocket development facility in McGregor, Texas. Credit: SpaceX
SpaceX Dragon 2 crew vehicle, powered by eight SuperDraco engines, conducts propulsive hover test at the company’s rocket development facility in McGregor, Texas. Credit: SpaceX
On the road to restoring US Human spaceflight from US soil, SpaceX conducted a pair of key tests involving a propulsive hover test and parachute drop test for their Crew Dragon vehicle which is slated to begin human missions in 2017.
SpaceX released a short video showing the Dragon 2 vehicle executing a “picture-perfect propulsive hover test” on a test stand at the firms rocket development facility in McGregor, Texas.
The video published last week shows the Dragon 2 simultaneously firing all eight of its side mounted SuperDraco engines, during a five second test carried out on Nov. 22, 2015.
Using the SuperDragos will eventually enable pinpoint propulsive soft landings like a helicopter in place of parachute assisted landings in the ocean or on the ground.
The video clip seen below includes both full speed and slow motion versions of the test, showing the vehicle rising and descending slowly on the test stand.
Video caption: SpaceX Dragon 2 crew vehicle, powered by eight SuperDraco engines, conducts propulsive hover test firing at rocket development facility in McGregor, Texas.
The eight SuperDraco thrusters are mounted in sets 90 degrees apart around the perimeter of the vehicle in pairs called “jet packs.”
The SuperDracos generate a combined total of 33,000 lbs of thrust.
SpaceX is developing the Crew Dragon under the Commercial Crew Program (CCP) awarded by NASA to transport crews of four or more astronauts to the International Space Station.
“This test was the second of a two-part milestone under NASA’s Commercial Crew Program,” said SpaceX officials. “The first test—a short firing of the engines intended to verify a healthy propulsion system—was completed November 22, and the longer burn two-days later demonstrated vehicle control while hovering.”
The first unmanned and manned orbital test flights of the crew Dragon are expected sometime in 2017. A crew of two NASA astronauts should fly on the first crewed test before the end of 2017.
Parachute drop test for SpaceX crew Dragon involving four red-and-white parachutes unfurled from a mass simulator high above the desert near Coolidge, Arizona. Credit NASA/SpaceX
Initially, the Crew Dragon will land via parachutes in the ocean before advancing to use of pinpoint propulsive landing.
Thus SpaceX recently conducted a parachute drop test involving deployment of four red-and-white parachutes unfurling high above the desert near Coolidge, Arizona using a mass simulator in place of the capsule.
Video Caption: SpaceX performed a successful test of its parachute system for the Crew Dragon spacecraft near Coolidge, Arizona, as part of its final development and certification work with NASA’s Commercial Crew Program. Using a weight simulant in the place of a boilerplate spacecraft, four main parachutes were rigged to deploy just as they would when the Crew Dragon returns to Earth with astronauts aboard. Credit: NASA/SpaceX
“The mass simulator and parachutes were released thousands of feet above the ground from a C-130 cargo aircraft. This test evaluated the four main parachutes, but did not include the drogue chutes that a full landing system would utilize,” said NASA.
Since the CCP program finally received full funding from Congress in the recently passed Fiscal Year 2016 NASA budget, the program is currently on track to achieve the orbital test flight milestones.
Boeing and SpaceX were awarded contracts by NASA Administrator Charles Bolden in September 2014 worth $6.8 Billion to complete the development and manufacture of the privately developed Starliner CST-100 and Crew Dragon astronaut transporters under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.
The Crew Dragon will launch atop a SpaceX Falcon 9 rocket from launch Complex 39A at the Kennedy Space Center. The historic launch pad has been leased by SpaceX from NASA and is being refurbished for launches of the Falcon 9 and Falcon Heavy.
SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA’s Kennedy Space Center in Florida for missions to the International Space Station. Pad 39A is undergoing modifications by SpaceX to adapt it to the needs of the company’s Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Sierra Nevada Corporation's Dream Chaser spacecraft docks at the International Space Station.
Credits: Sierra Nevada Corporation
SNC’s Dream Chaser Spacecraft and Cargo Module attached to the ISS. Credit: SNC
A shuttle will soar again from American soil before this decade is out, following NASA’s announcement today (Jan 14) that an unmanned version of the Dream Chaser spaceplane was among the trio of US awardees winning commercial contracts to ship essential cargo to the International Space Station (ISS) starting in 2019.
View of upper dome and newly attached crew access tunnel of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center. This is part of the maiden Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s refurbished Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Numerous strain gauges have been installed for loads testing. Credit: Ken Kremer /kenkremer.com
KENNEDY SPACE CENTER, FL – Buildup of the first of Boeing’s CST-100 Starliner crew spaceships is ramping up at the company’s Commercial Crew and Cargo Processing Facility (C3PF) – the new spacecraft manufacturing facility at NASA’s Kennedy Space Center.
NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration. Credit: NASA/MSFC
NASA has just received a significant boost in the agency’s current budget after both chambers of Congress passed the $1.1 Trillion 2016 omnibus spending bill this morning, Friday, Dec. 18, which funds the US government through the remainder of Fiscal Year 2016.
As part of the omnibus bill, NASA’s approved budget amounts to nearly $19.3 Billion – an outstandingly magnificent result and a remarkable turnaround to some long awaited good news from the decidedly negative outlook earlier this year. Continue reading “NASA Receives Significant Budget Boost for Fiscal Year 2016”
SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA's Kennedy Space Center in Florida for missions to the International Space Station. Pad 39A is undergoing modifications by SpaceX to adapt it to the needs of the company's Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com
SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA’s Kennedy Space Center in Florida for missions to the International Space Station. Pad 39A is undergoing modifications by SpaceX to adapt it to the needs of the company’s Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com
Restoring America’s ability to once again launch US astronauts to the International Space Station (ISS) from US soil on US rockets took another significant step forward when NASA ordered the first the agency’s first commercial crew rotation mission from the Hawthorne, California based-company SpaceX. NASA and SpaceX hope that the blastoff with a crew of up to four astronauts will take place by late 2017.
The first tier of seven tiers for Crew Access Tower is moved from its construction yard to Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida. The tower will provide access at the pad for astronauts and ground support teams to the Boeing CST-100 Starliner launching atop a United Launch Alliance Atlas V rocket. Photo credit: NASA/Dmitrios Gerondidakis
The first tier of seven tiers for Crew Access Tower is moved from its construction yard to Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida on Sept 9, 2015. The tower will provide access at the pad for astronauts and ground support teams to the Boeing CST-100 Starliner launching atop a United Launch Alliance Atlas V rocket. Photo credit: NASA/Dmitrios Gerondidakis Story/photos updated[/caption]
“Everything is on schedule,” Howard Biegler, ULA’s Human Launch Services Lead, told Universe Today during an exclusive interview. “The new 200-foot-tall tower structure goes up rather quickly at launch pad 41.”
The access tower essentially functions as the astronauts walkway to the stars.
“We start stacking the crew access tower [CAT] after the MUOS-4 launch and prior to the next launch after that of Morelos-3,” Beigler said in a wide ranging interview describing the intricately planned pad modifications and tower construction at the Atlas V Space Launch Complex 41 facility at Cape Canaveral.
Depending on the always tricky weather at the Cape, more than half the tower should be “installed prior to MORELOS-3’s launch on Oct. 2. The balance of the CAT will take form after the launch.”
The first tier of the new Crew Access Tower for the Boeing CST-100 Starliner arrives at Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida on Sept 9, 2015. The tower will provide access at the pad for astronauts and ground support teams to the Boeing CST-100 Starliner launching atop a United Launch Alliance Atlas V rocket. Photo credit: NASA/Dmitrios Gerondidakis
The crew access tower is a critical space infrastructure element and absolutely essential for getting Americans back to space on American rockets for the first time since NASA’s shuttles were retired in 2011. That action forced our total dependence on the Russian Soyuz capsule for astronaut ridesto the space station.
Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative. SpaceX also received a NASA award worth $2.6 Billion to build the Crew Dragon spacecraft for launch atop the firms man-rated Falcon 9 rocket.
Starliner is a key part of NASA’s overarching strategy to send Humans on a “Journey to Mars” in the 2030s.
The tower is of modular design for ease of assembly at the always busy Atlas launch pad.
“The crew tower is comprised of seven major tiers, or segments,” Beigler explained. “The building of the tiers went right on schedule. Each tier is about 20 feet square and 28 feet tall.”
Five of the seven tiers will be installed ahead of the next Atlas launch in early October, depending on the weather which has been difficult at the Cape.
“Our plan is to get 5 tiers and a temporary roof installed prior to MORELOS-3’s launch on October 2.”
“We have been hit hard with weather and are hopeful we can gain some schedule through the weekend. The balance of the CAT will take form after the 10/2 launch with the 7th tier planned to go up on 10/13 and roof on 10/15,” Biegler explained.
The first tier of the new Crew Access Tower for the Boeing CST-100 Starliner is installed at Space Launch Complex-41 at Cape Canaveral Air Force Station in Florida where United Launch Alliance Atlas V rockets will lift Boeing Starliners into orbit. Photo credit: NASA/Dmitrios Gerondidakis
The newly named ‘Starliner’ space taxi will launch atop a newly human-rated Atlas V booster as soon as mid-2017, say NASA, ULA and Boeing officials.
But before astronauts can even climb aboard Starliner atop the Atlas rocket, ULA and Boeing first had to design, build and install a brand new tower providing access to the capsule for the crews and technicians.
Pad 41 is currently a “clean pad” with no gantry and no walkway to ‘Starliner’ because the Atlas V has only been used for unmanned missions to date.
The CST-100 ‘Starliner’ is at the forefront of ushering in the new commercial era of space flight and will completely revolutionize how we access, explore and exploit space for the benefit of all mankind.
This is the first new Crew Access Tower to be built at the Cape in decades, going back to NASA’s heyday and the Apollo moon landing era.
The tier segments were assembled about four miles down the road at the Atlas Space Operations Center on Cape Canaveral – so as not to disrupt the chock full manifest of Atlas rockets launching on a breakneck schedule for the NASA, military and commercial customers who ultimately pay the bills to keep ULA afloat and launch groundbreaking science probes and the most critical national security payloads vital to national defense.
“Each segment was outfitted with additional steel work, as well as electrical, plumbing and the staircase. Then they will be transported 3.9 miles out to the pad, one at a time on a gold hoffer and then we start erecting.”
The first two tiers were just transported out to pad 41. Installation and stacking of one tier on top of another starts in a few days.
Artist’s concept of Boeing’s CST-100 space taxi atop a human rated ULA Atlas-V rocket showing new crew access tower and arm at Space Launch Complex 41, Cape Canaveral Air Force Station, Fl. Credit: ULA/Boeing
“We are very pleased with the progress so far,” Biegler told me. “Everything is on schedule and has gone remarkably well so far. No safety or workmanship issues. It’s all gone very well.”
“The first tier is obviously the most critical [and will take a bit longer than the others to insure that everything is being done correctly]. It has to be aligned precisely over the anchor bolts on the foundation at the pad. Then it gets bolted in place.”
“After that they can be installed every couple of days, maybe every three days or so. The pieces of the tower will go up quickly.”
Artist’s concept of Boeing’s CST-100 space taxi atop a human rated ULA Atlas-V rocket showing new crew access tower and arm. Credit: ULA/BoeingThe steel tiers and tower are being built by Hensel Phelps under contract to ULA.
“Construction by the Hensel Phelps team started in January 2015,” Biegler said.
Erecting the entire tower is the next step. After stacking the tiers is fully completed later this year then comes structure, testing and calibration work over the next year.
“After tower buildup comes extensive work to outfit the tower with over 400 pieces of outboard steel that have to be installed. That takes much longer,” Biegler said.
“Designed with modern data systems, communications and power networks integrated and protected from blast and vibration, plus an elevator, the Crew Access Tower has been built with several features only a fully suited astronaut could appreciate, such as wider walkways, snag-free railings and corners that are easy to navigate without running into someone,” according to NASA officials.
Just like the shuttle, “the tower will also be equipped with slide wire baskets for emergency evacuation to a staged blast-resistant vehicle.”
“At the very top is the area that protects the access arm and provides the exit location for the emergency egress system. It will all be stick built from steel out at the pad,” Biegler elaborated.
The access arm with the walkway that astronauts will traverse to the Starliner capsule is also under construction. It is about 180 feet above ground.
Astronauts will ride an elevator up the tower to the access arm, and walk through it to the white room at the end to board the Starliner capsule.
“The arm along with the white room and torque tube are being fabricated in Florida. It will all be delivered to the pad sometime around next June [2016],” Biegler stated.
“We built a test stand tower for the access arm at our Oak Hill facility to facilitate the installation process. We mount the arm and the hydraulic drive system and then run it through its paces prior to its delivery to the pad.”
“The access arm – including the torque tube out to the end – is just over 40 feet in length.”
“We will integrate it off line because we don’t have a lot of time to troubleshoot out at the pad. So we will hook up all its drive systems and electronics on the test structure stand.”
“Then we will spend about 3 months testing it and verifying that everything is right. We’ll use laser lining to know it all precisely where the arm is. So that when we bring it out to the pad we will know where it is to within fractions of an inch. Obviously there will be some minor adjustments up and down.”
“That way in the end we will know that everything in the arm and the hydraulic drive system are working within our design specs.”
When the arm is finally installed on the crew access tower it will be complete, with the white room and environmental seal already attached.
“It will stow under the crew access tower, which is located west and north of the launch vehicle. The arm will swing out about 120 degrees to the crew module to gain access and was strategically picked to best fit the features and foundation at the existing pad structure.”
Tower construction takes place in between Atlas launches and pauses in the days prior to launches. For example the construction team will stand down briefly just ahead of the next Atlas V launch currently slated for Oct. 2 with the Mexican governments Morelos-3 communications satellite.
The Crew Access Tower is now being erected at Pad 41 following MUOS-4 blastoff here. MUOS-4 US Navy communications satellite and Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL for launch on Sept. 2, 2015 at 5:59 a.m. EDT. Credit: Ken Kremer/kenkremer.com
Starliners’ actual launch date totally depends on whether the US Congress provides full funding for NASA’s commercial crew program (CCP).
Thus far the Congress has totally failed at providing the requested CCP budget to adequately fund the program – already causing a 2 year delay of the first flight from 2015 to 2017.
Boeing is making great progress on manufacturing the first CST-100 Starliner.
Barely a week ago, Boeing staged the official ‘Grand Opening’ ceremony for the craft’s manufacturing facility held at the Kennedy Space Center on Friday, Sept 4. 2015 – attended by Universe Today as I reported here.
ULA has also already started assembly of the first two Atlas V rockets designated for Starliner at their rocket factory in Decatur, Alabama.
Read my earlier exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander, who now leads Boeings’ CST-100 program; here and here.
First view of the Boeing CST-100 ‘Starliner’ crewed space taxi at the Sept. 4, 2015 Grand Opening ceremony held in the totally refurbished C3PF manufacturing facility at NASA’s Kennedy Space Center. These are the upper and lower segments of the first Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at KSC. Credit: Ken Kremer /kenkremer.com
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
First view of the Boeing CST-100 'Starliner' crewed space taxi at the Sept. 4, 2015 Grand Opening ceremony held in the totally refurbished C3PF manufacturing facility at NASA's Kennedy Space Center. These are the upper and lower segments of the first Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at KSC. Credit: Ken Kremer /kenkremer.com
First view of the Boeing CST-100 ‘Starliner’ crewed space taxi at the Sept. 4, 2015 Grand Opening ceremony held in the totally refurbished C3PF manufacturing facility at NASA’s Kennedy Space Center. These are the upper and lower segments of the first Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at KSC. Credit: Ken Kremer /kenkremer.com
Story/photos updated[/caption]
KENNEDY SPACE CENTER, FL – ‘Starliner’ is the new name of America’s next spaceship destined to launch our astronauts to orbit. The new commercial craft from Boeing will restore America’s capability to launch American astronauts from American soil to the International Space Station (ISS) in 2017 – and the magnificent looking first capsule is already taking shape!
Built by The Boeing Company, ‘Starliner’ was officially announced by Boeing and NASA as the new name of the company’s CST-100 commercial crew transportation spacecraft during the Grand Opening event for the craft’s manufacturing facility held at the Kennedy Space Center on Friday, Sept 4. 2015 and attended by Universe Today.
‘Starliner’ counts as history’s first privately developed ‘Space Taxi’ to carry humans to space – along with the Crew Dragon being simultaneously developed by SpaceX.
“Please welcome the CST-100 Starliner,” announced Chris Ferguson, the former shuttle commander who now is deputy manager of operations for Boeing’s Commercial Crew Program, at the Grand Opening event hosting numerous dignitaries.
The CST-100 ‘Starliner’ is at the forefront of ushering in the new commercial era of space flight and will completely revolutionize how we access, explore and exploit space for the benefit of all mankind.
Starliner will be mostly automated for ease of operation and is capable of transporting astronaut crews of four or more to low Earth orbit and the ISS as soon as mid 2017 if all goes well and Congress approves the required funding.
“One hundred years ago we were on the dawn of the commercial aviation era and today, with the help of NASA, we’re on the dawn of a new commercial space era,” said Boeing’s John Elbon, vice president and general manager of Space Exploration.
“It’s been such a pleasure to work hand-in-hand with NASA on this commercial crew development, and when we look back 100 years from this point, I’m really excited about what we will have discovered.”
Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015. Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com
The CST-100 ‘Starliner’ will be produced in Boeing’s newly revamped manufacturing facility dubbed the Commercial Crew and Cargo Processing Facility (C3PF) on site at the Kennedy Space Center in Florida.
The CC3P building was previously known as Orbiter Processing Facility-2 (OPF-3) and utilized by NASA to process the agency’s space shuttle orbiters between crewed flights during the three decade long Space Shuttle program.
“When Boeing was looking for the prime location for its program headquarters, we knew Florida had a lot to offer from the infrastructure to the supplier base to the skilled work force,” said Chris Ferguson.
“Starliner will launch on an Atlas V from pad 41 at Cape Canaveral Air Force Station in Florida. It has the capability to dock at the ISS within 24 hours. It can stay docked at the station for 6 months.”
Over the past few years, the historic facility has been completely renovated, upgraded and transformed into a state of the art manufacturing site for Boeing’s commercial CST-100 Starliner.
First view of upper half of the Boeing CST-100 ‘Starliner’ crewed space taxi unveiled at the Sept. 4, 2015 Grand Opening ceremony held in the totally refurbished C3PF manufacturing facility at NASA’s Kennedy Space Center. This will be part of the first Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at KSC. Credit: Ken Kremer /kenkremer.com
It is also a key part of NASA’s overarching strategy to send Humans on a “Journey to Mars” in the 2030s.
“Commercial crew is an essential component of our journey to Mars, and in 35 states, 350 American companies are working to make it possible for the greatest country on Earth to once again launch our own astronauts into space,” said NASA Administrator Charles Bolden. “That’s some impressive investment.”
Crew access tunnel and hatch for Boeing CST-100 Starliner that attaches to upper dome of the crew module for the Structural Test Article being manufactured at the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com
The commercial crew program is designed to return human spaceflight launches to the United States and end our sole source reliance on Russia and the Soyuz capsule for all manned flights to the ISS and crew rotation missions.
Since the forced retirement of NASA’s shuttle orbiters in 2011, US astronauts have been totally dependent on the Russians for trips to space and back.
SpaceX also received a NASA award worth $2.6 Billion to build the Crew Dragon spacecraft for launch atop the firms man-rated Falcon 9 rocket.
Final assembly of both half’s of Starliner will take place in the C3PF – namely the crew command module and the service module.
Boeing is already building the first version of Starliner known as the Structural Test Article (STA) . The STA will be used for extensive prelaunch testing and evaluation to ensure it will be ready and robust and capable of safely launches humans to orbit on a very cost effective basis.
The Starliner STA is rapidly taking shape. The first components have been built and were on display at the C3PF Grand Opening eventy of Sept. 4. They are comprised of the upper and lower halves of the crew command module, the crew access tunnel and adapter.
The shell of Starliner’s first service module was also on display.
“The STA will be completed in early 2016,” said John Mulholland Boeing Vice President, Commercial Programs, at the event.
“Then we start assembly of the Qualification Test Article.”
I asked Mulholland to describe the currently planned sequence of Starliner’s initial uncrewed and crewed flights.
“The first uncrewed flight is expected to occur in May 2017. Then comes the Pad Abort Test in August 2017. The first crewed flight is set for September 2017. The first contracted regular service flight (PCM-1) is set for December 2017,” Mulholland told me.
“It’s all very exciting.”
Boeing CST-100 crew capsule will carry five person crews to the ISS. Credit: Ken Kremer – kenkremer.com
“Kennedy Space Center has transitioned more than 50 facilities for commercial use. We have made improvements and upgrades to well-known Kennedy workhorses such as the Vehicle Assembly Building, mobile launcher, crawler–transporter and Launch Pad 39B in support of Orion, the SLS and Advanced Exploration Systems,” said Robert Cabana, Kennedy’s center director.
“I am proud of our success in transforming Kennedy Space Center to a 21st century, multi-user spaceport that is now capable of supporting the launch of all sizes and classes of vehicles, including horizontal launches from the Shuttle Landing Facility, and spacecraft processing and landing.”
Boeing and NASA managers pose with the Boeing CST-100 Starliner crew module being assembled into the Structural Test Article at company’s C3PF facility at the Kennedy Space Center in Florida. From left are John Mulholland, Boeing Vice President Commercial Programs; Chris Ferguson, former shuttle commander now Boeing deputy manager Commercial Crew Program; John Elbon, Boeing vice president and general manager of Space Exploration; and Robert Cabana, former shuttle commander and now Director NASA’s Kennedy Space Center, on Sept. 4, 2015. Credit: Ken Kremer/kenkremer.com
Read my earlier exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander and who now leads Boeings CST-100 program; here and here.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Boeing’s commercial CST-100 ‘Space Taxi’ will carry a crew of five astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com
US Congressional cuts to NASA’s commercial crew program forced NASA to buy more seats for US astronauts to launch on Russian Soyuz capsules like this one launched from the Baikonur Cosmodrome in Kazakhstan on Wednesday, July 22, 2015 EDT, rather than the American crew capsules under development by Boeing and SpaceX for NASA. Here the Soyuz TMA-17M capsule carries Expedition 44 Soyuz Commander Oleg Kononenko of the Russian Federal Space Agency (Roscosmos), Flight Engineer Kjell Lindgren of NASA, and Flight Engineer Kimiya Yui of the Japan Aerospace Exploration Agency (JAXA) into orbit to begin their five month mission on the International Space Station. Credits: NASA/A. Gemignani
In the face of drastic funding cuts by the US Congress to NASA’s commercial crew program (CCP) aimed at restoring America’s indigenous launch capability to fly our astronauts to the International Space Station (ISS), NASA Administrator Charles Bolden is being forced to spend another half a billion dollars for seats on Russia’s Soyuz spacecraft instead of astronaut transport ships built by American workers in American manufacturing facilities.
The end effect of significantly slashing NASA’s Fiscal 2016 commercial crew budget request by both the US Senate and the US House is to tell NASA to ‘Buy Russian’ rather than to ‘Buy American.’
The $490 million of US taxpayer dollars will pay for six astronaut seats on the Soyuz manned capsule in 2018 and 2019 – that are now required due to uncertainty over whether the pair of new crewed transporters being built by Boeing and SpaceX for NASA will actually be available in 2017 as planned.
Furthermore the average cost per seat under the new contract with Russia rises to $81.7 million compared to about $76 million for the most recent contract, an increase of about 7 percent.
In response to the Congressional CCP budget cuts, NASA Administrator Bolden sent a letter notifying Congressional lawmakers about the agency’s new contract modifications with the Russian space agency about future crewed flights to the space station.
“I am writing to inform you that NASA, once again, has modified its current contract with the Russian government to meet America’s requirements for crew transportation services. Under this contract modification, the cost of these services to the U.S. taxpayers will be approximately $490 million,” Bolden wrote in an Aug. 5 letter to the leaders of the House and Senate committees responsible for deciding NASA’s funding.
The budget situation is completely inexplicable given the relentless pressure from Congress, led be Sen. John McCain, on the Department of Defense and US aerospace firm United Launch Alliance (ULA) to stop purchasing and using the Russian-made RD-180 engines for the 100% reliable Atlas V rocket by 2019 – as a way to punish Russian’s President Vladimir Putin and his allies.
Because on the other hand, those same congressional ‘leaders’ clearly have no hesitation whatsoever in putting money into Putin’s allies pockets via the NASA commercial crew account – at the expense of jobs for American workers and while simultaneously potentially endangering the ISS as a hedge against possible Russian launch failures. Multiple Russian and American rockets have suffered launch failures over the past year.
Boeing and SpaceX were awarded contracts by NASA Administrator Bolden in September 2014 worth $6.8 Billion to complete the development and manufacture of their privately developed CST-100 and Crew Dragon astronaut transporters under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
The purpose of CCP is to end our “sole reliance” on the Russian Soyuz capsule and launch US astronauts on US rockets and spaceships from US soil by 2017.
With CCP we would continue to work cooperatively with the Russians to everyone’s benefit – but not be totally dependent on them.
Under NASA’s CCtCAP contract, the first orbital flights of the new ‘space taxis’ launching our astronauts to the International Space Station had been slated to blastoff in 2017. But that schedule was entirely dependent on NASA’s ability to pay both aerospace companies as they made progress on completing the contacted milestones absolutely critical to achieving flight status.
Bolden had already notified Congress in February that the new contract modification would become necessary if Congress failed to fully fund the CCP program to enable the 2017 flights.
Since the forced retirement of NASA’s trio of shuttle orbiters in 2011, all American and ISS partner astronauts have been forced to hitch a ride on the Soyuz for flights to the ISS and back.
“Our plans to return launches to American soil make fiscal sense,” Bolden said recently. “It currently costs $76 million per astronaut to fly on a Russian spacecraft. On an American-owned spacecraft, the average cost will be $58 million per astronaut.”
Instead, the Obama Administrations 2016 request for commercial crew (CCP) amounting to $1.244 Billion was dealt another blow, and slashed to only $900 million and $1.0 Billion by the Senate and House committees respectively.
Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA
And this is just the latest in a lengthy string of cuts by Congress – which has not fully funded the Administration’s CCP funding requests, since its inception in 2010.
The budget significant budget slashes amounting to 50% or more by Congress, have already forced NASA to delay the first commercial crew flights of the private ‘space taxis’ from 2015 to 2017.
“Due to their continued reductions in the president’s funding requests for the agency’s Commercial Crew Program over the past several years, NASA was forced to extend its existing contract with the Russian Federal Space Agency (Roscosmos) to transport American astronauts to the International Space Station. This contract modification is valued at about $490 million,” said NASA.
So the net effect of Congressional CCP cuts has been to prolong US sole reliance on the Russian Soyuz manned capsule at a cost to the US taxpayers of hundreds of millions of dollars.
Indeed, given the crisis in Ukraine and recent Russian launch failures, one might think the Congress would eagerly embrace wanting to reduce our total dependence on the Russians for human spaceflight.
“Unfortunately, for five years now, the Congress, while incrementally increasing annual funding, has not adequately funded the Commercial Crew Program to return human spaceflight launches to American soil this year, as planned,” Bolden’s letter explains.
“This has resulted in continued sole reliance on the Russian Soyuz spacecraft as our crew transport vehicle for American and international partner crews to the ISS.”
“In 2010, I presented to Congress a plan to partner with American industry to return launches to the United States by 2015 if provided the requested level of funding.”
So if Congress had funded the commercial crew program, the US would have launched its first human crews on the CST-100 and crew Dragon to the ISS this year – 2015.
NASA has selected experienced astronauts Robert Behnken, Eric Boe, Douglas Hurley and Sunita Williams to work closely with The Boeing Company and SpaceX to develop their crew transportation systems and provide crew transportation services to and from the International Space Station. Credits: NASA
Bolden also repeated his request to work with the leaders of Congress in the best interests of our country.
“I am asking that we put past disagreements behind us and focus our collective efforts on support for American industry – the Boeing Corporation and SpaceX – to complete construction and certification of their crew vehicles so that we can begin launching our crews from the Space Coast of Florida in 2017.”
Currently, both Boeing and SpaceX are on track to meet the 2017 objective – but only if the CCP funds are restored.
Otherwise the contracts will have to be renegotiated and progress will be severely reduced – all at added cost. Another instance of pennywise and pound foolish.
“Our Commercial Crew Transportation Capability (CCtCap) contractors are on track today to provide certified crew transportation systems in 2017,” says Bolden.
“Reductions from the FY 2016 request for Commercial Crew proposed in the House and Senate FY 2016 Commerce, Justice, Science, and Related Agencies appropriations bills would result in NASA’s inability to fund several planned CCtCap milestones in FY 2016 and would likely result in funds running out for both contractors during the spring/summer of FY 2016.”
“If this occurs, the existing fixed-price CCtCap contracts may need to be renegotiated, likely resulting in further schedule slippage and increased cost.”
Overall, it’s just a terrible state of affairs for the future of US human spaceflight, as Congress once again places partisan politics ahead of the interests of the American people.
The fact is that the commercial crew space taxis from Boeing and SpaceX are the fastest, cheapest and most efficient pathway to get our astronaut crews to the Earth orbiting space station and back.
Common sense says we must restore our independent path to the ISS – safely and as quickly as possible.
SpaceX and Boeing are building the private crew Dragon and CST-100 spaceships to resume launching US astronauts from US soil aboard Falcon 9 and Atlas V rockets (similar to these) to the International Space Station in 2017 – depending on funding from Congress. Credit: Ken Kremer/kenkremer.com
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
NASA has selected experienced astronauts Robert Behnken, Eric Boe, Douglas Hurley and Sunita Williams to work closely with The Boeing Company and SpaceX to develop their crew transportation systems and provide crew transportation services to and from the International Space Station. Credits: NASA
NASA today (July 9) named the first four astronauts who will fly on the first U.S. commercial spaceflights in private crew transportation vehicles being built by Boeing and SpaceX – marking a major milestone towards restoring American human launches to U.S. soil as soon as mid-2017, if all goes well.
The four astronauts chosen are all veterans of flights on NASA’s Space Shuttles and to the International Space Station (ISS); Robert Behnken, Eric Boe, Douglas Hurley and Sunita Williams. They now form the core of NASA’s commercial crew astronaut corps eligible for the maiden test flights on board the Boeing CST-100 and Crew Dragon astronaut capsules.
Behnken, Boe and Hurley have each launched on two shuttle missions and Williams is a veteran of two long-duration flights aboard the ISS after launching on both the shuttle and Soyuz. All four served as military test pilots prior to being selected as NASA astronauts.
The experienced quartet of space flyers will work closely with Boeing and SpaceX as they begin training and prepare to launch aboard the first ever commercial ‘space taxi’ ferry flight missions to the ISS and back – that will also end our sole source reliance on the Russian Soyuz capsule for crewed missions to low-Earth orbit and further serve to open up space exploration and transportation services to the private sector.
“I am pleased to announce four American space pioneers have been selected to be the first astronauts to train to fly to space on commercial crew vehicles, all part of our ambitious plan to return space launches to U.S. soil, create good-paying American jobs and advance our goal of sending humans farther into the solar system than ever before,” said NASA Administrator Charles Bolden, in a statement.
“These distinguished, veteran astronauts are blazing a new trail — a trail that will one day land them in the history books and Americans on the surface of Mars.”
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
Hurley was a member of the STS-135 crew and served as shuttle pilot under NASA’s last shuttle commander, Chris Ferguson, who is now Director of Boeing’s CST-100 commercial crew program. Read my earlier exclusive interviews with Ferguson about the CST-100 – here and here.
Since the retirement of the shuttle orbiters, all American and ISS partner astronauts have been forced to hitch a ride on the Soyuz for flights to the ISS and back, at a current cost of over $70 million per seat.
“Our plans to return launches to American soil make fiscal sense,” Bolden elaborated. “It currently costs $76 million per astronaut to fly on a Russian spacecraft. On an American-owned spacecraft, the average cost will be $58 million per astronaut.
Behnken, Boe, Hurley and Williams are all eager to work with the Boeing and SpaceX teams to “understand their designs and operations as they finalize their Boeing CST-100 and SpaceX Crew Dragon spacecraft and operational strategies in support of their crewed flight tests and certification activities as part of their contracts with NASA.”
Until June 2015, Williams held the record for longest time in space by a woman, accumulating 322 days in orbit. Behnken is currently the chief of the astronaut core and conducted six space walks at the station. Boe has spent over 28 days in space and flew on the final mission of Space Shuttle Discovery in Feb. 2011 on STS-133.
The first commercial crew flights under the CCtCAP contract could take place in 2017 with at least one member of the two person crews being a NASA astronaut – who will be “on board to verify the fully-integrated rocket and spacecraft system can launch, maneuver in orbit, and dock to the space station, as well as validate all systems perform as expected, and land safely,” according to a NASA statement.
The second crew member could be a company test pilot as the details remain to be worked out.
Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA
The actual launch date depends on the NASA budget allocation for the Commercial Crew Program approved by the US Congress.
Congress has never approved NASA’s full funding request for the CCP program and has again cut the program significantly in initial votes this year. So the outlook for a 2017 launch is very uncertain.
Were it not for the drastic CCP cuts we would be launching astronauts this year on the space taxis.
“Every dollar we invest in commercial crew is a dollar we invest in ourselves, rather than in the Russian economy,” Bolden emphasizes about the multifaceted benefits of the commercial crew initiative.
Under the CCtCAP contract, NASA recently ordered the agency’s first commercial crew mission from Boeing – as outlined in my story here. SpaceX will receive a similar CCtCAP mission order later this year.
At a later date, NASA will decide whether Boeing or SpaceX will launch the actual first commercial crew test flight mission to low Earth orbit.
Boeing’s commercial CST-100 ‘Space Taxi’ will carry a crew of five astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com
“This is a new and exciting era in the history of U.S. human spaceflight,” said Brian Kelly, director of Flight Operations at NASA’s Johnson Space Center in Houston, in a statement.
“These four individuals, like so many at NASA and the Flight Operations Directorate, have dedicated their careers to becoming experts in the field of aeronautics and furthering human space exploration. The selection of these experienced astronauts who are eligible to fly aboard the test flights for the next generation of U.S. spacecraft to the ISS and low-Earth orbit ensures that the crews will be well-prepared and thoroughly trained for their missions.”
Both the CST-100 and Crew Dragon will typically carry a crew of four NASA or NASA-sponsored crew members, along with some 220 pounds of pressurized cargo. Each will also be capable of carrying up to seven crew members depending on how the capsule is configured.
The spacecraft will be capable to remaining docked at the station for up to 210 days and serve as an emergency lifeboat during that time.
The NASA CCtCAP contracts call for a minimum of two and a maximum potential of six missions from each provider.
The station crew will also be enlarged to seven people that will enable a doubling of research time.
The CST-100 will be carried to low Earth orbit atop a man-rated United Launch Alliance Atlas V rocket launching from Cape Canaveral Air Force Station, Florida. It enjoys a 100% success rate.
Boeing will first conduct a pair of unmanned and manned orbital CST-100 test flights earlier in 2017 in April and July, prior to the operational commercial crew rotation mission to confirm that their capsule is ready and able and met all certification milestone requirements set by NASA.
Umbilicals away and detaching from SpaceX Falcon 9 launch from Cape Canaveral, Florida, on June 28, 2015 that was doomed to disaster soon thereafter. Credit: Ken Kremer/kenkremer.com
SpaceX conducted a successful Pad Abort Test of the Crew Dragon on May 6, as I reported here. The goal was to test the spacecrafts abort systems that will save astronauts lives in a split second in the case of a launch emergency such as occurred during the June 28 rocket failure in flight that was bound for the ISS with the initial cargo version of the SpaceX Dragon.
SpaceX plans an unmanned orbital test flight of Crew Dragon perhaps by the end of 2016. The crewed orbital test flight would follow sometime in 2017.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Boeing was awarded the first service flight of the CST-100 crew capsule to the International Space Station as part of the Commercial Crew Transportation Capability agreement with NASA in this artists concept. Credit: Boeing
NASA’s Commercial Crew Program (CCP) office gave the first commercial crew rotation mission award to the Boeing Company to launch its CST-100 astronaut crew capsule to the ISS by late 2017, so long as the company satisfactorily meets all of NASA’s human spaceflight certification milestones.
Thus begins the history making new era of commercial human spaceflight.
“This occasion will go in the books of Boeing’s nearly 100 years of aerospace and more than 50 years of space flight history,” said John Elbon, vice president and general manager of Boeing’s Space Exploration division, in a statement.
“We look forward to ushering in a new era in human space exploration.”
Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 ‘space taxi’ under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.
“Final development and certification are top priority for NASA and our commercial providers, but having an eye on the future is equally important to the commercial crew and station programs,” said Kathy Lueders, manager of NASA’s Commercial Crew Program.
“Our strategy will result in safe, reliable and cost-effective crew missions.”
Boeing CST-100 crew capsule will carry four to seven person crews to the ISS. Credit: Ken Kremer – kenkremer.com
The CST-100 will be carried to low Earth orbit atop a manrated United Launch AllianceAtlas V rocket launching from Cape Canaveral Air Force Station, Florida.
Boeing will first conduct a pair of unmanned and manned orbital CST-100 test flights earlier in 2017 in April and July, prior to the operational commercial crew rotation mission to confirm that their capsule is ready and able and met all certification milestone requirements set by NASA.
“Orders under the CCtCap contracts are made two to three years prior to the missions to provide time for each company to manufacture and assemble the launch vehicle and spacecraft. In addition, each company must successfully complete the certification process before NASA will give the final approval for flight,” says NASA.
Boeing got the mission order from NASA because they have “successfully demonstrated to NASA that the Commercial Crew Transportation System has reached design maturity appropriate to proceed to assembly, integration and test activities.”
Boeing recently completed the fourth milestone in the CCtCap phase dubbed the delta integrated critical design review.
Read my earlier exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander and who now leads Boeings CST-100 program; here and here.
The commercial crew program is designed to return human spaceflight launches to the United States and end our sole source reliance on Russia and the Soyuz capsule.
Since the forced retirement of NASA’s shuttle orbiters in 2011, US astronauts have been totally dependent on the Russians for trips to space and back.
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com
SpaceX also received a NASA award worth $2.6 Billion to build the Crew Dragon spacecraft for launch atop the firms man-rated Falcon 9 rocket.
NASA will order a commercial mission from SpaceX sometime later this year. At a later date NASA will decide which company will fly the first commercial crew rotation mission to the ISS.
Both the CST-100 and Crew Dragon will typically carry a crew of four or five NASA or NASA-sponsored crew members, along with some 220 pounds of pressurized cargo. Each will also be capable of carrying up to seven crew members depending on how the capsule is configured.
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com
The spacecraft will be capable to remaining docked at the station for up to 210 days and serve as an emergency lifeboat during that time.
The NASA CCtCAP contracts call for a minimum of two and a maximum potential of six missions from each provider.
The station crew will also be enlarged to seven people that will enable a doubling of research time.
“Commercial Crew launches are critical to the International Space Station Program because it ensures multiple ways of getting crews to orbit,” said Julie Robinson, International Space Station chief scientist.
“It also will give us crew return capability so we can increase the crew to seven, letting us complete a backlog of hands-on critical research that has been building up due to heavy demand for the National Laboratory.”
NASA’s Commercial Crew Program initiative aims to restore US access to the ISS. Credit: NASA
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
