Add Astronaut Nutrition to the List of Barriers to Long-Duration Spaceflight

NASA Astronauts Kjell Lindgren (center) and Scott Kelly (right) and Kimiya Yui (left) of Japan consume space grown food for the first time ever, from the Veggie plant growth system on the International Space Station in August 2015. Credit: NASA TV

Though there are no firm plans for a crewed mission to Mars, we all know one’s coming. Astronauts routinely spend months at a time on the ISS, and we’ve learned a lot about the hazards astronauts face on long missions. However, Mars missions can take years, which presents a whole host of problems, including astronaut nutrition.

Nutrition can help astronauts manage spaceflight risks in the ISS, but long-duration missions to Mars are different. There can be no resupply.

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Astronaut Food Will Lose Nutrients on Long-Duration Missions. NASA is Working on a Fix

NASA astronaut and Expedition 68 Flight Engineer Nicole Mann works in the International Space Station’s Harmony module on the BioNutrients-2 investigation that uses genetically engineered microbes to provide nutrients, and potentially other compounds and pharmaceuticals, on demand in space. NASA

Astronauts on board the International Space Station are often visited by supply ships from Earth with food among other things. Take a trip to Mars or other and the distances are much greater making it impractical to send fresh supplies. The prepackaged food used by NASA loses nutritional value over time so NASA is looking at ways astronauts can produce nutrients. They are exploring genetic engineering techniques that can create microbes with minimal resource usage. 

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Earth's Smallest Flowering Plant Can Handle 20X Earth's Gravity

Confocal Laser Scanning Microscope image of approximately 1mm-diameter watermeal plants after hypergravity exposure. ESA.

Astronauts need to eat, and they need to breathe. That means, for long-duration missions, they are going to need to bring plants with them. But not all plants are created equal, and not all can survive the harsh conditions of space. One that might thrive on long spacefaring voyages also happens to be the smallest flowering plant on Earth.

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Plants can grow in lunar regolith, but they’re not happy about it

NASA is sending astronauts back to the Moon by the end of this decade, and hope to send humans to Mars sometime in the 2030s. Growing food in space using in-situ resources is vital if astronauts are to survive on both the Moon and Mars for the long-term. Growing plants in space using Earth soil is nothing new, as this research is currently ongoing onboard the International Space Station (ISS). But recent research carried out on Earth has taken crucial steps in being able to grow food in space using extraterrestrial material that we took from the Moon over 50 years ago.

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Microbes May Help Astronauts Turn Human Waste Into Food

Researchers at Penn State University are developing a way to use microbes to turn human waste into food on long space voyages. Image: Yuri Gorby, Rensselaer Polytechnic Institute
Microbes play a critical role on Earth. Understanding how they react to space travel is crucial to ensuring astronaut health. Credit: Yuri Gorby, Rensselaer Polytechnic Institute

Geoscience researchers at Penn State University are finally figuring out what organic farmers have always known: digestive waste can help produce food. But whereas farmers here on Earth can let microbes in the soil turn waste into fertilizer, which can then be used to grow food crops, the Penn State researchers have to take a different route. They are trying to figure out how to let microbes turn waste directly into food.

There are many difficulties with long-duration space missions, or with lengthy missions to other worlds like Mars. One of the most challenging difficulties is how to take enough food. Food for a crew of astronauts on a 6-month voyage to Mars, and enough for a return trip, weighs a lot. And all that weight has to be lifted into space by expensive rockets.

SpaceX's reusable rockets are bringing down the cost of launching things into space, but the cost is still prohibitive. Any weight savings contribute to a missions feasibility, including a reduction in food supplies for long space journeys. In this image, a SpaceX Falcon 9 recycled rocket lifts off at sunset at 6:53 PM EDT on 11 Oct 2017.  Credit: Ken Kremer/Kenkremer.com
SpaceX’s reusable rockets are bringing down the cost of launching things into space, but the cost is still prohibitive. Any weight savings contribute to a missions feasibility, including a reduction in food supplies for long space journeys. In this image, a SpaceX Falcon 9 recycled rocket lifts off at sunset at 6:53 PM EDT on 11 Oct 2017. Credit: Ken Kremer/Kenkremer.com

Carrying enough food for a long voyage in space is problematic. Up until now, the solution for providing that food has been focused on growing it in hydroponic chambers and greenhouses. But that also takes lots of space, water, and energy. And time. It’s not really a solution.

“It’s faster than growing tomatoes or potatoes.” – Christopher House, Penn State Professor of Geosciences

What the researchers at Penn State, led by Professor of Geosciences Christopher House, are trying to develop, is a method of turning waste directly into an edible, nutritious substance. Their aim is to cut out the middle man, as it were. And in this case, the middle men are plants themselves, like tomatoes, potatoes, or other fruits and vegetables.

We've always assumed that astronauts working on Mars would feed themselves by growing Earthly crops in simulated Earth conditions. But that requires a lot of energy, space, and materials. It may not be necessary. An artist's illustration of a greenhouse on Mars. Image Credit: SAIC
We’ve always assumed that astronauts working on Mars would feed themselves by growing Earthly crops in simulated Earth conditions. But that requires a lot of energy, space, and materials. It may not be necessary. An artist’s illustration of a greenhouse on Mars. Image Credit: SAIC

“We envisioned and tested the concept of simultaneously treating astronauts’ waste with microbes while producing a biomass that is edible either directly or indirectly depending on safety concerns,” said Christopher House, professor of geosciences, Penn State. “It’s a little strange, but the concept would be a little bit like Marmite or Vegemite where you’re eating a smear of ‘microbial goo.'”

The Penn State team propose to use specific microorganisms to turn waste directly into edible biomass. And they’re making progress.

At the heart of their work are things called microbial reactors. Microbial reactors are basically vessels designed to maximize surface area for microbes to populate. These types of reactors are used to treat sewage here on Earth, but not to produce an edible biomass.

“It’s a little strange, but the concept would be a little bit like Marmite or Vegemite where you’re eating a smear of ‘microbial goo.'” – Christopher House, Penn State Professor of Geosciences

To test their ideas, the researchers constructed a cylindrical vessel four feet long by four inches in diameter. Inside it, they allowed select microorganisms to come into contact with human waste in controlled conditions. The process was anaerobic, and similar to what happens inside the human digestive tract. What they found was promising.

“Anaerobic digestion is something we use frequently on Earth for treating waste,” said House. “It’s an efficient way of getting mass treated and recycled. What was novel about our work was taking the nutrients out of that stream and intentionally putting them into a microbial reactor to grow food.”

One thing the team discovered is that the process readily produces methane. Methane is highly flammable, so very dangerous on a space mission, but it has other desirable properties when used in food production. It turns out that methane can be used to grow another microbe, called Methylococcus capsulatus. Methylococcus capsulatus is used as an animal food. Their conclusion is that the process could produce a nutritious food for astronauts that is 52 percent protein and 36 percent fats.

“We used materials from the commercial aquarium industry but adapted them for methane production.” – Christopher House, Penn State Professor of Geosciences

The process isn’t simple. The anaerobic process involved can produce pathogens very dangerous to people. To prevent that, the team studied ways to grow microbes in either an alkaline environment or a high-heat environment. After raising the system pH to 11, they found a strain of the bacteria Halomonas desiderata that thrived. Halomonas desiderata is 15 percent protein and 7 percent fats. They also cranked the system up to a pathogen-killing 158 degrees Fahrenheit, and found that the edible Thermus aquaticus grew, which is 61 percent protein and 16 percent fats.

Conventional waste treatment plants, like this one in England, take several days to treat waste. The anerobic system tested by the Penn State team treated waste in as little as 13 hours. Image: Nick Allen, CC BY-SA 4.0

Their system is based on modern aquarium systems, where microbes live on the surface of a filter film. The microbes take solid waste from the stream and convert it to fatty acids. Then, those fatty acids are converted to methane by other microbes on the same surface.

Speed is a factor in this system. Existing waste management treatment typically takes several days. The team’s system removed 49 to 59 percent of solids in 13 hours.

This system won’t be in space any time soon. The tests were conducted on individual components, as proof of feasibility. A complete system that functioned together still has to be built. “Each component is quite robust and fast and breaks down waste quickly,” said House. “That’s why this might have potential for future space flight. It’s faster than growing tomatoes or potatoes.”

The team’s paper was published here, in the journal Life Sciences In Space Research.

Designing The Hanging Gardens Of Mars

The prototype greenhouse is being designed to provide astronauts with a continuous vegetarian diet. Image: University of Arizona.

NASA is all about solving challenges, and the goal of having a prolonged presence in space, or a colony on Mars or some other world, is full of challenges, including the necessity of growing food. Scientists at Kennedy Advanced Life Support Research are working on the Prototype Lunar/Mars Greenhouse Project to try and meet that challenge.

The Prototype Lunar/Mars Greenhouse Project (PLMGP) is all about growing vegetables for astronauts during extended stays on the Moon, on Mars, or anywhere they can’t be resupplied from Earth. Beyond growing food, the Project aims to understand how food-growing systems can also be a part of life-support systems.

“The approach uses plants to scrub carbon dioxide, while providing food and oxygen.” – Dr. Ray Wheeler

“We’re working with a team of scientists, engineers and small businesses at the University of Arizona to develop a closed-loop system. The approach uses plants to scrub carbon dioxide, while providing food and oxygen,” said Dr. Ray Wheeler, lead scientist in Kennedy Advanced Life Support Research.

The prototype itself is an inflatable, deployable system that researchers call a bioregenerative life support system. As crops are grown, the system recycles, water, recycles waste, and revitalizes the air.

The system is hydroponic, so no soil is needed. Water that is either brought along on missions or gathered in situ—on the Moon or at Mars for example—is enriched with nutrient salts, and flows continuously through plant root systems. Air in the system is recycled too. Astronauts exhale carbon dioxide, which plants absorb. Through photosynthesis, the plants produce oxygen for the astronauts.

This 18 foot long tube is a prototype of a bioregenerative life support system. The system grows crops, but also regenerates water and air. It's at the University of Arizona's Controlled Environment Agriculture Center. Image: University of Arizona
This 18 foot long tube is a prototype of a bioregenerative life support system. The system grows crops, but also regenerates water and air. It’s at the University of Arizona’s Controlled Environment Agriculture Center. Image: University of Arizona

“We’re mimicking what the plants would have if they were on Earth and make use of these processes for life support,” said Dr. Gene Giacomelli, director of the Controlled Environment Agriculture Center at the University of Arizona. “The entire system of the lunar greenhouse does represent, in a small way, the biological systems that are here on Earth.”

“The entire system of the lunar greenhouse does represent, in a small way, the biological systems that are here on Earth.” – Dr. Gene Giacomelli

A key part of a system like this is knowing what astronauts will have to bring with them, and what resources they can find at their destination. This includes which type of plants and seeds will be needed, as well as how much water might be available once astronauts reach their destination. Methods of extracting water on Mars or the Moon are also being researched and developed.

Even if the necessary water can be found in situ on Mars and the Moon, that hardly means those are easy places to grow food. Astronauts have to be protected from radiation, and so will crops. These greenhouse chambers would have to buried underground, which means specialized lighting systems are also required.

“We’ve been successful in using electric LED (light emitting diode) lighting to grow plants,” Dr. Wheeler said. “We also have tested hybrids using both natural and artificial lighting.” Solar light could be captured with light concentrators that track the sun and then convey the light to the chamber using fiber optic bundles.

These systems are not NASA’s first experience at growing crops in space. Experiments aboard the International Space Station (ISS) have been an important part of the research into crop production in non-terrestrial environments. The Veggie Plant Growth System was NASA’s first attempt, and astronauts successfully harvested lettuce from that system.

NASA astronaut Shane Kimbrough harvesting lettuce from 'VEGGIE' on the International Space Station. Image: NASA
NASA astronaut Shane Kimbrough harvesting lettuce from ‘VEGGIE’ on the International Space Station. Image: NASA

Earth has well-established systems for sustaining life, and this project is all about taking some of that to distant destinations in space.

“I think it’s interesting to consider that we’re taking our terrestrial companions with us,” Wheeler said. “While there may be ways to engineer around it in terms of stowage and resupply, it wouldn’t be as sustainable. The greenhouses provide a more autonomous approach to long-term exploration on the moon, Mars and beyond.”