Keep Your Cool! New Experiment Will Help Understand Heat Transfer in Space

NPBX Experiment -- boiling at Earth normal gravity and low gravity. (NASA)

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From a NASA news release:

It may seem illogical, but boiling is a very efficient way to cool engineering components and systems used in the extreme environments of space.

An experiment to gain a basic understanding of this phenomena launched to the International Space Station on space shuttle Discovery Feb. 24. The Nucleate Pool Boiling Experiment, or NPBX, is one of two experiments in the new Boiling eXperiment Facility, or BXF.

Nucleate boiling is bubble growth from a heated surface and the subsequent detachment of the bubble to a cooler surrounding liquid. As a result, these bubbles can efficiently transfer energy from the boiling surface into the surrounding fluid. This investigation provides an understanding of heat transfer and vapor removal processes that happen during nucleate boiling in microgravity. Researchers will glean information to better design and operate space systems that use boiling for efficient heat removal.

Bubbles in microgravity grow to different sizes than on Earth. This experiment will focus on the dynamics of single and multiple bubbles and the associated heat transfer.

NPBX uses a polished aluminum wafer, powered by heaters bonded to its backside, and five fabricated cavities that can be controlled individually. The experiment will study single and/or multiple bubbles generated at these cavities. It will measure the power supplied to each heater group, and cameras will record the bubble dynamics. Analysis of the heater power data and recorded images will allow investigators to determine how bubble dynamics and heat transfer differ in microgravity.

“With boiling, the size and weight of heat exchange equipment used in space systems can be significantly reduced,” said Vijay Dhir, the experiment’s principal investigator at the University of California, Los Angeles. “Boiling and multiphase heat transfer is an enabling technology for space exploration missions including storage and handling of cryogenic, or extremely low temperature liquids, life support systems, power generation and thermal management.”

“The cost of transporting equipment to space depends on the size and weight of the equipment,” added David Chao, the project scientist from NASA’s Glenn Research Center in Cleveland. “The knowledge base that will be developed through the experiment will give us the capability to achieve cooling of various components and systems used in space in an efficient manner and could lead to smaller and lighter spacecraft.”

No-go for ‘Fly About’ Photo-Op at Space Station

Discovery docked at the ISS for the STS-133 mission, with the robotic Dextre system in the foreground. Credit: NASA

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The international partners have decided against an historic ‘fly-about’ of the International Space Station, which would have provided one-of-a-kind images of the nearly completed ISS with space shuttle Discovery and an assortment of vehicles from the different participating space agencies docked to the station.

“This morning, our Russian colleagues, after doing their own independent review processes … have determined that they are not in position to recommend doing the fly about, because this particular vehicle is what they consider a new vehicle, the Series 700 vehicle, which is in its maiden flight,” said Kenneth Todd, a manager for Mission Integration and Operations at NASA, speaking at a mission briefing this morning.

The Russians felt they didn’t have the time or opportunity to fully understand, review and work through all the risks of the request of flying the Soyuz around the ISS, an idea which was presented only recently, and after the new Soyuz had already launched to orbit.

“From a MMT perspective, we knew it was critical for all partners to go through their processes,” Todd said. “It wasn’t necessarily what we were hoping to get back, but at the same point I applaud the Russians for doing the right thing, for not disregarding their own processes and making sure they do their own due diligence the way they should. I accepted the recommendation.”

Mission Control in Houston radioed up to ISS commander Scott Kelly and STS-133 Commander Steve Lindsey that the possible Soyuz fly about was a no-go, even though mission managers had already approved an extra day extension of the shuttle mission.

“We’ll now use that extra day for transfer work between the PMM (Permanent Multipurpose Module) and the ISS, to leave the station and crew in the best possible shape when Discovery undocks.” said Capcom Stan Love. “The fly about will not happen during this flight.”

The fly-about –- only proposed about two weeks ago — would have had cosmonauts Alexander Kaleri and Oleg Skripochka along with Kelly to undock from the Russian Poisk module in the Soyuz TMA-01M spacecraft, back away from the ISS so they could show the ISS in its nearly completed configuration, with the shuttle attached, along with the Russian Progress and Soyuz, the European ATV and the Japanese HTV-1.
Todd said the images would not only be historic from an aesthetic perspective, but also provide valuable engineering views and data.

“There are multiple reasons this was going to be a good thing, to do this photo documentation,” he said. “Everytime we do one of these things we learn a lot, and we get a lot of good data about our ability to do this type of function, not just on our side but on the Russian side. I don’t see our review of this as wasted time or effort, and if we ever need to do this in the future, we will have to assess that at the time.”

Todd added that they should be able to get most of the images and data they were hoping for when the shuttle undocks and departs from the ISS next week – save for the historic aspect of having a shuttle docked to the station, along with all the other visiting vehicles.

Image above: In between the Soyuz TMA-20 spacecraft and the space shuttle Discovery, the Permanent Multipurpose Module, attached to the station's robotic arm, is installed to the Earth-facing port of the Unity module. Image credit: NASA TV

Earlier today, the crews of STS-133 and the space station successfully installed the Leonardo Permanent Multipurpose Module, essentially storage space (a “float-in” closet – which has also been referred to as a potential Man-cave) which includes supplies. Also tucked inside is Robonaut-2, the first human-like robot to serve on board the space station.

Discovery’s landing is currently set for 11:36 am EST on Tuesday, March 8, 2011.

Endeavour Rolls to Vehicle Assembly Building for Final Flight

Endeavour was rolled a few hundred yards from the Orbiter Processing Facility to the Vehicle Assembly Building (VAB) at the Kennedy Space Center on Feb. 28. Credit: Alan Walters - awaltersphoto.com

[/caption]NASA’s Space Shuttle Program is inexorably and swiftly headed towards its finale.

With shuttle Discovery orbiting some 200 miles overhead on her final flight, launch preparations for the final flight of Space Shuttle Endeavour moved into high gear.

Endeavour was rolled a few hundred yards from her processing hanger at the Kennedy Space Center to the Vehicle Assembly Building (VAB) where she will be attached to the external fuel tank (ET) and twin solid rocket boosters (SRB) which will power her final trip to space. See photo album below from Alan Walters and Ken Kremer.

NASA plans to transport Endeavour to Launch Pad 39 A on March 9 for the STS-134 missionand her 25th and final flight. Launch is set for April 19.

Rollover of Endeavour. Credit: Alan Walters - awaltersphoto.com

Endeavour and her six person crew will deliver the Alpha Magnetic Spectrometer, a $1.5 Billion particle physics detector designed to search for dark matter and determine the origin of the Universe. The crew will also deliver a platform that carries spare parts platform parts that will sustain station operations once the shuttles are retired later this year.

The quarter mile trip on a 76 wheeled transporter began about 7 AM this morning (Feb 28). The orbiter was backed tail first out of the processing hanger known as the Orbiter Processing Facility and then ‘rolled over’ to the VAB and parked close to the entrance doors.

Rollover marks the start of the final phase of launch preparations for the STS-134 mission. Hundreds of Shuttle workers who process the orbiters for flight were invited to witness the event and pose for photo ops with the spaceship. Most KSC employees never get the chance to glimpse the orbiters up close.

The next major milestone is for Endeavour to be hoisted and mated to the External Tank on Tuesday and prepare for rollout to the launch pad.

STS 134 astronauts pilot Gregory Johnson and Italian flight engineer Roberto Vittori watch Rollover of Endeavour on Feb 28. Credit: Ken Kremer
Rollover of Endeavour. Credit: Alan Walters - awaltersphoto.com
Rollover of Endeavour. Credit: Alan Walters - awaltersphoto.com
Rollover of Endeavour. Credit: Alan Walters - awaltersphoto.com
Rollover of Endeavour. Credit: Ken Kremer

Rollover of Endeavour. Credit: Ken Kremer

Rollover of Endeavour. Credit: Ken Kremer

Rollover of Endeavour. Credit: Ken Kremer

Incredible Video of Shuttle Approaching ISS, Taken from Earth

The International Space Station and shuttle Discovery, about 30 minutes before docking. Credit: Theirry Legault.

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Award winning photographer Theirry Legault sent us a note about some amazing new video he shot of the space shuttle Discovery getting ready to dock with the space station. Legault took the video on Saturday evening (Feb. 26, 2011) at 18:40 UT from Germany, showing Discovery and the ISS about a hundred meters apart, 30 minutes before docking. The image above is a still frame from the video, which can be seen on Legault’s website here. “It’s sunset on the ISS at the end of the video sequence,” Legault wrote. “The video is accelerated 2.5 times (acquisition at 10 fps, video at 25 fps). The altitude of the ISS is 360 km (200 miles)… and the speed of ISS is 17,000 miles per hour (27,350 kph) and its angular speed at zenith is 1.2° per second.”

Flash is required to see the video. The 900 frames of the sequence has been registered and combined by groups of 10 (processing with Prism and VirtualDub), Legault said. Find out more about Legault’s photography and tracking equipment at this page on his website.

If you recall, Legault has also taken images of the ISS and docked shuttle Endeavour transiting the Sun, and Atlantis and the Hubble Space Telescope transiting the Sun, as well as many other amazing images shot from Earth.

The detail Legault has captured is incredible, and a joy to see. Check out more on his website.

Discovery Docks at Space Station on Historic Final Voyage with First Human-Robot Crew

Space Shuttle Discovery linked up to the International Space Station (ISS) today, Feb. 26, for her 13th and final time on her historic last mssion to space. Credit: NASA

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Space Shuttle Discovery linked up to the International Space Station (ISS) today, Feb. 26, on her historic final voyage and still charting new frontiers by carrying the first ever joint space crew of humans and robots.

The all veteran human crew is comprised of five men and one women including Commander Steve Lindsey, Pilot Eric Boe and Mission Specialists Alvin Drew, Steve Bowen, Michael Barratt and Nicole Stott. For the first time in the history of manned spaceflight, the humans are joined by a robotic companion named R2 or Robonaut 2. R2 is the first humanoid robot in space and will become an official member of the ISS crew.
See Discovery Launch, Docking and Robonaut photo album below.

Discovery docked at the ISS at 2:14 p.m. EST at the Harmony node while flying some 220 miles above western Australia. The shuttle arrived after a two day orbital chase that commenced with a picture perfect blast off on Feb. 24 from the Kennedy Space Center in Florida.

Shuttle Commander Steve Lindsey manually flew Discovery to join the two ships together. They have a combined mass of over 1.2 million pounds. This was Discovery’s 13th and final docking to the orbiting outpost. Discovery also was the first shuttle to dock to the ISS on the STS-96 mission on May 29, 1999.

After allowing the relative motions between the two ships to dampen out, the vehicles were then hard mated together. Hatches between the spacecraft were opened at 4:16 p.m. EST and the six Shuttle astronauts floated through the docking tunnel and into the station. They were welcomed by the six current residents already living and working aboard the ISS and thereby doubled the ISS human population to 12.

Prior to docking, Discovery executed a spectacular head over heels “back flip” with Commander Lindsey at the controls so that ISS crew members Paolo Nespoli and Cady Coleman could take hundreds of high resolution photographs of the shuttles critical heat shield tiles.

Over a period of nine minutes, Discovery rotated backward through a full 360 degrees during the dramatic maneuver with Earth as the backdrop.

The fragile thermal protection system (TPS) tiles protect the orbiter from the scorching heat generated during reentry through the Earth’s atmosphere. Specialists on the ground at the Johnson Space Center will pore over the images to look for any signs of tile damage which may have occurred during launch or on orbit.

Discovery’s cargo bay is loaded with a large new pressurized storage room and critical space parts for the space station. The primary goal of the STS-133 mission is to attach the new Permanent Multipurpose Module named “Leonardo” to the ISS which will provide additional living space for the station crews.

R2 is packed inside Leonardo along with science equipment, spare parts, clothing, food and assorted gear. The robot will serve as an assistant to the ISS astronauts and conduct science experiments and maintenance chores.

The twin brother of the R2 Robonaut and their NASA/GM creators at KSC.
Robonaut 2 and the NASA/GM team of scientists and engineers watched the launch of Space Shuttle Discovery and the first joint Human-Robot crew on the STS-133 mission on Feb. 24, 2011 from the Kennedy Space Center. Credit: Ken Kremer

See a stunning 360 degree panorama of Robonaut 2 at KSC from nasatech.net at this link

The twin brother of R2 eagerly watched the Feb, 24 blastoff of Discovery and crew live from nearby the famous countdown clock at the Kennedy Space Center.

The 11 day flight includes two spacewalks.

With Discovery safely docked , the ISS is now the biggest it has even been and is currently configured with all vehicles which fly to the station including the newly arrived ATV from Europe, HTV from Japan and Soyuz and Progress spacecraft from Russia.

The ATV itself arrived docked barely 4 hours before Discovery in a critical operation that paved the way for blastoff of the STS-133 mission and reflects the magnitude of the ongoing orbital traffic jam at the ISS.

If all the STS-133 work is successfully accomplished, a Soyuz will undock towards the end of the STS-133 mission and stage a station fly around to capture the ultimate ISS photo op at the biggest it will ever be.

Launch of Space Shuttle Discovery on Feb. 24 at 4:53 p.m.
from launch pad 39 A at the Kennedy Space Center. Credit: Ken Kremer

Photo Album: Discovery executes dramatic back flip or Rendezvous Pitch Maneuver (RPM) as it approaches and docks at the ISS on Feb. 26, 2011


Discovery launches on 39th and final flight to space on STS-133 mission. Credit: Ken Kremer
Discovery’s arc to orbit on Feb. 24 with first Human-Robot crew. Credit: Ken Kremer
The six person crew of Space Shuttle Discovery in their orange launch and entry flight suits
wave to large and enthusiastic crowd of space shuttle workers and media spectators before heading to the launch pad in the Astrovan for the STS-133 mission. From left are Mission Specialists Nicole Stott, Michael Barratt, Alvin Drew and Steve Bowen; Pilot Eric Boe; and Commander Steve Lindsey. Discovery will deliver the Permanent Multipurpose Module, packed with supplies and critical spare parts, as well as Robonaut 2 to the ISS. Credit: Ken Kremer

Discovery and Robonaut Unveiled for February 24 Blast Off

The twin brother of the R2 Robonaut awaits launch of Space Shuttle Discovery on the STS-133 mission, its 39th and final fligh to space. Credit: Ken Kremer

[/caption]Space Shuttle Discovery is unveiled for blastoff at 4:50 p.m. today, Feb. 24 from launch Pad 39 A at the Kennedy Space Center in Florida . This is roughly the moment when Earth’s rotation carries the launch pad into the plane of the orbit of International Space Station (ISS)

The rotating service structure was retracted on Wednesday night starting around 8 p.m. Feb. 23 over about 25 minutes under a light fog.

In a major milestone, the External Fuel tank has been successfully loaded with 535,000 gallons of liquid hydrogen fuel and liquid oxygen to power Discovery’s three main engines during the 8 1/2-minute climb into orbit. A dangerous leak of gaseous hydrogen is what caused the launch scrub last Nov. 5.

Pumps will continue to trickle propellants into the tank to replace the small amounts that evaporate during the countdown.

It’s an absolutely gorgeous day here at KSC with clear blue skies, calm winds and a crackling excitement that permeates the air for everyone here for the launch.

Discovery unveiled for Feb 14 launch with 6 astronauts and R2 Robonaut on STS-133 mission.. Credit: Alan Walters, awalterphoto.com

The weather forecast has been upgraded to 90% GO from 80% yesterday which was cloudy and overcast. A few low lying clouds are the only concern.

Large public crowds have gathered at public viewing areas along Florida’s Space Coast. The hotels are full of folks excited to see the historic final launch of Discovery on its 39th and final mission.

The Johannes Kepler ATV is due to dock at the ISS at about 12 noon. A successful docking is an essential prerequisite to clear Discovery for liftoff.

The countdown clock is ticking down towards the final blastoff of Discovery.

The veteran crew of five men and one woman led by Shuttle Commander Steve Lindsey arrived on Sunday on a wave of T-38 jets.

The primary goal of the STS-133 mission is to deliver the “Leonardo” Permanent Multipurpose Module to the ISS. The R2 Robonaut is packed Inside Leonardo along with science equipment, spare parts, clothing food and assorted gear.

The twin brother of R2 is on hand at KSC to watch his brothers launch. He also sports a fancy new set of wheels patterned after the rocker bogie system of NASA’s Mars rovers Spirit and Opportunity.

45 Years of Rendezvous and Docking in Space

On Thursday, the European ATV Johannes Kepler will dock with the International Space Station. Rendezvous and docking in space has been taking place for 45 years, and happened first when Gemini 8 hooked up with the Agena Target Vehicle in 1966. Most of us take for granted how two spacecraft rendezvous while in orbit, but it is a complicated procedure involving orbital mechanics, coordination between the two spacecraft, and strict timelines. Here’s a 90-second whirlwind tour of the history of docking in space – past, present and future from ESA. If you want to read more about the history rendezvous and docking, ESA’s ATV blog has a detailed look. Below is a video that describes how the ATV docks at the ISS.

Continue reading “45 Years of Rendezvous and Docking in Space”

Spectacular ATV Kepler Launch Photo Captured from Orbiting ISS

This remarkable photo was taken by ESA astronaut Paolo Nespoli from the ISS on 16 February 2011, just minutes after ATV Johannes Kepler lifted off on board an Ariane 5 from Kourou at 22:50 UTC. It shows the rising exhaust trail of Ariane, still in its initial vertical trajectory. The trail can be seen as a thin streak framed just beneath the Station's remote manipulator arm. Credits: ESA/ NASA

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Have you ever seen a space launch from orbit ?

Check out the spectacular launch photo (above) of the Johannes Kepler ATV streaking skyward atop an Ariane 5 rocket as captured by astronaut Paolo Nespoli from his unparalleled vantage point looking out the windows aboard the International Space Station (ISS), in orbit some 350 km above Earth.

The launch photo shows the rising exhaust trail from the rocket just minutes after blast off of the Ariane booster on Feb. 16 from the ESA rocket base in Kourou, French Guiana, South America. The rocket was still on a vertical ascent trajectory to orbit. Additional launch photos below from space and Earth.

Photo captured on 16 February 2011 from the real-time video from the Ariane 5 launcher during the flight V200 during the time of jettisoning the boosters.

The photo vividly illustrates the maturity of the European space effort since the launch base, Ariane booster rocket, Kepler payload and astronaut Nespoli all stem from Europe and are crucial to the future life of the ISS.

Ariane 5 rocket at the Launch pad at Europe's Spaceport in Kourou, French Guiana with Johannes Kepler ATV bolted on top prior to Feb. 16 blast off.

Kepler is set to dock at the ISS on Feb. 24 and an on time arrival is essential because of an impending orbital traffic jam.

Space Shuttle Discovery is due to link up with the ISS just six hous after Kepler if the orbiter launches according to schedule on Feb. 22.

Everything is nominal with Kepler’s spacecraft systems and orbital performance at this time say European Space Agency (ESA) officials, including the deployment of ATV’s four large solar wings.

Ariane 5 liftoff with Johannes Kepler ATV

The ATV, or Automated Transfer Vehicle, is a European built resupply vessel designed to transport essential cargo and provisions to the ISS. It is Europe’s contribution to stocking up the ISS.

Kepler is carrying carries more than seven metric tons of supplies and cargo for the ISS and will be used to reboost the outpost to a higher orbit during its planned four month mission.

“ATV is a truly European spacecraft. Flying it requires experts from ESA, partner agencies and industry across half a dozen countries,” said ESA’s Bob Chesson, Head of the Human Spaceflight Operations Department.

“Getting it built, into orbit and operating it in flight to docking requires a lot of hard work and dedication from hundreds of people.”

The ATV is named after Johannes Kepler (1571-1630), the German astronomer and mathematician who is best known for discovering the laws of planetary motion. NASA also named its powerful new planet hunting space telescope after Kepler, which recently discovered the first earth sized planets orbiting inside the habitable zone.

After the shuttle is forcibly retired later this year in 2011, the very survival and continued use of the ISS will be completely dependent on a steady train of cargo and payloads lofted by unmanned resupply vessels including the ATV from Europe, HTV from Japan, Progress from Russia and commercial carriers such as SpaceX and Orbital Sciences.

Photos of Ariane rockets rising exhaust trail from Feb. 16 ATV launch photographed from the ISS. Credits: ESA/ NASA

European Space Agency (ESA) astronaut Paolo Nespoli, Expedition 26 flight engineer, conducts a test run with the French/CNES neuroscientific research experiment 3D-Space (SAP) in the Columbus laboratory of the International Space Station.

NASAs First Orion Capsule Ships for Crucial Deep Space Tests

The Lockheed Martin Orion team at NASA’s Michoud Assembly Facility in New Orleans, La., inspects the first Orion crew module known as the Ground Test Article (GTA) prior to shipping to Lockheed Martin’s Denver facilities. In Denver, the GTA will be integrated with an encapsulating aeroshell to provide thermal protection before undergoing rigorous testing to verify it can withstand the harsh environments of a deep space mission. The aeroshell will complete the exterior of the spacecraft, as depicted in the hanging banner displayed in the upper left. Credit: NASA

[/caption]The first Orion spacecraft has just been shipped from NASAs Michoud Assembly Facility in New Orlean’s to a Lockheed Martin manufacturing facility in Denver for crucial tests to simulate the harsh environment of deep space.

The Orion crew cabin – know as the Ground Test Article or GTA – was shipped by truck and will arrive in Denver on Feb. 14 according to a Lockheed Martin spokesperson.

Orion is NASA’s next generation crew vehicle and will eventually replace the Space Shuttle system after the looming retirement of the three orbiter fleet, now reset to mid 2011.

The Orion crew exploration vehicle is capable of supporting missions to low Earth orbit (LEO), the Moon, Asteroids and Deep Space.

The next step at Denver is to install the heat shield and thermal protection backshell. The pathfinding vehicle will then be subjected to performance testing inside the acoustic and environmental testing chamber. The testing exercise ensures the vehicle can meet the challenges of ascent, on-orbit operations and safe landing.

“This is a significant milestone for the Orion project and puts us on the right path toward achieving the President’s objective of Orion’s first crewed mission by 2016,” said Cleon Lacefield, Lockheed Martin vice president and Orion program manager. “Orion’s upcoming performance tests will demonstrate how the spacecraft meets the challenges of deep-space mission environments such as ascent, launch abort, on-orbit operations, high-speed return trajectory, parachute deployment, and water landings in a variety of sea states.”

Engineers for Lockheed Martin successfully finished the initial construction and testing phase for this prototype Orion crew cabin at New Orleans. The final pieces of the Orion GTA were welded together in late May 2010 using a state of the art friction stir welding process. See photos below from my inspection tour of the newly welded Orion GTA.

The spacecraft underwent proof pressure testing this past fall. Several mass and volume simulators including the parachutes were installed by the technical team to ready the capsule for shipment.

Parachutes are installed by Lockheed Martin technicians on the Orion Ground Test Article (GTA) at NASA’s Michoud Assembly Facility in New Orleans. Credit: NASA

In Denver, the vehicle will be bombarded with acoustic energy and vibrations to simulate flight like situations that correlate the structural environment inside and outside the vehicle. The tests will determine if the spacecraft was properly designed to survive the harsh rigors of spaceflight. Lessons learned will be incorporated into the tools and manufacturing processes that will eventually lead to a human rated production vehicle.

The GTA vehicle will then be transported to NASA’s Langley Research facility for drop tests to simulate, validate and certify a variety of water landing scenarios at the new Hydro Impact Basin. The Langley facility will be used to test and certify water landing for all human-rated spacecraft for NASA according to Lockheed.

NASA and Lockheed hope to launch the first unmanned Orion test flight in 2013 if the budget allows. Construction of the service module and other key components is in progress.

Orion has achieved other significant development milestones in the past year.

Orion GTA crew cabin with crew hatch and windows after final pieces were welded together using state of the art friction stir welding. Credit: Ken Kremer
360 degree panorama of Orion GTA looking inside crew hatch. Credit: nasatech.net

The emergency abort rocket was successfully tested on May 6, 2010 at the U.S. Army’s White Sands Missile Range near Las Cruces, N.M. The abort rocket is bolted atop the crew cabin and is designed to pull the capsule away from the launcher in a split second in an emergency and save astronauts lives.

“The Phase 1 Safety Review was completed in June 2010 and formally acknowledges that Orion’s design meets all of NASA’s critical safety requirements for a human-rated space flight vehicle for flights to low earth orbit (LEO), lunar and deep space missions,” according to Larry Price, Orion Deputy Program Manager at Lockheed Martin.

In the past year the Orion budget has been cut significantly by NASA due to lack of funding from the federal government and the outlook for future funding is uncertain. The new Congress is aiming to cut NASA’s research and development budget even further.

Orion abort rocket mock up on public exhibit at the Kennedy Space Center Visitor Complex in Florida next to Orion crew capsule mockup (at left). The emergency rocket will be bolted atop an Orion spaceship for the initial orbital test flight which is currently slated for a 2013 launch. Credit: Ken Kremer

Lockheed Martin Space Systems Company is the prime contractor for Orion and designed and built the GTA as part of a multiyear contract awarded by NASA worth some $3.9 Billion US Dollars. The goal is to produce a new, US-built manned capsule capable of launching American astronauts into space in the post shuttle era.

As soon as the shuttles are retired – for lack of money – the United States will have no capability to loft American astronauts to the International Space Station (ISS) for at least several years. NASA – and all other ISS partners – will be wholly dependent on the Russian Soyuz capsules for launching astronauts to the ISS until either the Orion or commercially developed space taxis such as the Dragon spacecraft from SpaceX are ready for flight. The first operational unmanned Dragon was test flown in Dec 2010.

The Obama Administration sought to cancel Orion in Feb. 2010 as part of NASA’s Project Constellation Return to the Moon program, but then decided to continue Orion’s development after the cancellation proposal met strong bipartisan opposition in Congress.

Orion was to have been launched atop the Ares 1 rocket which has now been officially cancelled. NASA has started the design of a replacement for the Ares 1 which will most likely be a shuttle derived vehicle. Congress has mandated that the first test flight of the still undefined heavy lift rocket must take place by 2016.

Alternatively, Orion could be launched atop a Delta 4 Heavy booster after the rocket is man-rated.

Orion Crew Vehicle Construction Video

Watch this video to see how the first Orion spacecraft was constructed from pieces at NASA’s Michoud Assembly Facility in New Orleans. Credit: NASA

Orion crew module processing at NASA’s Michoud Assembly Facility in New Orleans. Credit: NASA

Lockheed Martin team of aerospace engineers and technicians poses with Orion GTA after welding into one piece. Credit: Ken Kremer.
360 degree panorama of Orion GTA and Lockheed Martin team. Credit: nasatech.net

NASA Robot and First Whole Sun Picture .. Coming on Super Bowl SUNday

The Sun from STEREO and Robonaut 2 holds a football at the Kennedy Space Center. On Super SUNday Feb. 6, 2011, NASA will release humankinds first ever view of the entire Sun and NASA’s Robonaut 2 will make a first ever guest appearance on the NFL’s Super Bowl Pre game show for Super Bowl XLV. Left: The Sun from STEREO taken by the SECCHI Extreme Ultraviolet Imager (EUVI) at the 304 Angstrom bandpass which is sensitive to the He II singly ionized state of helium, at a characteristic temperature of about 80 thousand degrees Kelvin. Credit: NASA. Right: Robonaut 2 practicing football for the NFL Super Bowl XLV at NASA’s Kennedy Space Center in front of the world famous Countdown Clock. Credit & Mosaic: Ken Kremer

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What do NASA, Robots, the Sun and the NFL have in common ?

Well … its Super SUNday … for Super Bowl XLV on Feb. 6, 2011

The unlikely pairing of Football and Science face off head to head on Super Bowl SUNday. Millions of television viewers will see NASA’s Robonaut 2, or R2, share the the limelight with the Steelers and the Packers of the NFL. The twin brother of R2 is destined for the International Space Station (ISS) and will become the first humanoid robot in space. It will work side by side as an astronaut’s assistant aboard the space station.

The fearsome looking R2 is set to make a first ever special guest appearance during the FOX Networks Super Bowl pre-game show with FOX sports analyst Howie Long. The pre-game show will air starting at 2 p.m. EST on Feb. 6.

And there’s more.

The Sun from Stereo B. Credit: NASA
On Super SUNday Feb. 6, NASA will publish Humankinds first ever image of the ‘Entire Sun’ courtesy of NASA’s twin STEREO spacecraft. And given the stunningly cold and snowy weather in Dallas, the arrival of our Sun can’t come soon enough for the ice covered stadium and football fans. See photos above and below.

The two STEREO spacecraft will reach positions on opposite sides of the Sun on Sunday, Feb. 6 at about 7:30 p.m. in the evening, possibly coinciding with the Super Bowl half time show.

At opposition, the STEREO duo will observe the entire 360 degrees sphere of the Sun’s surface and atmosphere for the first time in the history of humankind.

The nearly identical twin brother of R2 is packed aboard Space Shuttle Discovery and awaiting an out of this world adventure from Launch Pad 39 A at NASA’s Kennedy Space Center (KSC) in Florida. Blast off of the first humanoid robot is currently slated for Feb. 24.

R2 is the most dextrously advanced humanoid robot in the world and the culmination of five decades of wide-ranging robotics research at NASA and General Motors (GM).

This newest generation of Robonauts are an engineering marvel and can accomplish real work with exceptionally dexterous hands and an opposable thumb. R2 will contribute to the assembly, maintenance and scientific output of the ISS

“R2 is the most sophisticated robot in the world,” says Rob Ambrose, Chief of NASA’s Johnson Space Center’s (JSC) Robotics Division.

“We hope R2 should help to motivate kids to study science and space,” Ron Diftler told me in an interview at KSC. Diftler is NASA’s R2 project manager at JSC.

Fearsome Robonaut 2 at NASA’s Kennedy Space Center prepares to meet the NFL’s best players at Super Bowl XLV on Feb 6, 2011. Credit: Ken Kremer

The amazingly dexterity of the jointed arms and hands enables R2 to use exactly the same tools as the astronauts and thereby eliminates the need for constructing specialized tools for the robots –saving valuable time, money and weight.

The robot is loaded with advanced technology including an optimized overlapping dual arm dexterous workspace, series elastic joint technology, extended finger and thumb travel, miniaturized 6-axis load cells, redundant force sensing, ultra-high speed joint controllers, extreme neck travel, and high resolution camera and IR systems.

R2 weighs some 300 pounds and was manufactured from nickel-plated carbon fiber and aluminum. It is equipped with two human like arms and two hands as well as four visible light cameras that provide stereo vision with twice the resolution of high definition TV.

“With R2 we will demonstrate ground breaking and innovative robotics technology which is beyond anything else out there and that will also have real world applications as GM works to build better, smarter and safer cars,” according to Susan Smyth, GM Director of Research and Development.

“Crash avoidance technology with advanced sensors is a prime example of robonaut technology that will be integrated into GM vehicles and manufacturing processes.”

A team of engineers and scientists from NASA and GM pooled resources in a joint endeavor to create Robonaut 2, the most dexterously advanced robot in history. The NASA/GM team is pictured here at the Kennedy Space Center. R2 will fly aboard Space Shuttle Discovery with the STS-133 crew of humans and become the first humanoid robot in space.
R2 will become an official ISS crew member. Credit: Ken Kremer

Robonaut 2 flight unit poses with the NASA/GM development team inside the Space Station Processing Facility at KSC in this 360 degree panorama from nasatech.net

I was fortunate to meet R2 and the Robonaut team at KSC. R2 is incredibly life like and imposing and I’ll never forget the chance to shake hands. Although its motions, sounds, illuminated hands and muscular chest gives the unmistakable impression of standing next to a lively and powerful 300 pound gorilla, it firmly but gently grasped my hand in friendship – unlike a Terminator.

So its going to make for a mighty match up some day between the fearsome looking R2 and the NFL players.

Well apparently, R2 and Howie will be making some predictions on which player will win the MVP award and a GM Chevrolet. Stay tuned.

So come back on SUNday Feb. 6 for NASA’s release of the first ever images of our entire Sun from the STEREO twins.

Clash of the Titans - R2 and NASA robotics engineer at football practice at KSC. Credit: Ken Kremer
Space Shuttle Discovery awaits launch from Pad 39 A at the Kennedy Space Center, Florida. Robonaut 2 is loaded inside the Leonardo storage module which will be permanently attached to the ISS by the STS-133 crew. Credit: Ken Kremer
On Super Bowl SUNday - Feb 6, 2011 - the two NASA STEREO spacecraft
will see the entire Sun for the first time! Credit: NASA.