SpaceX Prepares for Crucial Crew Dragon Capsule Pad Abort Test

SpaceX Dragon V2 pad abort test flight vehicle. Credit: SpaceX

SpaceX is preparing for the first of two critical abort tests for the firm’s next generation human rated Dragon V2 capsule as soon as March.

The purpose of the pair of abort tests is to demonstrate a crew escape capability to save the astronauts’ lives in case of a rocket failure, starting from the launch pad and going all the way to orbit.

The SpaceX Dragon V2 and Boeing CST-100 vehicles were selected by NASA last fall for further funding under the auspices of the agency’s Commercial Crew Program (CCP) as the world’s privately developed spaceships to ferry astronauts back and forth to the International Space Station (ISS).

Both SpaceX and Boeing plan to launch the first manned test flights to the ISS with their respective transports in 2017.

During the Sept. 16, 2014, news briefing at the Kennedy Space Center, NASA Administrator Charles Bolden announced that contracts worth a total of $6.8 Billion were awarded to SpaceX to build the manned Dragon V2 and to Boeing to build the manned CST-100.

The first abort test involving the pad abort test is currently slated to take place soon from the company’s launch pad on Cape Canaveral Air Force Station in Florida, according to Gwynne Shotwell, president of SpaceX.

“First up is a pad abort in about a month,” said Shotwell during a media briefing last week at NASA’s Johnson Space Center in Houston, Texas.

SpaceX engineers have been building the pad abort test vehicle for the unmanned test for more than a year at their headquarters in Hawthorne, California.

Dragon V2 builds on and significantly upgrades the technology for the initial cargo version of the Dragon which has successfully flown five operational resupply missions to the ISS.

“It took us quite a while to get there, but there’s a lot of great technology and innovations in that pad abort vehicle,” noted Shotwell.

First look at the SpaceX Crew Dragon’s pad abort vehicle set for flight test in March 2014.  Credit: SpaceX.
First look at the SpaceX Crew Dragon’s pad abort vehicle set for flight test in March 2014. Credit: SpaceX.

The pad abort demonstration will test the ability of a set of eight SuperDraco engines built into the side walls of the crew Dragon to pull the vehicle away from the launch pad in a simulated emergency.

The SuperDraco engines are located in four jet packs around the base. Each engine can produce up to 120,000 pounds of axial thrust to carry astronauts to safety, according to a SpaceX description.

Here is a SpaceX video of SuperDraco’s being hot fire tested in Texas:

Video caption: Full functionality of Crew Dragon’s SuperDraco jetpacks demonstrated with hotfire test in McGregor, TX. Credit: SpaceX

For the purpose of this test, the crew Dragon will sit on top of a facsimile of the unpressurized trunk portion of the Dragon. It will not be loaded on top of a Falcon 9 rocket for the pad abort test.

The second abort test involves a high altitude abort test launching atop a SpaceX Falcon 9 rocket from Vandenberg Air Force Base in California.

“An in-flight abort test [follows] later this year,” said Shotwell.

“The Integrated launch abort system is critically important to us. We think it gives incredible safety features for a full abort all the way through ascent.”

“It does also allow us the ultimate goal of fully propulsive landing.”

Both tests were originally scheduled for 2014 as part of the firm’s prior CCiCAP development phase contract with NASA, SpaceX CEO Elon Musk told me in late 2013.

“Assuming all goes well, we expect to conduct [up to] two Dragon abort tests next year in 2014,” Musk explained.

Last year, NASA granted SpaceX an extension into 2015 for both tests under SpaceX’s CCiCAP milestones.

SpaceX founder and CEO Elon Musk briefs reporters, including Universe Today, in Cocoa Beach, FL, during prior SpaceX Falcon 9 rocket blastoff from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX founder and CEO Elon Musk briefs reporters, including Universe Today, in Cocoa Beach, FL, during a prior SpaceX Falcon 9 rocket blastoff from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

The SpaceX Dragon V2 will launch atop a human rated Falcon 9 v1.1 rocket from Space Launch Complex 40 at Cape Canaveral.

“We understand the incredible responsibility we’ve been given to carry crew. We should fly over 50 Falcon 9’s before crewed flight,” said Shotwell.

To accomplish the first manned test flight to the ISS by 2017, the US Congress must agree to fully fund the commercial crew program.

“To do this we need for Congress to approve full funding for the Commercial Crew Program,” Bolden said at last week’s JSC media briefing.

Severe budget cuts by Congress forced NASA into a two year delay in the first commercial crew flights to the ISS from 2015 to 2017 – and also forced NASA to pay hundreds of millions of more dollars to the Russians for crews seats aboard their Soyuz instead of employing American aerospace workers.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA
Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA

NASA, Boeing, and SpaceX to Launch 1st Commercial Crew Ships to Space Station in 2017

Boeing and SpaceX are building private spaceships to resume launching US astronauts from US soil to the International Space Station in 2017. Credit: NASA

After a hiatus of six long years, US astronauts will finally launch to space in a revolutionary new pair of private crew capsules under development by Boeing and SpaceX, starting in 2017, that will end our sole source reliance on the Russians for launching our astronauts to the International Space Station (ISS).

Two years from now, crews will start flying to space aboard the first US commercial spaceships, launching atop US rockets from US soil, said officials from Boeing, SpaceX, and NASA at a joint news conference on Monday, Jan. 26. The human rated spaceships – also known as “space taxis” – are being designed and manufactured under the auspices of NASA’s Commercial Crew Program (CCP).

A two person mixed crew of NASA astronauts and company test pilots will fly on the first test flights going to the space station in 2017.

The goal of NASA’s Commercial Crew Program, underway since 2010, has been to develop safe, reliable, and cost-effective spaceships that will ferry astronauts to and from the massive orbiting lab complex.

“It’s an incredible testament to American ingenuity and know-how, and an extraordinary validation of the vision we laid out just a few years ago as we prepared for the long-planned retirement of the space shuttle,” said NASA Administrator Charlie Bolden during the briefing at the agency’s Johnson Space Center in Houston. Bolden is a four time veteran space shuttle astronaut.

“This work is part of a vital strategy to equip our nation with the technologies for the future and inspire a new generation of explorers to take the next giant leap for America.”

NASA's Stephanie Schierholz introduces the panel of Johnson Space Center Director Dr. Ellen Ochoa, seated, left, NASA Administrator Charles Bolden, Commercial Crew Program Manager Kathy Lueders, Boeing's John Elbon, SpaceX's Gwynne Shotwell and NASA astronaut Mike Fincke.  Credit:  NASA TV
NASA’s Stephanie Schierholz introduces the panel of Johnson Space Center Director Dr. Ellen Ochoa, seated, left, NASA Administrator Charles Bolden, Commercial Crew Program Manager Kathy Lueders, Boeing’s John Elbon, SpaceX’s Gwynne Shotwell, and NASA astronaut Mike Fincke at Jan. 26 commercial crew new conference. Credit: NASA TV

“We have been working overtime to get Americans back to space from US soil and end US reliance on Russia,” Bolden added. “My job is to ensure we get Americans back to space as soon as possible and safely.”

“We have been in-sourcing space jobs back to the US.”

“To do this we need for Congress to approve full funding for the Commercial Crew Program!”

“This and the ISS are a springboard to going beyond Earth. All this we are doing will enable us to get Humans to Mars!”

However – severe budget cuts by Congress forced NASA into a two year delay in the first commercial crew flights from 2015 to 2017 – and also forced NASA to pay hundreds of millions of more dollars to the Russians for crews seats instead of employing American aerospace workers.

On Sept. 16, 2014, Administrator Bolden announced that Boeing and SpaceX had won the high stakes and history making NASA competition to build the first ever private “space taxis” to launch American and partner astronauts to the ISS and restore America’s capability to launch our crews from American soil for the first time since 2011.

NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com
NASA Administrator Charles Bolden (left) announces the winners of NASA’s Commercial Crew Program development effort to build America’s next human spaceships launching from Florida to the International Space Station. Speaking from Kennedy’s Press Site, Bolden announced the contract award to Boeing and SpaceX to complete the design of the CST-100 and Crew Dragon spacecraft. Former astronaut Bob Cabana, center, director of NASA’s Kennedy Space Center in Florida, Kathy Lueders, manager of the agency’s Commercial Crew Program, and former International Space Station Commander Mike Fincke also took part in the announcement. Credit: Ken Kremer- kenkremer.com

During the Sept. 16 briefing at the Kennedy Space Center, Bolden announced at that time that contracts worth a total of $6.8 Billion were awarded to Boeing to build the manned CST-100 and to SpaceX to build the manned Dragon V2.

Boeing was awarded the larger share of the crew vehicle contract valued at $4.2 Billion while SpaceX was awarded a lesser amount valued at $2.6 Billion.

For extensive further details about Boeing’s CST-100 manned capsule, be sure to read my exclusive 2 part interview with Chris Ferguson, NASA’s final shuttle commander and now Boeing’s Commercial Crew Director: here and here.

And read about my visit to the full scale CST-100 mockup at its manufacturing facility at KSC – here and here.

B8SsB9UCQAElkbJ.jpg large

But the awards were briefly put on hold when the third bidder, Sierra Nevada Corp, protested the decision and thereby prevented NASA from discussing the awards until the issue was resolved by the General Accounting Office (GAO) earlier this month in favor of NASA.

Everyone involved is now free to speak about the awards and how they were decided.

Each company must successfully achieve a set of 10 vehicle and program milestones agreed to with NASA, as well as meeting strict certification and safety standards.

“There are launch pads out there already being upgraded and there is hardware already being delivered,” said Kathy Lueders, manager of the Kennedy Space Center-based Commercial Crew Program.

“Both companies have already accomplished their first milestones.”

Every American astronaut has been totally reliant on the Russians and their three person Soyuz capsules for seats to launch to the ISS since the forced retirement of NASA’s Space Shuttle program in July 2011 following the final blastoff of orbiter Atlantis on the STS-135 mission.

Under the latest crew flight deal signed with Roscosmos [the Russian Federal Space Agency], each astronaut seat costs over $70 million.

“I don’t ever want to have to write another check to Roscosmos after 2017, hopefully,” said Bolden.

Under NASA’s commercial crew contracts, the average cost to fly US astronauts on the Dragon and CST-100 is $58 million vs. over $70 million on the Russian Soyuz.

At the briefing, Bolden indicated he was hopeful Congress would be more supportive of the program in the coming 2016 budget cycle than in the past that has already resulted in a 2 year delay in the first flights.

“Congress has started to understand the critical importance of commercial crew and cargo. They’ve seen, as a result of the performance of our providers, that this is not a hoax, it’s not a myth, it’s not a dream,” said Bolden.

“It’s something that’s really happening. I am optimistic that the Congress will accept the President’s proposal for commercial crew for 2016.”

The first unmanned test flights of the SpaceX Dragon V2 and Boeing CST-100 could take place by late 2016 or early 2017 respectively. Manned flights to the ISS would follow soon thereafter by the spring and summer of 2017.

Asked at the Jan. 26 briefing if he would fly aboard the private space ships, Administrator Bolden said:

“Yes. I can tell you that I would hop in a Dragon or a CST-100 in a heartbeat.”

Hatch opening to Boeing’s commercial CST-100 crew transporter.  Credit: Ken Kremer - kenkremer.com
Hatch opening to Boeing’s commercial CST-100 crew transporter. Credit: Ken Kremer – kenkremer.com

Boeing’s plans for the CST-100 involve conducting a pad abort test in February 2017, followed by an uncrewed orbital flight test in April 2017, and then a crewed flight with a Boeing test pilot and a NASA astronaut in July 2017, as outlined at the briefing by John Elbon, vice president and general manager of Boeing’s Space Exploration division.

“It’s a very exciting time with alot in development on the ISS, SLS, and Commercial Crew. Never before in the history of human spaceflight has there been so much going on all at once,” said John Elbon. “NASA’s exploring places we didn’t even know existed 100 years ago.”

“We are building the CST-100 structural test article.”

Meet Dragon V2 - SpaceX CEO Elon pulls the curtain off manned Dragon V2 on May 29, 2014 for worldwide unveiling of SpaceX's new astronaut transporter for NASA. Credit: SpaceX
Meet Dragon V2 – SpaceX CEO Elon pulls the curtain off manned Dragon V2 on May 29, 2014, for worldwide unveiling of SpaceX’s new astronaut transporter for NASA. Credit: SpaceX

SpaceX’s plans for the Dragon V2 were outlined by Gwynne Shotwell, president of SpaceX.

“The Dragon V2 builds on the cargo Dragon. First up is a pad abort in about a month [at Cape Canaveral], then an in-flight abort test later this year [at Vandenberg to finish up development work from the prior CCiCAP phase],” said Shotwell.

“An uncrewed flight test is planned for late 2016 followed by a crewed flight test in early 2017.”

“We understand the incredible responsibility we’ve been given to carry crew. We should fly over 50 Falcon 9’s before crewed flight.”

Both the Boeing CST 100 and SpaceX Dragon V2 will launch from the Florida Space Coast, home to all US astronaut flights since the dawn of the space age.

The Boeing CST-100 will launch atop a human rated United Launch Alliance Atlas V rocket from Space Launch Complex 41 on Cape Canaveral Air Force Station, FL.

The SpaceX Dragon will launch atop a human rated Falcon 9 v1.1 rocket from neighboring Space Launch Complex 40 at the Cape.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Boeing’s commercial CST-100 'Space Taxi' will carry a crew of five astronauts to low Earth orbit and the ISS from US soil.   Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida.  Credit: Ken Kremer - kenkremer.com
Boeing’s commercial CST-100 “Space Taxi” will carry a crew of five astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014, at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com
A look through the open hatch of the Dragon V2 reveals the layout and interior of the seven-crew capacity spacecraft. Credit: NASA/Dimitri Gerondidakis
A look through the open hatch of the Dragon V2 reveals the layout and interior of the seven-crew capacity spacecraft. Credit: NASA/Dimitri Gerondidakis