Solar Powered Dragon gets Wings for Station Soar

SpaceX Dragon set to dock at International Space Station on COTS 2/3 mission. Falcon 9 launch of Dragon on COTS 2/3 mission is slated for Feb.7, 2012 from pad 40 at Cape Canaveral, Florida. Artist’s rendition of Dragon spacecraft with solar panels fully deployed on orbit. ISS crew will grapple Dragon and berth to ISS docking port. Credit: NASA

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The Dragon has grown its mighty wings

SpaceX’s Dragon spacecraft has gotten its wings and is set to soar to the International Space Station (ISS) in about a month. NASA and SpaceX are currently targeting a liftoff on Feb. 7 from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida.

Dragon is a commercially developed unmanned cargo vessel constructed by SpaceX under a $1.6 Billion contract with NASA. The Dragon spacecraft will launch atop a Falcon 9 booster rocket also built by SpaceX, or Space Exploration Technologies.

Dragon’s solar array panels being installed on Dragon’s trunk at the SpaceX hangar in Cape Canaveral,FL.

The Feb. 7 demonstration flight – dubbed COTS 2/3 – represents the first test of NASA’s new strategy to resupply the ISS with privately developed rockets and cargo carriers under the Commercial Orbital Transportation Services (COTS) initiative.

Following the forced retirement of the Space Shuttle after Atlantis final flight in July 2011, NASA has no choice but to rely on private companies to loft virtually all of the US share of supplies and equipment to the ISS.

The Feb. 7 flight will be the first Dragon mission actually tasked to dock to the ISS and is also the first time that the Dragon will fly with deployable solar arrays. The twin arrays are the primary power source for the Dragon. They will be deployed a few minutes after launch, following Dragon separation from the Falcon 9 second stage.

The solar arrays can generate up to 5000 watts of power on a long term basis to run the sensors and communications systems, drive the heating and cooling systems and recharge the battery pack.

SpaceX designed, developed and manufactured the solar arrays in house with their own team of engineers. As with all space hardware, the arrays have been rigorously tested for hundreds of hours under the utterly harsh conditions that simulate the unforgiving environment of outer space, including thermal, vacuum, vibration, structural and electrical testing.

SpaceX engineers conducting an early solar panel test. Hundreds of flood lamps simulate the unfiltered light of the sun. Photo: Roger Gilbertson/ SpaceX

The two arrays were then shipped to Florida and have been attached to the side of the Dragon’s bottom trunk at SpaceX’s Cape Canaveral launch processing facilities. They are housed behind protective shielding until commanded to deploy in flight.


Video Caption: SpaceX testing of the Dragon solar arrays. Credit: SpaceX

I’ve toured the SpaceX facilities several times and seen the Falcon 9 and Dragon capsule launching on Feb. 7. The young age and enthusiasm of the employees is impressive and quite evident.

NASA recently granted SpaceX the permission to combine the next two COTS demonstration flights into one mission and dock the Dragon at the ISS if all the rendezvous practice activities in the vicinity of the ISS are completed flawlessly.

Dragon with the protective fairings installed over the folded solar arrays, at the SpaceX

The ISS crew is eagerly anticipating the arrival of Dragon, for whch they have long trained.

“We’re very excited about it,” said ISS Commander Dan Burbank in a televised interview from on board the ISS earlier this week.

The ISS crew will grapple the Dragon with the station’s robotic arm when it comes within reach and berth it to the Earth-facing port of the Harmony node.

“From the standpoint of a pilot it is a fun, interesting, very dynamic activity and we are very much looking forward to it,” Burbank said. “It is the start of a new era, having commercial vehicles that come to Station.”

Burbank is a US astronaut and captured stunning images of Comet Lovejoy from the ISS just before Christmas, collected here.

Read recent features about the ISS and commercial spaceflight by Ken Kremer here:
Dazzling Photos of the International Space Station Crossing the Moon!
Absolutely Spectacular Photos of Comet Lovejoy from the Space Station
NASA announces Feb. 7 launch for 1st SpaceX Docking to ISS

Jan 11: Free Lecture by Ken at the Franklin Institute, Philadelphia, PA at 8 PM for the Rittenhouse Astronomical Society. Topic: Mars & Vesta in 3 D – Plus Search for Life & GRAIL

Armadillo Aerospace Successfully Lauches a Sounding Rocket from Spaceport America

View of Earth above Spaceport America from Armadillo Aerospace STIG-A flight at apogee. Credit: Armadillo Aerospace

Over the weekend Armadillo Aerospace successfully launched an advanced sounding rocket from Spaceport America in New Mexico. The launch took place on Saturday, Dec. 3, 2011 at 11:00 a.m. (MST), and the STIG A rocket reached its expected sub-orbital altitude of 41.91 km (137,500 feet). Below is an image of Earth taken by a camera on board the rocket.

This latest launch is the thirteenth vertical launch test from the Spaceport America Vertical Launch Complex since 2006.

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“This successful test of our “STIG A” reusable sub-orbital rocket technology represents major progress for the Armadillo Aerospace flight test program,” said Neil Milburn, Vice President of Program Management at Armadillo Aerospace. “The flight successfully demonstrated many of the technologies that we need for our manned sub-orbital program.”

The STIG is a long, sleek rocket designed for lower drag, high speed, high altitude flights. This rocket is aerodynamically optimized for high altitude flights with long 15 inches (38 cm) diameter cylindrical tanks instead of larger spherical tanks.

Armadillo requested that the test flight be a non-public, unpublished event, as the company is testing proprietary advanced launch technologies.

The company is one of the leading developers of reusable rocket-powered vehicles and plans to provide a platform for civilian access to suborbital space via a partnership with Space Adventures, Ltd. Armadillo Aerospace has flown over 200 flight tests with over a dozen different vehicles.

Armadillo Aerospace's STIG A rocket launches from Spaceport America. Credit: Space Adventures

On board the rocket was an experiment designed, built, tested, integrated, and performed by a team of undergraduate students at the School of Aeronautics and Astronautics in the College of Engineering at Purdue University. The experiment studied a liquid and gas flow process that is sensitive to the gravity and acceleration levels encountered during spaceflight.
“Spaceport America has been an ideal launch facility for this kind of vehicle R&D testing activity,” said John Carmack, President and CTO of Armadillo Aerospace.

Officials from the spaceport were please at the launch’s success as well.

“Spaceport America continues to set the precedent for safe, efficient, effective service for commercial spaceflight customers,” said NMSA Executive Director Christine Anderson. “We are extremely pleased to support Armadillo Aerospace as they conduct their high altitude vehicle flight testing, and look forward to hosting their NASA-funded suborbital research launches.”

Source: Spaceport America

Star Lab: Space Science on the Wings of Starfighters

4Frontiers Corporation is testing an experimental launcher that will be launched into space via the F-1-4 Starfighter jet aircraft. Photo Credit: Alan Walters/awaltersphoto.com

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CAPE CANAVERAL, Fla – A NewSpace company based out of New Port Richey in Florida is working to provide suborbital access to space for firms with scientific payloads. The Star Lab project is an experimental suborbital launcher, designed to provide frequent, less expensive access to sub-orbit. This could allow educational and scientific institutions across the nation to conduct experiments that would normally be impractical.

“If Star Lab proves itself viable, as we feel it will, this could open the door to a great many scientific institutions conducting their research by using the Star Lab vehicle,” said Mark Homnick the CEO of 4Frontiers Corporation.

On Oct. 27th, the Star Lab launcher was tested out while attached to the F-104 carrier aircraft via a series of fast-taxis up and down NASA's Shuttle Landing Facility located in Florida. Photo Credit: NASA.gov

4Frontiers is working to launch their Star Lab sounding rocket vehicle into sub-orbital space via an F-104 Starfighter that is part of the Starfighters demo team based out of Kennedy Space Center. 4Frontiers hopes to launch a prototype early next year with commercial flights to follow about six months later.

On Thursday Oct. 27, Star Lab began the first of its tests as it was mounted to a F-104 Starfighter and the aircraft then conducted several fast-taxi runs up and down NASA’s Shuttle Landing Facility (SLF) with the Star Lab vehicle affixed to one of its pylons. On the last of these fast taxis, the jet aircraft deployed its drogue chute. These maneuvers were conducted to collect data to test the Star Lab vehicle’s response.

In terms of providing access to space, compared to more conventional means, the Star Lab project is considered to be an innovative and cost-effective means for scientific firms to test their experiments in the micro-gravity environment. Photo Credit: Alan Walters/awaltersphoto.com

The Star Lab suborbital vehicle is an air-launched sounding rocket, which is designed to be reusable and can reach a maximum altitude of about 120km.

The Star Lab vehicle carrying scientific payloads is launched from the venerable F-104 Starfighter jet. After the Star Lab payload stage reaches its predetermined altitude, it will descend by parachute into the Atlantic Ocean off the coast of Florida. Star Lab is capable of carrying up to 13 payloads per flight.

Members of the Starfighters Demo Team along with technicians working on the Star Lab program work to attach the vehicle to the F-104 Starfighter. Photo Credit: Star Lab

All of these payloads will have access to the outside, sub-orbital space environment. One payload on each mission will be deployable by way of an ejectable nosecone on the Star Lab vehicle. 4Frontiers Corporation will handle integrating the payloads into the vehicle. After the craft splashes down, private recovery teams will collect and return it to 4Frontiers. It in turn will have the payloads off-loaded and the Star Lab vehicle will then be reprocessed for its next mission.

“Today, 4Frontiers and Starfighters, with the assistance of the Florida Space Grant Consortium, unveiled to the public for the first time the Star Lab suborbital project. Star Lab is an air-launched reusable sounding vehicle, built using COTS (Commercial Off The Shelf) technology and able to reach altitudes of up to 120km,” said 4Frontiers’ Business Development Manager Panayot Slavov. “With its very reasonable price structure, frequent flight schedule and numerous educational and research opportunities, the vehicle and the project will turn into the suborbital research platform of choice for all those who are interested in experimenting and learning about suborbital space.”

The project was created through a cooperative agreement between the 4Frontiers Corporation, Starfighters Aerospace, Embry-Riddle Aeronautical University and the University of Central Florida with funding provided by the NASA Florida Space Grant Consortium.

If all goes according to plan firms wanting to send their payloads into suborbit could achieve this goal via the Star Lab project. Photo Credit: Starfighters Aerospace

Former Space Shuttle Manager Mike Moses Joins Virgin Galactic

Shuttle Program Integration Manager Mike Moses. Image: Nancy Atkinson

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One of the most respected members of NASA’s space shuttle program has joined Virgin Galactic as the commercial space company’s Vice President of Operations. Mike Moses, NASA’s former Space Shuttle Launch Integration Manager, will oversee the planning and execution of all operations at Virgin Galactic’s headquarters at Spaceport America in New Mexico. In a press release, the company said Moses will develop and lead the team responsible for Virgin Galactic spaceship operations and logistics, flight crew operations, customer training, and spaceport ground operations, with overall operational safety and risk management as the primary focus.

“I am extremely excited to be joining Virgin Galactic at this time,” Moses said, “helping to forge the foundations that will enable routine commercial suborbital spaceflights. Virgin Galactic will expand the legacy of human spaceflight beyond traditional government programs into the world’s first privately funded commercial spaceline.”

Moses talked with Irene Klotz at Reuters and said he thinks the direction NASA is taking is good, but he wants to be where the action is.

“I’m more than onboard with NASA’s plan,” Moses told Reuters. “It’s just that the operations of that system were still eight to 10 years away. I couldn’t just push paper around and write requirements for the next 10 years so I’m going to take another shot at it here in the commercial sector.”

Moses served as the Launch Integration Manager from 2008 until the landing of the final Shuttle mission in July 2011. He was responsible for supervising all Space Shuttle processing activities from landing through launch, and for reviewing major milestones including final readiness for flight.

Moses was part of the team that made regular appearances at launch briefings at Kennedy Space Center and was a media favorite for his no-nonsense, but congenial and sometimes humorous answers to questions. Along with Shuttle Launch Director Mike Leinbach, “The Two Mikes” were responsible for providing ultimate launch decision authority during the final years of the space shuttle program.

Moses also served as chair of the Mission Management Team, making decisions for the final 12 space shuttle flights, and directly overseeing the safe and successful flights of 75 astronauts.

“Bringing Mike in to lead the team represents a significant investment in our commitment to operational safety and success as we prepare to launch commercial operations,” said Virgin Galactic President and CEO George Whitesides. “His experience and track record in all facets of spaceflight operations are truly unique. His forward-thinking perspective to bring the hard-won lessons of human spaceflight into our operations will benefit us tremendously.”

Prior to his most recent NASA role, Moses served as a Flight Director at the NASA Johnson Space Center where he led teams of flight controllers in the planning, training and execution of all aspects of space shuttle missions. Before being selected as a Flight Director in 2005, Moses had over 10 years experience as a flight controller in the Shuttle Propulsion and Electrical Systems Groups.

Sources: Virgin Galactic, Reuters

SpaceX Pushes for Mission to Space Station on Next Flight

A concept drawing of the Dragon spacecraft approaching the ISS. Credit: SpaceX

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NASA and SpaceX have “technically” agreed to allow the Dragon capsule to dock with the International Space Station this fall, according to SpaceX’s Twitter feed. The Dragon capsule is currently – and tentatively — scheduled to launch aboard a Falcon 9 rocket on November 30, and berth with the ISS 9 days later. Originally, the Dragon was scheduled to just rendezvous and station-keep with the space station on this second flight for Dragon and then dock on a subsequent flight. But after the successful test flight for the first Dragon capsule in Dec. 2010, SpaceX asked NASA to combine the two missions.


“We technically have agreed with SpaceX that we want to combine those flights,” said William Gerstenmaier, NASA’s associate administrator for space operations, speaking at the post-launch press conference for the STS-135 final shuttle mission. “We are doing all the planning to go ahead and have those missions combined, but we haven’t given them formal approval yet.

With today’s Twitter post from SpaceX, it appears things are moving in the direction of making the move official.

SpaceX’s flights are part of NASA’s COTS (Commercial Orbital Transfer Service) program, and by allowing SpaceX to dock with the ISS sooner rather than later would combine COTS II and III flights.

Will Dragon be doing any official cargo transfer? A NASA experiment called Materials International Space Station Experiments (MISSE) #8 has a reservation with SpaceX to fly back to Earth on a Dragon capsule.
MISSE is a brief-case sized experiment that tests all sorts of materials like polymers and other composites and coatings, along with hardware such as switches, sensors and mirrors, exposing them to the vacuum of space. The experiment is attached to the outside of the ISS and opened to expose the materials.

To dock with the ISS, the Dragon capsule would need to be equipped with solar arrays and other equipment on board the spacecraft would need to be upgraded from the configuration Dragon had for the Dec. 2010 test flight.

Sources: SpaceX Twitter, AL.com

Copenhagen Suborbitals Upcoming Launch Attempt in June

Kristian Von Bengtson checks the cockpit before the launch dummy is loaded. Photo credit: Bo Tornvig, Copenhagen Suborbitals.

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Copenhagen Suborbitals hopes to launch the world’s first amateur-built rocket for human space travel and have announced an upcoming launch window for their Tycho Brahe capsule. The window extends from June 1-14, 2011 and they are currently shooting for Thursday, June 2 for an unmanned suborbital test flight, according the their website. The group is headed by Kristian von Bengtson and Peter Madsen, and their HEAT 1-X rocket is being prepared for launch from a steel catamaran in the Baltic Sea off the coast of Denmark.

If all goes well with this test flight, Madsen hopes to be inside the capsule himself for a manned flight in the near future.

The company, which is funded by donations, is working towards launching tourists on suborbital flights in the single-seat capsule to altitudes above 100 kilometers (62.5 miles).

And talk about a wild ride : the Tycho Brahe capsule will provide a single passenger capsule with a full view through a polymer plexiglas-dome so that the person can see and experience the entire ballistic ride. It has a pressurized volume providing support for one upright standing/half-sitting person. It will also have additional pressurized space, around and behind the astronaut, available for several other systems necessary for the flight procedure, and to support additional scientific and commercial project.

The flight trajectory for the HEAT rocket. Credit: Copenhagen Suborbitals.

No specific launch time has been announced, so check their website for more updated information. There will also be live coverage and launch parties in Denmark.

Check these links for possible online coverage:

Live internet coverage: www.ing.dk/live
and http://maylaunch.dotsquare.dk/

Copenhagen Suborbitals were hoping to launch their first test flight last summer, but ran into problems with their rocket.

UK and European Space Agencies Give a Go For Skylon Spaceplane

An artist's conception of Reaction Engines' Skylon spacecraft. Credit: Reaction Engines

After 30 years of development, the UK and European space agencies have given a go for the Skylon Spaceplane.

The Skylon, which is being developed at the Oxfordshire-based Reaction Engines in the UK, is an unpiloted and reusable spacecraft that can launch into Low Earth Orbit after taking off from a conventional runway.

Looking like something out of Star Wars, Skylon is a self contained, single stage, all in one reusable space vehicle. There are no expensive booster rockets, external fuel tanks or huge launch facilities needed.

The vehicle’s hybrid SABRE engines use liquid hydrogen combined with oxygen from the atmosphere at altitudes up to 26km and speeds of up to Mach 5, before switching over to on-board fuel for the final rocket powered stage of ascent into low Earth orbit.

The Skylon is intended to cut the costs involved with commercial activity in space, delivering payloads of up to 15 tons including satellites, equipment and even people into orbit at costs much lower than those that use expensive conventional rockets.

Once the spacecraft has completed its mission, it will re-enter Earth’s atmosphere and return to base, landing like an airplane on the same runway, making it a totally re-usable spaceplane, with a fast mission turn around.

Skylon has received approval from a European Space Authority panel tasked with evaluating the design. “No impediments or critical items have been identified for either the Skylon vehicle or the SABRE engine that are a block to further development,” the panel’s report concludes.

“The consensus for the way forward is to proceed with the innovative development of the engine which in turn will enable the overall vehicle development.”

The UK Space Agency says that Reaction Engines will carry out an important demonstration of the SABRE engine’s key pre-cooler technology later this summer.

Source: Reaction Engines Ltd.

Watch SpaceShipTwo’s First Feathered Flight

On May 4, 2011 Virgin Galactic’s SpaceShipTwo achieved a major milestone by flying for the first time using its “feathered” configuration, and the company has now released a close-up video of the flight. Feathering is designed to create drag and slow the ship down after it reenters the atmosphere from eventual suborbital flights taking tourists into space. This flight confirmed the feathering design should work.

“Now we now have an entry vehicle – now we can come back from space,” said Matt Stiemetze, Program Manager at Scaled Composites
Continue reading “Watch SpaceShipTwo’s First Feathered Flight”

Elon Musk: “Why the US Can Beat China”

Elon Musk. Credit: SpaceX

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“Whenever someone proposes to do something that has never been done before, there will always be skeptics,” says SpaceX founder and CEO Elon Musk. He distributed an email today, setting the record straight on SpaceX’s actual launch costs and prices, and he also outlines why he believes American innovation will trump countries like China in space –even though that country has the fastest growing economy in the world and lower labor rates than the US. Read Musk’s article below:

Whenever someone proposes to do something that has never been done before, there will always be skeptics. So when I started SpaceX, it was not surprising when people said we wouldn’t succeed. But now that we’ve successfully proven Falcon 1, Falcon 9 and Dragon, there’s been a steady stream of misinformation and doubt expressed about SpaceX’s actual launch costs and prices.
As noted last month by a Chinese government official, SpaceX currently has the best launch prices in the world and they don’t believe they can beat them. This is a clear case of American innovation trumping lower overseas labor rates.

I recognize that our prices shatter the historical cost models of government-led developments, but these prices are not arbitrary, premised on capturing a dominant share of the market, or “teaser” rates meant to lure in an eager market only to be increased later. These prices are based on known costs and a demonstrated track record, and they exemplify the potential of America’s commercial space industry.

Here are the facts:

The price of a standard flight on a Falcon 9 rocket is $54 million. We are the only launch company that publicly posts this information on our website (www.spacex.com). We have signed many legally binding contracts with both government and commercial customers for this price (or less). Because SpaceX is so vertically integrated, we know and can control the overwhelming majority of our costs. This is why I am so confident that our performance will increase and our prices will decline over time, as is the case with every other technology.

The average price of a full-up NASA Dragon cargo mission to the International Space Station is $133 million including inflation, or roughly $115m in today’s dollars, and we have a firm, fixed price contract with NASA for 12 missions. This price includes the costs of the Falcon 9 launch, the Dragon spacecraft, all operations, maintenance and overhead, and all of the work required to integrate with the Space Station. If there are cost overruns, SpaceX will cover the difference. (This concept may be foreign to some traditional government space contractors that seem to believe that cost overruns should be the responsibility of the taxpayer.)

The total company expenditures since being founded in 2002 through the 2010 fiscal year were less than $800 million, which includes all the development costs for the Falcon 1, Falcon 9 and Dragon. Included in this $800 million are the costs of building launch sites at Vandenberg, Cape Canaveral and Kwajalein, as well as the corporate manufacturing facility that can support up to 12 Falcon 9 and Dragon missions per year. This total also includes the cost of five flights of Falcon 1, two flights of Falcon 9, and one up and back flight of Dragon.

The Falcon 9 launch vehicle was developed from a blank sheet to first launch in four and half years for just over $300 million. The Falcon 9 is an EELV class vehicle that generates roughly one million pounds of thrust (four times the maximum thrust of a Boeing 747) and carries more payload to orbit than a Delta IV Medium.

The Dragon spacecraft was developed from a blank sheet to the first demonstration flight in just over four years for about $300 million. Last year, SpaceX became the first private company, in partnership with NASA, to successfully orbit and recover a spacecraft. The spacecraft and the Falcon 9 rocket that carried it were designed, manufactured and launched by American workers for an American company. The Falcon 9/Dragon system, with the addition of a launch escape system, seats and upgraded life support, can carry seven astronauts to orbit, more than double the capacity of the Russian Soyuz, but at less than a third of the price per seat.

SpaceX has been profitable every year since 2007, despite dramatic employee growth and major infrastructure and operations investments. We have over 40 flights on manifest representing over $3 billion in revenues.

These are the objective facts, confirmed by external auditors. Moreover, SpaceX intends to make far more dramatic reductions in price in the long term when full launch vehicle reusability is achieved. We will not be satisfied with our progress until we have achieved this long sought goal of the space industry.

For the first time in more than three decades, America last year began taking back international market-share in commercial satellite launch. This remarkable turn-around was sparked by a small investment NASA made in SpaceX in 2006 as part of the Commercial Orbital Transportation Services (COTS) program. A unique public-private partnership, COTS has proven that under the right conditions, a properly incentivized contractor—even an all-American one—can develop extremely complex systems on rapid timelines and a fixed-price basis, significantly beating historical industry-standard costs.

China has the fastest growing economy in the world. But the American free enterprise system, which allows anyone with a better mouse-trap to compete, is what will ensure that the United States remains the world’s greatest superpower of innovation.
–Elon–

For more information see the SpaceX website.

Dream Job Posting: Spaceship Pilots Wanted

Virgin Galactic's WhiteKnightTwo and SpaceShipTwo. Think you could fly them? Credit: Virgin Galactic.

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Some might do a double take at this job posting, but it is legit. Virgin Galactic announced today they are looking for pilot-astronauts and are now accepting applications…from qualified candidates. High scores on Aces of the Galaxy or Space Flight Simulator probably doesn’t meet the criteria, so just what does constitute Virgin Galactic’s idea of qualified?

Virgin’s press release says qualified candidates are full course graduates of a recognized test pilot school who are broadly experienced with both high-performance fast-jet type airplanes and large multi-engine types. Prior spaceflight experience is desirable. You’ll also have to be able to create a safe and enjoyable commercial suborbital space flight experience for your passengers.

Those selected will have the responsibilities of knowing the WhiteKnightTwo and SpaceShipTwo spaceflight system test program in and out (and in accordance with government regulations and company policies in Mojave, California where test flights take place and Virgin Galactic’s commercial operations at Spaceport America in New Mexico.)

For more information and to apply click here

Source: Virgin Galactic