SpaceX Completes Successful Crew Dragon Test of Astronaut Life Saving Escape System

The SpaceX Crew Dragon spacecraft ascends during Pad Abort Test on Wednesday, May 6 following a simulated emergency at the launch pad to test emergency escape system for astronauts. Credits: NASA

Soaring on the power of an octet of SuperDrago engines, SpaceX successfully completed a critical rapid fire life-saving test of their Dragon crew capsules pad abort emergency escape system that would ignite in a split second to save the astronauts lives in the unlikely event of a failure of the Falcon 9 booster rocket at the Cape Canaveral launch pad.

The uncrewed SpaceX Crew Dragon roared swiftly skywards upon ignition of the test vehicle’s integrated SuperDraco engines at 9 a.m EDT this morning, Wednesday, May 6, for the mile high test conducted from the SpaceX Falcon 9 launch pad from a specially built platform at Space Launch Complex 40 (SLC-40) at Cape Canaveral Air Force Station, Florida.

A human-sized crash test dummy was seated inside for the test exercise which ended safely with a parachute assisted Atlantic Ocean splashdown after less than two minutes. There were no astronauts aboard.

The SuperDraco engines fired for approximately six seconds and accelerated the crew Dragon “from 0 to 100 mph in 1.2 seconds. It reached a top speed of about 345 mph,” said SpaceX CEO Elon Musk in a post test briefing.

“This bodes quite well for the future of the program. I don’t want to jinx it, but this is really quite a good indication for the future of Dragon.” said Elon Musk.

“We hope to launch the first crews to the ISS within about two years, plus or minus six months.”

The side mounted escape engines mark a revolutionary change from the traditional top mounted launch escape system used previously in the Mercury, Apollo, Soyuz and Orion human spaceflight capsules. The space shuttle had no escape system beyond ejections seats used on the first four flights.

Dragon was mounted atop the finned trunk section for the test. The entire Dragon/trunk assembly was about 20 feet (5 meters) tall.

The test is a critical milestone towards the timely development of the human rated Dragon that NASA is counting on to restore the US capability to launch astronauts from US soil abroad US rockets to the International Space Station (ISS) as early as 2017.

“This is a critical step toward ensuring crew safety for government and commercial endeavors in low-Earth orbit,” said Kathy Lueders, manager of NASA’s Commercial Crew Program.

“Congratulations to SpaceX on what appears to have been a successful test on the company’s road toward achieving NASA certification of the Crew Dragon spacecraft for missions to and from the International Space Station.”

Here is a video of the Pad Abort Test:

Video caption: Powered by its SuperDraco engines, the uncrewed SpaceX Crew Dragon flies through its paces in the Pad Abort Test from Cape Canaveral Air Force Station in Florida. Credit: NASA

After all the monomethylhydrazine and nitrogen tetroxide hypergolic propellants were consumed, Dragon soared as planned to an altitude of about 1500 meters (.93 mi) above the launch pad. At about T+21 seconds the trunk was jettisoned and the spacecraft began a slow rotation with its heat shield pointed toward the ground again as it arced out eastwards over the ocean.

The drogue chutes and trio of red and white main parachutes deployed as planned for a picturesque Dragon splashdown in the Atlantic Ocean about a mile offshore of its Cape Canaveral launch pad. The capsule was retrieved from the ocean by waiting recovery boats.

Today’s pad abort demonstration tested the ability of the set of eight SuperDraco engines integrated directly into the side walls of the crew Dragon to ignite simultaneously and pull the vehicle away from the launch pad in a split second – in a simulated emergency to save the astronauts lives in the event of a real emergency.

Therefore the Pad Abort Test did not include an actual Falcon 9 booster since it was focused on a checkout of the capsule’s escape capability.

Sequence of May 6, 2015 SpaceX Pad Abort Test Flight in Four Frames. Credit: NASA
Sequence of May 6, 2015 SpaceX Pad Abort Test Flight in Four Frames. Credit: NASA

The SuperDraco engines are located in four jet packs built into the capsule around the base. Each engine produces about 15,000 pounds of thrust pounds of axial thrust, for a combined total thrust of about 120,000 pounds in under one second, to propel the astronauts safely away.

The entire test lasted less than two minutes.

The test was webcast live on NASA TV: http://www.nasa.gov/nasatv

The crew Dragon is outfitted with 270 sensors to measure a wide range of vehicle, engine, acceleration and abort test parameters.

The pad abort test was accomplished under SpaceX’s Commercial Crew Integrated Capability (CCiCap) agreement with NASA, that will eventually lead to certification of the Dragon for crewed missions to low Earth orbit and the ISS.

A second Dragon flight test follows later in the year, perhaps in the summer. It will launch from a SpaceX pad at Vandenberg Air Force Base in California and involves simulating an in flight emergency abort scenario during ascent at high altitude at maximum aerodynamic pressure (Max-Q) at about T plus 1 minute, to save astronauts lives.

The pusher abort thrusters would propel the capsule and crew safely away from a failing Falcon 9 booster for a parachute assisted splashdown into the ocean.

“This is what SpaceX was basically founded for, human spaceflight,” said Hans Koenigsmann, vice president of Mission Assurance with SpaceX, at a prelaunch briefing.

“The pad abort is going to show that we’ve developed a revolutionary system for the safety of the astronauts, and this test is going to show how it works. It’s our first big test on the Crew Dragon.”

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Hans Koenigsmann, vice president of Mission Assurance at SpaceX during CRS-6 mission media briefing in April 2015 at the Kennedy Space Center.  Credit: Ken Kremer/kenkremer.com
Hans Koenigsmann, vice president of Mission Assurance at SpaceX during CRS-6 mission media briefing in April 2015 at the Kennedy Space Center. Credit: Ken Kremer/kenkremer.com

Key Facts and Timeline for SpaceX Crewed Dragon’s First Test Flight May 6 – Watch Live

SpaceX Pad Abort Test vehicle poised for May 6, 2015 test flight from SpaceX’s Space Launch Complex 40 (SLC-40) in Cape Canaveral, Florida. Credit: SpaceX

The first critical test flight of SpaceX’s crewed Dragon that will soon launch American astronauts back to orbit and the International Space Station (ISS) from American soil is now less than two days away.

The test flight – called the Pad Abort Test – is slated for the early morning hours of Wednesday, May 6, if all goes well. The key facts and a timeline of the test events are outlined herein.

The test vehicle will reach roughly a mile in altitude (5000 feet, 1500 meters) and last only about 90 seconds in duration from beginning to end.

It constitutes a crucial first test of the crew capsule escape system that will save astronauts lives in a split second in the unlikely event of a catastrophic launch pad failure with the Falcon 9 rocket.

The May 6 pad abort test will be performed from the SpaceX Falcon 9 launch pad from a platform at Space Launch Complex 40 (SLC-40) at Cape Canaveral Air Force Station, Florida. The test will not include an actual Falcon 9 booster.

SpaceX has just released new images showing the Dragon crew capsule and trunk section being moved to the launch pad and being positioned atop the launch mount on SLC-40. See above and below. Together the Dragon assembly stands about 20 feet (5 meters) tall.

SpaceX Pad Abort Test vehicle being transported at the Florida launch complex. Credit: SpaceX
SpaceX Pad Abort Test vehicle being transported at the Florida launch complex. Credit: SpaceX

A test dummy is seated inside. And SpaceX now says the dummy is not named “Buster” despite an earlier announcement from the company.

“Buster the Dummy already works for a great show you may have heard of called MythBusters. Our dummy prefers to remain anonymous for the time being,” SpaceX said today.

So, only time will tell if that particular mission fact will ever be revealed.

You can watch the Pad Abort Test via a live webcast on NASA TV: http://www.nasa.gov/nasatv

The test window opens at 7 a.m. EDT May 6 and extends until 2:30 p.m. EDT into the afternoon.

The webcast will start about 20 minutes prior to the opening of the window. NASA will also provide periodic updates about the test at their online Commercial Crew Blog.

The current weather forecast predicts a 70% GO for favorable weather conditions during the lengthy test window.

Since the Pad Abort Test is specifically designed to be a development test, in order to learn crucial things about the performance of the escape system, it doesn’t have to be perfect to be valuable.

And delays due to technical issues are a very significant possibility.

“No matter what happens on test day, SpaceX is going to learn a lot,” said Jon Cowart, NASA’s partner manager for SpaceX at a May 1 media briefing at the Kennedy Space Center press site. “One test is worth a thousand good analyses.”

The test is critical for the timely development of the human rated Dragon that NASA is counting on to restore the US capability to launch astronauts from US soil abroad US rockets to the International Space Station (ISS) as early as 2017.

Here’s a graphic illustrating the May 6 SpaceX Pad Abort Test trajectory and sequence of planned events.

Graphic illustrates the SpaceX Pad Abort Test trajectory and sequence of events planned for May 6, 2015 from Cape Canaveral launch complex 40.  Credit: SpaceX
Graphic illustrates the SpaceX Pad Abort Test trajectory and sequence of events planned for May 6, 2015 from Cape Canaveral launch complex 40. Credit: SpaceX

The Crew Dragon will accelerate to nearly 100 mph in barely one second. The test will last less than two minutes and the ship will travel over one mile in the first 20 seconds alone.

The pad abort demonstration will test the ability of a set of eight SuperDraco engines built into the side walls of the crew Dragon to pull the vehicle away from the launch pad in a split second in a simulated emergency to save the astronauts lives in the event of a real emergency.

The SuperDraco engines are located in four jet packs around the base. Each engine produces about 15,000 pounds of thrust pounds of axial thrust, for a combined total thrust of about 120,000 pounds, to carry astronauts to safety.

The eight SuperDraco’s will propel Dragon nearly 100 meters (328 ft) in 2 seconds, and more than half a kilometer (1/3 mi) in just over 5 seconds.

SpaceX likens the test to “an ejection seat for a fighter pilot, but instead of ejecting the pilot out of the spacecraft, the entire spacecraft is “ejected” away from the launch vehicle.”

Here’s a timeline of events from SpaceX:

T-0: The eight SuperDracos ignite simultaneously and reach maximum thrust, propelling the spacecraft off the pad.

T+.5s: After half a second of vertical flight, Crew Dragon pitches toward the ocean and continues its controlled burn. The SuperDraco engines throttle to control the trajectory based on real-time measurements from the vehicle’s sensors.

T+5s: The abort burn is terminated once all propellant is consumed and Dragon coasts for just over 15 seconds to its highest point about 1500 meters (.93 mi) above the launch pad.

T+21s: The trunk is jettisoned and the spacecraft begins a slow rotation with its heat shield pointed toward the ground again.

T+25s: Small parachutes, called drogues, are deployed first during a 4-6 second window following trunk separation.

T+35s: Once the drogue parachutes stabilize the vehicle, three main parachutes deploy and further slow the spacecraft before splashdown.

T+107s: Dragon splashes down in the Atlantic Ocean about 2200 meters (1.4 mi) downrange of the launch pad.

SpaceX Dragon V2 pad abort test flight vehicle. Credit: SpaceX
SpaceX Dragon V2 pad abort test flight vehicle. Credit: SpaceX

“This is what SpaceX was basically founded for, human spaceflight,” said Hans Koenigsmann, vice president of Mission Assurance with SpaceX.

“The pad abort is going to show that we’ve developed a revolutionary system for the safety of the astronauts, and this test is going to show how it works. It’s our first big test on the Crew Dragon.”

The pusher abort thrusters would propel the capsule and crew safely away from a failing Falcon 9 booster for a parachute assisted splashdown into the Ocean.

Koenigsmann notes that the SpaceX abort system provides for emergency escape all the way to orbit, unlike any prior escape system such as the conventional launch abort systems (LAS) mounted on top of the capsule.

The next Falcon 9 launch is slated for mid-June carrying the CRS-7 Dragon cargo ship on a resupply mission for NASA to the ISS. On April 14, a flawless Falcon 9 launch boosted the SpaceX CRS-6 Dragon to the ISS.

There was no attempt to soft land the Falcon 9 first stage during the most recent launch on April 27. Due to the heavy weight of the TurkmenÄlem52E/MonacoSat satellite there was not enough residual fuel for a landing attempt on SpaceX’s ocean going barge.

The next landing attempt is set for the CRS-7 mission.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

SpaceX Falcon 9 and Dragon blastoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida on April 14, 2015 at 4:10 p.m. EDT  on the CRS-6 mission to the International Space Station. Credit: Ken Kremer/kenkremer.com
SpaceX Falcon 9 and Dragon blastoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida on April 14, 2015 at 4:10 p.m. EDT on the CRS-6 mission to the International Space Station. Credit: Ken Kremer/kenkremer.com

SpaceX Prepares for Crucial Crew Dragon Capsule Pad Abort Test

SpaceX Dragon V2 pad abort test flight vehicle. Credit: SpaceX

SpaceX is preparing for the first of two critical abort tests for the firm’s next generation human rated Dragon V2 capsule as soon as March.

The purpose of the pair of abort tests is to demonstrate a crew escape capability to save the astronauts’ lives in case of a rocket failure, starting from the launch pad and going all the way to orbit.

The SpaceX Dragon V2 and Boeing CST-100 vehicles were selected by NASA last fall for further funding under the auspices of the agency’s Commercial Crew Program (CCP) as the world’s privately developed spaceships to ferry astronauts back and forth to the International Space Station (ISS).

Both SpaceX and Boeing plan to launch the first manned test flights to the ISS with their respective transports in 2017.

During the Sept. 16, 2014, news briefing at the Kennedy Space Center, NASA Administrator Charles Bolden announced that contracts worth a total of $6.8 Billion were awarded to SpaceX to build the manned Dragon V2 and to Boeing to build the manned CST-100.

The first abort test involving the pad abort test is currently slated to take place soon from the company’s launch pad on Cape Canaveral Air Force Station in Florida, according to Gwynne Shotwell, president of SpaceX.

“First up is a pad abort in about a month,” said Shotwell during a media briefing last week at NASA’s Johnson Space Center in Houston, Texas.

SpaceX engineers have been building the pad abort test vehicle for the unmanned test for more than a year at their headquarters in Hawthorne, California.

Dragon V2 builds on and significantly upgrades the technology for the initial cargo version of the Dragon which has successfully flown five operational resupply missions to the ISS.

“It took us quite a while to get there, but there’s a lot of great technology and innovations in that pad abort vehicle,” noted Shotwell.

First look at the SpaceX Crew Dragon’s pad abort vehicle set for flight test in March 2014.  Credit: SpaceX.
First look at the SpaceX Crew Dragon’s pad abort vehicle set for flight test in March 2014. Credit: SpaceX.

The pad abort demonstration will test the ability of a set of eight SuperDraco engines built into the side walls of the crew Dragon to pull the vehicle away from the launch pad in a simulated emergency.

The SuperDraco engines are located in four jet packs around the base. Each engine can produce up to 120,000 pounds of axial thrust to carry astronauts to safety, according to a SpaceX description.

Here is a SpaceX video of SuperDraco’s being hot fire tested in Texas:

Video caption: Full functionality of Crew Dragon’s SuperDraco jetpacks demonstrated with hotfire test in McGregor, TX. Credit: SpaceX

For the purpose of this test, the crew Dragon will sit on top of a facsimile of the unpressurized trunk portion of the Dragon. It will not be loaded on top of a Falcon 9 rocket for the pad abort test.

The second abort test involves a high altitude abort test launching atop a SpaceX Falcon 9 rocket from Vandenberg Air Force Base in California.

“An in-flight abort test [follows] later this year,” said Shotwell.

“The Integrated launch abort system is critically important to us. We think it gives incredible safety features for a full abort all the way through ascent.”

“It does also allow us the ultimate goal of fully propulsive landing.”

Both tests were originally scheduled for 2014 as part of the firm’s prior CCiCAP development phase contract with NASA, SpaceX CEO Elon Musk told me in late 2013.

“Assuming all goes well, we expect to conduct [up to] two Dragon abort tests next year in 2014,” Musk explained.

Last year, NASA granted SpaceX an extension into 2015 for both tests under SpaceX’s CCiCAP milestones.

SpaceX founder and CEO Elon Musk briefs reporters, including Universe Today, in Cocoa Beach, FL, during prior SpaceX Falcon 9 rocket blastoff from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX founder and CEO Elon Musk briefs reporters, including Universe Today, in Cocoa Beach, FL, during a prior SpaceX Falcon 9 rocket blastoff from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

The SpaceX Dragon V2 will launch atop a human rated Falcon 9 v1.1 rocket from Space Launch Complex 40 at Cape Canaveral.

“We understand the incredible responsibility we’ve been given to carry crew. We should fly over 50 Falcon 9’s before crewed flight,” said Shotwell.

To accomplish the first manned test flight to the ISS by 2017, the US Congress must agree to fully fund the commercial crew program.

“To do this we need for Congress to approve full funding for the Commercial Crew Program,” Bolden said at last week’s JSC media briefing.

Severe budget cuts by Congress forced NASA into a two year delay in the first commercial crew flights to the ISS from 2015 to 2017 – and also forced NASA to pay hundreds of millions of more dollars to the Russians for crews seats aboard their Soyuz instead of employing American aerospace workers.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA
Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA

NASA, Boeing, and SpaceX to Launch 1st Commercial Crew Ships to Space Station in 2017

Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA

After a hiatus of six long years, US astronauts will finally launch to space in a revolutionary new pair of private crew capsules under development by Boeing and SpaceX, starting in 2017, that will end our sole source reliance on the Russians for launching our astronauts to the International Space Station (ISS).

Two years from now, crews will start flying to space aboard the first US commercial spaceships, launching atop US rockets from US soil, said officials from Boeing, SpaceX, and NASA at a joint news conference on Monday, Jan. 26. The human rated spaceships – also known as “space taxis” – are being designed and manufactured under the auspices of NASA’s Commercial Crew Program (CCP).

A two person mixed crew of NASA astronauts and company test pilots will fly on the first test flights going to the space station in 2017.

The goal of NASA’s Commercial Crew Program, underway since 2010, has been to develop safe, reliable, and cost-effective spaceships that will ferry astronauts to and from the massive orbiting lab complex.

“It’s an incredible testament to American ingenuity and know-how, and an extraordinary validation of the vision we laid out just a few years ago as we prepared for the long-planned retirement of the space shuttle,” said NASA Administrator Charlie Bolden during the briefing at the agency’s Johnson Space Center in Houston. Bolden is a four time veteran space shuttle astronaut.

“This work is part of a vital strategy to equip our nation with the technologies for the future and inspire a new generation of explorers to take the next giant leap for America.”

NASA's Stephanie Schierholz introduces the panel of Johnson Space Center Director Dr. Ellen Ochoa, seated, left, NASA Administrator Charles Bolden, Commercial Crew Program Manager Kathy Lueders, Boeing's John Elbon, SpaceX's Gwynne Shotwell and NASA astronaut Mike Fincke.  Credit:  NASA TV
NASA’s Stephanie Schierholz introduces the panel of Johnson Space Center Director Dr. Ellen Ochoa, seated, left, NASA Administrator Charles Bolden, Commercial Crew Program Manager Kathy Lueders, Boeing’s John Elbon, SpaceX’s Gwynne Shotwell, and NASA astronaut Mike Fincke at Jan. 26 commercial crew new conference. Credit: NASA TV

“We have been working overtime to get Americans back to space from US soil and end US reliance on Russia,” Bolden added. “My job is to ensure we get Americans back to space as soon as possible and safely.”

“We have been in-sourcing space jobs back to the US.”

“To do this we need for Congress to approve full funding for the Commercial Crew Program!”

“This and the ISS are a springboard to going beyond Earth. All this we are doing will enable us to get Humans to Mars!”

However – severe budget cuts by Congress forced NASA into a two year delay in the first commercial crew flights from 2015 to 2017 – and also forced NASA to pay hundreds of millions of more dollars to the Russians for crews seats instead of employing American aerospace workers.

On Sept. 16, 2014, Administrator Bolden announced that Boeing and SpaceX had won the high stakes and history making NASA competition to build the first ever private “space taxis” to launch American and partner astronauts to the ISS and restore America’s capability to launch our crews from American soil for the first time since 2011.

NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com

During the Sept. 16 briefing at the Kennedy Space Center, Bolden announced at that time that contracts worth a total of $6.8 Billion were awarded to Boeing to build the manned CST-100 and to SpaceX to build the manned Dragon V2.

Boeing was awarded the larger share of the crew vehicle contract valued at $4.2 Billion while SpaceX was awarded a lesser amount valued at $2.6 Billion.

For extensive further details about Boeing’s CST-100 manned capsule, be sure to read my exclusive 2 part interview with Chris Ferguson, NASA’s final shuttle commander and now Boeing’s Commercial Crew Director: here and here.

And read about my visit to the full scale CST-100 mockup at its manufacturing facility at KSC – here and here.

B8SsB9UCQAElkbJ.jpg large

But the awards were briefly put on hold when the third bidder, Sierra Nevada Corp, protested the decision and thereby prevented NASA from discussing the awards until the issue was resolved by the General Accounting Office (GAO) earlier this month in favor of NASA.

Everyone involved is now free to speak about the awards and how they were decided.

Each company must successfully achieve a set of 10 vehicle and program milestones agreed to with NASA, as well as meeting strict certification and safety standards.

“There are launch pads out there already being upgraded and there is hardware already being delivered,” said Kathy Lueders, manager of the Kennedy Space Center-based Commercial Crew Program.

“Both companies have already accomplished their first milestones.”

Every American astronaut has been totally reliant on the Russians and their three person Soyuz capsules for seats to launch to the ISS since the forced retirement of NASA’s Space Shuttle program in July 2011 following the final blastoff of orbiter Atlantis on the STS-135 mission.

Under the latest crew flight deal signed with Roscosmos [the Russian Federal Space Agency], each astronaut seat costs over $70 million.

“I don’t ever want to have to write another check to Roscosmos after 2017, hopefully,” said Bolden.

Under NASA’s commercial crew contracts, the average cost to fly US astronauts on the Dragon and CST-100 is $58 million vs. over $70 million on the Russian Soyuz.

At the briefing, Bolden indicated he was hopeful Congress would be more supportive of the program in the coming 2016 budget cycle than in the past that has already resulted in a 2 year delay in the first flights.

“Congress has started to understand the critical importance of commercial crew and cargo. They’ve seen, as a result of the performance of our providers, that this is not a hoax, it’s not a myth, it’s not a dream,” said Bolden.

“It’s something that’s really happening. I am optimistic that the Congress will accept the President’s proposal for commercial crew for 2016.”

The first unmanned test flights of the SpaceX Dragon V2 and Boeing CST-100 could take place by late 2016 or early 2017 respectively. Manned flights to the ISS would follow soon thereafter by the spring and summer of 2017.

Asked at the Jan. 26 briefing if he would fly aboard the private space ships, Administrator Bolden said:

“Yes. I can tell you that I would hop in a Dragon or a CST-100 in a heartbeat.”

Hatch opening to Boeing’s commercial CST-100 crew transporter.  Credit: Ken Kremer - kenkremer.com
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com

Boeing’s plans for the CST-100 involve conducting a pad abort test in February 2017, followed by an uncrewed orbital flight test in April 2017, and then a crewed flight with a Boeing test pilot and a NASA astronaut in July 2017, as outlined at the briefing by John Elbon, vice president and general manager of Boeing’s Space Exploration division.

“It’s a very exciting time with alot in development on the ISS, SLS, and Commercial Crew. Never before in the history of human spaceflight has there been so much going on all at once,” said John Elbon. “NASA’s exploring places we didn’t even know existed 100 years ago.”

“We are building the CST-100 structural test article.”

Meet Dragon V2 - SpaceX CEO Elon pulls the curtain off manned Dragon V2 on May 29, 2014 for worldwide unveiling of SpaceX's new astronaut transporter for NASA. Credit: SpaceX
Meet Dragon V2 – SpaceX CEO Elon pulls the curtain off manned Dragon V2 on May 29, 2014, for worldwide unveiling of SpaceX’s new astronaut transporter for NASA. Credit: SpaceX

SpaceX’s plans for the Dragon V2 were outlined by Gwynne Shotwell, president of SpaceX.

“The Dragon V2 builds on the cargo Dragon. First up is a pad abort in about a month [at Cape Canaveral], then an in-flight abort test later this year [at Vandenberg to finish up development work from the prior CCiCAP phase],” said Shotwell.

“An uncrewed flight test is planned for late 2016 followed by a crewed flight test in early 2017.”

“We understand the incredible responsibility we’ve been given to carry crew. We should fly over 50 Falcon 9’s before crewed flight.”

Both the Boeing CST 100 and SpaceX Dragon V2 will launch from the Florida Space Coast, home to all US astronaut flights since the dawn of the space age.

The Boeing CST-100 will launch atop a human rated United Launch Alliance Atlas V rocket from Space Launch Complex 41 on Cape Canaveral Air Force Station, FL.

The SpaceX Dragon will launch atop a human rated Falcon 9 v1.1 rocket from neighboring Space Launch Complex 40 at the Cape.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Boeing’s commercial CST-100 'Space Taxi' will carry a crew of five astronauts to low Earth orbit and the ISS from US soil.   Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida.  Credit: Ken Kremer - kenkremer.com
Boeing’s commercial CST-100 “Space Taxi” will carry a crew of five astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014, at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com
A look through the open hatch of the Dragon V2 reveals the layout and interior of the seven-crew capacity spacecraft. Credit: NASA/Dimitri Gerondidakis
A look through the open hatch of the Dragon V2 reveals the layout and interior of the seven-crew capacity spacecraft. Credit: NASA/Dimitri Gerondidakis

NASA Orders Restart to Commercial Space Taxi Work

Boeing has selected Florida to be the base for its commercial crew program office. Image Credit: Boeing

Declaring that the future survival of the International Space Station (ISS) was “jeopardized,” NASA issued a statement late Thursday, Oct. 9, ordering Boeing and SpaceX to restart work to develop commercial crew vehicles under the Commercial Crew Transportation Capability (CCtCap) contracts awarded to each firm on Sept. 16.

NASA took this action despite a protest filed with the U.S. Government Accountability Office (GAO) by the losing commercial crew bidder, Sierra Nevada Corporation.

On Sept. 26, NASA had directed Boeing and SpaceX to “suspend performance of the contracts” in response to the GAO protest filed by Sierra Nevada Corporation.

NASA told Boeing and SpaceX to immediately resume work on their astronaut space taxis under “statutory authority available to NASA.”

SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014.  Credit: NASA
SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014. Credit: NASA

It’s been a wild twist of events ever since NASA Administrator Charles Bolden announced that Boeing and SpaceX had won the high stakes and history making NASA competition to build the first ever private ‘space taxis’ to launch American astronauts to the ISS and restore America’s capability to launch our crews from American soil for the first time since 2011.

Bolden personally made the historic announcement of NASA’s commercial crew contract winners to build America’s next human rated spaceships at the Kennedy Space Center (KSC) on Wednesday, Sept. 16 at a briefing I attended at the press site.

Barely ten days later NASA told Boeing and SpaceX to stop work while the GAO reviews the SNC protest by a Jan 5, 2015, deadline.

NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com

In the meantime, NASA decided that the delay in the commercial crew effort was untenable and posed risks to the ISS, crew operations and U.S. commitments under international agreements.

Therefore NASA exercised its statutory authority to “avoid significant adverse consequences.”

Here is the full text of the NASA’s Oct. 9 statement:

“On Oct. 9, under statutory authority available to it, NASA has decided to proceed with the Commercial Crew Transportation Capability (CCtCap) contracts awarded to The Boeing Company and Space Exploration Technologies Corp. notwithstanding the bid protest filed at the U.S. Government Accountability Office by Sierra Nevada Corporation. The agency recognizes that failure to provide the CCtCap transportation service as soon as possible poses risks to the International Space Station (ISS) crew, jeopardizes continued operation of the ISS, would delay meeting critical crew size requirements, and may result in the U.S. failing to perform the commitments it made in its international agreements. These considerations compelled NASA to use its statutory authority to avoid significant adverse consequences where contract performance remained suspended. NASA has determined that it best serves the United States to continue performance of the CCtCap contracts that will enable safe and reliable travel to and from the ISS from the United States on American spacecraft and end the nation’s sole reliance on Russia for such transportation.”

The ‘space taxi’ contracts to build the Boeing CST-100 and SpaceX Dragon V2 spaceships are worth a total of $6.8 Billion, with the goal to end the nation’s sole source reliance on Russia in 2017.

Boeing was awarded the larger share of the contract valued at $4.2 Billion while SpaceX was awarded a lesser amount valued at $2.6 Billion.

Both spaceships are capsule design with parachute assisted landings. The third competitor involving Sierra Nevada’s Dream Chaser mini-shuttle offering runway landings was not selected for further development.

“From day one, the Obama Administration made clear that the greatest nation on Earth should not be dependent on other nations to get into space,” Bolden told reporters at the agency’s Kennedy Space Center in Florida, on Sept 16.

“Thanks to the leadership of President Obama, the hard work of our NASA and industry teams, and support from Congress, today we are one step closer to launching our astronauts from U.S. soil on American spacecraft and ending the nation’s sole reliance on Russia by 2017. Turning over low-Earth orbit transportation to private industry will also allow NASA to focus on an even more ambitious mission – sending humans to Mars.”

Boeing unveiled full scale mockup of their commercial  CST-100  'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida.  The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil.   Credit: Ken Kremer - kenkremer.com
Boeing unveiled a full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014, at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com

Both the Boeing CST 100 and SpaceX Dragon V2 will launch from the Florida Space Coast, home to all US astronaut flights since the dawn of the space age.

The Boeing CST-100 will launch atop a man rated United Launch Alliance Atlas V rocket from Space Launch Complex 41 on Cape Canaveral Air Force Station, FL.

The SpaceX Dragon will launch atop a man rated Falcon 9 v1.1 rocket from neighboring Space Launch Complex 40 at the Cape.

Stay tuned here for Ken’s continuing Orion and Earth and planetary science and human spaceflight news.

Ken Kremer

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com

…………….

Learn more about Commercial Space Taxis, Orion and NASA Human and Robotic Spaceflight at Ken’s upcoming presentations

Oct 14: “What’s the Future of America’s Human Spaceflight Program with Orion and Commercial Astronaut Taxis” & “Antares/Cygnus ISS Rocket Launches from Virginia”; Princeton University, Amateur Astronomers Assoc of Princeton (AAAP), Princeton, NJ, 7:30 PM

Oct 23/24: “Antares/Cygnus ISS Rocket Launch from Virginia”; Rodeway Inn, Chincoteague, VA

Boeing and SpaceX Win NASA’s ‘Space Taxi’ Contracts for Space Station Flights

Boeing has selected Florida to be the base for its commercial crew program office. Image Credit: Boeing

KENNEDY SPACE CENTER, FL – NASA Administrator Charles Bolden announced that Boeing and SpaceX have won the high stakes and history making NASA competition to build the first ever private ‘space taxis’ to launch American astronauts to the International Space Station (ISS) and restore America’s capability to launch our crews from American soil for the first time since 2011.

Bolden made the historic announcement of NASA’s commercial crew contract winners to build America’s next human rated spaceships at the Kennedy Space Center (KSC) on Wednesday, Sept. 16 at a briefing for reporters.

The ‘space taxi’ contract to build the Boeing CST-100 and SpaceX Dragon V2 spaceships is worth a total of $6.8 Billion, with the goal to end the nation’s sole source reliance on Russia in 2017.

SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014.  Credit: NASA
SpaceX Dragon V2 next generation astronaut spacecraft unveiled May 29, 2014. Credit: NASA

Boeing was awarded the larger share of the contract valued at $4.2 Billion while SpaceX was awarded a lesser amount valued at $2.6 Billion.

“From day one, the Obama Administration made clear that the greatest nation on Earth should not be dependent on other nations to get into space,” Bolden told reporters at the agency’s Kennedy Space Center in Florida.

“Thanks to the leadership of President Obama, the hard work of our NASA and industry teams, and support from Congress, today we are one step closer to launching our astronauts from U.S. soil on American spacecraft and ending the nation’s sole reliance on Russia by 2017. Turning over low-Earth orbit transportation to private industry will also allow NASA to focus on an even more ambitious mission – sending humans to Mars.”

NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com

The awards from NASA’s Commercial Crew Program (CCP) offices will continue to be implemented as a public-private partnership and are the fruition of NASA’s strategy to foster the development of privately built human spaceships that began in 2010.

Boeing unveiled full scale mockup of their commercial  CST-100  'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida.  The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil.   Credit: Ken Kremer - kenkremer.com
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com

Both spaceships are capsule design with parachute assisted landings. The third competitor involving Sierra Nevada’s Dream Chaser mini-shuttle offering runway landings was not selected for further development.

“We are excited to see our industry partners close in on operational flights to the International Space Station, an extraordinary feat industry and the NASA family began just four years ago,” said Kathy Lueders, manager of NASA’s Commercial Crew Program.

“This space agency has long been a technology innovator, and now we also can say we are an American business innovator, spurring job creation and opening up new markets to the private sector. The agency and our partners have many important steps to finish, but we have shown we can do the tough work required and excel in ways few would dare to hope.”

Both the Boeing CST 100 and SpaceX Dragon V2 will launch from the Florida Space Coast, home to all US astronaut flight since the dawn of the space age.

The Boeing CST-100 will launch atop a man rated United Launch Alliance Atlas V rocket from Space Launch Complex 41 on Cape Canaveral Air Force Station, FL.

The SpaceX Dragon will launch atop a man rated Falcon 9 v1.1 rocket from neighboring Space Launch Complex 40 at the Cape.

Boeing's CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA's Kennedy Space Center. Credit: Ken Kremer - kenkremer.com
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com

Boeing and SpaceX issued the following statements after the awards were announced.

“Boeing has been part of every American human space flight program, and we’re honored that NASA has chosen us to continue that legacy,” said John Elbon, Boeing vice president and general manager, Space Exploration, in a statement in response NASA’s award.

“The CST-100 offers NASA the most cost-effective, safe and innovative solution to U.S.-based access to low-Earth orbit.”

“Under the Commercial Crew Transportation (CCtCap) phase of the program, Boeing will build three CST-100s at the company’s Commercial Crew Processing Facility at Kennedy Space Center in Florida. The spacecraft will undergo a pad-abort test in 2016 and an uncrewed flight in early 2017, leading up to the first crewed flight to the ISS in mid-2017.”

“SpaceX is deeply honored by the trust NASA has placed in us. We welcome today’s decision and the mission it advances with gratitude and seriousness of purpose,” said Elon Musk, CEO & Chief Designer, SpaceX, in a statement in response NASA’s award.

“It is a vital step in a journey that will ultimately take us to the stars and make humanity a multi-planet species.”

Stay tuned here for Ken’s continuing Boeing, SpaceX, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

launch-02_0

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com

Boeing Completes All CST-100 Commercial Crew CCiCAP Milestones on Time and on Budget for NASA – Ahead of Competitors

Boeing unveiled full scale mockup of their commercial CST-100 'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer - kenkremer.com

In the ‘new race to space’ to restore our capability to launch Americans to orbit from American soil with an American-built commercial ‘space taxi’ as rapidly and efficiently as possible, Boeing has moved to the front of the pack with their CST-100 spaceship by completing all their assigned NASA milestones on time and on budget in the current phase of the agency’s Commercial Crew Program (CCP).

Boeing is the first, and thus far only one of the three competitors (including Sierra Nevada Corp. and SpaceX) to complete all their assigned milestone task requirements under NASA’s Commercial Crew Integrated Capability (CCiCap) initiative funded under the auspices of the agency’s Commercial Crew Program.

The CST-100 is a privately built, man rated capsule being developed with funding from NASA via the commercial crew initiative in a public/private partnership between NASA and private industry.

The overriding goal is restart America’s capability to reliably launch our astronauts from US territory to low-Earth orbit (LEO) and the International Space Station (ISS) by 2017.

Hatch opening to Boeing’s commercial CST-100 crew transporter.  Credit: Ken Kremer - kenkremer.com
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com

Private space taxis are the fastest and cheapest way to accomplish that and end the gap in indigenous US human spaceflight launches.

Since the forced shutdown of NASA’s Space Shuttle program following its final flight in 2011, US astronauts have been 100% dependent on the Russians and their cramped but effective Soyuz capsule for rides to the station and back – at a cost exceeding $70 million per seat.

Boeing announced that NASA approved the completion of the final two commercial crew milestones contracted to Boeing for the CST-100 development.

These last two milestones are the Phase Two Spacecraft Safety Review of its Crew Space Transportation (CST)-100 spacecraft and the Critical Design Review (CDR) of its integrated systems.

The CDR milestone was completed in July and comprised 44 individual CDRs including propulsion, software, avionics, landing, power and docking systems.

The Phase Two Spacecraft Safety Review included an overall hazard analysis of the spacecraft, identifying life-threatening situations and ensuring that the current design mitigated any safety risks, according to Boeing.

“The challenge of a CDR is to ensure all the pieces and sub-systems are working together,” said John Mulholland, Boeing Commercial Crew program manager, in a statement.

“Integration of these systems is key. Now we look forward to bringing the CST-100 to life.”

Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing

Passing the CDR and completing all the NASA milestone requirements is a significant step leading to the final integrated design for the CST-100 space taxi, ground systems and Atlas V launcher that will boost it to Earth orbit from Space Launch Complex-41 on Cape Canaveral Air Force Station in Florida.

The Sierra Nevada Dream Chaser and SpaceX Dragon V2 and are also receiving funds from NASA’s commercial crew program.

All three American aerospace firms vying for the multibillion dollar NASA contract to build an American ‘space taxi’ to ferry US astronauts to the International Space Station and back as soon as 2017.

NASA’s Commercial Crew Program office is expected to announce the winner(s) of the high stakes, multibillion dollar contract to build America’s next crew vehicles in the next program phase, known as Commercial Crew Transportation Capability (CCtCap), “sometime around the end of August/September,” NASA News spokesman Allard Beutel confirmed to me.

“We don’t have a scheduled date for the commercial crew award(s).”

There will be 1 or more CCtCAP winners.

Boeing CST-100 capsule interior up close.  Credit: Ken Kremer - kenkremer.com
Boeing CST-100 capsule interior up close. Credit: Ken Kremer – kenkremer.com

On June 9, 2014, Boeing revealed the design of their CST-100 astronaut spaceliner by unveiling a full scale mockup of their commercial ‘space taxi’ at the new home of its future manufacturing site at the Kennedy Space Center (KSC) located inside a refurbished facility that most recently was used to prepare NASA’s space shuttle orbiters for assembly missions to the ISS.

The CST-100 crew transporter was unveiled at the invitation only ceremony and media event held inside the gleaming white and completely renovated NASA processing hangar known as Orbiter Processing Facility-3 (OPF-3) – and attended by Universe Today.

The huge 64,000 square foot facility has sat dormant since the shuttles were retired following their final flight (STS-135) in July 2011 and which was commanded by Chris Ferguson, who now serves as director of Boeing’s Crew and Mission Operations.

Ferguson and the Boeing team are determined to get Americans back into space from American soil with American rockets.

Read my exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander – about the CST-100; here and here.

Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017.  Ferguson is now  Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding.  Credit: NASA/Boeing
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing

Boeing’s philosophy is to make the CST-100 a commercial endeavor, as simple and cost effective as possible in order to quickly kick start US human spaceflight efforts. It’s based on proven technologies drawing on Boeing’s 100 year heritage in aviation and space.

“The CST-100, it’s a simple ride up to and back from space,” Ferguson told me. “So it doesn’t need to be luxurious. It’s an ascent and reentry vehicle – and that’s all!”

So the CST-100 is basically a taxi up and a taxi down from LEO. NASA’s complementary human space flight program involving the Orion crew vehicle is designed for deep space exploration.

The vehicle includes five recliner seats, a hatch and windows, the pilots control console with several attached Samsung tablets for crew interfaces with wireless internet, a docking port to the ISS and ample space for 220 kilograms of cargo storage of an array of equipment, gear and science experiments depending on NASA’s allotment choices.

The interior features Boeing’s LED Sky Lighting with an adjustable blue hue based on its 787 Dreamliner airplanes to enhance the ambience for the crew.

Boeing CST-100 crew capsule will carry five person crews to the ISS.  Credit: Ken Kremer - kenkremer.com
Boeing CST-100 crew capsule will carry five person crews to the ISS. Credit: Ken Kremer – kenkremer.com

The reusable capsule will launch atop a man rated United Launch Alliance (ULA) Atlas V rocket.

“The first unmanned orbital test flight is planned in January 2017… and may go to the station,” Ferguson told me during our exclusive interview about Boeing’s CST-100 plans.

Since 2010, NASA has spent over $1.5 billion on the commercial crew effort.

Boeing has received the largest share of funding in the current CCiCAP phase amounting to about $480 million. SpaceX received $460 million for the Dragon V2 and Sierra Nevada Corp. (SNC) has received a half award of $227.5 million for the Dream Chaser mini-shuttle.

SNC will be the next company to complete all of NASA’s milestones this Fall, SNC VP Mark Sirangelo told me in an exclusive interview. SpaceX will be the final company finishing its milestones sometime in 2015.

Stay tuned here for Ken’s continuing Boeing, Sierra Nevada, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Boeing's CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA's Kennedy Space Center. Credit: Ken Kremer - kenkremer.com
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com

Airframe Structure for First Commercial Dream Chaser Spacecraft Unveiled

SNC's Dream Chaser® orbital structural airframe at Lockheed Martin in Ft. Worth, Texas. Credit: Lockheed Martin

The orbital airframe structure for the first commercial Dream Chaser mini-shuttle that will launch to Earth orbit just over two years from now has been unveiled by Sierra Nevada Corporation (SNC) and program partner Lockheed Martin.

Sierra Nevada is moving forward with plans for Dream Chaser’s first launch and unmanned orbital test flight in November 2016 atop a United Launch Alliance (ULA) Atlas V rocket from Cape Canaveral, Florida.

The winged Dream Chaser is being developed under NASA’s Commercial Crew Program aimed at restoring America’s indigenous human spaceflight access to low Earth orbit and the International Space Station (ISS).

Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS

Lockheed Martin is fabricating the structural components for the Dream Chaser’s orbital spacecraft composite structure at the NASA’s Michoud Assembly Facility (MAF) in New Orleans, Louisiana.

MAF has played a long and illustrious history in human space flight dating back to Apollo and also as the site where all the External Tanks for NASA’s space shuttle program were manufactured. Lockheed Martin also builds the pressure vessels for NASA’s deep space Orion crew vehicle at MAF.

Each piece is thoroughly inspected to insure it meets specification and then shipped to Lockheed Martin’s Aeronautics facility in Fort Worth, Texas for integration into the airframe and co-bonded assembly.

Following helicopter release the private Dream Chaser spaceplane starts glide to runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 - in this screenshot.   Credit: Sierra Nevada Corp.
Following helicopter release the private Dream Chaser spaceplane starts glide to runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 – in this screenshot. Credit: Sierra Nevada Corp.

Sierra Nevada chose Lockheed Martin for this significant role in building Dream Chaser airframe based on their wealth of aerospace experience and expertise.

The composite airframe structure was recently unveiled at a joint press conference by Sierra Nevada Corporation and Lockheed Martin at the Fort Worth facility.

“As a valued strategic partner on SNC’s Dream Chaser Dream Team, Lockheed Martin is under contract to manufacture Dream Chaser orbital structure airframes,” said Mark N. Sirangelo, corporate vice president of SNC’s Space Systems, in a statement.

“We competitively chose Lockheed Martin because they are a world leader in composite manufacturing, have the infrastructure, resources and quality control needed to support the needs of an orbital vehicle and have a proven track record of leading our nation’s top aviation and aerospace programs. Lockheed Martin’s diverse heritage coupled with their current work on the Orion program adds an extra element of depth and expertise to our program. SNC and Lockheed Martin continue to expand and develop a strong multi-faceted relationship.”

Dream Chaser measures about 29 feet long with a 23 foot wide wing span and is about one third the size of NASA’s space shuttle orbiters.

“We are able to tailor our best manufacturing processes, and our innovative technology from across the corporation to fit the needs of the Dream Chaser program,” said Jim Crocker, vice president of Lockheed Martin’s Space Systems Company Civil Space Line of Business.

Upon completion of the airframe manufacturing at Ft Worth, it will be transported to SNC’s Louisville, Colorado, facility for final integration and assembly.

Lockheed Martin will also process Dream Chaser between orbital flights at the Kennedy Space Center, FL in the recently renamed Neil Armstrong Operations and Checkout Building.

SNC announced in July that they successfully completed and passed a series of risk reduction milestone tests on key flight hardware systems under its Commercial Crew Integrated Capability (CCiCap) agreement with NASA that move the private reusable spacecraft closer to its critical design review (CDR) and first flight.

As a result of completing Milestones 9 and 9a, SNC has now received 92% of its total CCiCAP Phase 1 NASA award of $227.5 million.

“We are on schedule to launch our first orbital flight in November of 2016, which will mark the beginning of the restoration of U.S. crew capability to low-Earth orbit,” says Sirangelo.

The private Dream Chaser is a reusable lifting-body design spaceship that will carry a mix of cargo and up to a seven crewmembers to the ISS. It will also be able to land on commercial runways anywhere in the world, according to SNC.

Dream Chaser is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the International Space Station by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.

The SpaceX Dragon and Boeing CST-100 ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around September 2014, NASA officials have told me.

Stay tuned here for Ken’s continuing Sierra Nevada, Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Rosetta, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com

Risk Reduction Milestone Tests Move Commercial Dream Chaser Closer to Critical Design Review and First Flight

Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS

The winged Dream Chaser mini-shuttle under development by Sierra Nevada Corp. (SNC) has successfully completed a series of risk reduction milestone tests on key flight hardware systems thereby moving the private reusable spacecraft closer to its critical design review (CDR) and first flight under NASA’s Commercial Crew Program aimed at restoring America’s indigenous human spaceflight access to low Earth orbit and the space station.

SNC announced that it passed NASA’s Milestones 9 and 9a involving numerous Risk Reduction and Technology Readiness Level (TRL) advancement tests of critical Dream Chaser® systems under its Commercial Crew Integrated Capability (CCiCap) agreement with the agency.

Seven specific hardware systems underwent extensive testing and passed a major comprehensive review with NASA including; the Main Propulsion System, Reaction Control System, Crew Systems, Environmental Control and Life Support Systems (ECLSS), Structures, Thermal Control (TCS) and Thermal Protection Systems (TPS).

SNC former astronaut Lee Archambault prepares for Dream Chaser® Crew Systems Test.  Credit: SNC
SNC former astronaut Lee Archambault prepares for Dream Chaser® Crew Systems Test. Credit: SNC

The tests are among the milestones SNC must complete to receive continued funding from the Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.

Over 3,500 tests were involved in completing the Risk Reduction and TRL advancement tests on the seven hardware systems whose purpose is to significantly retire overall program risk enable a continued maturation of the Dream Chaser’s design.

Dream Chaser is a reusable lifting-body design spaceship that will carry a mix of cargo and up to a seven crewmembers to the ISS. It will also be able to land on commercial runways anywhere in the world, according to SNC.

“By thoroughly assessing and mitigating each of the previously identified design risks, SNC is continuing to prove that Dream Chaser is a safe, robust, and reliable spacecraft,” said Mark N. Sirangelo, corporate vice president of SNC’s Space Systems, in a statement.

“These crucial validations are vital steps in our Critical Design Review and in showing that we have a very advanced and capable spacecraft. This will allow us to quickly and confidently move forward in restoring cutting-edge transportation to low-Earth orbit from the U.S.”

Following helicopter release the private Dream Chaser spaceplane starts glide to runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 - in this screenshot.   Credit: Sierra Nevada Corp.
Following helicopter release the private Dream Chaser spaceplane starts glide to runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 – in this screenshot. Credit: Sierra Nevada Corp.

The Dream Chaser is among a trio of US private sector manned spaceships being developed with seed money from NASA’s Commercial Crew Program in a public/private partnership to develop a next-generation crew transportation vehicle to ferry astronauts to and from the International Space Station by 2017 – a capability totally lost following the space shuttle’s forced retirement in 2011.

The SpaceX Dragon and Boeing CST-100 ‘space taxis’ are also vying for funding in the next round of contracts to be awarded by NASA around August/September 2014.

“Our partners are making great progress as they refine their systems for safe, reliable and cost-effective spaceflight,” said Kathy Lueders, manager of NASA’s Commercial Crew Program.

“It is extremely impressive to hear and see the interchange between the company and NASA engineering teams as they delve into the very details of the systems that help assure the safety of passengers.”

After completing milestones 9 and 9a, SNC has now received 92% of its total CCiCAP Phase 1 NASA award of $227.5 million.

“We are on schedule to launch our first orbital flight in November of 2016, which will mark the beginning of the restoration of U.S. crew capability to low-Earth orbit,” says Sirangelo.

Dream Chaser measures about 29 feet long with a 23 foot wide wing span and is about one third the size of NASA’s space shuttle orbiters.

It will launch atop a United Launch Alliance (ULA) Atlas V rocket from Cape Canaveral Launch Complex 41 in Florida.

Since the forced shutdown of NASA’s Space Shuttle program following its final flight in 2011, US astronauts have been 100% dependent on the Russians and their cramped but effective Soyuz capsule for rides to the station and back – at a cost exceeding $70 million per seat.

The Dream Chaser design builds on the experience gained from NASA Langley’s earlier exploratory engineering work with the HL-20 manned lifting-body vehicle.

Read my prior story detailing the wind tunnel testing milestone – here.

Stay tuned here for Ken’s continuing Sierra Nevada, Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com

Tour Around Boeing’s CST-100 Spaceliner to LEO: Photos

Boeing’s commercial CST-100 'Space Taxi' will carry a crew of five astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer - kenkremer.com

KENNEDY SPACE CENTER, FL – On Monday, June 9, Boeing revealed the design of their CST-100 astronaut spaceliner aimed at restoring Americas ability to launch our astronauts to low-Earth orbit (LEO) and the International Space Station (ISS) by 2017.

The full scale CST-100 mockup was unveiled at an invitation only ceremony for Boeing executives and media held inside a newly renovated shuttle era facility at the Kennedy Space Center where the capsule would start being manufactured later this year.

Universe Today was invited to tour the capsule for a first hand inspection of the CST-100’s interior and exterior and presents my photo gallery here.

Hatch opening to Boeing’s commercial CST-100 crew transporter.  Credit: Ken Kremer - kenkremer.com
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com

The CST-100 is a privately built manrated capsule being developed with funding from NASA under the auspices of the agency’s Commercial Crew Program (CCP) in a public/private partnership between NASA and private industry.

The vehicle will be assembled inside the refurbished processing hangar known during the shuttle era as Orbiter Processing Facility-3 (OPF-3). Boeing is leasing the site from Space Florida.

Boeing is one of three American aerospace firms vying for a NASA contract to build an American ‘space taxi’ to ferry US astronauts to the space station and back as soon as 2017.

Boeing CST-100 capsule interior up close.  Credit: Ken Kremer - kenkremer.com
Boeing CST-100 capsule interior up close. Credit: Ken Kremer – kenkremer.com

The SpaceX Dragon and Sierra Nevada Dream Chaser are also receiving funds from NASA’s commercial crew program.

NASA will award one or more contracts to build Americas next human rated spaceship in August or September.

Boeing CST-100 crew capsule will carry five person crews to the ISS.  Credit: Ken Kremer - kenkremer.com
Boeing CST-100 crew capsule will carry five person crews to the ISS. Credit: Ken Kremer – kenkremer.com

Since the forced shutdown of NASA’s Space Shuttle program following its final flight in 2011, US astronauts have been 100% dependent on the Russians and their cramped but effective Soyuz capsule for rides to the station and back – at a cost exceeding $70 million per seat.

Boeing unveiled full scale mockup of their commercial  CST-100  'Space Taxi' on June 9, 2014 at the Kennedy Space Center in Florida.  The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil.   Credit: Ken Kremer - kenkremer.com
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com

Chris Ferguson, the final shuttle commander for NASA’s last shuttle flight (STS-135) now serves as director of Boeing’s Crew and Mission Operations.

Ferguson and the Boeing team are determined to get Americans back into space from American soil with American rockets.

Read my exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander – about the CST-100; here and here.

Boeing unveiled full scale mockup of their commercial  CST-100  'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida.  The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil.   Credit: Ken Kremer - kenkremer.com
Boeing unveiled full scale mockup of their commercial CST-100 ‘Space Taxi’ on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer – kenkremer.com

The vehicle includes five recliner seats, a hatch and windows, the pilots control console with several attached Samsung tablets for crew interfaces with wireless internet, a docking port to the ISS and ample space for 220 kilograms of cargo storage of an array of equipment, gear and science experiments depending on NASA’s allotment choices.

The interior features Boeing’s LED Sky Lighting with an adjustable blue hue based on its 787 Dreamliner airplanes to enhance the ambience for the crew.

Astronaut mannequin seated below pilot console inside Boeing’s commercial CST-100 'Space Taxi' mockup.  Credit: Ken Kremer - kenkremer.com
Astronaut mannequin seated below pilot console inside Boeing’s commercial CST-100 ‘Space Taxi’ mockup. Credit: Ken Kremer – kenkremer.com
Five person crews will fly Boeing CST-100 capsule to ISS. Credit: Ken Kremer - kenkremer.com
Five person crews will fly Boeing CST-100 capsule to ISS. Credit: Ken Kremer – kenkremer.com

The reusable capsule will launch atop a man rated United Launch Alliance (ULA) Atlas V rocket.

Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

US astronauts will eventually enter the ISS through this docking port. Credit: Ken Kremer - kenkremer.com
US astronauts will eventually enter the ISS through this docking port. Credit: Ken Kremer – kenkremer.com
US Senator Bill Nelson (FL) and NASA’s final space shuttle commander inside Boeing’s CST-100 manned capsule during unveiling ceremony at the Kennedy Space Center, Florida on June 9, 2014.  Nelson is seated below pilots console and receives CST-100 briefing from Ferguson who now directs Boeing’s crew efforts.  Nelson also flew in space aboard the Columbia shuttle in Jan. 1986.  Credit: Ken Kremer - kenkremer.com
US Senator Bill Nelson (FL) and NASA’s final space shuttle commander inside Boeing’s CST-100 manned capsule during unveiling ceremony at the Kennedy Space Center, Florida on June 9, 2014. Nelson is seated below pilots console and receives CST-100 briefing from Ferguson who now directs Boeing’s crew efforts. Nelson also flew in space aboard the Columbia shuttle in Jan. 1986. Credit: Ken Kremer – kenkremer.com
Boeing CST-100 spaceship unveiled at Kennedy Space Center FL on June 9, 2014 Posing from left to right; Frank DelBello, Space Florida, John Elbon, Boeing VP Space Exploration, US Sen. Bill Nelson (FL), final shuttle commander Chris Ferguson, Boeing Director of Crew and Mission Operations and John Mulholland, Boeing VP Commercial Space Exploration.  Credit: Ken Kremer - kenkremer.com
Boeing CST-100 spaceship unveiled at Kennedy Space Center FL on June 9, 2014 Posing from left to right; Frank DelBello, Space Florida, John Elbon, Boeing VP Space Exploration, US Sen. Bill Nelson (FL), final shuttle commander Chris Ferguson, Boeing Director of Crew and Mission Operations and John Mulholland, Boeing VP Commercial Space Exploration. Credit: Ken Kremer – kenkremer.com

US Senator Bill Nelson (FL) addresses crowd at unveiling ceremony for Boeing’s CST-100 manned capsule to the ISS at the Kennedy Space Center, Florida on June 9, 2014.  Credit: Ken Kremer - kenkremer.com
US Senator Bill Nelson (FL) addresses crowd at unveiling ceremony for Boeing’s CST-100 manned capsule to the ISS at the Kennedy Space Center, Florida on June 9, 2014. Credit: Ken Kremer – kenkremer.com

Boeing's CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA's Kennedy Space Center. Credit: Ken Kremer - kenkremer.com
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com