Posted on by Ken Kremer

Next Cygnus Cargo Launch to Space Station Switched to ULA Atlas V

A United Launch Alliance (ULA) Atlas V rocket carrying the Orbital ATK Cygnus OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the Orbital ATK Cygnus OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

In a complete change of plans from less than three weeks ago, NASA has asked Orbital ATK to switch rockets and launch the firms next Cygnus commercial cargo freighter to the space station on the tried and true Atlas V rather than their own Antares rocket – which just successfully delivered another Cygnus to the orbiting outpost with a hefty stash of science and supplies.

The altered schedule “provides margin flexibility for the entire Antares workforce” Orbital ATK noted in a statement to Universe Today.

However, the change of events comes as something of a surprise following the spectacularly successful nighttime blastoff of Antares on Oct. 17 with the Cygnus OA-5 resupply ship from the Mid-Atlantic Regional Spaceport at NASA’s Wallops Flight Facility on Virginia’s picturesque Eastern shore – as I reported on from onsite.

At the time, Orbital ATK officials told Universe Today they were working towards efforts for the next Cygnus to launch from Wallops on the OA-7 resupply mission sometime next spring – tentatively in March 2017.

“Following a successful Antares launch for the recent OA-5 Commercial Resupply Services mission and subsequent rendezvous and berthing of the Cygnus spacecraft with the International Space Station, Orbital ATK has responded to NASA’s needs for enhanced schedule assurance for cargo deliveries and maximum capacity of critical supplies to the space station in 2017 by once again partnering with United Launch Alliance to launch Cygnus aboard an Atlas V for the upcoming OA-7 mission in the spring timeframe,” Orbital ATK said in a statement to Universe Today.

“We anticipate the earliest we may need a NASA commercial resupply mission is early 2017. We mutually agreed with Orbital ATK to use an Atlas V for the company’s seventh contracted cargo resupply mission to the space station in the spring. We will provide additional details at a later date,” NASA HQ public affairs told Universe Today for this story.

The Orbital ATK Antares rocket topped with the Cygnus cargo spacecraft launches from Pad-0A, Monday, Oct. 17, 2016 at NASA’s Wallops Flight Facility in Virginia. Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: Ken Kremer/kenkremer
The Orbital ATK Antares rocket topped with the Cygnus cargo spacecraft launches from Pad-0A, Monday, Oct. 17, 2016 at NASA’s Wallops Flight Facility in Virginia. Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: Ken Kremer/kenkremer

The ULA Atlas V would launch from Space Launch Complex-41 on Cape Canaveral Air Force Station.

Cygnus OA-7 will be processed and loaded at NASA’s Kennedy Space Center in Florida for later integration with the Atlas V.

A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

When Cygnus launches on Atlas from KSC it can carry roughly over 300 pounds more to orbit vs. using Antares from Virginia.

The Cygnus OA-5 spaceship is currently still berthed at the million pound station and carried about 5100 pounds to orbit.

Thus the ISS is in good shape overall at this time from a supplies standpoint.

“Supplies and research investigations are at good levels aboard the International Space Station. In addition to Orbital ATK’s recent successful commercial resupply services mission to station in October, a Russian Progress and Japanese HTV will carry additional cargo to the orbiting laboratory before the end of the year,” NASA public affairs elaborated for this story.

Installation complete! Orbital ATK's Cygnus cargo spacecraft was attached to the International Space_Station at 10:53 a.m. EDT on 23 Oct. 2016 after launching atop Antares rocket on 17 Oct. 2016 from NASA Wallops in Virginia. Credit: NASA
Installation complete! Orbital ATK’s Cygnus cargo spacecraft was attached to the International Space_Station at 10:53 a.m. EDT on 23 Oct. 2016 after launching atop Antares rocket on 17 Oct. 2016 from NASA Wallops in Virginia. Credit: NASA

Last month’s ‘Return to Flight’ liftoff of the upgraded Antares took place two years after its catastrophic failure moments after launch on October 28, 2014 with another Cygnus cargo ship bound for the International Space Station (ISS) that was destroyed along with all its precious contents.

And that may be the rub, along with the fact that launches by NASA’s other Commercial Resupply Services (CRS) provider – namely SpaceX – are on hold due to the catastrophic launch pad failure on Sept. 1.

Thus it’s not clear at this time when SpaceX can resume launching their Dragon cargo ships to the ISS.

NASA must have a robust and steady train of cargo ships flying to the ISS to keep it fully operational and stocked with research and provisions for the international crews to maximize the stations science output.

“NASA is continuously working with all our partners on range availability, space station traffic and other factors to ensure we operate station in a safe and effective way as we use it for preparing for longer duration missions farther into the solar system,” NASA PAO told me.

The Atlas V built by competitor United Launch Alliance (ULA) enjoys a 100% record of launch success and was recently employed by Orbital ATK to launch a pair of Cygnus vessels to the International Space Station in the past year – in Dec. 2015 on the OA-4 mission and March 2016 on the OA-6 mission.

Orbital ATK contracted ULA to launch Cygnus spacecraft to the ISS as an interim measure to fulfill their obligations to NASA to keep the station fully operational.

Orbital ATK Vice President Frank Culbertson had previously told me that Orbital ATK could readily launch future Cygnus spaceships on the ULA Atlas V again, if the need arose.

Seeking some near term launch stability NASA has apparently decided that that need has now arisen.

Both Atlas/Cygnus cargo missions went off without a hitch and provide a ready and working template for the upcoming OA-7 cargo ship to be processed again at KSC and launched from Cape Canaveral in the spring of 2017.

Orbital ATK says that follow on Cygnus craft will again return to the Antares rocket for Virginia launches later in 2017.

“Orbital ATK’s remaining missions to be conducted in 2017 and 2018 under the CRS-1 contract will launch aboard the company’s Antares rockets from NASA Wallops Flight Facility in Virginia.”

On-Ramp to the International Space Station (ISS) with Orbital ATL Antares rocket and Cygnus cargo freighter which launched on 17 Oct. 2016 and berthed at the Unity docking port on 23 Oct. 2016. Credit: Ken Kremer/kenkremer
On-Ramp to the International Space Station (ISS) with Orbital ATL Antares rocket and Cygnus cargo freighter which launched on 17 Oct. 2016 and berthed at the Unity docking port on 23 Oct. 2016. Credit: Ken Kremer/kenkremer

Altogether a trio of Cygnus vessels might launch in 2017.

“The company will be ready to support three cargo resupply missions to the station next year, and will work with NASA to finalize the flight schedule,” the company said.

“The schedule provides margin flexibility for the entire Antares workforce, who worked tirelessly for the past several months to prepare and successfully launch the upgraded rocket from Wallops Island on the OA-5 mission.”

Cygnus was designed from the start to launch on a variety of launch vehicles – in addition to Antares.

“This plan also allows NASA to again capitalize on the operational flexibility built into Orbital ATK’s Cygnus spacecraft to assure the space station receives a steady and uninterrupted flow of vital supplies, equipment and scientific experiments.”

Under the Commercial Resupply Services (CRS) contract with NASA, Orbital ATK will deliver approximately 28,700 kilograms of cargo to the space station. OA-5 is the sixth of these missions.

It is not clear at this time who will shoulder the added cost of launching Cygnus OA-7 on Atlas instead of Antares.

Watch for Ken’s Antares/Atlas/Cygnus mission and launch reporting. He was reporting from on site at NASA’s Wallops Flight Facility, VA during the OA-5 launch campaign and previously from KSC for the OA-4 and OA-6 liftoffs.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Cygnus cargo spacecraft atop Orbital ATK Antares rocket on Pad-0A prior to blastoff on Oct. 17, 2016 from NASA’s Wallops Flight Facility in Virginia on Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: Ken Kremer/kenkremer
Cygnus cargo spacecraft atop Orbital ATK Antares rocket on Pad-0A prior to blastoff on Oct. 17, 2016 from NASA’s Wallops Flight Facility in Virginia on Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: Ken Kremer/kenkremer
Posted on by Ken Kremer

First Cygnus Cargo Ship from Virginia in Two Years Docks at Space Station

Installation complete! Orbital ATK's Cygnus cargo spacecraft was attached to the International Space_Station at 10:53 a.m. EDT on 23 Oct. 2016 after launching atop Antares rocket on 17 Oct. 2016 from NASA Wallops in Virginia. Credit: NASA
Installation complete! OrbitalATK's Cygnus cargo spacecraft was attached to the International Space_Station at 10:53 a.m. EDT on 23 Oct 2016 after launching atop Antares rocket on 17 Oct. 2016 from NASA Wallops in Virginia. Credit: NASA
Installation complete! Orbital ATK’s Cygnus cargo spacecraft was attached to the International Space_Station at 10:53 a.m. EDT on 23 Oct. 2016 after launching atop Antares rocket on 17 Oct. 2016 from NASA Wallops in Virginia. Credit: NASA

After a two year gap, the first Cygnus cargo freight train from Virginia bound for the International Space Station (ISS) arrived earlier this morning – restoring this critical supply route to full operation today, Sunday, Oct. 23.

The Orbital ATK Cygnus cargo spacecraft packed with over 2.5 tons of supplies was berthed to an Earth-facing port on the Unity module of the ISS at 10:53 a.m. EDT.

The Cygnus OA-5 resupply ship slowly approaches the space station before the Canadarm2 reaches out and grapples it on Oct. 23, 2016. Credit: NASA TV
The Cygnus OA-5 resupply ship slowly approaches the space station before the Canadarm2 reaches out and grapples it on Oct. 23, 2016. Credit: NASA TV

The Cygnus OA-5 mission took flight atop the first re-engined Orbital ATK Antares rocket during a spectacular Monday night liftoff on Oct. 17 at 7:40 p.m. EDT from the Mid-Atlantic Regional Spaceport pad 0A at NASA’s Wallops Flight Facility on Virginia’s picturesque Eastern shore.

Antares pair of RD-181 first stage engines were firing with some 1.2 million pounds of liftoff thrust and brilliantly lighting up the crystal clear evening skies in every direction to the delight of hordes of spectators gathered from near and far.

The Orbital ATK Antares rocket topped with the Cygnus cargo spacecraft launches from Pad-0A, Monday, Oct. 17, 2016 at NASA’s Wallops Flight Facility in Virginia. Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: Ken Kremer/kenkremer
The Orbital ATK Antares rocket topped with the Cygnus cargo spacecraft launches from Pad-0A, Monday, Oct. 17, 2016 at NASA’s Wallops Flight Facility in Virginia. Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: Ken Kremer/kenkremer

Cygnus is loaded with over 5,100 pounds of science investigations, food, supplies and hardware for the space station and its six-person multinational crew.

This was the first Antares launch from Virginia in two years following the rockets catastrophic failure just moments after liftoff on Oct. 28, 2014, which doomed the Orb-3 resupply mission to the space station – as witnessed by this author.

Orbital ATK’s Antares commercial rocket had to be overhauled with the completely new RD-181 first stage engines- fueled by LOX/kerosene – following the destruction of the Antares rocket and Cygnus supply ship two years ago.

The 14 story tall commercial Antares rocket launched for the first time in the upgraded 230 configuration – powered by a pair of the new Russian-built RD-181 first stage engines.

The RD-181 replaces the previously used AJ26 engines which failed shortly after the last liftoff on Oct. 28, 2014 and destroyed the rocket and Cygnus cargo freighter.

The launch mishap was traced to a failure in the AJ26 first stage engine turbopump and forced Antares launches to immediately grind to a halt.

After a carefully choreographed five day orbital chase, Cygnus approached the million pound orbiting outpost this morning.

After it was within reach, Expedition 49 Flight Engineers Takuya Onishi of the Japan Aerospace Exploration Agency and Kate Rubins of NASA carefully maneuvered the station’s 57.7-foot (17.6-meter) Canadian-built robotic arm to reach out and capture the Cygnus OA-5 spacecraft at 7:28 a.m. EDT.

It was approximately 30 feet (10 meters) away from the station as Onishi and Rubins grappled the resupply ship with the robotic arms snares.

Today’s installation of the Orbital ATK Cygnus OA-5 resupply ship makes four spaceships attached to the International Space Station on 23 October 2016. Credit: NASA
Today’s installation of the Orbital ATK Cygnus OA-5 resupply ship makes four spaceships attached to the International Space Station on 23 October 2016. Credit: NASA

After leak checks, the next step is for the crew to open the hatches between the pressurized Cygnus and Unity and begin unloading the stash aboard.

The 21-foot-long (6.4-meter) spacecraft is scheduled to spend about five weeks attached to the station. The crew will pack the ship with trash and no longer needed supplies and gear.

It will be undocked in November and then conduct several science experiments, including the Saffire fire experiment and deploy cubesats.

Thereafter it will be commanded to conduct the customary destructive re-entry in Earth’s atmosphere.

Cygnus cargo spacecraft atop Orbital ATK Antares rocket on Pad-0A prior to blastoff on Oct. 17, 2016 from NASA’s Wallops Flight Facility in Virginia on Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: Ken Kremer/kenkremer
Cygnus cargo spacecraft atop Orbital ATK Antares rocket on Pad-0A prior to blastoff on Oct. 17, 2016 from NASA’s Wallops Flight Facility in Virginia on Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: Ken Kremer/kenkremer

The Cygnus spacecraft for the OA-5 mission is named the S.S. Alan G. Poindexter in honor of former astronaut and Naval Aviator Captain Alan Poindexter.

Under the Commercial Resupply Services (CRS) contract with NASA, Orbital ATK will deliver approximately 28,700 kilograms of cargo to the space station. OA-5 is the sixth of these missions.

Antares launch on Oct. 17, 2016 from NASA's Wallops Flight Facility in Virginia. Credit: © Patrick J. Hendrickson / Highcamera.com
Antares launch on Oct. 17, 2016 from NASA’s Wallops Flight Facility in Virginia. Credit: © Patrick J. Hendrickson / Highcamera.com

Watch for Ken’s continuing Antares/Cygnus mission and launch reporting. He was reporting from on site at NASA’s Wallops Flight Facility, VA during the launch campaign.

On-Ramp to the International Space Station (ISS) with Orbital ATL Antares rocket and Cygnus cargo freighter which launched on 17 Oct. 2016 and berthed at the Unity docking port on 23 Oct. 2016. Credit: Ken Kremer/kenkremer
On-Ramp to the International Space Station (ISS) with Orbital ATL Antares rocket and Cygnus cargo freighter which launched on 17 Oct. 2016 and berthed at the Unity docking port on 23 Oct. 2016. Credit: Ken Kremer/kenkremer

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

An Antares rocket sunrise prior to blastoff from NASA’s Wallops Flight Facility on 17 Oct. 2016 bound for the ISS. Credit: Ken Kremer/kenkremer
An Antares rocket sunrise prior to blastoff from NASA’s Wallops Flight Facility on 17 Oct. 2016 bound for the ISS. Credit: Ken Kremer/kenkremer
Streak shot of Orbital ATK Antares rocket carrying Cygnus supply ship soars to orbit on Oct. 17, 2016 from Pad-0A at NASA’s Wallops Flight Facility in Virginia. Credit: Ken Kremer/kenkremer
Streak shot of Orbital ATK Antares rocket carrying Cygnus supply ship soars to orbit on Oct. 17, 2016 from Pad-0A at NASA’s Wallops Flight Facility in Virginia. Credit: Ken Kremer/kenkremer
Posted on by Ken Kremer

Antares Return to Flight Set for Magnificent Monday Night Launch – Watch Live

The Orbital ATK Antares rocket, with the Cygnus OA-5 spacecraft onboard, is raised into the vertical position on launch Pad-0A for planned launch on Oct. 17, 2016, at NASA's Wallops Flight Facility in Virginia. Credit: Ken Kremer/kenkremer
The Orbital ATK Antares rocket, with the Cygnus OA-5 spacecraft onboard, is raised into the vertical position on launch Pad-0A for planned launch on Oct. 17, 2016, at NASA's Wallops Flight Facility in Virginia. Credit: Ken Kremer/kenkremer
The Orbital ATK Antares rocket, with the Cygnus OA-5 spacecraft onboard, is raised into the vertical position on launch Pad-0A for planned launch on Oct. 17, 2016, at NASA’s Wallops Flight Facility in Virginia. Credit: Ken Kremer/kenkremer

NASA WALLOPS FLIGHT FACILITY, VA – The ‘Return to Flight’ blastoff of Orbital ATK’s upgraded Antares rocket will have to wait one more day to come to fruition with a magnificent Monday night launch – after a technical scrub was called this afternoon, Oct. 16, at NASA’s Virginia launch base due to a faulty cable.

The launch potentially offers a thrilling skyshow to millions of US East Coast spectators if all goes well.

Antares Launch Viewing Map. This “first-sight” map indicates potential to see Orbital ATK’s Antares rocket in the minutes following its launch on the OA-5 mission to the ISS on October 16, 2016. Credit: Orbital ATK
Antares Launch Viewing Map. This “first-sight” map indicates potential to see Orbital ATK’s Antares rocket in the minutes following its launch on the OA-5 mission to the ISS on October 16, 2016. Credit: Orbital ATK

Despite picture perfect Fall weather, technical gremlins intervened to halt Sunday nights planned commercial cargo mission for NASA carrying 2.5 tons of science and supplies bound for the International Space Station (ISS).

The launch of the Orbital ATK CRS-5 mission is now scheduled for October 17 at 7:40 p.m. EDT, from the Mid-Atlantic Regional Spaceport pad 0A at NASA’s Wallops Flight Facility on Virginia’s picturesque Eastern shore.

You can watch the launch live on NASA TV as well as the agency’s website beginning at 6:30 p.m. EDT Oct 17.

Mondays liftoff is slated to take place approximately 23 minutes earlier then Sunday’s hoped for time of 8:03 p.m. EDT in order to match the moment when the orbital plane of the station passes on NASA Wallops.

The weather outlook on Monday remains extremely favorable with a 95 percent chance of acceptable conditions at launch time.

A nearly full moon has risen over Antares the past few days at the launch pad.

2 Moons and Antares on the launch pad on the evening of Oct. 15, 2016 at NASA's Wallops Flight Facility in Virginia in this water reflection shot. Liftoff of the OA-5 mission to the ISS is planned for Oct. 17, 2016. Credit: Ken Kremer/kenkremer
2 Moons and Antares on the launch pad on the evening of Oct. 15, 2016 at NASA’s Wallops Flight Facility in Virginia in this water reflection shot. Liftoff of the OA-5 mission to the ISS is planned for Oct. 17, 2016. Credit: Ken Kremer/kenkremer

Announcement of the launch scrub of the mission – also known as OA-5 – came just as the six hour countdown was set to begin after engineers discovered the bad cable.

“Today’s launch of Orbital ATK’s Antares rocket is postponed 24 hours due to a ground support equipment (GSE) cable that did not perform as expected during the pre-launch check out,” officials at NASA Wallops said.

The faulty cable was a component of the rocket’s hold down system at the pad, Orbital ATK officials told Universe Today after the scrub was announced.

Technicians have spares on hand and are working now to replace the cable in time to permit a Monday evening launch.

“We have spares on hand and rework procedures are in process. The Antares and Cygnus teams are not currently working any technical issues with the rocket or the spacecraft.”

Besides the cable the rocket is apparently in perfect shape.

“The Antares and Cygnus teams are not currently working any technical issues with the rocket or the spacecraft.”

Antares launches have been on hold for two years after it was grounded following its catastrophic failure just moments after liftoff on Oct. 28, 2014 that doomed the Orb-3 resupply mission to the space station – as witnessed by this author.

Orbital ATK’s Antares commercial rocket had to be overhauled with the completely new RD-181 first stage engines- fueled by LOX/kerosene – following the destruction of the Antares rocket and Cygnus supply ship two years ago.

The 14 story tall commercial Antares rocket also will launch for the first time in the upgraded 230 configuration – powered by new Russian-built first stage engines designed and manufactured by Energomesh.

The 133-foot-tall (40-meter) Antares was rolled out to pad 0A on Thursday, Oct. 13 – three days prior to Sunday’s intended launch date. It was raised to the vertical launch position on Friday.

The Orbital ATK Antares rocket, with the Cygnus OA-5 spacecraft onboard, is raised into the vertical position on launch Pad-0A for planned launch on Oct. 17, 2016, at NASA's Wallops Flight Facility in Virginia. Credit: Ken Kremer/kenkremer
The Orbital ATK Antares rocket, with the Cygnus OA-5 spacecraft onboard, is raised into the vertical position on launch Pad-0A for planned launch on Oct. 17, 2016, at NASA’s Wallops Flight Facility in Virginia. Credit: Ken Kremer/kenkremer

The two stage Antares will carry the Orbital OA-5 Cygnus cargo freighter to orbit on a flight bound for the ISS and its multinational crew of astronauts and cosmonauts.

The launch marks the first nighttime liftoff of the Antares – and it could be visible up and down the eastern seaboard if weather and atmospheric conditions cooperate to provide a spectacular viewing opportunity to the most populated region in North America.

The Cygnus spacecraft for the OA-5 mission is named the S.S. Alan G. Poindexter in honor of former astronaut and Naval Aviator Captain Alan Poindexter.

Under the Commercial Resupply Services (CRS) contract with NASA, Orbital ATK will deliver approximately 28,700 kilograms of cargo to the space station. OA-5 is the sixth of these missions.

Antares and the Moon at the pad at NASA's Wallops Flight Facility in Virginia as seen from a boat off shore in the Atlantic Ocean on Oct. 15, 2016. Credit: © Patrick J. Hendrickson / Highcamera.com
Antares and the Moon at the pad at NASA’s Wallops Flight Facility in Virginia as seen from a boat off shore in the Atlantic Ocean on Oct. 15, 2016. Credit: © Patrick J. Hendrickson / Highcamera.com

Watch for Ken’s continuing Antares/Cygnus mission and launch reporting. He will be reporting from on site at NASA’s Wallops Flight Facility, VA during the launch campaign.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Posted on by Ken Kremer

Antares Raised to Launch Position for Sunday Night Launch to ISS

The Orbital ATK Antares rocket, with the Cygnus spacecraft onboard, is raised into the vertical position on launch Pad-0A, Friday, Oct. 14, 2016 at NASA's Wallops Flight Facility in Virginia. Credit: NASA/Bill Ingalls
The Orbital ATK Antares rocket, with the Cygnus spacecraft onboard, is raised into the vertical position on launch Pad-0A, Friday, Oct. 14, 2016 at NASA's Wallops Flight Facility in Virginia. Credit: NASA/Bill Ingalls
The Orbital ATK Antares rocket, with the Cygnus spacecraft onboard, is raised into the vertical position on launch Pad-0A, Friday, Oct. 14, 2016 at NASA’s Wallops Flight Facility in Virginia. Credit: NASA/Bill Ingalls

NASA WALLOPS FLIGHT FACILITY, VA – After a two year stand down, an upgraded commercial Antares rocket was rolled out to the NASA Wallops launch pad on Virginia’s eastern shore and raised to its launch position today in anticipation of a spectacular Sunday night liftoff, Oct. 16, to the International Space Station (ISS) on a critical resupply mission for NASA.

Blastoff of the re-engined Orbital ATK Antares rocket is slated for 8:03 p.m. EDT on Oct. 16 from the Mid-Atlantic Regional Spaceport pad 0A at NASA’s Wallops Flight Facility on Virginia’s picturesque Eastern shore.

The two year lull in Antares launches followed the rockets immediate grounding after its catastrophic failure just moments after liftoff on Oct. 28, 2014 that doomed the Orb-3 resupply mission to the space station – as witnessed by this author.

Officials had to postpone this commercial resupply mission – dubbed OA-5 – from mid-week due to Cat 3 Hurricane Nicole which slammed into Bermuda yesterday, Oct. 13, packing winds of about 125 mph, and is home to a critical NASA launch tracking station.

After the storm passed, engineers found the tracking station only suffered minor damage – so the GO was given to proceed with preparation for Sunday’s nighttime launch.

“Repairs to the station have been made and the team is currently readying to support the launch,” according to NASA officials.

Engineers are still testing the station to ensure its readiness.

“The Bermuda site provides tracking, telemetry and flight terminations support for Antares launches from NASA’s Wallops Flight Facility on Virginia’s Eastern Shore. Final testing is scheduled to be conducted the morning of Oct. 15 prior to the launch readiness review later that day.”

The Orbital ATK Antares rocket, with the Cygnus spacecraft onboard, is rolled out of the Horizontal Integration Facility (HIF) to begin the approximately half-mile journey to launch Pad-0A, Thursday, Oct. 13, 2016 at NASA's Wallops Flight Facility in Virginia. Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: (NASA/Bill Ingalls)
The Orbital ATK Antares rocket, with the Cygnus spacecraft onboard, is rolled out of the Horizontal Integration Facility (HIF) to begin the approximately half-mile journey to launch Pad-0A, Thursday, Oct. 13, 2016 at NASA’s Wallops Flight Facility in Virginia. Orbital ATK’s sixth contracted cargo resupply mission with NASA to the International Space Station. Credit: (NASA/Bill Ingalls)

If all goes well Antares is sure to provide a dazzling nighttime skyshow from NASA’s Virginia launch base Sunday night – and potentially offering a thrilling spectacle to millions of US East Coast spectators.

The launch window last five minutes and the weather outlook is currently favorable.

The launch will air live on NASA TV and the agency’s website beginning at 7 p.m. EDT Oct 16.

Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer/kenkremer.com
Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer/kenkremer.com

The 133-foot-tall (40-meter) Antares was rolled out to pad 0A on Thursday, Oct. 13 – three days prior to the anticipated launch date – and raised to the vertical launch position this afternoon.

The two stage Antares will carry the Orbital OA-5 Cygnus cargo freighter to orbit on a flight bound for the ISS and its multinational crew of astronauts and cosmonauts.

On-Ramp to the Orbital Sciences Antares rocket and International Space Station - ready for blastoff from NASA Wallops in this file photo. Credit: Ken Kremer – kenkremer.com
On-Ramp to the Orbital Sciences Antares rocket and International Space Station – ready for blastoff from NASA Wallops in this file photo. Credit: Ken Kremer – kenkremer.com

The launch marks the first nighttime liftoff of the Antares – and it could be visible up and down the eastern seaboard if weather and atmospheric conditions cooperate to provide a spectacular viewing opportunity to the most populated region in North America.

The 14 story tall commercial Antares rocket also will launch for the first time in the upgraded 230 configuration – powered by new Russian-built first stage engines.

Orbital ATK’s Antares commercial rocket had to be overhauled with the completely new RD-181 first stage engines – fueled by LOX/kerosene – following the destruction of the Antares rocket and Cygnus supply ship two years ago.

The RD-181 replaces the previously used AJ26 engines which failed moments after liftoff during the last launch on Oct. 28, 2014 resulting in a catastrophic loss of the rocket and Cygnus cargo freighter.

The launch mishap was traced to a failure in the AJ26 first stage engine turbopump and caused Antares launches to immediately grind to a halt.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com

For the OA-5 mission, the Cygnus advanced maneuvering spacecraft will be loaded with approximately 2,400 kg (5,290 lbs.) of supplies and science experiments for the International Space Station (ISS).

“Cygnus is loaded with the Saffire II payload and a nanoracks cubesat deployer,” Frank DeMauro, Orbital ATK Cygnus program manager, told Universe Today in a interview.

Among the science payloads aboard the Cygnus OA-5 mission is the Saffire II payload experiment to study combustion behavior in microgravity. Data from this experiment will be downloaded via telemetry. In addition, a NanoRack deployer will release Spire Cubesats used for weather forecasting. These secondary payload operations will be conducted after Cygnus departs the space station.

Other experiments include a study on the effect of lighting on sleep and daily rhythms, collection of health-related data, and a new way to measure neutrons.

Watch for Ken’s continuing Antares/Cygnus mission and launch reporting. He will be reporting from on site at NASA’s Wallops Flight Facility, VA during the launch campaign.

Orbital Sciences Antares rocket explodes moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
Orbital Sciences Antares rocket explodes moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

The Cygnus spacecraft for the OA-5 mission is named the S.S. Alan G. Poindexter in honor of former astronaut and Naval Aviator Captain Alan Poindexter.

Under the Commercial Resupply Services (CRS) contract with NASA, Orbital ATK will deliver approximately 28,700 kilograms of cargo to the space station. OA-5 is the sixth of these missions.

The Orbital ATK Antares rocket, with the Cygnus spacecraft aboard. Credit: NASA/Bill Ingalls
The Orbital ATK Antares rocket, with the Cygnus spacecraft aboard. Credit: NASA/Bill Ingalls

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Posted on by Ken Kremer

First Antares Liftoff in 2 Years Targeted for Dazzling Nighttime Leap from Virginia on Oct. 13

Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer/kenkremer.com
Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer/kenkremer.com
Antares rocket stands erect, reflecting off the calm waters the night before a launch from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer/kenkremer.com

The first Antares rocket liftoff in nearly two years is now being targeted for Oct. 13 on what is sure to be a dazzling nighttime leap from NASA’s Virginia launch base – and potentially offering a thrilling skyshow to millions of US East Coast spectators, if all goes well.

Top NASA and Orbital ATK managers formally approved the launch of the upgraded commercial Antares rocket for next Thursday evening, Oct. 13, on a cargo resupply mission to the International Space Station (ISS). The announcement follows on the heels of a successful joint pre-launch Flight Readiness Review (FRR).

Blastoff of the Orbital ATK Antares rocket is slated for 9:13 p.m. EDT on Oct. 13 from the Mid-Atlantic Regional Spaceport pad 0A at NASA’s Wallops Flight Facility on Virginia’s picturesque Eastern shore.

Antares will be rolled out to the pad 0A on Oct. 11 – two days prior to the anticipated launch date.

Antares will carry the Orbital OA-5 Cygnus cargo freighter to orbit on a flight bound for the ISS and its multinational crew of astronauts and cosmonauts.

The launch marks the first nighttime liftoff of the Antares – and it could be visible up and down the eastern seaboard if weather and atmospheric conditions cooperate to provide a spectacular viewing opportunity to the most populated region in North America.

The 14 story tall commercial Antares rocket also will launch for the first time in the upgraded 230 configuration – powered by new Russian-built first stage engines.

For the OA-5 mission, the Cygnus advanced maneuvering spacecraft will be loaded with approximately 2,400 kg (5,290 lbs.) of supplies and science experiments for the International Space Station (ISS).

“Cygnus is loaded with the Saffire II payload and a nanoracks cubesat deployer,” Frank DeMauro, Orbital ATK Cygnus program manager, told Universe Today in a interview.

Among the science payloads aboard the Cygnus OA-5 mission is the Saffire II payload experiment to study combustion behavior in microgravity. Data from this experiment will be downloaded via telemetry. In addition, a NanoRack deployer will release Spire Cubesats used for weather forecasting. These secondary payload operations will be conducted after Cygnus departs the space station.

If Cygnus launches as planned on Oct. 13, it is scheduled to arrive at the station on Sunday, Oct. 16. Astronauts will use the space station’s robotic arm to grapple Cygnus at approximately about 6:45 a.m. EDT and berth it to the bottom of the station’s Unity module.

NASA TV will provide live coverage of the launch as well as the rendezvous and grappling activities.

Pre-launch seaside panorama of Orbital ATK Antares rocket at the NASA's Wallops Flight Facility launch pad. Credit: Ken Kremer - kenkremer.com
Pre-launch seaside panorama of an Orbital ATK Antares rocket at the NASA’s Wallops Flight Facility launch pad. Credit: Ken Kremer – kenkremer.com

The Cygnus spacecraft for the OA-5 mission is named the S.S. Alan G. Poindexter in honor of former astronaut and Naval Aviator Captain Alan Poindexter.

Under the Commercial Resupply Services (CRS) contract with NASA, Orbital ATK will deliver approximately 28,700 kilograms of cargo to the space station. OA-5 is the sixth of these missions.

The 2 year lull in Antares launches followed the rockets immediate grounding after its catastrophic failure just moments after liftoff on Oct. 28, 2014 that doomed the Orb-3 resupply mission to the space station – as witnessed by this author.

First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

Orbital ATK’s Antares commercial rocket had to be overhauled with the completely new RD-181 first stage engines following the destruction of the Antares rocket and Cygnus supply ship two years ago.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com

In light of the grounding of the SpaceX Falcon 9 and Dragon cargo flights following the catastrophic Sept.1 launch pad disaster, and the catastrophic Antares launch failure in Oct. 2014, this Orbital ATK mission becomes more critical than ever to keep that station stocked and fully operational for the resident crews with a reliable American supply train.

Aerial view of NASA Wallops launch site on Virginia shore shows launch pads for both suborbital and orbital rockets. The Antares rocket Pad 0A for missions to the ISS is in the foreground. Suborbital rockets blast off just behind the Pad 0A water tower. This photo was snapped from on top of Pad 0B that launched NASA‘s LADEE orbiter to the Moon. Credit: Ken Kremer- kenkremer.com
Aerial view of NASA Wallops launch site on Virginia shore shows launch pads for both suborbital and orbital rockets. The Antares rocket Pad 0A for missions to the ISS is in the foreground. Suborbital rockets blast off just behind the Pad 0A water tower. This photo was snapped from on top of Pad 0B that launched NASA‘s LADEE orbiter to the Moon. Credit: Ken Kremer- kenkremer.com

In the meantime, Orbital ATK has successfully resumed launches of their Cygnus cargo freighters to the ISS utilizing the United Launch Alliance (ULA) Atlas V rocket as an interim measure until Antares is returned to flight status

They utilized the ULA Atlas V rocket to successfully deliver two Cygnus vessels to the ISS on the OA-4 flight in Dec 2015 and OA-6 flight in March 2016.

Watch for Ken’s continuing Antares/Cygnus mission and launch reporting. He will be reporting from on site at NASA’s Wallops Flight Facility, VA during the launch campaign.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Aerial view of an Orbital ATK Antares rocket on launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA's Wallops Flight Facility. Credit: Patrick J. Hendrickson / Highcamera.com
Aerial view of an Orbital ATK Antares rocket on launch pad at Virginia Space’s Mid-Atlantic Regional Spaceport (MARS) Pad 0A located at NASA’s Wallops Flight Facility. Credit: Patrick J. Hendrickson / Highcamera.com
Posted on by Matt Williams

Approval For NASA Authorization Bill

NASA has unveiled a new exercise device that will be used by Orion crews to stay healthy on their mission to Mars. Credit: NASA

On Sept. 15th, the Senate Committee on Commerce, Science, and Transportation met to consider legislation formally introduced by a bipartisan group of senators. Among the bills presented was the NASA Transition Authorization Act of 2016, a measure designed to ensure short-term stability for the agency in the coming year.

And as of Thursday, Sept. 22nd, the Senate Commerce Committee approved the bill, providing $19.5 billion in funding for NASA for fiscal year 2017. This funding was intended for the purpose of advancing the agency’s plans for deep space exploration, the Journey to Mars, and operations aboard the International Space Station.

According to Senator Ted Cruz, the bill’s lead sponsor, the Act was introduced in order to ensure that NASA’s major programs would be stable during the upcoming presidential transition. As Cruz was quoted as saying by SpaceNews:

“The last NASA reauthorization act to pass Congress was in 2010. And we have seen in the past the importance of stability and predictability in NASA and space exploration: that whenever one has a change in administration, we have seen the chaos that can be caused by the cancellation of major programs.”
Graphic shows Block I configuration of NASA’s Space Launch System (SLS). Credits: NASA/MSFC
Graphic shows Block I configuration of NASA’s Space Launch System (SLS). Credits: NASA/MSFC

This last act was known as the “NASA Authorization Act of 2010“, which authorized appropriations for NASA between the years of 2011-2013. In addition to providing a total of $58 billion in funding for those three years, it also defined long-term goals for the space agency, which included expanding human space flight beyond low-Earth orbit and developing technical systems for the “Journey to Mars”.

Intrinsic to this was the creation of the Space Launch System (SLS) as a successor to the Space Shuttle Program, the development of the Orion Multipurpose Crew Vehicle, full utilization of the International Space Station, leveraging international partnerships, and encouraging public participation by investing in education.

These aims are outlined in Section 415 of the bill, titled “Stepping Stone Approach to Exploration“:

“In order to maximize the cost-effectiveness of the long-term exploration and utilization activities of the United States, the Administrator shall take all necessary steps, including engaging international, academic, and industry partners to ensure that activities in the Administration’s human exploration program balance how those activities might also help meet the requirements of future exploration and utilization activities leading to human habitation on the surface of Mars.”

NASA has unveiled a new exercise device that will be used by Orion crews to stay healthy on their mission to Mars. Credit: NASA
NASA has unveiled a new exercise device that will be used by Orion crews to stay healthy on their mission to Mars. Credit: NASA

While the passage of the bill is certainly good news for NASA’s bugeteers, it contains some provisions which could pose problems. For example, while the bill does provide for continued development of the SLS and Orion capsule, it advised that NASA find alternatives for its Asteroid Robotic Redirect Missions (ARRM), which is currently planned for the 2020s.

This mission, which NASA deemed essential for testing key systems and developing expertise for their eventual crewed mission to Mars, was cited for not falling within original budget constraints. Section 435 (“Asteroid Robotic Redirect Mission“), details these concerns, stating that an initial estimate put the cost of the mission at $1.25 billion, excluding launch and operations.

However, according to a Key Decision Point-B review conducted by NASA on July 15th, 2016, a new estimate put the cost at $1.4 billion (excluding launch and operations). As a result, the bill’s sponsors concluded that ARM is in competition with other programs, and that an independent cost assessment and some hard choices may be necessary.

In Section 435, subsection b (parts 1 and 2), its states that:

“[T]he technological and scientific goals of the Asteroid Robotic Redirect Mission may not be commensurate with the cost; and alternative missions may provide a more cost effective and scientifically beneficial means to demonstrate the technologies needed for a human mission to Mars that would otherwise be demonstrated by the Asteroid Robotic Redirect Mission.”

NASA's new budget could mean the end of their Asteroid Redirect Mission. Image: NASA (Artist's illustration)
Artist’s impression of NASA’s ARM, which could be threatened by the agency’s new budget. Credit: NASA

The bill was also subject to amendments, which included the approval of funding for the development of satellite servicing technology. Under this arrangement, NASA would have the necessary funds to create spacecraft capable of repairing and providing maintenance to orbiting satellites, thus ensuring long-term functionality.

Also, Cruz and Bill Nelson (D-Fla), the committee ranking member, also supported an amendment that would indemnify companies or third parties executing NASA contracts. In short, companies like SpaceX or Blue Origin would now be entitled to compensation (above a level they are required to insure against) in the event of damages or injuries incurred as a result of launch and reentry services being provided.

According to a Commerce Committee press release, Sen. Bill Nelson had this to say about the bill’s passage:

“I want to thank Chairman Thune and the members of the committee for their continued support of our nation’s space program. Last week marked the 55th anniversary of President Kennedy’s challenge to send a man to the Moon by the end of the decade.  The NASA bill we passed today keeps us moving toward a new and even more ambitious goal – sending humans to Mars.”

With the approval of the Commerce Committee, the bill will now be sent to the Senate for approval. It is hoped that the bill will pass through the Senate quickly so it can be passed by the House before the year is over. Its supporters see this as crucial to maintaining NASA’s funding in the coming years, during which time they will be taking several crucial steps towards the proposed crewed mission to Mars.

Further Reading: SpaceNews, congress.gov

Posted on by Ken Kremer

SES Boldly Goes Where No Firm Has Gone Before, Inks Deal to Fly on 1st SpaceX ‘Flight-Proven’ Booster

First launch of flight-proven Falcon 9 first stage will use CRS-8 booster that delivered Dragon to the International Space Station in April 2016. Credit: SpaceX
First launch of flight-proven Falcon 9 first stage will use CRS-8 booster that delivered Dragon to the International Space Station in April 2016. Credit: SpaceX
First launch of flight-proven Falcon 9 first stage will use CRS-8 booster that delivered Dragon to the International Space Station in April 2016. Credit: SpaceX

CAPE CANAVERAL, FL — The telecommunications giant SES is boldly going where no company has gone before by making history in inking a deal today, Aug. 30, to fly the expensive SES-10 commercial satellite on the first ever launch of a ‘Flight-Proven’ SpaceX booster – that’s been used and recovered.

Luxembourg-based SES and Hawthrone, CA-based SpaceX today jointly announced the agreement to “launch SES-10 on a flight-proven Falcon 9 orbital rocket booster” before the end of this year.

“The satellite, which will be in a geostationary orbit and expand SES’s capabilities across Latin America, is scheduled for launch in Q4 2016. SES-10 will be the first-ever satellite to launch on a SpaceX flight-proven rocket booster,” according to a joint statement.

That first launch of a flight-proven Falcon 9 first stage will use the CRS-8 booster that delivered a SpaceX Dragon to the International Space Station in April 2016. The reflight could happen as soon as October 2016.

Recovered SpaceX Falcon 9 rocket moved by crane from drone ship to an upright storage cradle on land at Port Canaveral, Florida on April 12, 2016. Credit: Julian Leek
Recovered SpaceX Falcon 9 rocket from NASA CRS-8 cargo mission is moved by crane from drone ship to an upright storage cradle on land at Port Canaveral, Florida on April 12, 2016. Credit: Julian Leek

The deal marks a major milestone and turning point in SpaceX CEO and billionaire founder Elon Musk’s long sought endeavor to turn the science fictionesque quest of rocket reusability into the scientific fact of reality.

“Thanks for the longstanding faith in SpaceX,” tweeted SpaceX CEO Elon Musk after today’s joint SES/SpaceX announcement.

“We very much look forward to doing this milestone flight with you.”

Elon Musk’s goal is to radically slash the cost of launching rockets and access to space via rocket recycling – in a way that will one day lead to his vision of a ‘City on Mars.’

Over just the past 8 months, SpaceX has successfully recovered 6 of the firms Falcon 9 first stage boosters intact – by land and by sea since December 2015 – in hopes of recycling and reusing them with new payloads from paying customers daring enough to take the risk of stepping into the unknown!

SES is that daring company and has repeatedly shown faith in SpaceX. They were the first commercial satellite operator to launch with SpaceX with SES-8 back in October 2013. Earlier this year the firm also launched SES-9 on the recently upgraded full thrust version of Falcon 9 in March 2016.

Upgraded SpaceX Falcon 9 awaits launch of SES-9 communications satellite on Feb. 25, 2016 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
Upgraded SpaceX Falcon 9 prior to launch of SES-9 communications satellite on Mar. 4, 2016 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

“Having been the first commercial satellite operator to launch with SpaceX back in 2013, we are excited to once again be the first customer to launch on SpaceX’s first ever mission using a flight-proven rocket. We believe reusable rockets will open up a new era of spaceflight, and make access to space more efficient in terms of cost and manifest management,” said Martin Halliwell, Chief Technology Officer at SES, in the statement.

“This new agreement reached with SpaceX once again illustrates the faith we have in their technical and operational expertise. The due diligence the SpaceX team has demonstrated throughout the design and testing of the SES-10 mission launch vehicle gives us full confidence that SpaceX is capable of launching our first SES satellite dedicated to Latin America into space.”

SpaceX Falcon 9 rocket with a Dragon cargo spacecraft launches on April 8, 2015 from Space Launch Complex 40 at Cape Canaveral Air Force Station on the CRS-8 mission to the International Space Station. Credit: Julian Leek
SpaceX Falcon 9 rocket with a Dragon cargo spacecraft launches on April 8, 2015 from Space Launch Complex 40 at Cape Canaveral Air Force Station on the CRS-8 mission to the International Space Station. Credit: Julian Leek

But the company first has to prove that the used vehicle can survive the extreme and unforgiving stresses of the violent spaceflight environment before they can relaunch it. So they have been carefully inspecting it for structural integrity, checking all the booster systems, plumbing, avionics, etc and retesting the first stage Merlin 1D engines.

Multiple full duration hot fire tests of the fully integrated booster have been conducted at the SpaceX test facility in McGregor, Texas as part of long life endurance testing. This includes igniting all nine used first stage Merlin 1D engines housed at the base of a landed rocket for approximately three minutes.

For the SES-10 launch, SpaceX plans to use the Falcon 9 booster that landed on an ocean going drone ship from NASA’s CRS-8 space station mission launched in April 2016, said Hans Koenigsmann, SpaceX vice president of Flight Reliability, to reporters recently at the Kennedy Space Center during NASA’s CRS-9 cargo launch to the ISS.

SpaceX has derived many lessons learned on how to maximize the chances for a successful rocket recovery, Koenigsmann explained to Universe Today at KSC when I asked for some insight.

“We learned a lot … from the landings,” Hans Koenigsmann, SpaceX vice president of Flight Reliability, told Universe Today during the media briefings for the SpaceX CRS-9 space station cargo resupply launch on July 18.

“There are no structural changes first of all.”

“The key thing is to protect the engines- and make sure that they start up well [in space during reentry],” Koenigsmann elaborated, while they are in flight and “during reentry.”

“And in particular the hot trajectory, so to speak, like the ones that comes in after a fast payload, like the geo-transfer payload basically.”

“Those engines need to be protected so that they start up in the proper way. That’s something that we learned.”

The SpaceX Falcon 9 first stage is outfitted with four landing legs at the base and four grid fins at the top to conduct the landing attempts.

“In general I think the landing concept with the legs, and the number of burns and the way we perform those seems to work OK,” Koenigsmann told me.

SpaceX Falcon 9 launches and lands over Port Canaveral in this streak shot showing rockets midnight liftoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida at 12:45 a.m. EDT on July 18, 2016 carrying Dragon CRS-9 craft to the International Space Station (ISS) with almost 5,000 pounds of cargo and docking port. View from atop Exploration Tower in Port Canaveral. Credit: Ken Kremer/kenkremer.com
SpaceX Falcon 9 launches and lands over Port Canaveral in this streak shot showing rockets midnight liftoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida at 12:45 a.m. EDT on July 18, 2016 carrying Dragon CRS-9 craft to the International Space Station (ISS) with almost 5,000 pounds of cargo and docking port. View from atop Exploration Tower in Port Canaveral. Credit: Ken Kremer/kenkremer.com

“Re-launching a rocket that has already delivered spacecraft to orbit is an important milestone on the path to complete and rapid reusability,” said Gwynne Shotwell, President and Chief Operating Officer of SpaceX.

“SES has been a strong supporter of SpaceX’s approach to reusability over the years and we’re delighted that the first launch of a flight-proven rocket will carry SES-10.”

Remote camera photo from "Of Course I Still Love You" droneship of Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission on 8 April 2016. Credit: SpaceX
Remote camera photo from “Of Course I Still Love You” droneship of Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission on 8 April 2016. Credit: SpaceX

How much money will SES save by using a spent, recycled first stage Falcon 9 booster?

SpaceX says the price of a completely new Falcon 9 booster is approximately $60 million.

Shotwell has said SpaceX will reduce the cost about 30%. So SES might be saving around $20 million – but there are no published numbers regarding this particular launch contract.

Incredible sight of pleasure craft zooming past SpaceX Falcon 9 booster from Thaicom-8 launch on May 27, 2016 as it arrives at the mouth of Port Canaveral, FL, atop droneship platform on June 2, 2016. Credit: Ken Kremer/kenkremer.com
Incredible sight of pleasure craft zooming past SpaceX Falcon 9 booster from Thaicom-8 launch on May 27, 2016 as it arrives at the mouth of Port Canaveral, FL, atop droneship platform on June 2, 2016. Credit: Ken Kremer/kenkremer.com

SES-10 will be the first SES satellite wholly dedicated to Latin America.

“The satellite will provide coverage over Mexico, serve the Spanish speaking South America in one single beam, and cover Brazil with the ability to support off-shore oil and gas exploration,” according to SES.

It will replace capacity currently provided by two other satellites, namely AMC-3 and AMC-4, and will “provide enhanced coverage and significant capacity expansion over Latin America – including Mexico, Central America, South America and the Caribbean. The high-powered, tailored and flexible beams will provide direct-to-home broadcasting, enterprise and mobility services.”

It is equipped with a Ku-band payload of 55 36MHz transponder equivalents, of which 27 are incremental. It will be stationed at 67 degrees West.

SES-10 was built by Airbus Defence and Space and is based on the Eurostar E3000 platform. Notably it will use “an electric plasma propulsion system for on-orbit manoeuvres and a chemical system for initial orbit raising and some on-orbit manoeuvres.”

SES-10 satellite mission artwork. Credit: SES
SES-10 satellite mission artwork. Credit: SES

The most recent SpaceX Falcon 9 booster to be recovered followed the dramatic overnight launch of the Japanese JCSAT-16 telecom satellite on Aug. 14.

Port Canaveral aerial view showing SpaceX Falcon 9 first stage back on land in storage cradle after arriving back into port and craning off droneship barge it propulsively soft landed on after launching JCSAT-16 Japanese comsat on Aug. 14, 2016 from Cape Canaveral Air Force Station, Fl. NASA’s. Credit: Ken Kremer/kenkremer.com
Port Canaveral aerial view showing SpaceX Falcon 9 first stage back on land in storage cradle after arriving back into port and craning off droneship barge it propulsively soft landed on after launching JCSAT-16 Japanese comsat on Aug. 14, 2016 from Cape Canaveral Air Force Station, Fl. NASA’s. Credit: Ken Kremer/kenkremer.com

It was towed back into port on atop the diminutive OCISLY ocean landing platform that measures only about 170 ft × 300 ft (52 m × 91 m). SpaceX formally dubs it an ‘Autonomous Spaceport Drone Ship’ or ASDS.

The 6 successful Falcon upright first stage landings are part of a continuing series of SpaceX technological marvels/miracles rocking the space industry to its core.

SpaceX had already successfully recovered first stages three times in a row at sea earlier this year on the ocean going drone ship barge using the company’s OCISLY Autonomous Spaceport Drone Ship (ASDS) on April 8, May 6 and May 27, prior to JCSAT-16 on Aug. 14.

Two land landings back at Cape Canaveral Landing Zone-1 were accomplished on Dec. 21, 2015 and July 18, 2016.

SpaceX Falcon 9 booster moving along the Port Canaveral channel atop droneship platform with cruise ship in background nears ground docking facility on June 2, 2016 following Thaicom-8 launch on May 27, 2016. Credit: Ken Kremer/kenkremer.com
SpaceX Falcon 9 booster moving along the Port Canaveral channel atop droneship platform with cruise ship in background nears ground docking facility on June 2, 2016 following Thaicom-8 launch on May 27, 2016. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

SpaceX SES-9 launch from Cape Canaveral AFS, FL on March 4, 2016. Credit: Julian Leek
SpaceX SES-9 launch from Cape Canaveral AFS, FL on March 4, 2016. Credit: Julian Leek
Ignition and liftoff of SpaceX Falcon 9 as umbilical’s fly away from rocket carrying SES-9 satellite to orbit from Cape Canaveral Air Force Station, FL on March 4, 2016. As seen from remote camera set near rocket on launch pad 40. Credit: Ken Kremer/kenkremer.com
Ignition and liftoff of SpaceX Falcon 9 as umbilical’s fly away from rocket carrying SES-9 satellite to orbit from Cape Canaveral Air Force Station, FL on March 4, 2016. As seen from remote camera set near rocket on launch pad 40. Credit: Ken Kremer/kenkremer.com
Posted on by Ken Kremer

SpaceX Dragon Splashes Down with NASA’s Station Science Cargo

SpaceX Dragon CRS-9 returned to Earth with a splash down in the Pacific Ocean on Friday, Aug. 26, 2016 after more than a month stay at the International Space Station. Credit: SpaceX
SpaceX Dragon CRS-9 returned to Earth with a splash down in the Pacific Ocean on Friday, Aug. 26, 2016 after more than a month stay at the International Space Station. Credit: SpaceX
SpaceX Dragon CRS-9 returned to Earth with a splash down in the Pacific Ocean on Friday, Aug. 26, 2016 after more than a month stay at the International Space Station. Credit: SpaceX

A SpaceX commercial Dragon cargo ship returned to Earth today, Friday, Aug. 26, 2016, by splashing down safely in the Pacific Ocean – thus concluding more than a month long stay at the International Space Station (ISS). The vessel was jam packed with some 1.5 tons of NASA cargo and critical science samples for eagerly waiting researchers.

The parachute assisted splashdown of the Dragon CRS-9 cargo freighter took place at 11:47 a.m. EDT today in the Pacific Ocean – located some 326 miles (520 kilometers) southwest of Baja California.

Dragon departed after spending more than five weeks berthed at the ISS.

This image, captured from NASA Television's live coverage, shows SpaceX's Dragon spacecraft departing the International Space Station at 6:10 am EDT Friday, Aug. 26, 2016, after successfully delivering almost 5,000 pounds of supplies and scientific cargo on its ninth resupply mission to the orbiting laboratory. Credits: NASA Television
This image, captured from NASA Television’s live coverage, shows SpaceX’s Dragon spacecraft departing the International Space Station at 6:10 am EDT Friday, Aug. 26, 2016, after successfully delivering almost 5,000 pounds of supplies and scientific cargo on its ninth resupply mission to the orbiting laboratory. Credits: NASA Television

It was loaded with more than 3,000 pounds of NASA cargo and critical research samples and technology demonstration samples accumulated by the rotating six person crews of astronauts and cosmonauts living and working aboard the orbiting research laboratory.

This station based research will contribute towards NASA’s strategic plans to send astronauts on a ‘Journey to Mars’ by the 2030s.

It arrived at the station on July 20 ferrying over 2.5 tons of priceless research equipment, gear, spare parts and supplies, food, water and clothing for the station’s resident astronauts and cosmonauts as well as the first of two international docking adapters (IDAs) in its unpressurized cargo hold known as the “trunk.”

The SpaceX Dragon is captured in the grips of the Canadarm2 robotic arm. Credit: NASA TV
The SpaceX Dragon is captured in the grips of the Canadarm2 robotic arm. Credit: NASA TV

Dragon was launched on July 18 during a mesmerizing post midnight, back-to-back liftoff and landing of the SpaceX Falcon 9 rocket in its upgraded, full thrust version.

SpaceX Falcon 9 launches and lands over Port Canaveral in this streak shot showing rockets midnight liftoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida at 12:45 a.m. EDT on July 18, 2016 carrying Dragon CRS-9 craft to the International Space Station (ISS) with almost 5,000 pounds of cargo and docking port. View from atop Exploration Tower in Port Canaveral. Credit: Ken Kremer/kenkremer.com
SpaceX Falcon 9 launches and lands over Port Canaveral in this streak shot showing rockets midnight liftoff from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida at 12:45 a.m. EDT on July 18, 2016 carrying Dragon CRS-9 craft to the International Space Station (ISS) with almost 5,000 pounds of cargo and docking port. View from atop Exploration Tower in Port Canaveral. Credit: Ken Kremer/kenkremer.com

The SpaceX Falcon 9 blasted off at 12:45 a.m. EDT July 18, from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida and successfully delivered the Dragon CRS-9 resupply ship to its preliminary orbit about 10 minutes later.

SpaceX also successfully executed a spellbinding ground landing of the Falcon 9 first stage back at Cape Canaveral Air Force Station’s Landing Zone 1, located a few miles south of launch pad 40.

The dramatic ground landing of the 156 foot tall Falcon 9 first stage at LZ -1 took place about 9 minutes after liftoff. It marked only the second time a spent, orbit class booster has touched down intact and upright on land.

Moments before dramatic touchdown of SpaceX Falcon 9 1st stage at Landing Zone-1 (LX-1) accompanied by sonic booms after launching Dragon CRS-9 supply ship to orbit from Cape Canaveral Air Force Station, Florida at 12:45 a.m., bound for the International Space Station (ISS). Credit: Ken Kremer/kenkremer.com
Moments before dramatic touchdown of SpaceX Falcon 9 1st stage at Landing Zone-1 (LX-1) accompanied by sonic booms after launching Dragon CRS-9 supply ship to orbit from Cape Canaveral Air Force Station, Florida at 12:45 a.m., bound for the International Space Station (ISS). Credit: Ken Kremer/kenkremer.com

The stage was set for today’s return to Earth when ground controllers robotically detached Dragon from the Earth-facing port of the Harmony module early this morning using the station’s 57.7-foot (17.6-meter) long Canadian-built robotic arm.

Expedition 48 Flight Engineers Kate Rubins of NASA and Takuya Onishi of the Japan Aerospace Exploration Agency (JAXA) then used Canadarm 2 to release Dragon from the grappling snares at about 6:10 a.m. EDT (1011 GMT) this morning.

“Houston, station, on Space to Ground Two, Dragon depart successfully commanded,” radioed Rubins.

The ISS was soaring some 250 miles over the Timor Sea, north of Australia.

“Congratulations to the entire team on the successful release of the Dragon. And thank you very much for bringing all the science, and all the important payloads, and all the important cargo to the station,” Onishi said. “We feel really sad to see it go because we had a great time and enjoyed working on all the science that the Dragon brought to us.”

Dragon then backed away and moved to a safe distance from the station via a trio of burns using its Draco maneuvering thrusters.

The de-orbit burn was conducted at 10:56 a.m. EDT (1456 GMT) to drop Dragon out of orbit and start the descent back to Earth.

SpaceX contracted recovery crews hauled Dragon aboard the recovery ship and are transporting it to a port near Los Angeles, where some time critical cargo items and research samples will be removed and returned to NASA for immediate processing.

SpaceX plans to move Dragon back to the firms test facility in McGregor, Texas, for further processing and to remove the remaining cargo cache.

Among the wealth of over 3900 pounds (1790 kg) of research investigations loaded on board Dragon was an off the shelf instrument designed to perform the first-ever DNA sequencing in space and the first international docking adapter (IDA) that is absolutely essential for docking of the SpaceX and Boeing built human spaceflight taxis that will ferry our astronauts to the International Space Station (ISS) in some 18 months.

During a spacewalk last week on Aug. 19, the initial docking adapter known as International Docking Adapter-2 (IDA-2) was installed Expedition 48 Commander Jeff Williams and Flight Engineer Kate Rubins of NASA.

Other science experiments on board included OsteoOmics to test if magnetic levitation can accurately simulate microgravity to study different types of bone cells and contribute to treatments for diseases like osteoporosis, a Phase Change Heat Exchanger to test temperature control technology in space, the Heart Cells experiments that will culture heart cells on the station to study how microgravity changes the human heart, new and more efficient three-dimensional solar cells, and new marine vessel tracking hardware known as the Automatic Identification System (AIS) that will aid in locating and identifying commercial ships across the globe.

The ring shaped IDA-2 unit was stowed in the Dragon’s unpressurized truck section. It weighs 1029 lbs (467 kg), measures about 42 inches tall and sports an inside diameter of 63 inches in diameter – so astronauts and cargo can easily float through. The outer diameter measures about 94 inches.

“Outfitted with a host of sensors and systems, the adapter is built so spacecraft systems can automatically perform all the steps of rendezvous and dock with the station without input from the astronauts. Manual backup systems will be in place on the spacecraft to allow the crew to take over steering duties, if needed,” says NASA.

“It’s a passive system which means it doesn’t take any action by the crew to allow docking to happen and I think that’s really the key,” said David Clemen Boeing’s director of Development/Modifications for the space station.

“Spacecraft flying to the station will use the sensors on the IDA to track to and help the spacecraft’s navigation system steer the spacecraft to a safe docking without astronaut involvement.”

CRS-9 counts as the company’s ninth of 26 scheduled flight to deliver supplies, science experiments and technology demonstrations to the International Space Station (ISS).

The CRS-9 mission was launched for the crews of Expeditions 48 and 49 to support dozens of the approximately 250 science and research investigations in progress under NASA’s Commercial Resupply Services (CRS) contract.

Watch for Ken’s continuing SpaceX and CRS mission coverage where he reported onsite direct from the Kennedy Space Center and Cape Canaveral Air Force Station, Florida.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

An illustration of how the IDA will look when attached to the International Space Station. Credits: NASA
An illustration of how the IDA will look when attached to the International Space Station.
Credits: NASA
Up close view of SpaceX Dragon CRS-9 resupply ship and solar panels atop Falcon 9 rocket at pad 40 prior to blastoff to the ISS on July 18, 2016 from Cape Canaveral Air Force Station, Florida. Credit: Ken Kremer/kenkremer.com
Up close view of SpaceX Dragon CRS-9 resupply ship and solar panels atop Falcon 9 rocket at pad 40 prior to blastoff to the ISS on July 18, 2016 from Cape Canaveral Air Force Station, Florida. Credit: Ken Kremer/kenkremer.com
View of International Docking Adapter 2 (IDA-2) being processed inside the Space Station Processing Facility (SSPF) at NASA Kennedy Space Center for eventual launch to the ISS in the trunk of a SpaceX Dragon on the CRS-9 mission. It will be connected to the station to provide a port for Commercial Crew spacecraft carrying astronauts to dock to the orbiting laboratory as soon as 2017. The identical IDA-1 was destroyed during SpaceX CRS-7 launch failure on June 28, 2015. Credit: Ken Kremer/kenkremer.com
View of International Docking Adapter 2 (IDA-2) being processed inside the Space Station Processing Facility (SSPF) at NASA Kennedy Space Center for eventual launch to the ISS in the trunk of a SpaceX Dragon on the CRS-9 mission. It will be connected to the station to provide a port for Commercial Crew spacecraft carrying astronauts to dock to the orbiting laboratory as soon as 2017. The identical IDA-1 was destroyed during SpaceX CRS-7 launch failure on June 28, 2015. Credit: Ken Kremer/kenkremer.com
Posted on by Ken Kremer

Stairway to Heaven! – Boeing Starliner Crew Access Arm’s ‘Awesome’ Launch Pad Installation

A crane lifts the Crew Access Arm and White Room for Boeing's CST-100 Starliner spacecraft for mating to the Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 on Aug. 15, 2016. Astronauts will walk through the arm to board the Starliner spacecraft stacked atop a United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com
A crane lifts the Crew Access Arm and White Room for Boeing's CST-100 Starliner spacecraft for mating to the Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41. Astronauts will walk through the arm to board the Starliner spacecraft stacked atop a United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com
A crane lifts the Crew Access Arm and White Room for Boeing’s CST-100 Starliner spacecraft for mating to the Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 on Aug. 15, 2016. Astronauts will walk through the arm to board the Starliner spacecraft stacked atop a United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com

CAPE CANAVERAL AIR FORCE STATION, FL — A new ‘Stairway to Heaven’ which American astronauts will soon stride along as “the last place on Earth” departure point aboard our next generation of human spaceships, was at long last hoisted into place at the ULA Atlas rocket launch pad on Florida’s Space Coast on Monday Aug 15, at an “awesome” media event witnessed by space journalists including Universe Today.

“This is awesome,” Chris Ferguson, a former shuttle commander who is now Boeing’s deputy program manager for the company’s Commercial Crew Program told Universe Today in an exclusive interview at the launch pad – after workers finished installing the spanking new Crew Access Arm walkway for astronauts leading to the hatch of Boeing’s Starliner ‘Space Taxi.’

Starliner will ferry crews to and from the International Space Station (ISS) as soon as 2018.

“It’s great to see the arm up there,” Ferguson elaborated to Universe Today. “I know it’s probably a small part of the overall access tower. But it’s the most significant part!”

“We used to joke about the 195 foot level on the shuttle pad as being ‘the last place on Earth.”

“This will now be the new ‘last place on Earth’! So we are pretty charged up about it!” Ferguson gushed.

Up close view of Boeing Starliner Crew Access Arm and White Room craned into place at Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 on Aug. 15, 2016. Credit: Dawn Leek Taylor
Up close view of Boeing Starliner Crew Access Arm and White Room craned into place at Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 on Aug. 15, 2016. Credit: Dawn Leek Taylor

Under hot sunny skies portending the upcoming restoration of America’s ability to once again launch American astronauts from American soil when American rockets ignite, the newly constructed 50-foot-long, 90,000-pound ‘Crew Access Arm and White Room’ was lifted and mated to the newly built ‘Crew Access Tower’ at Space Launch Complex-41 (SLC-41) on Monday morning, Aug. 15.

“We talked about how the skyline is changing here and this is one of the more visible changes.”

The Boeing CST-100 Starliner crew capsule stacked atop the venerable United Launch Alliance (ULA) Atlas V rocket at pad 41 on Cape Canaveral Air Force Station in Florida will launch crews to the massive orbiting science outpost continuously soaring some 250 miles (400 km) above Earth.

Space workers, enthusiasts and dreamers alike have been waiting years for this momentous day to happen. And I was thrilled to observe all the action firsthand along with the people who made it happen from NASA, United Launch Alliance, Boeing, the contractors – as well as to experience it with my space media colleagues.

“All the elements that we talked about the last few years are now reality,” Ferguson told me.

The Crew Access Arm and White Room for Boeing's CST-100 Starliner spacecraft approaches the notch for mating to the Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 at level 13 on Aug. 15, 2016, as workers observe from upper tower level. Astronauts will walk through the arm to board the Starliner spacecraft stacked atop a United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com
The Crew Access Arm and White Room for Boeing’s CST-100 Starliner spacecraft approaches the notch for mating to the Crew Access Tower at Cape Canaveral Air Force Station’s Space Launch Complex 41 at level 13 on Aug. 15, 2016, as workers observe from upper tower level. Astronauts will walk through the arm to board the Starliner spacecraft stacked atop a United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com

Attaching the access arm is vital and visual proof that at long last America means business and that a renaissance in human spaceflight will commence in some 18 months or less when commercially built American crew capsules from Boeing and SpaceX take flight to the heavens above – and a new space era of regular, robust and lower cost space flights begins.

It took about an hour for workers to delicately hoist the gleaming grey steel and aluminum white ‘Stairway to Heaven’ by crane into place at the top of the tower – at one of the busiest launch pads in the world!

It’s about 130 feet above the pad surface since it’s located at the 13th level of the tower.

The install work began at about 7:30 a.m. EDT as we watched a work crew lower a giant grappling hook and attach cables. Then they carefully raised the arm off the launch pad surface by crane. The arm had been trucked to the launch pad on Aug. 11.

The tower itself is comprised of segmented tiers that were built in segments just south of the pad. They were stacked on the pad over the past few months – in between launches. Altogether they form a nearly 200-foot-tall steel structure.

Another crew stationed in the tower about 160 feet above ground waited as the arm was delicately craned into the designated notch. The workers then spent several more hours methodically bolting and welding the arm to the tower to finish the assembly process.

Indeed Monday’s installation of the Crew Access Arm and White Room at pad 41 basically completes the construction of the first new Crew Access Tower at Cape Canaveral Air Force Station since the Apollo moon landing era of the 1960s.

“It is the first new crew access structure at the Florida spaceport since the space shuttle’s Fixed Service Structures were put in place before Columbia’s first flight in 1981,” say NASA officials.

Overall the steel frame of the massive tower weighs over a million pounds. For perspective, destination ISS now weighs in at about a million pounds in low Earth orbit.

Construction of the tower began about 18 months ago.

“You think about when we started building this 18 months ago and now it’s one of the most visible changes to the Cape’s horizon since the 1960s,” said Ferguson at Monday’s momentous media event. “It’s a fantastic day.”

The White Room is an enclosed area at the end of the Crew Access Arm. It big enough for astronauts to make final adjustments to their suits and is spacious enough for technicians to assist the astronauts climbing aboard the spacecraft and get tucked into their seats in the final hours before liftoff.

“You have to stop and celebrate these moments in the craziness of all the things we do,” said Kathy Lueders, manager of NASA’s Commercial Crew Program, at the event. “It’s going to be so cool when our astronauts are walking out across this access arm to get on the spacecraft and go to the space station.”

The Crew Access Arm was built by Saur at NASA’s nearby off site facility at Oak Hill.

And when Starliner takes flight it will hearken back to the dawn of the Space Age.

“John Glenn was the first to fly on an Atlas, now our next leap into the future will be to have astronauts launch from here on Atlas V,” said Barb Egan, program manager for Commercial Crew for ULA.

Boeing is manufacturing Starliner in what is officially known as Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at the Kennedy Space Center in Florida under contract with NASA’s Commercial Crew Program (CCP).

Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a CCP commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).

The goal of NASA’s Commercial Crew Program since its inception in 2010 is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.

Furthermore when the Boeing Starliner and SpaceX Crew Dragon become operational the permanent resident ISS crew will grow to 7 – enabling a doubling of science output aboard the science laboratory.

This significant growth in research capabilities will invaluably assist NASA in testing technologies and human endurance in its agency wide goal of sending humans on a ‘Journey to Mars’ by the 2030s with the mammoth Space Launch System (SLS) rocket and Orion deep space capsule concurrently under full scale development by the agency.

The next key SLS milestone is a trest firing of the RS-25 main engines at NASA Stennis this Thursday, Aug. 18 – watch for my onsite reports!

Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.

Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.

When will Ferguson actually set foot inside the walkway?

“I am hoping to get up there and walk through there in a couple of weeks or so when it’s all strapped in and done. I want to see how they are doing and walk around.”

How does the White Room fit around Starliner and keep it climate controlled?

“The end of the white room has a part that slides up and down and moves over and slides on top of the spacecraft when it’s in place.”

“There is an inflatable seal that forms the final seal to the spacecraft so that you have all the appropriate humidity control and the purge without the Florida atmosphere inside the crew module,” Ferguson replied.

Up close, mid-air view of Crew Access Tower and front of White Room during installation. The White Room will fit snugly against Boeing's CST-100 Starliner spacecraft with inflatable seal to maintain climate control and clean conditions as astronauts board capsule atop Atlas rocket hours before launch on United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com
Up close, mid-air view of Crew Access Arm and front of White Room during installation. The White Room will fit snugly against Boeing’s CST-100 Starliner spacecraft with inflatable seal to maintain climate control and clean conditions as astronauts board capsule atop Atlas rocket hours before launch on United Launch Alliance Atlas V rocket. Credit: Ken Kremer/kenkremer.com

Boeing and NASA are targeting Feb. 2018 for launch of the first crewed orbital test flight on the Atlas V rocket. The Atlas will be augmented with two solid rocket motors on the first stage and a dual engine Centaur upper stage.

How confident is Ferguson about meeting the 2018 launch target?

“The first crew flight is scheduled for February 2018. I am confident.” Ferguson responded.

“And we have a lot of qualification to get through between now and then. But barring any large unforeseen issues we can make it.”

The Crew Access Tower after installation of the Crew Access Arm and White Room for Boeing's CST-100 Starliner spacecraft on Aug. 15, 2016 at Space Launch Complex 41 on Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com
The Crew Access Tower after installation of the Crew Access Arm and White Room for Boeing’s CST-100 Starliner spacecraft on Aug. 15, 2016 at Space Launch Complex 41 on Cape Canaveral Air Force Station, Fl. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

As the Boeing Starliner Crew Access Arm and White Room are bolted into place behind us at Space Launch Complex 41, Chris Ferguson, former shuttle commander and current Boeing deputy program manager for Commercial Crew, and Ken Kremer of Universe Today discuss the details and future of human spaceflight on Aug. 15, 2016 at Cape Canaveral Air Force Station. Credit: Jeff Seibert
As the Boeing Starliner Crew Access Arm and White Room are bolted into place behind us at Space Launch Complex 41, Chris Ferguson, former shuttle commander and current Boeing deputy program manager for Commercial Crew, and Ken Kremer of Universe Today discuss the future of human spaceflight on Aug. 15, 2016 at Cape Canaveral Air Force Station. Credit: Jeff Seibert
Posted on by Ken Kremer

Boeing Starts Assembly of 1st Flightworthy Starliner Crew Taxi Vehicle at Kennedy Spaceport

Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Hull of the Boeing CST-100 Starliner Structural Test Article (STA)- the first Starliner to be built in the company’s modernized Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

KENNEDY SPACE CENTER, FL – The next generation of America’s human spaceships is rapidly taking shape and “making fantastic progress” at the Kennedy Space Center as Boeing and NASA showcased the start of assembly of the first flightworthy version of the aerospace giants Starliner crew taxi vehicle to the media last week. Starliner will ferry NASA astronauts to and from the International Space Station (ISS) by early 2018.

“We are making fantastic progress across the board,” John Mulholland, vice president and program manager of Boeing Commercial Programs, told Universe Today at the July 26 media event in Boeing’s new Starliner factory.

“It so nice to move from design to firm configuration, which was an incredibly important milestone, to now moving into the integrated qual phase of the campaign.”

Boeing is swiftly making tangible progress towards once again flying Americans astronauts to space from American soil as was quite visibly demonstrated when the firm showed off their spanking new Starliner ‘clean-floor factory’ to the media last week, including Universe Today – and it’s already humming with activity by simultaneously building two full scale Starliner crew vehicles.

“We are on track to support launch by the end of 2017 [of the uncrewed orbital test flight],” Mulholland told me.

“The Structural Test Article (STA) crew module is almost ready to be delivered to the test site in California. The service module is already delivered at the test site. So we are ready to move into the qualification campaign.”

“We are also in the middle of component qualification and qualifying more than one component every week as we really progress into assembly, integration and test of flight design spacecrafts.”

Starliner is being manufactured in what is officially known as Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at the Kennedy Space Center in Florida under contract with NASA’s Commercial Crew Program (CCP).

And the Boeing CST-100 Starliner assembly line aiming to send our astronauts to low Earth orbit and the space station is now operating full speed ahead at KSC.

Formerly known as Orbiter Processing Facility-3, or OPF-3, the facility was previously used as a servicing hanger to prepare NASA’s space shuttle orbiters for flight.

NASA-Boeing Mentor NASA, industry and news media representatives visit the modernized high bay in Boeing's Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. Credits: NASA/Kim Shiflett
NASA, industry and news media representatives visit the modernized high bay in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. Credits: NASA/Kim Shiflett

The facility has now been completely renovated and refurbished by removing about 11,000 tons of massive steel work platforms that once enshrouded the space shuttle orbiters for servicing and refurbishment for flight – and been transformed into Boeings gleaming white C3PF Starliner manufacturing facility.

Components for the first Starliner that will actually fly in space – known as Spacecraft 1 – began arriving recently at the C3PF. These include the upper and lower domes, as well as the docking hatch for the spacecrafts pressure vessel.

“You can see the beginning of Spacecraft 1. To build it all of the major structural elements are here,” Mulholland explained.

“The lower dome will be populated and get to first power on early next year. We are really looking forward to that. Then we will mate that to the upper dome and start in on the ground qualification on Spacecraft 1.”

Altogether Boeing is fabricating three Starliner flight spacecraft.

“We will start building Spacecraft 2 in the Fall of this year. And then we will start Spacecraft 3 early next year.”

“So we will have three Starliner spacecraft flight crew module builds as we move into the flight campaign.”

The honeycombed upper dome of a Boeing Starliner spacecraft on a work stand inside the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. The upper dome is part of Spacecraft 1 , the first flightworthy Starliner being developed in partnership with NASA’s Commercial Crew Program. Credit: Ken Kremer/kenkremer.com
The honeycombed upper dome of a Boeing Starliner spacecraft on a work stand inside the company’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center in Florida. The upper dome is part of Spacecraft 1 , the first flightworthy Starliner being developed in partnership with NASA’s Commercial Crew Program. Credit: Ken Kremer/kenkremer.com

Technicians are outfitting these individual components of the pressure vessel with wiring and lines, avionics and other systems, before they are bolted together.

Spacecraft 1 is actually the second Starliner being manufactured at the Kennedy Space Center.

The first full scale Starliner vehicle to be built is known as the Structural Test Article (STA) and is nearing completion.

The lower dome of the Boeing Starliner Spacecraft 1 assembly being outfitted with flight systems like wiring, lines, avionics in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
The lower dome of the Boeing Starliner Spacecraft 1 assembly being outfitted with flight systems like wiring, lines, avionics in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

Notably Spacecraft 1 will be the first Starliner to fly in the company’s pad abort test.

“Spacecraft 1 will go into the ground campaign and then the pad abort,” Mulholland stated.

“The test is designed to prove the launch abort system planned for the spacecraft will be able to lift astronauts away from danger in the event of an emergency during launch operations,” says NASA.

The Pad Abort test is currently slated for October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018.

“Spacecraft 3 will be the first to fly in orbit on the uncrewed flight test by the end of 2017,” Mulholland confirmed.

‘Spacecraft 2 will go through a several month long thermal vac testing and EMI and EMC in California in the middle of next year and then go into the crewed flight test [in 2018].”

The rather distinctive, olive colored aluminum domes are manufactured using a weldless spin forming process by Spincraft, based in North Billerica, Massachusetts.

They take on their honeycombed look after being machined for the purposes of reducing weight and increasing strength to handle the extreme stresses of spaceflight. The lower dome is machined by Janicki Industries in Layton, Utah, and the upper dome is machined by Major Tool & Machine in Indianapolis.

Overhead view of the docking hatch for the Boeing Starliner Spacecraft 1 assembly which technicians will soon join to the upper dome in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Overhead view of the docking hatch for the Boeing Starliner Spacecraft 1 assembly which technicians will soon join to the upper dome in the firm’s Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com

Engineers bolted together the upper and lower domes of Boeings maiden Starliner crew module in early May to form the complete hull of the pressure vessel for the Structural Test Article (STA).

Altogether they are held together by 216 bolts. They have to line up perfectly. And the seals are checked to make sure there are no leaks, which could be deadly in space.

Boeing expects to finish fabricating the STA by August.

The completed Starliner STA will then be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.

“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during an interview in the C3PF.

“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”

“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”

Boeing has also vastly updated the mockup Starliner to reflect the latest spacecraft advances and assist in manufacturing the three planned flight units.

Bastian Technologies built many of the components for the mockup and signed as new 18-month new Mentor-Protégé Program agreement with Boeing and NASA at the media event.

The mock up “is used as a hands-on way to test the design, accessibility and human factors during the early design and development phase of the program. The mock-up is currently being used for rapid fire engineering verification activities, ergonomic evaluations [including the seats and display panels], and crew ingress and egress training,” says NASA.

Looking inside the newly upgraded Starliner mockup with display panel, astronauts seats, gear and hatch at top that will dock to the new International Docking Adapter (IDA) on the ISS. Credit: Ken Kremer/kenkremer.com
Looking inside the newly upgraded Starliner mockup with display panel, astronauts seats, gear and hatch at top that will dock to the new International Docking Adapter (IDA) on the ISS. Credit: Ken Kremer/kenkremer.com

The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).

The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.

Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.

Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.

Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.

A United Launch Alliance (ULA) Atlas V rocket carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com
The Boeing Starliner will launch on a United Launch Alliance (ULA) Atlas V rocket similar to the one carrying the NROL-61 surveillance satellite for the National Reconnaissance Office (NRO) from Space Launch Complex-41 on July 28, 2016 at 8:37 a.m. EDT from Cape Canaveral Air Force Station, FL. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015. Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com
Boeing ‘Starliner’ commercial crew space taxi manufacturing facility at the Kennedy Space Center. Exterior view depicts mural for the Boeing Company’s recently named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com

John Mulholland, vice president and program manager of Boeing Commercial Programs, and Ken Kremer, Universe Today, discuss status and assembly of 1st flightworthy Boeing Starliner by the new Starliner mockup in the Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Starliner will transport US astronauts to the ISS by 2018. Credit: Julian Leek
John Mulholland, vice president and program manager of Boeing Commercial Programs, and Ken Kremer, Universe Today, discuss status and assembly of 1st flightworthy Boeing Starliner by the new Starliner mockup in the Commercial Crew and Cargo Processing Facility high bay at NASA’s Kennedy Space Center in Florida. Starliner will transport US astronauts to the ISS by 2018. Credit: Julian Leek