Boeing Completes All CST-100 Commercial Crew CCiCAP Milestones on Time and on Budget for NASA – Ahead of Competitors

Boeing unveiled full scale mockup of their commercial CST-100 'Space Taxi' on June 9, 2014 at its intended manufacturing facility at the Kennedy Space Center in Florida. The private vehicle will launch US astronauts to low Earth orbit and the ISS from US soil. Credit: Ken Kremer - kenkremer.com

In the ‘new race to space’ to restore our capability to launch Americans to orbit from American soil with an American-built commercial ‘space taxi’ as rapidly and efficiently as possible, Boeing has moved to the front of the pack with their CST-100 spaceship by completing all their assigned NASA milestones on time and on budget in the current phase of the agency’s Commercial Crew Program (CCP).

Boeing is the first, and thus far only one of the three competitors (including Sierra Nevada Corp. and SpaceX) to complete all their assigned milestone task requirements under NASA’s Commercial Crew Integrated Capability (CCiCap) initiative funded under the auspices of the agency’s Commercial Crew Program.

The CST-100 is a privately built, man rated capsule being developed with funding from NASA via the commercial crew initiative in a public/private partnership between NASA and private industry.

The overriding goal is restart America’s capability to reliably launch our astronauts from US territory to low-Earth orbit (LEO) and the International Space Station (ISS) by 2017.

Hatch opening to Boeing’s commercial CST-100 crew transporter.  Credit: Ken Kremer - kenkremer.com
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com

Private space taxis are the fastest and cheapest way to accomplish that and end the gap in indigenous US human spaceflight launches.

Since the forced shutdown of NASA’s Space Shuttle program following its final flight in 2011, US astronauts have been 100% dependent on the Russians and their cramped but effective Soyuz capsule for rides to the station and back – at a cost exceeding $70 million per seat.

Boeing announced that NASA approved the completion of the final two commercial crew milestones contracted to Boeing for the CST-100 development.

These last two milestones are the Phase Two Spacecraft Safety Review of its Crew Space Transportation (CST)-100 spacecraft and the Critical Design Review (CDR) of its integrated systems.

The CDR milestone was completed in July and comprised 44 individual CDRs including propulsion, software, avionics, landing, power and docking systems.

The Phase Two Spacecraft Safety Review included an overall hazard analysis of the spacecraft, identifying life-threatening situations and ensuring that the current design mitigated any safety risks, according to Boeing.

“The challenge of a CDR is to ensure all the pieces and sub-systems are working together,” said John Mulholland, Boeing Commercial Crew program manager, in a statement.

“Integration of these systems is key. Now we look forward to bringing the CST-100 to life.”

Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing

Passing the CDR and completing all the NASA milestone requirements is a significant step leading to the final integrated design for the CST-100 space taxi, ground systems and Atlas V launcher that will boost it to Earth orbit from Space Launch Complex-41 on Cape Canaveral Air Force Station in Florida.

The Sierra Nevada Dream Chaser and SpaceX Dragon V2 and are also receiving funds from NASA’s commercial crew program.

All three American aerospace firms vying for the multibillion dollar NASA contract to build an American ‘space taxi’ to ferry US astronauts to the International Space Station and back as soon as 2017.

NASA’s Commercial Crew Program office is expected to announce the winner(s) of the high stakes, multibillion dollar contract to build America’s next crew vehicles in the next program phase, known as Commercial Crew Transportation Capability (CCtCap), “sometime around the end of August/September,” NASA News spokesman Allard Beutel confirmed to me.

“We don’t have a scheduled date for the commercial crew award(s).”

There will be 1 or more CCtCAP winners.

Boeing CST-100 capsule interior up close.  Credit: Ken Kremer - kenkremer.com
Boeing CST-100 capsule interior up close. Credit: Ken Kremer – kenkremer.com

On June 9, 2014, Boeing revealed the design of their CST-100 astronaut spaceliner by unveiling a full scale mockup of their commercial ‘space taxi’ at the new home of its future manufacturing site at the Kennedy Space Center (KSC) located inside a refurbished facility that most recently was used to prepare NASA’s space shuttle orbiters for assembly missions to the ISS.

The CST-100 crew transporter was unveiled at the invitation only ceremony and media event held inside the gleaming white and completely renovated NASA processing hangar known as Orbiter Processing Facility-3 (OPF-3) – and attended by Universe Today.

The huge 64,000 square foot facility has sat dormant since the shuttles were retired following their final flight (STS-135) in July 2011 and which was commanded by Chris Ferguson, who now serves as director of Boeing’s Crew and Mission Operations.

Ferguson and the Boeing team are determined to get Americans back into space from American soil with American rockets.

Read my exclusive, in depth one-on-one interviews with Chris Ferguson – America’s last shuttle commander – about the CST-100; here and here.

Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017.  Ferguson is now  Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding.  Credit: NASA/Boeing
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing

Boeing’s philosophy is to make the CST-100 a commercial endeavor, as simple and cost effective as possible in order to quickly kick start US human spaceflight efforts. It’s based on proven technologies drawing on Boeing’s 100 year heritage in aviation and space.

“The CST-100, it’s a simple ride up to and back from space,” Ferguson told me. “So it doesn’t need to be luxurious. It’s an ascent and reentry vehicle – and that’s all!”

So the CST-100 is basically a taxi up and a taxi down from LEO. NASA’s complementary human space flight program involving the Orion crew vehicle is designed for deep space exploration.

The vehicle includes five recliner seats, a hatch and windows, the pilots control console with several attached Samsung tablets for crew interfaces with wireless internet, a docking port to the ISS and ample space for 220 kilograms of cargo storage of an array of equipment, gear and science experiments depending on NASA’s allotment choices.

The interior features Boeing’s LED Sky Lighting with an adjustable blue hue based on its 787 Dreamliner airplanes to enhance the ambience for the crew.

Boeing CST-100 crew capsule will carry five person crews to the ISS.  Credit: Ken Kremer - kenkremer.com
Boeing CST-100 crew capsule will carry five person crews to the ISS. Credit: Ken Kremer – kenkremer.com

The reusable capsule will launch atop a man rated United Launch Alliance (ULA) Atlas V rocket.

“The first unmanned orbital test flight is planned in January 2017… and may go to the station,” Ferguson told me during our exclusive interview about Boeing’s CST-100 plans.

Since 2010, NASA has spent over $1.5 billion on the commercial crew effort.

Boeing has received the largest share of funding in the current CCiCAP phase amounting to about $480 million. SpaceX received $460 million for the Dragon V2 and Sierra Nevada Corp. (SNC) has received a half award of $227.5 million for the Dream Chaser mini-shuttle.

SNC will be the next company to complete all of NASA’s milestones this Fall, SNC VP Mark Sirangelo told me in an exclusive interview. SpaceX will be the final company finishing its milestones sometime in 2015.

Stay tuned here for Ken’s continuing Boeing, Sierra Nevada, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Boeing's CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA's Kennedy Space Center. Credit: Ken Kremer - kenkremer.com
Boeing’s CST-100 project engineer Tony Castilleja describes the capsule during a fascinating interview with Ken Kremer/Universe Today on June 9, 2014 while sitting inside the full scale mockup of the Boeing CST-100 space taxi during unveiling ceremony at NASA’s Kennedy Space Center. Credit: Ken Kremer – kenkremer.com

Why Commercial Crew is Critical for Future Exploration: One-on-One Interview with NASA Administrator Charles Bolden

NASA Administrator Charles Bolden discusses future of NASA human spaceflight at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com

NASA Administrator Charles Bolden discusses future of NASA human spaceflight during exploration forum at NASA Headquarters, Washington, DC. Credit: Ken Kremer- kenkremer.com
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NASA GODDARD SPACE FLIGHT CENTER, MD – Why is NASA’s Commercial Crew Program to develop private human transport ships to low Earth orbit important?

That’s the question I posed to NASA Administrator Charles Bolden when we met for an exclusive interview at NASA Goddard.

The Commercial Crew Program (CCP) is the critical enabler “for establishing a viable orbital infrastructure” in the 2020s, NASA Administrator Charles Bolden told Universe Today in an exclusive one-on-one interview at NASA’s Goddard Space Flight Center in Greenbelt, Md.

Bolden, a Space Shuttle commander who flew four time to space, says NASA wants one of the new American-made private crewed spaceships under development by SpaceX, Boeing and Sierra Nevada – with NASA funding – to be ready to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017. Flights for other commercial orbital space ventures would follow later and into the next decade.

Since the shutdown of NASA’s space shuttle program following the final flight by STS-135 in 2011 (commanded by Chris Ferguson), America has been 100% dependent on the Russians to fly our astronauts to the space station and back.

“Commercial crew is critical. We need to have our own capability to get our crews to space,” Bolden told me, during a visit to the NASA Goddard cleanroom with the agency’s groundbreaking Magnetospheric Multiscale (MMS) science probes.

Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017.  Ferguson is now  Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding.  Credit: NASA/Boeing
Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing

Administrator Bolden foresees a huge shift in how the US will conduct space operations in low earth orbit (LEO) just a decade from now. The future LEO architecture will be dominated not by NASA and the ISS but rather by commercial entrepreneurs and endeavors in the 2020s.

“There are going to be other commercial stations or other laboratories,” Bolden excitedly told me.

And the cash strapped Commercial Crew effort to build new astronaut transporters is the absolutely essential enabler to get that exploration task done, he says.

“Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration.”

“We have got to have a way to get our crews to space.”

“You know people try to separate stuff that NASA does into nice little neat packages. But it’s not that way anymore.”

Bolden and NASA are already looking beyond the ISS in planning how to use the new commercial crew spaceships being developed by SpaceX, Boeing and Sierra Nevada in a public- partnership with NASA’s Commercial Crew Program.

“Everything we do [at NASA] is integrated. We have to have commercial crew [for] a viable low Earth orbit infrastructure – a place where we can do testing – for example with what’s going on at the ISS today.”

“And in the out years you are going to be doing the same type of work.”

“But it’s not going to be on the ISS.”

“After 2024 or maybe 2028, if we extend it again, you are going to see the people on commercial vehicles. There are going to be other stations or other laboratories.”

“But there won’t be NASA operated laboratories. They will be commercially viable and operating laboratories.”

SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014.  Credit:  Robert Fisher/America Space
SpaceX CEO Elon Musk unveils SpaceX Dragon V2 next generation astronaut spacecraft on May 29, 2014. Credit: Robert Fisher/America Space

Private NewSpace ventures represent a revolutionary departure from current space exploration thinking. But none of these revolutionary commercial operations will happen if we don’t have reliable and cost effective human access to orbit from American soil with American rockets on American spaceships.

“We need to have our own capability to get our crews to space – first of all. That’s why commercial crew is really, really, really important,” Bolden emphasized.

The ongoing crises in Ukraine makes development of a new US crew transporter to end our total reliance on Russian spaceships even more urgent.

“Right now we use the Russian Soyuz. It is a very reliable way to get our crews to space. Our partnership with Roscosmos is as strong as it’s ever been.”

“So we just keep watching what’s going on in other places in the world, but we continue to work with Roscosmos the way we always have,” Bolden stated.

The latest example is this week’s successful launch of the new three man Russian-US- German Expedition 40 crew to the ISS on a Soyuz.

Of course, the speed at which the US develops the private human spaceships is totally dependent on the funding level for the Commercial Crew program.

Unfortunately, progress in getting the space taxis actually built and flying has been significantly slowed because the Obama Administration CCP funding requests for the past few years of roughly about $800 million have been cut in half by a reluctant US Congress. Thus forcing NASA to delay the first manned orbital test flights by at least 18 months from 2015 to 2017.

And every forced postponement to CCP costs US taxpayers another $70 million payment per crew seat to the Russians. As a result of the congressional CCP cuts more than 1 Billion US Dollars have been shipped to Russia instead of on building our own US crew transports – leaving American aerospace workers unemployed and American manufacturing facilities shuttered.

I asked Bolden to assess NASA’s new funding request for the coming fiscal year 2015 currently working its way through Congress.

“It’s looking better. It’s never good. But now it’s looking much better,” Bolden replied.

“If you look at the House markup that’s a very positive indication that the budget for commercial crew is going to be pretty good.”

The pace of progress in getting our crews back to orbit basically can be summed up in a nutshell.

“No Bucks, No Buck Rogers,” Chris Ferguson, who now leads Boeing’s crew effort, told me in a separate exclusive interview for Universe Today.

NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA's Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014.  Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA’s Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com

The Boeing CST-100, Sierra Nevada Dream Chaser and SpaceX Dragon ‘space taxis’ are all vying for funding in the next round of contracts to be awarded by NASA around late summer 2014 known as Commercial Crew Transportation Capability (CCtCap).

All three company’s have been making excellent progress in meeting their NASA mandated milestones in the current contract period known as Commercial Crew Integrated Capability initiative (CCiCAP) under the auspices of NASA’s Commercial Crew Program.

Altogether they have received more than $1 Billion in NASA funding under the current CCiCAP initiative. Boeing and SpaceX were awarded contracts worth $460 million and $440 million, respectively. Sierra Nevada was given what amounts to half an award worth $212.5 million.

SpaceX CEO Elon Musk just publicly unveiled his manned Dragon V2 spaceship on May 29.

Boeing’s Chris Ferguson told me that assembly of the CST-100 test article starts soon at the Kennedy Space Center.

NASA officials have told me that one or more of the three competitors will be chosen later this year in the next phase under CCtCAP to build the next generation spaceship to ferry astronauts to and from the ISS by 2017.

In order to certify the fitness and safety of the new crew transporters, the CCtCAP contracts will specify that “each awardee conduct at least one crewed flight test to verify their spacecraft can dock to the space station and all its systems perform as expected.”

Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS

Concurrently, NASA is developing the manned Orion crew vehicle for deep space exploration. The state-of-the-art capsule will carry astronauts back to the Moon and beyond on journeys to Asteroids and one day to Mars.

“We need to have our own capability to get our crews to space. Commercial Crew is critical to establishing the low Earth orbit infrastructure that is required for exploration,” that’s the bottom line message from my interview with NASA Administrator Bolden.

Stay tuned here for Ken’s continuing SpaceX, Boeing, Sierra Nevada, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com