Reborn Antares Raised at Virginia Launch Pad for Crucial May 31 Engine Test

First stage of Orbital ATK Antares rocket outfitted with new RD-181 engines stands erect at Launch Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming May 31 hot fire engine test. Credit: Ken Kremer/kenkremer.com
First stage of Orbital ATK Antares rocket outfitted with new RD-181 engines stands erect at Launch Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming May 31 hot fire engine test. Credit:  Ken Kremer/kenkremer.com
First stage of Orbital ATK Antares rocket outfitted with new RD-181 engines stands erect at Launch Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for upcoming May 31 engine test. Credit: Ken Kremer/kenkremer.com

WALLOPS ISLAND, VA – The soon to be reborn Orbital ATK Antares commercial rocket sporting new first stage engines has been raised at its repaired launch pad on Virginia’s scenic eastern shore for a long awaited test firing of the powerplants. The static test firing is now slated to take place in less than 3 days on Tuesday evening, May 31.

The now revamped launch vehicle – dubbed Antares 230 – has been ‘re-engined’ and upgraded with a pair of modern and more powerful first stage engines – the Russian-built RD-181 fueled by LOX/kerosene.

The engine test will be conducted using only the first stage of Antares at the Mid-Atlantic Regional Spaceport’s Pad-0A at NASA’s Wallops Flight Facility.

The raised rocket with the first stage capped at the top is visible right now at the Wallops pad – as seen in my new photos taken this week.

NASA announced that the static test firing is slated for no earlier than May 31 during a test window that runs from 5 p.m. to 8:15 p.m. EDT. As a contingency, the Wallops range has been reserved for backup test dates that run through June 5 just in case issues crop up.

NASA will not be carrying a live webcast of the test. Rather they will note the completion of the test on the Wallops’ Facebook and Twitter sites.

Orbital ATK’s Antares first stage with the new RD-181 engines stands erect at Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming stage test on May 31. Credit:  Ken Kremer/kenkremer.com
Orbital ATK’s Antares first stage with the new RD-181 engines stands erect at Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming stage test on May 31. Credit: Ken Kremer/kenkremer.com

The test firing will be visible from various public viewing locations in the local Wallops area. However the NASA Wallops Visitor center will not be open.

NASA will not be carrying a live webcast of the test. Rather they will note the completion of the test on the Wallops’ Facebook and Twitter sites.

Bird takes flight over Orbital ATK Antares set to sail skyward again in summer 2016 from NASA Wallops Flight Facility, VA. Credit:  Ken Kremer/kenkremer.com
Bird takes flight over Orbital ATK Antares set to sail skyward again in summer 2016 from NASA Wallops Flight Facility, VA. Credit: Ken Kremer/kenkremer.com

The test firing will be visible from various public viewing locations in the local Wallops area. However the NASA Wallops Visitor center will not be open.

Orbital ATK’s Antares first stage with the new RD-181 engines stands erect at Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming stage test on May 31. Credit:  Ken Kremer/kenkremer.com
Orbital ATK’s Antares first stage with the new RD-181 engines stands erect at Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A on NASA Wallops Flight Facility on May 24, 2016 in preparation for the upcoming stage test on May 31. Credit: Ken Kremer/kenkremer.com

The test involves firing up Antares dual first stage RD-181 engines at full 100% power (thrust) for a scheduled duration of approximately 30 seconds. Hold down restraints will keep the rocket firmly anchored at the pad during the test.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage.   Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. New thrust adapter structures, actuators, and propellant feed lines are incorporated between the engines and core stage. Credit: Ken Kremer/kenkremer.com

To prepare for the static hot fire test, Orbital ATK technicians rolled the vehicle on a dedicated multi-wheeled transporter erector launcher from the rockets processing hangar inside the Horizontal Integration Facility at NASA’s Wallops Flight Facility to Virginia Space’s Mid-Atlantic Regional Spaceport Pad-0A about a mile away.

A successful outcome is absolutely crucial for permitting Antares to carry out its ‘Return to Flight’ launch dubbed OA-5 and set for sometime this summer.

“The hot fire will demonstrate the readiness of the rocket’s first stage and the launch pad fueling systems to support upcoming flights,” said NASA officials.

Antares launches ground to a halt following a devastating launch failure 19 months ago which destroyed the rocket and its payload of space station science and supplies for NASA in a huge fireball.

The ‘Return to Flight’ blastoff – which could come as soon as July 2016 – will be the first for the private Antares rocket since that catastrophic launch failure on Oct. 28, 2014, just seconds after liftoff from Wallops. That flight was carrying Orbital ATK’s Cygnus cargo freighter on the critical Orb-3 resupply mission for NASA and the astronauts living and working on the International Space Station (ISS).

The launch mishap was traced to a failure in the AJ26 first stage engine turbopump and caused Antares launches to immediately grind to a halt.

The RD-181 replaces the AJ26. The flight engines are built by Energomash in Russia.

“They are a good drop in replacement for the AJ26. And they offer 13% higher thrust compared to the AJ26,” said Kurt Eberly, Orbital ATK Antares deputy program manager, in an interview with Universe Today.

As a result of switching to the new RD-181 engines, the first stage also had to be modified to incorporate new thrust adapter structures, actuators, and propellant feed lines between the engines and core stage structure.

“This stage test paradigm is a design verification test,” said Eberly.

“After the 30 second test is done we will shut it down and have a pile of data to look at,” Eberly told Universe Today.

“Hopefully it will confirm all our environments and all our models and give us the confidence so we can proceed with the return to flight.”

Technicians have been processing the rocket at the pad to ready it for the test. They also conducted a wet dress rehearsal (WDR) and loaded the propellants like during an actual launch campaign.

The full up engine test follows the WDR.

“After the WDR we will do the stage test,” Eberly explained.

“It is a 30 second test. We will fire up both engines and hit all 3 power levels that we plan to use in flight.”

“We will use the thrust vector controls. So we will move the nozzles and sweep them through sinusoidal sweeps at different frequencies and excite various resonances and look for any adverse interaction between fluid modes and structural modes.”

The test uses the first stage core planned to launch the OA-7 mission from Wallops late this year.

The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in March 2016.  Credit: Ken Kremer/kenkremer.com
The new RD-181 engines are installed on the Orbital ATK Antares first stage core ready to support a full power hot fire test at the NASA Wallops Island launch pad in May 2016. Credit: Ken Kremer/kenkremer.com

After the engine test is completed, the stage will be rolled back to the HIF and a new stage fully integrated with the Cygnus cargo freighter will be rolled out to the pad for the OA-5 ‘Return to Flight’ mission as soon as July.

“Orbital ATK is building, testing and flying the Antares rocket and Cygnus cargo spacecraft under NASA’s Commercial Resupply Services contract. NASA initiatives like the cargo resupply contracts are helping develop a robust U.S. commercial space transportation industry with the goal of achieving safe, reliable and cost-effective transportation to and from the International Space Station and low-Earth orbit,” according to NASA.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Antares soars to space on Jan. 9, 2014 from NASA Wallops on Virginia coast on the Orb-1 mission to the ISS.  Photo taken by remote camera at launch pad. Credit: Ken Kremer - kenkremer.com
Antares soars to space on Jan. 9, 2014 from NASA Wallops on Virginia coast on the Orb-1 mission to the ISS. Photo taken by remote camera at launch pad. Credit: Ken Kremer – kenkremer.com

The Bigelow Expandable Module Is About To Blow Up

This computer rendering shows the Bigelow Expanded Activity Module in its fully expanded configuration. Image: NASA
This computer rendering shows the Bigelow Expanded Activity Module in its fully expanded configuration. Image: NASA

Update:

The Bigelow Expandable Activity Module did not fully expand today, May 26th, as planned. Engineers are meeting to try to understand why the module didn’t fully expand. They are evaluating data from the expansion to determine what has happened. If the data says its okay to resume expansion, that could happen as early as tomorrow, May 27th.

A previously scheduled teleconference has been postponed, and NASA will update when a decision on expansion is made.

People who aren’t particularly enthusiastic about space science and space exploration often accuse those of us who are, of “living in a bubble.” There are so many seemingly intractable problems here on Earth, so they say, that it’s foolish to spend so much money and time on space exploration. But if all goes well with the Bigelow Expandable Activity Module (BEAM) at the ISS this week, astronauts may well end up living in a sort of bubble.

Expandable, inflatable habitats could bring about a quiet revolution in space exploration, and the BEAM is leading that revolution. Because it’s much more compact and much lighter than rigid steel and aluminum structures, the cost of building them and launching them into space is much lower. The benefits of lower costs for building them and launching them are obvious.

NASA first announced plans to test the BEAM back in 2013. They awarded a $17.8 million contract to Bigelow Aerospace to provide the expandable module, with the idea of testing it for a two-year period.

NASA Deputy Administrator Lori Garver and Bigelow Aerospace founder Robert Bigelow stand in front of the BEAM in January, 2013. Image: NASA/Bill Ingalls
NASA Deputy Administrator Lori Garver and Bigelow Aerospace founder Robert Bigelow stand in front of the BEAM in January, 2013. Image: NASA/Bill Ingalls

When the contract was announced, NASA Deputy Administrator Lori Garver said, “The International Space Station is a unique laboratory that enables important discoveries that benefit humanity and vastly increase understanding of how humans can live and work in space for long periods. This partnership agreement for the use of expandable habitats represents a step forward in cutting-edge technology that can allow humans to thrive in space safely and affordably, and heralds important progress in U.S. commercial space innovation.”

Though no astronauts will be living in the module, it will be tested to see how it withstands the rigours of space. ISS astronauts will enter the module periodically, but for the most part, the module will be monitored remotely. Of particular interest to NASA is the module’s ability to withstand solar radiation, debris impact, and temperature extremes.

The BEAM was launched in April aboard a SpaceX Dragon Capsule, itself carried aloft by a SpaceX Falcon rocket. Personnel aboard the ISS used the station’s robotic arm to unpack the BEAM and attach it to the station. That procedure went well, and now the BEAM is ready for inflation.

This sped-up animation shows the ISS's robotic arm removing the uninflated BEAM from the Dragon capsule and attaching it to the station. Credit: NASA
This sped-up animation shows the ISS’s robotic arm removing the uninflated BEAM from the Dragon capsule and attaching it to the station. Credit: NASA

How exactly the BEAM will behave while it’s being inflated is uncertain. The procedure will be done slowly and methodically, with the team exercising great caution during inflation.

Once inflated, the BEAM will expand to almost five times its travelling size. While packed inside the Dragon capsule, the module is 8 ft. in diameter by 7 ft. in length. After inflation, it will measure 10 ft. in diameter and 13 ft. in length, and provide 16 cubic meters (565 cubic ft.) of habitable volume. That’s about as large as a bedroom.

After inflation, the BEAM will sit for about a week before any astronauts enter it. After that, the plan is to visit the module 2 or 3 times per year to check conditions inside. During those visits, astronauts will also get sensor data from equipment inside the BEAM.

Some, including Bigelow CEO Robert Bigelow, are hopeful that after the first six months or so, the timeline can be accelerated a little. If NASA approves it, the BEAM could be used for science experiments at that time.

As for Bigelow itself, they are already working on the B330, a much larger expandable habitat that promises even greater impact durability and radiation protection than the BEAM. Bigelow hopes that the B330 could be used on the surface of the Moon and Mars, as well as in orbit.

The BEAM will never attract the attention that rocket launches and Mars rovers do. But their impact on space exploration will be hard to deny. And when naysayers accuse us of living in a bubble, we can smile and say, “We’re working on it.”

Orbital ATK Proposes Man-Tended Lunar-Orbit Outpost by 2020 for Link Up with NASA’s Orion

Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK
Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK
Artist rendering of Orbital ATK concept for an initial lunar habitat outpost, as it would appear with NASA’s Orion spacecraft in 2021. Credit: Orbital ATK

Orbital ATK has unveiled a practical new proposal to build a near term man-tended outpost in lunar orbit that could launch by 2020 and be operational in time for a lunar link-up with NASA’s Orion crew module during its maiden mission, when American astronauts finally return to the Moon’s vicinity in 2021 – thus advancing America’s next giant leap in human exploration of deep space.

The intrepid offer by Orbital could be carried out rather quickly because it utilizes an evolved version of the company’s already proven commercial Cygnus space station resupply freighter as “the building block … in cislunar space,” said Frank DeMauro, Orbital ATK Vice President for Human Spaceflight Systems, in an exclusive interview with Universe Today. See an artist concept in the lead image.

“Our Cygnus spacecraft is the building block to become a vehicle for exploration beyond low Earth orbit,” Orbital ATK’s Frank DeMauro told Universe Today.

“We are all about supporting NASA’s Mission to Mars. We feel that getting experience in cislunar space is critical to the buildup of the capabilities to go to Mars.”

NASA’s agency wide goal is to send astronauts on a ‘Journey to Mars’ in the 2030s – and expeditions to cislunar space in the 2020s serve as the vital ‘proving ground’ to fully develop, test out and validate the robustness of crucial technologies upon which the astronauts lives will depend on later Red Planet missions lasting some 2 to 3 years.

Orbital ATK’s lunar-orbit outpost proposal was announced at an official hearing of the US House of Representatives Subcommittee on Space on Wednesday, May 18, by former NASA Astronaut and Orbital ATK President of the Space Systems Group, Frank Culbertson.

“A lunar-orbit habitat will extend America’s leadership in space to the cislunar domain,” said Orbital ATK President of the Space Systems Group, Frank Culbertson.

“A robust program to build, launch and operate this initial outpost would be built on NASA’s and our international partners’ experience gained in long-duration human space flight on the International Space Station and would make use of the agency’s new Space Launch System (SLS) and Orion deep-space transportation system.”

The idea is to assemble an initial crew-tended habitat with pressurized work and living volume for the astronauts based on a Cygnus derived vehicle, and have it pre-positioned and functioning in lunar-orbit by 2020.

As envisioned by Orbital ATK, the habitat would be visited during NASA’s first manned mission of SLS and Orion to the Moon known as Exploration Mission-2 (EM-2).

The three week long EM-2 lunar test flight could launch as early as August 2021 – if sufficient funding is available.

The goals of EM-2 and following missions could be significantly broadened via docking with a lunar outpost. And Orion mission durations could be extended to 60 days.

NASA hopes to achieve a launch cadence for Orion/SLS of perhaps once per year.

Therefore autonomy and crew tended capability has to be built in to the lunar habitat right from the start – since crew visits would account for only a fraction of its time but enable vastly expanded science and exploration capabilities.

The initial lunar habitat envisioned by Orbital ATK would be comprised of two upgraded Cygnus pressurized vehicles – provisionally dubbed as Exploration Augmentation Modules (EAM). They would be attached to a multi-port docking module very similar in concept and design to the docking Nodes already flying in orbit as integral components of the ISS.

A Cygnus cargo spacecraft named the SS Rick Husband  is being prepared inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22, 2016.  Credit: Ken Kremer/kenkremer.com
A Cygnus cargo spacecraft named the SS Rick Husband is being prepared inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center for upcoming Orbital ATK CRS-6/OA-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus launched atop a United Launch Alliance Atlas V rocket on March 22, 2016. Credit: Ken Kremer/kenkremer.com

The lunar Cygnus vehicles would be upgraded from the enhanced cargo ships currently being manufactured and launched to the ISS.

“There are additional capabilities that we can put into the Cygnus module. We can make them longer and bigger so they can carry more logistics and carry more science,” DeMauro elaborated.

A variety of supplementary subsystems would also need to be enhanced.

“We looked at what systems we would need to modify to make it a long term habitation module. Since we would not be docked to the ISS, we would need our own Environmental Control and Life Support Systems (ECLSS) out at lunar orbit to support the crew.”

“The service module would also need to be improved due to the high radiation environment and the longer time.”

“We also need to look at the thermal protection subsystem, radiation protection subsystem and power subsystems to support the vehicle for many years as opposed to the short time spent at the ISS. More power is also needed to support more science. We also need a propulsion system to get to the Moon and maintain the vehicle.”

“All that work is getting looked at now – to determine what we need to modify and upgrade and how we would do all that work,” DaMauro told me.

The habitat components would be launched to the Moon on a commercial launch vehicle.

High on the list of candidate launchers would be the United Launch Alliance Atlas V rocket which recently already successfully delivered two Cygnus cargo ships to the ISS in Dec. 2015 and March 2016.

Other potential boosters include the ULA Delta IV and even ESA’s Ariane V as a way to potentially include international participation.

Inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22.  Credit: Ken Kremer/kenkremer.com
Inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus launched atop a United Launch Alliance Atlas V rocket on March 22. Credit: Ken Kremer/kenkremer.com

The habitat components could be manufactured and launched about three years after getting a ‘Go Ahead’ contract from NASA.

Orbital ATK already has an established production line flowing to manufacture a steady stream of Cygnus cargo freighters to fulfill their NASA commercial resupply contract with NASA for the ISS – accumulating know how and cost reduction efficiencies.

“Since many aspects of operations in deep space are as yet untested, confidence must be developed through repeated flights to, and relatively long-duration missions in, cislunar space,” says Culbertson.

“Orbital ATK continues to operate our Cygnus cargo logistics vehicle as a flagship product, so we are ready to quickly and affordably implement an initial Cygnus-derived habitat in cislunar space within three years of a go-ahead.”

Over time, the outpost could be expanded with additional habitat and research modules delivered by Orion/SLS, commercial or international rockets. Perhaps even Bigelow expandable commercial modules could be added later.

Cygnus is suitable for wide ranging science experiments and gear. It could also launch cubesats – like the current Cygnus berthed at the ISS is equipped with a cubesat deployer.

Potential lunar landers developed by international partners could dock at the cislunar habitats open docking ports in between surface science forays.

“We are doing science now on Cygnus and we would expect to carry along science experiments on the new Cygnus vehicle. The vehicle is very attractive to science experiments,” DeMauro explained.

“There really is no limit to what the outpost could become.”

“What we put out is very exciting,” DeMauro noted.

“As a company we are looking forward to working in this arena. Our suggested plans are in line with where NASA wants to go. And we think we are the right company to play a big part in that!”

By incorporating commercial companies and leveraging the considerable technology development lessons learned from Cygnus, NASA should realize significant cost savings in implementing its human exploration strategy. Although Orbital ATK is not divulging a cost estimate for the lunar habitat at this time, the cost savings from a commercial partner should be considerable. And the 3 year time frame to launch is very attractive.

Orion is designed to send astronauts deeper into space than ever before, including missions to the Moon, asteroids and the Red Planet. Cygnus derived modules and/or other augmenting hardware components will be required to carry out any round trip human missions to the Martian surface.

NASA is now building the next Orion capsule at the Kennedy Space Center. It will launch unpiloted atop the first SLS rocket in late 2018 on the EM-1 mission.

Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA's Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett
Lockheed Martin engineers and technicians prepare the Orion pressure vessel for a series of tests inside the proof pressure cell in the Neil Armstrong Operations and Checkout Building at NASA’s Kennedy Space Center in Florida. Photo credit: NASA/Kim Shiflett

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket.  Credit: Ken Kremer/kenkremer.com
Orion crew module pressure vessel for NASA’s Exploration Mission-1 (EM-1) is unveiled for the first time on Feb. 3, 2016 after arrival at the agency’s Kennedy Space Center (KSC) in Florida. It is secured for processing in a test stand called the birdcage in the high bay inside the Neil Armstrong Operations and Checkout (O&C) Building at KSC. Launch to the Moon is slated in 2018 atop the SLS rocket. Credit: Ken Kremer/kenkremer.com

1st Boeing Starliner Hull Assembled as 1st Crew Flight Delays to 2018

The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for the Structural Test Article pressure vessel. Credit: Boeing
The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for  the Structural Test Article pressure vessel.  Credit: NASA
The first Boeing CST-100 Starliner hull is bolted together by technicians working in Boeing’s Commercial Crew and Cargo Processing Facility at NASA’s Kennedy Space Center on May 2 for the Structural Test Article pressure vessel. Credit: NASA

As completion nears for the prototype of Boeing’s first Starliner astronaut taxi, the aerospace firm announced a slip into 2018 for the blastoff date of the first crewed flight in order to deal with spacecraft mass, aerodynamic launch and flight software issues, a Boeing spokesperson told Universe Today.

Until this week, Boeing was aiming for a first crewed launch of the commercial Starliner capsule by late 2017, company officials had said.

The new target launch date for the first astronauts flying aboard a Boeing CST-100 Starliner “is February 2018,” Boeing spokeswoman Rebecca Regan told Universe Today.

“Until very recently we were marching toward the 2017 target date.”

Word of the launch postponement came on Wednesday via an announcement by Boeing executive vice president Leanne Caret at a company investor conference.

Boeing will conduct two critical unmanned test flights leading up to the manned test flight and has notified NASA of the revised flight schedule.

“The Pad Abort test is October 2017 in New Mexico. Boeing will fly an uncrewed orbital flight test in December 2017 and a crewed orbital flight test in February 2018,” Regan told me.

Previously, the uncrewed and crewed test flights were slated for June and October 2017.

The inaugural crew flight will carry two astronauts to the International Space Station including a Boeing test pilot and a NASA astronaut.

“Boeing just recently presented this new schedule to NASA that gives a realistic look at where we are in the development. These programs are challenging.”

“As we build and test we are learning things. We are doing everything we can to make sure the vehicle is ready and safe – because that’s what most important,” Regan emphasized.

Indeed engineers just bolted together the upper and lower domes of Boeings maiden Starliner crew module last week, on May 2, forming the complete hull of the pressure vessel for the Structural Test Article (STA).

Boeing was awarded the first service flight of the CST-100 crew capsule to the International Space Station as part of the Commercial Crew Transportation Capability agreement with NASA in this artists concept.  Credit: Boeing
Boeing CST-100 Starliner crew capsule approaches the International Space Station in this artists concept. Credit: Boeing

Altogether there are 216 holes for the bolts. They have to line up perfectly. The seals are checked to make sure there are no leaks, which could be deadly in space.

Starliner is being manufactured in Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center (KSC) in Florida.

The STA will be subjected to rigorous environmental and loads testing to prove its fitness to fly humans to space and survive the harsh extremes of the space environment.

Regan cited three technical factors accounting for the delayed launch schedule. The first relates to mass.

“There are a couple of things that impacted the schedule as discussed recently by John Elbon, Boeing vice president and general manager of Space Exploration.”

“First is mass of the spacecraft. Mass whether it’s from aircraft or spacecraft is obviously always something that’s inside the box. We are working that,” Regan stated.

The second relates to aerodynamic loads which Boeing engineers believe they may have solved.

“Another challenge is aero-acoustic issues related to the spacecraft atop the launch vehicle. Data showed us that the spacecraft was experiencing some pressures [during launch] that we needed to go work on more.”

Starliners will launch to space atop the United Launch Alliance (ULA) Atlas V rocket from pad 41 on Cape Canaveral Air Force Station in Florida.

“The aerodynamic acoustic loads data we were getting told us that we needed to go do some additional work. We actually now have a really viable option that we are testing right now in a wind tunnel this month.”

“So we think we are on the right path there. We have some design options we are looking at. We think we found a viable option that’s inside the scope of where we need to be on those aerodynamic acoustics in load.”

“So we will look at the data from the new wind tunnel tests.”

The third relates to new software requirements from NASA for docking at the ISS.

“NASA also levied some additional software requirements on us, in order to dock with the station. So those additional software requirements alone, in the contract, probably added about 3 months to our schedule, for our developers to work that.”

Technicians monitor connection operation of upper and lower domes of the first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: NASA
Technicians monitor connection operation of upper and lower domes of the first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: Boeing

The Boeing CST 100 Starliner is one of two private astronaut capsules – along with the SpaceX Crew Dragon – being developed under a commercial partnership contract with NASA to end our sole reliance on Russia for crew launches back and forth to the International Space Station (ISS).

The goal of NASA’s Commercial Crew Program (CCP) is to restore America’s capability to launch American astronauts on American rockets from American soil to the ISS, as soon as possible.

Boeing was awarded a $4.2 Billion contract in September 2014 by NASA Administrator Charles Bolden to complete development and manufacture of the CST-100 Starliner space taxi under the agency’s Commercial Crew Transportation Capability (CCtCap) program and NASA’s Launch America initiative.

Since the retirement of NASA’s space shuttle program in 2011, the US was been 100% dependent on the Russian Soyuz capsule for astronauts rides to the ISS at a cost exceeding $70 million per seat.

Due to huge CCP funding cuts by Congress, the targeted launch dates for both Starliner and Crew Dragon have been delayed repeatedly from the initially planned 2015 timeframe to the latest goal of 2017.

Upper and lower domes come together to form first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: NASA
Upper and lower domes come together to form first complete hull for the Boeing CST-100 Starliner’s Structural Test Article vehicle at the Kennedy Space Center on May 2, 2016. Credit: Boeing

The Structural Test Article plays a critical role serving as the pathfinder vehicle to validate the manufacturing and processing methods for the production of all the operational spacecraft that will follow in the future.

Although it will never fly in space, the STA is currently being built inside the renovated C3PF using the same techniques and processes planned for the operational spacecraft that will carry astronaut crews of four or more aloft to the ISS in 2018 and beyond.

View of upper dome and newly attached crew access tunnel of the first Boeing CST-100 ‘Starliner’ crew  spaceship under assembly at NASA’s Kennedy Space Center.   This is part of the maiden Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s refurbished Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Numerous strain gauges have been installed for loads testing. Credit: Ken Kremer /kenkremer.com
View of upper dome and newly attached crew access tunnel of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center. This is part of the maiden Starliner crew module known as the Structural Test Article (STA) being built at Boeing’s refurbished Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Numerous strain gauges have been installed for loads testing. Credit: Ken Kremer /kenkremer.com

“The Structural Test Article is not meant to ever fly in space but rather to prove the manufacturing methods and overall ability of the spacecraft to handle the demands of spaceflight carrying astronauts to the International Space Station,” says NASA.

The STA is also the first spacecraft to come together inside the former shuttle hangar known as an orbiter processing facility, since shuttle Discovery was moved out of the facility following its retirement and move to the Smithsonian’s Udvar-Hazy Center near Washington, D.C., in 2012.

“It’s actually bustling in there right now, which is awesome. Really exciting stuff,”Regan told me.

Regan also confirmed that the completed Starliner STA will soon be transported to Boeing’s facility in Huntington Beach, California for a period of critical stress testing that verifies the capabilities and worthiness of the spacecraft.

“Boeing’s testing facility in Huntington Beach, California has all the facilities to do the structural testing and apply loads. They are set up to test spacecraft,” said Danom Buck, manager of Boeing’s Manufacturing and Engineering team at KSC, during a prior interview in the C3PF.

“At Huntington Beach we will test for all of the load cases that the vehicle will fly in and land in – so all of the worst stressing cases.”

“So we have predicted loads and will compare that to what we actually see in testing and see whether that matches what we predicted.”

NASA notes that “the tests must bear out that the capsules can handle the conditions of space as well as engine firings and the pressure of launch, ascent and reentry. In simple terms, it will be shaked, baked and tested to the extreme.”

Lessons learned will be applied to the first flight test models of the Starliner. Some of those parts have already arrived at KSC and are “in the manufacturing flow in Florida.”

“Our team is initiating qualification testing on dozens of components and preparing to assemble flight hardware,” said John Mulholland, vice president and program manager of Boeing’s Commercial Programs, in a statement. “These are the first steps in an incredibly exciting, important and challenging year.”

View of lower dome of the first Boeing CST-100 ‘Starliner’ crew  spaceship under assembly at NASA’s Kennedy Space Center and known as the Structural Test Article (STA), with many strain gauges installed.  The Starliner STA is being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Credit: Ken Kremer /kenkremer.com
View of lower dome of the first Boeing CST-100 ‘Starliner’ crew spaceship under assembly at NASA’s Kennedy Space Center and known as the Structural Test Article (STA), with many strain gauges installed. The Starliner STA is being built at Boeing’s Commercial Crew and Cargo Processing Facility (C3PF) manufacturing facility at KSC. Credit: Ken Kremer /kenkremer.com

SpaceX has announced plans to launch their first crew Dragon test flight before the end of 2017.

But the launch schedules for both Boeing and SpaceX are subject to review, dependent on satisfactorily achieving all agreed to milestones under the CCP contracts and approval by NASA, and can change at any time. So additional schedule alternations are not unexpected.

Boeing’s commercial CST-100 'Space Taxi' will carry a crew of five astronauts to low Earth orbit and the ISS from US soil.   Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida.  Credit: Ken Kremer - kenkremer.com
Boeing’s commercial CST-100 ‘Space Taxi’ will carry a crew of four or more astronauts to low Earth orbit and the ISS from US soil. Mockup with astronaut mannequins seated below pilot console and Samsung tablets was unveiled on June 9, 2014 at its planned manufacturing facility at the Kennedy Space Center in Florida. Credit: Ken Kremer – kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015.   Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida.  Credit: Ken Kremer /kenkremer.com
Boeing ‘Starliner’ commercial crew space taxi manufacturing facility marks Grand Opening at the Kennedy Space Center on Sept 4. 2015. Exterior view depicting newly installed mural for the Boeing Company’s newly named CST-100 ‘Starliner’ commercial crew transportation spacecraft on the company’s Commercial Crew and Cargo Processing Facility (C3PF) at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer /kenkremer.com

SpaceX Dragon Returns to Earth After Splashdown with Critical NASA Science

A SpaceX Dragon cargo spacecraft splashed down in the Pacific Ocean at 2:51 p.m. EDT today, May 11, with more than 3,700 pounds of NASA cargo, science and technology demonstration samples from the International Space Station. Credit: SpaceX
A SpaceX Dragon cargo spacecraft splashed down in the Pacific Ocean at 2:51 p.m. EDT today, May 11, with more than 3,700 pounds of NASA cargo, science and technology demonstration samples from the International Space Station.  Credit: NASA
A SpaceX Dragon cargo spacecraft splashed down in the Pacific Ocean at 2:51 p.m. EDT today, May 11, with more than 3,700 pounds of NASA cargo, science and technology demonstration samples from the International Space Station. Credit: SpaceX

A SpaceX cargo Dragon spacecraft loaded with nearly two tons of critical NASA science and technology experiments and equipment returned to Earth this afternoon, Wednesday, May 11, safely splashing down in the Pacific Ocean – and bringing about a successful conclusion to its mission to the International Space Station (ISS) that also brought aloft a new room for the resident crew.

Following a month long stay at the orbiting outpost, the unmanned Dragon was released from the grip of the stations Canadian-built robotic arm at 9:19 a.m. EDT by European Space Agency (ESA) astronaut Tim Peake.

After being detached from its berthing port at the Earth-facing port on the stations Harmony module by ground controllers, Peake commanded the snares at the terminus of the 57 foot long (19 meter long) Canadarm2 to open – as the station was soaring some 260 miles (418 kilometers) over the coast of Australia southwest of Adelaide.

Dragon backed away and soon departed after executing a series of three departure burns and maneuvers to move beyond the 656-foot (200-meter) “keep out sphere” around the station.

European Space Agency astronaut Tim Peake captured this photograph of the SpaceX Dragon cargo spacecraft as it undocked from the International Space Station on May 11, 2016. The spacecraft was released from the station’s robotic arm at 9:19 a.m. EDT. Following a series of departure burns and maneuvers Dragon returned to Earth for a splashdown in the Pacific Ocean at 2:51 p.m., about 261 miles southwest of Long Beach, California.  Credit: NASA
European Space Agency astronaut Tim Peake captured this photograph of the SpaceX Dragon cargo spacecraft as it undocked from the International Space Station on May 11, 2016. Following a series of departure burns Dragon returned to Earth for a splashdown in the Pacific Ocean at 2:51 p.m., about 261 miles southwest of Long Beach, California. Credit: NASA

“The Dragon spacecraft has served us well, and it’s good to see it departing full of science, and we wish it a safe recovery back to planet Earth,” Peake said.

Dragon fired its braking thrusters to initiate reentry back into the Earth’s atmosphere, and survived the scorching 3000+ degree F temperatures for the plummet back home.

A few hours after departing the ISS, Dragon splashed down in the Pacific Ocean at 2:51 p.m. EDT today, descending under a trio of huge orange and white main parachutes about 261 miles southwest of Long Beach, California.

“Good splashdown of Dragon confirmed, carrying thousands of pounds of @NASA science and research cargo back from the @Space_Station,” SpaceX notified via Twitter.

It was loaded with more than 3,700 pounds of NASA cargo, science and technology demonstration samples including a final batch of human research samples from former NASA astronaut Scott Kelly’s historic one-year mission that concluded in March.

“Thanks @SpaceX for getting our science safely back to Earth! Very important research,” tweeted Kelly soon after the ocean splashdown.

Among the study samples returned are those involving Biochemical Profile, Cardio Ox, Fluid Shifts, Microbiome, Salivary Markers and the Twins Study.

The goal of Kelly’s one-year mission was to support NASA’s plans for a human ‘Journey to mars’ in the 2030s. Now back on the ground Kelly continues to support the studies as a human guinea pig providing additional samples to learn how the human body adjusts to weightlessness, isolation, radiation and the stress of long-duration spaceflight.

Among the other items returned was a faulty spacesuit worn by NASA astronaut Tim Kopra. It will be analyzed by engineers to try and determine why a small water bubble formed inside Kopra’s helmet during his spacewalk in January that forced it to end prematurely as a safety precaution.

Dragon was plucked from the ocean by SpaceX contracted recovery ships and is now on its way to port in Long Beach, California.

“Dragon recovery team on site after nominal splashdown in Pacific,” said SpaceX.

“Some cargo will be removed and returned to NASA, and then be prepared for shipment to SpaceX’s test facility in McGregor, Texas, for processing,” says NASA.

Currently Dragon is the only station resupply craft capable of returning significant quantities of cargo and science samples to Earth.

The Dragon CRS-8 cargo delivery mission began with a spectacular blastoff atop an upgraded version of the two stage SpaceX Falcon 9 rocket, boasting over 1.5 million pounds of thrust on Friday, April 8 at 4:43 p.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida.

The primary goal of the Falcon 9 launch was carrying the SpaceX Dragon CRS-8 cargo freighter to low Earth orbit on a commercial resupply delivery mission for NASA to the International Space Station (ISS).

Relive the launch via this video of the SpaceX Falcon 9/Dragon CRS-8 liftoff from my video camera placed at the pad:

Video Caption: Spectacular blastoff of SpaceX Falcon 9 rocket carrying Dragon CRS-8 cargo freighter bound for the International Space Station (ISS) from Space Launch Complex 40 on Cape Canaveral Air Force Station, FL at 4:43 p.m. EST on April 8, 2016. Up close movie captured by Mobius remote video camera placed at launch pad. Credit: Ken Kremer/kenkremer.com

The SpaceX commercial cargo freighter was jam packed with more than three and a half tons of research experiments, essential crew supplies and a new experimental inflatable habitat for it deliver run.

After a two day orbital chase it reached the ISS and the gleeful multinational crew of six astronauts and cosmonauts on Sunday, April 10.

Expedition 47 crew members Jeff Williams and Tim Kopra of NASA, Tim Peake of ESA (European Space Agency) and cosmonauts Yuri Malenchenko, Alexey Ovchinin and Oleg Skripochka of Roscosmos are currently living aboard the orbiting laboratory.

CRS-8 counts as the company’s eighth flight to deliver supplies, science experiments and technology demonstrations to the ISS for the crews of Expeditions 47 and 48 to support dozens of the approximately 250 science and research investigations in progress.

In a historic first, the arrival of the SpaceX Dragon cargo spacecraft marked the first time that two American cargo ships are simultaneously docked to the ISS. The Orbital ATK Cygnus CRS-6 cargo freighter arrived two weeks earlier on March 26 and is now installed at a neighboring docking port on the Unity module.

The Dragon spacecraft delivered almost 7,000 pounds of cargo, including the Bigelow Expandable Activity Module (BEAM), to the orbital laboratory which was carried to orbit inside the Dragon’s unpressurized truck section.

BEAM is a prototype inflatable habitat that the crew plucked from the Dragon’s truck with the robotic arm for installation on a side port of the Tranquility module on April 16.

Robotic arm attaches BEAM inflatable habitat module to International Space Station on April 16, 2016. Credit: NASA/Tim Kopra
Robotic arm attaches BEAM inflatable habitat module to International Space Station on April 16, 2016. Credit: NASA/Tim Kopra

Minutes after the successful April 8 launch, SpaceX accomplished their secondary goal – history’s first upright touchdown of a just flown rocket onto a droneship at sea.

The recovered booster arrived back at Port Canaveral a few days later and was transported back to the firms processing hanger at the Kennedy Space Center (KSC) for testing and eventual reflight.

Recovered SpaceX Falcon 9 rocket arrives back in port overnight at Port Canaveral, Florida on April 12, 2016 following successful launch and landing on April 8 from Cape Canaveral Air Force Station.  Credit: Julian Leek
Recovered SpaceX Falcon 9 rocket arrives back in port overnight at Port Canaveral, Florida on April 12, 2016 following successful launch and landing on April 8 from Cape Canaveral Air Force Station. Credit: Julian Leek

The next NASA contracted cargo launch to the ISS by SpaceX is currently slated for late June from Cape Canaveral.

The next Orbital ATK Cygnus cargo launch is slated for July from NASA Wallops.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

This artist’s concept depicts the Bigelow Expandable Activity Module attached to the International Space Station’s Tranquility module. Credits: Bigelow Aerospace
This artist’s concept depicts the Bigelow Expandable Activity Module attached to the International Space Station’s Tranquility module.
Credits: Bigelow Aerospace

Fuel Control Valve Faulted for Atlas Launch Anomaly, Flights Resume Soon

A United Launch Alliance (ULA) Atlas V rocket carrying the Orbital ATK Cygnus OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com
A United Launch Alliance (ULA) Atlas V rocket carrying the OA-6 mission lifted off from Space Launch Complex 41 at 11:05 p.m. EDT on March 22, 2016 from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

A critical fuel control valve has been faulted for the Atlas V launch anomaly that forced a premature shutdown of the rockets first stage engines during its most recent launch of a Cygnus cargo freighter to the International Space Station (ISS) last month – that nevertheless was successful in delivering the payload to its intended orbit.

Having identified the root cause of the engine shortfall, workers for Atlas rocket builder United Launch Alliance (ULA), have now stacked the booster slated for the next planned liftoff in the processing facility at their Cape Canaveral launch pad, the company announced in a statement Friday.

The Atlas rockets Centaur upper stage fired longer than normal after the first stage anomaly, saving the day by making up for the significant lack of thrust and “delivering Cygnus to a precise orbit, well within the required accuracy,” ULA said.

ULA says it hopes to resume launches of the 20 story tall rocket as soon as this summer, starting with the MUOS-5 communications satellite payload for the U.S. Navy.

Following a painstaking investigation to fully evaluate all the data, the ULA engineering team “determined an anomaly with the RD-180 Mixture Ratio Control Valve (MRCV) assembly caused a reduction in fuel flow during the boost phase of the flight,” the company confirmed in a statement.

The Atlas V first stages are powered by the Russian-made RD AMROSS RD-180 engines. The dual nozzle powerplants have been completely reliable in 62 Atlas launches to date.

The RD-180s are fueled by a mixture of RP-1 kerosene and liquid oxygen stored in the first stage.

Up close view of dual nozzle RD-180 first stage engines firing during blastoff of United Launch Alliance (ULA) Atlas V rocket carrying the GPS IIF-12 mission on Feb. 5, 2016 from Space Launch Complex 41 on Cape Canaveral Air Force Station, Fla.  Credit: Ken Kremer/kenkremer.com
Up close view of dual nozzle RD-180 first stage engines firing during blastoff of United Launch Alliance (ULA) Atlas V rocket carrying the GPS IIF-12 mission on Feb. 5, 2016 from Space Launch Complex 41 on Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

The Centaur RL10C-1 second stage powerplant had to make up for a thrust and velocity deficiency resulting from a 6 second shorter than planned firing of the first stage RD-180 engines.

“The Centaur [upper stage] burned for longer than planned,” Lyn Chassagne, ULA spokesperson, told Universe Today.

Indeed Centaur fired for a minute longer than planned to inject Cygnus into its proper orbit.

“The first stage cut-off occurred approximately 6 seconds early, however the Centaur was able to burn an additional approximately 60 seconds longer and achieve mission success, delivering Cygnus to its required orbit,” said ULA.

MUOS-5 was originally supposed to blastoff on May 5. But the liftoff was put on hold soon after the Atlas V launch anomaly experienced during the March 22, 2016 launch of the Orbital ATK Cygnus OA-6 supply ship to the ISS for NASA.

Since then, ULA mounted a thorough investigation to determine the root cause and identify fixes to correct the problem with RD-180 Mixture Ratio Control Valve (MRCV) assembly, while postponing all Atlas V launches.

ULA has inspected, analyzed and tested their entire stockpile of RD-180 engines.

Last Friday, the Atlas V first stage for the MUOS-5 launch was erected inside ULA’s Vertical Integration Facility (VIF) at Space Launch Complex-41 on Cape Canaveral Air Force Station, Florida. The five solid motors have been attached and the Centaur is next.

In this configuration, known as Launch Vehicle on Stand (LVOS) operation, technicians can further inspect and confirm that the RD-180 engines are ready to support a launch.

The two stage Atlas V for MUOS-5 will launch in its most powerful 551 configuration with five solid rocket boosters attached to the first stage, a single engine Aerojet Rocketdyne RL10C-1 Centaur upper stage and a 5-meter-diameter payload fairing.

The RD-180s were supposed to fire for 255.5 seconds, or just over 4 minutes. But instead they shut down prematurely resulting in decreased velocity that had to be supplemented by the Centaur RL10C-1 to get to the intended orbit needed to reach the orbiting outpost.

The liquid oxygen/liquid hydrogen fueled Aerojet Rocketdyne RL10C-1 engine was planned to fire for 818 seconds or about 13.6 minutes. The single engine produces 22,900 lbf of thrust.

The Atlas V first and second stages are preprogrammed to swiftly react to a wide range of anomalous situations to account for the unexpected. The rocket and launch teams conduct countless simulations to react to off nominal situations.

“The Atlas V’s robust system design, software and vehicle margins enabled the successful outcome for this mission,” Chassagne said.

“As with all launches, we will continue to focus on mission success and work to meet our customer’s needs.”

ULA currently sports a year’s long manifest of future Atlas V launches in the pipeline. It includes a wide range of payloads for NASA, US and foreign governments, and military and commercial customers – all of who are depending on ULA maintaining its string of 106 straight launches with a 100% record of success since the company formed in 2006.

The Orbital ATK Cygnus CRS-6 space freighter was loaded with 3513 kg (7700 pounds) of science experiments and hardware, crew supplies, spare parts, gear and station hardware for the orbital laboratory in support of over 250 research experiments being conducted on board by the Expedition 47 and 48 crews.

Inside the Payload Hazardous Servicing Facility at NASA's Kennedy Space Center in Florida, a Cygnus cargo spacecraft is being prepared for the upcoming Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus is scheduled to lift off atop a United Launch Alliance Atlas V rocket on March 22.  Credit: Ken Kremer/kenkremer.com
Inside the Payload Hazardous Servicing Facility at NASA’s Kennedy Space Center in Florida, a Cygnus cargo spacecraft was being prepared for the Orbital ATK Commercial Resupply Services-6 mission to deliver hardware and supplies to the International Space Station. The Cygnus was named SS Rick Husband in honor of the commander of the STS-107 mission. On that flight, the crew of the space shuttle Columbia was lost during re-entry on Feb. 1, 2003. The Cygnus lifted off atop a United Launch Alliance Atlas V rocket on March 22. Credit: Ken Kremer/kenkremer.com

Cygnus successfully arrived and berthed at the ISS on March 26 as planned.

An exact date for the MUOS-5 launch has yet to be confirmed on the Eastern Range with the US Air Force.

ULA is in the process of coordinating launch dates with customers for their remaining Atlas V launches in 2016.

MUOS-4 US Navy communications satellite stowed inside huge 5 meter diameter payload fairing atop Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL set for launch on Sept. 2, 2015. EDT. Credit: Ken Kremer/kenkremer.com
MUOS-4 US Navy communications satellite stowed inside huge 5 meter diameter payload fairing atop Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL set for launch on Sept. 2, 2015. EDT. Credit: Ken Kremer/kenkremer.com

The 15,000 pound MUOS payload is a next-generation narrowband tactical satellite communications system designed to significantly improve ground communications for U.S. forces on the move.

ULA says they expect minimal impact and foresee completing all launches planned for 2016, including the top priority OSIRIS-REx asteroid mission for NASA which has a specific launch window requirement.

Blastoff of MUOS-4 US Navy communications satellite on United Launch Alliance Atlas V rocket from pad 41 at Cape Canaveral Air Force Station, FL on Sept. 2, 2015. Credit: Ken Kremer/kenkremer.com
Blastoff of MUOS-4 US Navy communications satellite on United Launch Alliance Atlas V rocket from pad 41 at Cape Canaveral Air Force Station, FL on Sept. 2, 2015. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

MUOS-4 US Navy communications satellite and Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL for launch on Sept. 2, 2015 at 5:59 a.m. EDT. Credit: Ken Kremer/kenkremer.com
MUOS-4 US Navy communications satellite and Atlas V rocket at pad 41 at Cape Canaveral Air Force Station, FL for launch on Sept. 2, 2015 at 5:59 a.m. EDT. Credit: Ken Kremer/kenkremer.com

Spaceflight Will Give You The Body Of An Elderly Alcoholic Shut In

Atlantis lifts off on the last launch of the shuttle program, STS-135, on July 8, 2011. Credit: NASA/Bill Ingalls

At least, that was what the results of a recent study conducted by the University of Colorado’s Anschutz Medical Campus suggest. After examining a group of test mice that spent two weeks in space aboard STS-135 – the final mission of NASA’s space shuttle program – they concluded that spending prolonged periods of time in space could in fact result liver damage.

For some time now, scientists have understood that exposure to zero-gravity or micro-gravity environments comes with its share of health effects. But so far, the research has been largely confined to other areas of the human body. Understanding the effects it has on internal organs and other aspects of one’s health are of extreme importance as NASA begins preparations for a crewed mission to Mars.

Continue reading “Spaceflight Will Give You The Body Of An Elderly Alcoholic Shut In”

Stunning Auroras From the Space Station in Ultra HD – Videos

Still image shows a stunning aurora captured from the International Space Station. This frame is from a compilation of ultra-high definition time-lapses of the aurora shot from the space station. Credit: NASA
Still image shows a stunning aurora captured from the International Space Station. This frame is from a compilation of ultra-high definition time-lapses of the aurora shot from the space station.  Credit: NASA
Still image shows a stunning aurora captured from the International Space Station. This frame is from a compilation of ultra-high definition time-lapses of the aurora shot from the space station. Credit: NASA

Stunning high definition views of Earth’s auroras and dancing lights as seen from space like never before have just been released by NASA in the form of ultra-high definition videos (4K) captured from the International Space Station (ISS).

Whether seen from the Earth or space, auroras are endlessly fascinating and appreciated by everyone young and old and from all walks of life.

The spectacular video compilation, shown below, was created from time-lapses shot from ultra-high definition cameras mounted at several locations on the ISS.

It includes HD view of both the Aurora Borealis and Aurora Australis phenomena seen over the northern and southern hemispheres.

The video begins with an incredible time lapse sequence of an astronaut cranking open the covers off the domed cupola – everyone’s favorite locale. Along the way it also shows views taken from inside the cupola.

The cupola also houses the robotics works station for capturing visiting vehicles like the recently arrived unmanned SpaceX Dragon and Orbital ATK Cygnus cargo freighters carrying science experiments and crew supplies.

The video was produced by Harmonic exclusively for NASA TV UHD;

Video caption: Ultra-high definition (4K) time-lapses of both the Aurora Borealis and Aurora Australis phenomena shot from the International Space Station (ISS). Credit: NASA

The video segue ways into multi hued auroral views including Russian Soyuz and Progress capsules, the stations spinning solar panels, truss and robotic arm, flying over Europe, North America, Africa, the Middle East, star fields, the setting sun and moon, and much more.

Auroral phenomena occur when electrically charged electrons and protons in the Earth’s magnetic field collide with neutral atoms in the upper atmosphere.

“The dancing lights of the aurora provide a spectacular show for those on the ground, but also capture the imaginations of scientists who study the aurora and the complex processes that create them,” as described by NASA.

Here’s another musical version to enjoy:

The ISS orbits some 250 miles (400 kilometers) overhead with a multinational crew of six astronauts and cosmonauts living and working aboard.

The current Expedition 47 crew is comprised of Jeff Williams and Tim Kopra of NASA, Tim Peake of ESA (European Space Agency) and cosmonauts Yuri Malenchenko, Alexey Ovchinin and Oleg Skripochka of Roscosmos.

Some of the imagery was shot by recent prior space station crew members.

Here is a recent aurora image taken by flight engineer Tim Peake of ESA as the ISS passed through on Feb. 23, 2016.

“The @Space_Station just passed straight through a thick green fog of #aurora…eerie but very beautiful,” Peake wrote on social media.

The @Space_Station just passed straight through a thick green fog of #aurora…eerie but very beautiful.  Credit: NASA/ESA/Tim Peake
The @Space_Station just passed straight through a thick green fog of #aurora…eerie but very beautiful. Credit: NASA/ESA/Tim Peake

A new room was just added to the ISS last weekend when the BEAM experimental expandable habitat was attached to a port on the Tranquility module using the robotic arm.

BEAM was carried to the ISS inside the unpressurized trunk section of the recently arrived SpaceX Dragon cargo ship.

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Recovered SpaceX Falcon 9 Booster Moves Back to KSC for Eventual Reflight

Up close view of base of recovered SpaceX Falcon 9 first stage rocket powered by 9 Merlin 1 D engines being transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek
Up close view of base of recovered SpaceX Falcon 9 first stage rocket powered by 9 Merlin 1 D engines being transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek
Up close view of base of recovered SpaceX Falcon 9 first stage rocket powered by 9 Merlin 1 D engines being transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Note: landing legs were removed. Credit: Julian Leek

The recovered SpaceX Falcon 9 first stage booster that successfully carried out history’s first upright touchdown from a just flown rocket onto a droneship at sea, has just been moved back to the firms processing hanger at the Kennedy Space Center (KSC) for testing and eventual reflight.

Space photographers and some lucky tourists coincidentally touring through Cape Canaveral Air Force Station in the right place at the right time on a tour bus, managed to capture exquisite up close images and videos (shown above and below) of the rockets ground transport on Tuesday, April 19, along the route from its initial staging point at Port Canaveral to a secure area on KSC.

It was quite a sight to the delight of all who experienced this remarkable moment in space history – that could one day revolutionize space flight by radically slashing launch costs via recycled rockets.

The boosters nine first stage Merlin 1 D engines were wrapped in a protective sheath during the move as seen in the up close imagery.

Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek
Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek

The SpaceX Falcon 9 had successfully conducted a dramatic propulsive descent and soft landing on a barge some 200 miles offshore in the Atlantic Ocean on April 8, about 9 minutes after blasting off from Cape Canaveral Air Force Station at 4:43 p.m. EDT on the Dragon CRS-8 cargo mission for NASA to the International Space Station (ISS).

The used Falcon 9 booster then arrived back into Port Canaveral, Florida four days later, overnight April 12, after being towed atop the ocean going platform that SpaceX dubs an ‘Autonomous Spaceport Drone Ship’ or ASDS.

The spent 15 story tall Falcon 9 booster was transported to KSC by Beyel Bros. Crane and Rigging, starting around 9:30 a.m.

Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek
Recovered SpaceX Falcon 9 first stage rocket was transported horizontally back to SpaceX processing hanger at the Kennedy Space Center from Port Canaveral, Florida storage and processing facility on April 19, 2016. Credit: Julian Leek

After initial cleaning and clearing of hazards and processing to remove its four landing legs at the Port facility, the booster was carefully lowered by crane horizontally into a retention cradle on a multiwheel combination Goldhofer/KMAG vehicle and hauled by Beyel to KSC with a Peterbilt Prime Mover truck.

The Falcon 9 was moved to historic Launch Complex 39A at KSC for processing inside SpaceX’s newly built humongous hanger located at the pad perimeter.

Indeed this Falcon 9 first stage is now residing inside the pad 39A hanger side by side with the only other flown rocket to be recovered; the Falcon 9 first stage that accomplished a land landing back at the Cape in December 2015 – as shown in this image from SpaceX CEO Elon Musk titled “By land and sea”.

Side by side SpaceX Falcon 9 first stages recovered ‘by land and sea’ in Dec 2015 and Apr 2016. Credit: SpaceX/Elon Musk
Side by side SpaceX Falcon 9 first stages recovered ‘by land and sea’ in Dec 2015 and Apr 2016. Credit: SpaceX/Elon Musk

Watch this video of the move taken from a tour bus:

SpaceX engineers plan to conduct a series of some 12 test firings of the first stage Merlin 1 D engines to ensure all is well operationally in order to validate that the booster can be re-launched.

It may be moved back to Space Launch Complex-40 for the series of painstakingly inspections, tests and refurbishment.

The nine Merlin 1 D engines that power SpaceX Falcon 9 are positioned in an octoweb arrangement, as shown in this up close view of the base of recovered first stage during transport to Kennedy Space Center pad 39 A from Port Canaveral, Florida on April 19, 2016. Credit: Julian Leek
The nine Merlin 1 D engines that power SpaceX Falcon 9 are positioned in an octoweb arrangement, as shown in this up close view of the base of recovered first stage during transport to Kennedy Space Center pad 39 A from Port Canaveral, Florida on April 19, 2016. Credit: Julian Leek

SpaceX hopes to refly the recovered booster in a few months, perhaps as early as this summer.

The vision of SpaceX’s billionaire founder and CEO Elon Musk is to dramatically slash the cost of access to space by recovering the firms rockets and recycling them for reuse – so that launching rockets will one day be nearly as routine and cost effective as flying on an airplane.

The essential next step after recovery is recycling. Musk said he hopes to re-launch the booster this year.

Whenever it happens, it will count as the first relaunch of a used rocket in history.

SpaceX has leased Pad 39A from NASA and is renovating the facilities for future launches of the existing upgraded Falcon 9 as well as the Falcon Heavy currently under development.

SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA's Kennedy Space Center in Florida  for missions to the International Space Station. Pad 39A is  undergoing modifications by SpaceX to adapt it to the needs of the company's Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com
SpaceX Crew Dragon will blast off atop a Falcon 9 rocket from Launch Pad 39A at NASA’s Kennedy Space Center in Florida for missions to the International Space Station. Pad 39A is undergoing modifications by SpaceX to adapt it to the needs of the company’s Falcon 9 and Falcon Heavy rockets, which are slated to lift off from the historic pad in the near future. A horizontal integration facility (right) has been constructed near the perimeter of the pad where rockets will be processed for launch prior of rolling out to the top of the pad structure for liftoff. Credit: Ken Kremer/Kenkremer.com

Landing on the barge was a secondary goal of SpaceX and not part of the primary mission sending science experiments and cargo to the ISS crew under a resupply contract with for NASA.

Watch this SpaceX Falcon 9/Dragon CRS-8 launch video from my video camera placed at the pad:

Video Caption: Spectacular blastoff of SpaceX Falcon 9 rocket carrying Dragon CRS-8 cargo freighter bound for the International Space Station (ISS) from Space Launch Complex 40 on Cape Canaveral Air Force Station, FL at 4:43 p.m. EST on April 8, 2016. Up close movie captured by Mobius remote video camera placed at launch pad. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

Sensational Photos Show ‘Super Smooth’ Droneship Touchdown of SpaceX Falcon 9 Booster – SpaceX VP

Remote camera photo from "Of Course I Still Love You" droneship of SpaceX Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission. Credit: SpaceX
Remote camera photo from "Of Course I Still Love You" droneship of SpaceX Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission. Credit: SpaceX
Remote camera photo from “Of Course I Still Love You” droneship of SpaceX Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission. Credit: SpaceX

SpaceX has released a slew of up close photos showing the sensational “super smooth” touchdown last week of a Falcon 9 booster on a tiny droneship at sea located several hundred miles (km) off the East coast of Florida.

“This time it really went super smooth,” Hans Koenigsmann, SpaceX VP of Flight Reliability, told Universe Today at the NorthEast Astronomy and Space Forum (NEAF) held in Suffern, NY. “The rest is history almost.”

The dramatic propulsive descent and soft landing of the SpaceX Falcon 9 first stage took place last Friday, April 8 about 9 minutes after blasting off from Cape Canaveral Air Force Station at 4:43 p.m. EDT on the Dragon CRS-8 resupply mission for NASA to the International Space Station (ISS).

The breathtaking new photos show the boosters central Merlin 1D engine refiring to propulsively slow the first stage descent with all four landing legs unfurled and locked in place at the bottom and all four grid fins deployed at the top.

Why did it all go so well, comparing this landing to the prior attempts? Basically the return trajectory was less challenging due to the nature of the NASA payload and launch trajectory.

“We were more confident about this droneship landing,” Koenigsmann said at NEAF.

“I knew the trajectory we had [for CRS-8] was more benign, although not super benign. But certainly benigner than for what we had before on the SES-9 mission, the previous one. The [droneship] landing trajectory we had for the previous one on SES-9 was really challenging.”

“This one was relatively benign. It was really maybe as benign as for the Orbcomm launch [in December 2015] where we had the land landing.”

Read my Orbcomm story here about history’s first ever successful land landing of a spent SpaceX Falcon 9 booster.

Timelapse sequence shows dramatic landing of SpaceX Falcon 9 first stage on "Of Course I Still Love You" droneship as captured by remote camera on 8 April 2016. Credit: SpaceX
Timelapse sequence shows dramatic landing of SpaceX Falcon 9 first stage on “Of Course I Still Love You” droneship as captured by remote camera on 8 April 2016. Credit: SpaceX

The diminutive ocean landing platform measures only about 170 ft × 300 ft (52 m × 91 m). SpaceX formally dubs it an ‘Autonomous Spaceport Drone Ship’ or ASDS.

The ocean going ship is named “Of Course I Still Love You” after a starship from a novel written by Iain M. Banks.

It was stationed some 200 miles off shore of Cape Canaveral, Florida surrounded by the vastness of the Atlantic Ocean.

Remote camera photo from "Of Course I Still Love You" droneship of Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission on 8 April 2016. Credit: SpaceX
Remote camera photo from “Of Course I Still Love You” droneship of Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission on 8 April 2016. Credit: SpaceX

“The CRS-8 launch was one of the easiest ones we ever had.”

The revolutionary rocket recovery event counts as the first successful droneship landing of a rocket in history and is paving the way towards eventual rocket recycling aimed at dramatically slashing the cost of access to space.

The final moments of the 15 story tall boosters approach and hover landing was captured up close in stunning high resolution imagery recorded by multiple remote cameras set up right on the ocean going platform by SpaceX photographer Ben Cooper.

Landing the booster on land rather than at sea was actually an option this time around. But SpaceX managers wanted to try and nail a platform at sea landing to learn more and validate their calculations and projections.

“As Elon Musk said at the post-landing press conference of Friday, we could have actually come back to land- to land this one on land,” Koenigsmann elaborated.

“But we decided to land on the drone ship first to make sure that on the droneship we had worked everything out!”

“And that’s exactly what happened. So I felt this was only going out a little bit on the limb,” but not too much.”

Remote camera photo from "Of Course I Still Love You" droneship of Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission on 8 April 2016. Credit: SpaceX
Remote camera photo from “Of Course I Still Love You” droneship of Falcon 9 first stage landing following launch of Dragon cargo ship to ISS on CRS-8 mission on 8 April 2016. Credit: SpaceX

Before the CRS-8 launch, Koenigsmann had rated the chances of a successful landing recovery rather high.

Three previous attempts by SpaceX to land on a droneship at sea were partially successful, as the stage made a pinpoint flyback to the tiny droneship, but it either hit too hard or tipped over in the final moments when a landing leg failed to fully deploy or lock in place.

“Everything went perfect with the launch,” Koengismann said. “We just still have to do the post launch data review.”

“I am really glad this went well.”

Droneship touchdown of SpaceX Falcon 9 first stage on "Of Course I Still Love You" as captured by remote camera on 8 April 2016. Credit: SpaceX
Droneship touchdown of SpaceX Falcon 9 first stage on “Of Course I Still Love You” as captured by remote camera on 8 April 2016. Credit: SpaceX

This recovered Falcon 9 booster finally arrived back into Port Canaveral, Florida four days later in the early morning hours of Tuesday, April 12 at about 1:30 a.m. EDT.

Recovered SpaceX Falcon 9 rocket moved by crane from drone ship to an upright storage cradle on land at Port Canaveral,  Florida on April 12, 2016.  Credit: Julian Leek
Recovered SpaceX Falcon 9 rocket moved by crane from drone ship to an upright storage cradle on land at Port Canaveral, Florida on April 12, 2016. Credit: Julian Leek

The primary goal of the Falcon 9 launch on April 8 was carrying the SpaceX Dragon CRS-8 cargo freighter to low Earth orbit on a commercial resupply delivery mission for NASA to the International Space Station (ISS).

Dragon arrived at the station on Sunday, April 10, loaded with 3 tons of supplies, science experiments and the BEAM experimental expandable module.

Landing on the barge was a secondary goal of SpaceX and not part of the primary mission for NASA.

Watch this launch video from my video camera placed at the pad:

Video Caption: Spectacular blastoff of SpaceX Falcon 9 rocket carrying Dragon CRS-8 cargo freighter bound for the International Space Station (ISS) from Space Launch Complex 40 on Cape Canaveral Air Force Station, FL at 4:43 p.m. EST on April 8, 2016. Up close movie captured by Mobius remote video camera placed at launch pad. Credit: Ken Kremer/kenkremer.com

The recovered booster will be cleaned and defueled, says SpaceX spokesman John Taylor.

SpaceX engineers will conduct a series of 12 test firings to ensure all is well operationally and that the booster can be re-launched.

SpaceX hopes to refly the recovered booster in a few months, perhaps as early as this summer.

Droneship touchdown of SpaceX Falcon 9 first stage on "Of Course I Still Love You" as captured by remote camera on 8 April 2016. Credit: SpaceX
Droneship touchdown of SpaceX Falcon 9 first stage on “Of Course I Still Love You” as captured by remote camera on 8 April 2016. Credit: SpaceX

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

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Learn more about SpaceX, NASA Mars rovers, Orion, SLS, ISS, Orbital ATK, ULA, Boeing, Space Taxis, NASA missions and more at Ken’s upcoming outreach events:

Apr 17: “NASA and the Road to Mars Human Spaceflight programs”- 1:30 PM at Washington Crossing State Park, Nature Center, Titusville, NJ – http://www.state.nj.us/dep/parksandforests/parks/washcros.html

SpaceX Falcon 9 booster successfully lands on droneship after blastoff on Dragon CRS-8 mission to ISS for NASA on April 8, 2016.  Credit: SpaceX
SpaceX Falcon 9 booster successfully lands on droneship after blastoff on Dragon CRS-8 mission to ISS for NASA on April 8, 2016. Credit: SpaceX
Hans Koenigsmann, SpaceX VP of Flight Reliability at NorthEast Astronomy and Space Forum, NY, discusses SpaceX Falcon 9 and Dragon launches. Credit: Ken Kremer/kenkremer.com
Hans Koenigsmann, SpaceX VP of Flight Reliability at NorthEast Astronomy and Space Forum, NY, discusses SpaceX Falcon 9 and Dragon launches. Credit: Ken Kremer/kenkremer.com