NASA Wallops Archives

August 27, 2015December 23, 2015 by Ken Kremer

Orbital ATK on the Rebound With Antares Return to Flight in 2016

Two RD-181 integrated with the Orbital ATK Antares first stage air frame at the Wallops Island, Virginia Horizontal Integration Facility (HIF). Return to flight launch is expected sometime during Spring 2016. Credit: NASA/ Terry Zaperach

Orbital ATK is on the rebound with return to flight of their Antares rocket slated in early 2016 following the catastrophic launch failure that doomed the last Antares in October 2014 on a resupply mission for NASA to the International Space Station (ISS).

Engineers are making “excellent progress” assembling a modified version of Antares that is currently on track to blast off as soon as March 2016 with the company’s Cygnus resupply ship and resume critical deliveries of research experiments and life sustaining provisions to the multinational crews serving aboard the orbiting outpost.

“We are on track for the next Antares launch in early 2016,” said David Thompson, President and Chief Executive Officer of Orbital ATK in a progress update.

Resuming Antares launches is a key part of the company’s multipronged effort to fulfil their delivery commitments to NASA under the Commercial Resupply Services (CRS) contract.

“The focus all along has been to do everything we can to fulfill our commitments to delivering cargo to the space station for NASA,” Thompson stated.

“After the Antares launch failure last October … our team has been sharply focused on fulfilling that commitment.”

Pre-launch seaside panorama of Orbital Sciences Corporation Antares rocket at the NASA's Wallops Flight Facility launch pad on Oct 26 - 2 days before the ??Orb-3? launch failure on Oct 28, 2014. Credit: Ken Kremer - kenkremer.com — Pre-launch seaside panorama of Orbital Sciences Corporation Antares rocket at the NASA’s Wallops Flight Facility launch pad on Oct 26 – 2 days before the Orb-3 launch failure on Oct 28, 2014. Credit: Ken Kremer – kenkremer.com

The key milestone was to successfully re-engine Antares with a new type of first stage engine that completely eliminates use of the original AJ26 engines that were refurbished 40 year leftovers – the NK-33 from Russia’s abandoned manned moon landing program.

After the launch failure, Orbital managers decided to ditch the trouble plagued AJ-26 and “re-engineered” the vehicle with the new RD-181 Russian-built engines that were derived from the RD-191.

Soviet era NK-33 engines refurbished as the AJ26 exactly like pictured here probably caused Antares’ rocket failure on Oct. 28, 2014. Orbital Sciences technicians at work on two AJ26 first stage engines at the base of an Antares rocket during exclusive visit by Ken Kremer/Universe Today at NASA Wallaps. These engines powered the successful Antares liftoff on Jan. 9, 2014 at NASA Wallops, Virginia bound for the ISS. Credit: Ken Kremer – kenkremer.com

Orbital ATK holds a Commercial Resupply Services (CRS) contract from NASA worth $1.9 Billion to deliver 20,000 kilograms of research experiments, crew provisions, spare parts and hardware spread out over eight Cygnus cargo delivery flights to the ISS.

NASA has recently supplemented the CRS contract with three additional Cygnus resupply deliveries in 2017 and 2018.

However, the Cygnus missions were put on hold when the third operational Antares/Cygnus flight was destroyed in a raging inferno about 15 seconds after liftoff on the Orb-3 mission from launch pad 0A at NASA’s Wallops Flight Facility on Virginia’s eastern shore.

Until Antares flights can safely resume, Orbital ATK has contracted with rocket maker United Launch Alliance (ULA) to launch a Cygnus cargo freighter atop an Atlas V rocket for the first time, in early December – as I reported here.

The Antares rocket is being upgraded with the new RD-181 main engines powering the modified first stage core structure that replace the troublesome AJ26 engines whose failure caused the Antares Orb-3 launch explosion on Oct. 28, 2014.

Orbital Sciences Antares rocket explodes moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

“We are making excellent progress in resuming our cargo delivery service to the International Space Station for NASA under the Commercial Resupply Services (CRS) contract,” said company officials.

Orbital ATK engineering teams have been working diligently on “integrating and testing the new RD-181 main engines.”

After engineers finished acceptance testing and certification of the RD-181, the first dual engine set was shipped to Orbital’s Wallops Island integration facility. They arrived in mid-July. A second set is due to arrive in the fall.

“The RD-181 engine provides extra thrust and higher specific impulse, significantly increasing the payload capacity of the Antares rocket. This state-of-the-art propulsion system is a direct adaptation of the RD-191 engine, which completed an extensive qualification and certification program in 2013, accumulating more than 37,000 seconds of total run time,” said Scott Lehr, President of Orbital ATK’s Flight Systems Group, in a statement.

Engineers and technicians have now “integrated the two RD-181 engines with a newly designed and built thrust frame adapter and modified first stage airframe.”

Then they will add new propellant feed lines and first stage avionics systems.

Then comes the moment of truth. A “hot fire” test on the launch pad will be conducted by either the end of 2015 or early 2016 “to verify the vehicle’s operational performance and compatibility of the MARS launch complex.”

“Significant progress has been made in the manufacture and test of the modified hardware components, avionics and software needed to support the new engines,” said Mike Pinkston, Vice President and General Manager of Orbital ATK’s Antares Program.

“We are solidly on track to resume flying Antares in 2016.”

Antares rocket raised at NASA Wallops launch pad 0A bound for the ISS on Sept 18, 2013. Credit: Ken Kremer (kenkremer.com)

Simultaneously, teams have been working hard to repair the Wallops launch pad which was damaged when the doomed Antares plummeted back to Earth and exploded in a hellish inferno witnessed by thousands of spectators and media including myself.

Repairs are expected to be completed by early 2016 to support a launch tentatively planned for as soon as March 2016.

SpaceX, NASA’s other commercial cargo company under contract to ship supplies to the ISS also suffered a launch failure of with their Falcon 9/Dragon cargo delivery rocket on June 28, 2015.

NASA is working with both forms to restart the critical ISS resupply train as soon as can safely be accomplished.

Be sure to read Ken’s earlier eyewitness reports about last October’s Antares failure at NASA Wallops and ongoing reporting about Orbital ATK’s recovery efforts – all here at Universe Today.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

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Learn more about Orbital ATK, SpaceX, Boeing, ULA, Space Taxis, Mars rovers, Orion, SLS, Antares, NASA missions and more at Ken’s upcoming outreach events:

Aug 29-31: “MUOS-4 launch, Orion, Commercial crew, Curiosity explores Mars, Antares and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings

August 12, 2015December 23, 2015 by Ken Kremer

Cygnus Freighter Arrives at Kennedy as Orbital ATK Ramps Up Station Resupply Recovery Efforts via Atlas V

The Cygnus Pressurized Cargo Module for the OA-4 mission arrived at the Kennedy Space Center during August 2015 for processing in preparation for the upcoming CRS space station resupply mission to be launched from Florida in early December 2015. Credit: Orbital ATK

A commercial Cygnus cargo freighter has just arrived at the Kennedy Space Center (KSC) in Florida to begin intensive processing for a critical mission to deliver some four tons of science experiments and supplies to the International Space Station (ISS) atop an Atlas V rocket in early December – as manufacturer Orbital ATK takes a big step in ramping up activities to fulfill its station resupply commitments and recover from the catastrophic launch failure of the firms Antares rocket last October.

Taking advantage of the built in flexibility to launch Cygnus on a variety of rockets, Orbital ATK quickly contracted rocket maker United Launch Alliance (ULA) to propel the cargo ship as soon as practical on the venerable Atlas V – as Orbital simultaneously endeavors to reengineer the Antares and bring that vehicle back to full flight status in 2016.

Since the fastest and most robust path back to on orbital cargo delivery runs through Florida via an Atlas V, Orbital ATK teamed up with ULA to launch a minimum of one Cygnus with an option for more.

Cygnus is comprised of a pressurized cargo module (PCM) manufactured by Thales Alenia Space’s production facility in Turin, Italy and a service module (SM) manufactured at Orbital ATK’s Dulles, Virginia satellite manufacturing facility.

The PCM arrived on Monday, Aug. 11 and is now being processed for the flight dubbed OA-4 at KSC inside the Space Station Processing Facility (SSPF). After the SM arrives in October it will be mated to the PCM inside the SSPF.

The OA-4 Service Module (SM) undergoing deployment testing of one of its two UltraflexTM solar arrays at orbital ATK’s Dulles, Virginia satellite manufacturing facility. Orbital ATK’s Space Components Division supplies the Ultraflex arrays. Credit: Orbital ATK

The first Cygnus cargo mission should liftoff sometime late in the fourth quarter of 2015, perhaps as soon as Dec. 3, aboard an Atlas V 401 vehicle from Space Launch Complex 41 (SLC-41) at Cape Canaveral Air Force Station in Florida.

Since ULA’s Atlas V manifest was already fully booked, ULA managers told me that they worked diligently to find a way to manufacture and insert an additional Atlas V into the tight launch sequence flow at the Cape.

And since the station and its six person crews can’t survive and conduct their scientific research work without a steady train of cargo delivery missions from the station’s partner nations, Orbital ATK is “devoting maximum efforts” to get their Antares/Cygnus ISS resupply architecture back on track as fast as possible.

Orbital ATK holds a Commercial Resupply Services (CRS) contract from NASA worth $1.9 Billion to deliver 20,000 kilograms of research experiments, crew provisions, spare parts and hardware for eight Cygnus cargo delivery flights to the ISS.

First stage propulsion system at base of Orbital Sciences Antares rocket appears to explode moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

“We committed to NASA that we would resume CRS cargo delivery missions as soon as possible under a comprehensive ‘go-forward’ plan after the Antares launch failure last October,” said David W. Thompson, President and Chief Executive Officer of Orbital ATK.

“Since that time our team has been sharply focused on fulfilling that commitment. With a Cygnus mission slated for later this year and at least three missions to the Space Station planned in 2016, we are on track to meet our CRS cargo requirements for NASA.”

Orbital says they will deliver the full quantity of cargo specified in the CRS contract with NASA.

“Our team and our partners are devoting maximum efforts to ensuring the success of NASA’s ISS commercial cargo program.”

“We are committed to meeting all CRS mission requirements, and we are prepared to continue to supply the Space Station.”

This Cygnus launched atop Antares on Jan. 9 and docked on Jan. 12 Cygnus pressurized cargo module – side view – during exclusive visit by Ken Kremer/Universe Today to observe prelaunch processing by Orbital Sciences at NASA Wallops, VA. ISS astronauts will open this hatch to unload 2780 pounds of cargo. Docking mechanism hooks and latches to ISS at left. Credit: Ken Kremer – kenkremer.com — This Cygnus launched atop Antares on Jan. 9, 2014 and docked on Jan. 12 Cygnus pressurized cargo module – side view – during exclusive visit by Ken Kremer/Universe Today to observe prelaunch processing by Orbital Sciences at NASA Wallops, VA. ISS astronauts will open this hatch to unload 2780 pounds of cargo. Docking mechanism hooks and latches to ISS at left. Credit: Ken Kremer – kenkremer.com

For the OA-4 cargo mission, Cygnus will be loaded with its heaviest cargo to date on nearly four tons.

The weightier cargo is possible because a longer version of Cygnus will be employed.

This mission will fly with the extended Cygnus Pressurized Cargo Module (PCM) which will carry approximately 3,500 kg or 7,700 pounds of supplies to station.

“This is a very exciting time for the Cygnus team at Orbital ATK,” said Frank DeMauro, vice president of Human Space Systems and program director of the Commercial Resupply Services program at Orbital ATK.

“Not only are we launching from Kennedy on an Atlas V for the first time, but this will also be the first flight of the Enhanced Cygnus, which includes a larger cargo module and a more mass-efficient service module.”

Use of the enhanced Cygnus in combination with the added thrust ULA V is a game changer enabling the Cygnus to carry its maximum possible cargo load for NASA.

“During our first three missions, we delivered 3,629 kilograms to the space station, about the weight of two F-150 pickup trucks,” said Frank DeMauro.

The OA-4 Cygnus alone will deliver some 3,500 kilograms.

Once in orbit, Cygnus fires its onboard thrusters to precisely guide itself close to the space station so that the astronauts can grapple it with the robotic arm and berth it to a port on the station.

Be sure to read Ken’s earlier eyewitness reports about last October’s Antares failure at NASA Wallops and ongoing reporting about Orbital ATK’s recovery efforts – all here at Universe Today.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

February 27, 2015December 23, 2015 by Ken Kremer

Orbital ATK Aims for March 2016 Antares Rocket Launch Restart with New Engines

Orbital Sciences Corporation Antares rocket and Cygnus spacecraft blasts off on July 13 2014 from Launch Pad 0A at NASA Wallops Flight Facility , VA, on the Orb-2 mission and loaded with over 3000 pounds of science experiments and supplies for the crew aboard the International Space Station. Credit: Ken Kremer - kenkremer.com

The newly merged company Orbital ATK is aiming to restart launches of their “upgraded Antares” rocket in March 2016 using completely new engines, following the catastrophic explosion on Oct. 28, 2014 that destroyed the rocket seconds after blastoff from a Virginia launch pad. Antares was carrying a Cygnus module loaded with supplies on a critical space station resupply mission for NASA.

The March 2016 launch date of Antares from the Wallops Island base along Virginia’s eastern shore was announced by David Thompson, Orbital ATK, President and CEO, during a recent conference call with investors and analysts regarding the formal merger of Orbital Sciences and ATK.

“The target date for that [Antares launch] is the 1st of March next year,” said Thompson.

Cygnus will be fully loaded with new supplies for the station crew.

“The first launch … will have a full cargo load on board.”

The Orbital Sciences Corp. commercial Antares rocket was destroyed in a raging inferno about 15 seconds after liftoff on Oct. 28 when one of the Soviet-era built first stage engines apparently exploded and cascaded into a spectacular aerial fireball just above the launch pad 0A at NASA’s Wallops Flight Facility on the doomed Orb-3 mission carrying the Cygnus resupply module to the International Space Station (ISS).

Orbital’s privately developed Cygnus pressurized cargo freighter was loaded with nearly 5000 pounds (2200 kg) of science experiments, research instruments, crew provisions, spare parts, spacewalk and computer equipment and gear on the Orb-3 mission. The module and all its contents were destroyed.

Orbital established an independent accident investigation review board immediately following the launch failure.

“We are about four months now into the recovery from the failure,’ said Thompson.

A turbopump failure in one of the rockets Soviet-era first stage engines has been identified as the most likely cause of the Antares destruction, according to official statements from David Thompson.

The AJ26 engines were originally manufactured some 40 years ago in the then Soviet Union as the NK-33. They were refurbished and “Americanized” by Aerojet Rocketdyne.

Antares doomed descent to incendiary destruction after first stage propulsion system of Orbital Sciences’ rocket exploded moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer – kenkremer.com

“The next Cygnus will be launched on the upgraded Antares from Wallops Island. The target date for that is the 1st of March next year.”

After the launch failure Orbital, decided to ditch the trouble plagued AJ-26 and “re-engineered” the vehicle with new engines.

The Antares first stage had been powered by a pair of the aging AJ26 engines. These will now be replaced by a pair of newly manufactured Russian RD-181 engines, assembled and purchased from NPO Energomash.

“The first launch of the re-engineered vehicle in March of next year … will have a full cargo load on board.”

Thompson said the March 2016 launch target date will be preceded by a hot fire test of the first stage engines, which is currently planned to take place in January 2015. They will not conduct a demonstration launch and have opted for a full up space station resupply flight.

“We’re going to go with the cargo load on the first launch. What we are going to do in advance of that, in January of next year, is we’re going to take the first stage of Antares out to the launch pad with the new engines and do a flight readiness firing, somewhat similar to what we did back in early 2013, in advance of the first Antares flight,” said Thompson.

“But other than that, unless something came up there that was surprising, we should then be able to proceed pretty expeditiously to the first launch of the re-engineered vehicle in March of next year, and that will have a full cargo load on board.”

Thompson also reiterated that Orbital will fully meet its resupply services contarct with NASA and make up for the lost cargo.

The Orbital-3, or Orb-3, mission that ended in disaster on Oct 28, was to be the third of eight cargo resupply missions to the ISS through 2016 under the NASA Commercial Resupply Services (CRS) contract award valued at $1.9 Billion. Under the CRS program Orbital is to deliver 20,000 kilograms of research experiments, crew provisions, spare parts, and hardware for the eight ISS flights.

“The focus all along has been to do everything we can to fulfill our commitments to delivering cargo to the space station for NASA, and to minimize any disruption that we can to the delivery schedules.”

Towards that end Orbital ATK has contracted with United Launch Alliance (ULA) to launch at least one and up to two Cygnus cargo missions to the International Space Station (ISS) under NASA’s Commercial Resupply Services (CRS) program.

The first Cygnus mission would liftoff sometime late in the fourth quarter of 2015 aboard an Atlas V 401 vehicle from Space Launch Complex 41 (SLC-41) at Cape Canaveral Air Force Station in Florida.

I watched the unfolding disaster first hand from the media viewing site about 1.8 miles away and filed eyewitness reports at the time. Several of my launch pad remote cameras were set up at the pad. They were impounded and the images were used by investigators during the initial investigation. They were returned to me about a month later and are featured here and in my earlier Antares reports.

Watch here for Ken’s ongoing reporting about Antares and NASA Wallops.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

January 6, 2015December 23, 2015 by Ken Kremer

Student Scientists Get Second Chance to Fly Experiments to ISS Aboard Falcon 9 After Antares Loss

Student Space Flight teams at NASA Wallops – Will Refly on SpaceX CRS 5
Science experiments from these students representing 18 school communities across America were selected to fly aboard the Orbital Sciences Cygnus Orb-3 spacecraft bound for the ISS and which were lost when the rocket exploded uexpectedly after launch from NASA Wallops, VA, on Oct. 28, 2014, as part of the Student Spaceflight Experiments Program (SSEP). The students pose here with SSEP program director Dr. Jeff Goldstein prior to Antares launch. The experiments will be re-flown aboard SpaceX CRS-5. Credit: Ken Kremer – kenkremer.com[/caption]

When it comes to science and space exploration, you have to get accustomed to a mix of success and failure.

If you’re wise you learn from failure and turn adversity around into a future success.

Such is the case for the resilient student scientists who learned a hard lesson of life at a young age when the space science experiments they poured their hearts and souls into for the chance of a lifetime to launch research investigations aboard the Antares rocket bound for the International Space Station (ISS) on the Orb-3 mission, incomprehensibly exploded in flames before their eyes on Oct. 28, 2014.

Those student researchers from across America are being given a second chance and will have their reconstituted experiments re-flown on the impending SpaceX CRS-5 mission launch, thanks to the tireless efforts of NASA, NanoRacks, CASIS, SpaceX and the Student Spaceflight Experiments Program (SSEP) which runs the program.

The SpaceX CRS-5 launch to the ISS on the Falcon 9 rocket planned for this morning, Jan. 6, was scrubbed with a minute to go for technical reasons and has been reset to no earlier than Jan. 9.

SSEP Director Dr. Jeff Goldstein shows a NanoRacks Mix-Stix tube used by the student investigations on the NanoRacks/Student Spaceflight Experiments Program -Yankee Clipper mission during presentation at NASA Wallops prior to Oct. 28 Antares launch failure. 17 of 18 experiments will re-fly on SpaceX CRS-5 launch. Credit: Ken Kremer - kenkremer.com — SSEP Director Dr. Jeff Goldstein shows a NanoRacks Mix-Stix tube used by the student investigations on the NanoRacks/Student Spaceflight Experiments Program -Yankee Clipper mission during presentation at NASA Wallops prior to Oct. 28 Antares launch failure. 17 of 18 experiments will re-fly on SpaceX CRS-5 launch. Credit: Ken Kremer – kenkremer.com

The experiments are known collectively as the ‘Yankee Clipper’ mission.

Antares Orb-3 was destroyed shortly after the exhilarating blastoff from NASA’s Wallops Flight Facility on the Virginia shore.

Everything aboard the Orbital Sciences Antares rocket and ‘the SS Deke Slayton’ Cygnus cargo freighter was lost, including all the NASA supplies and research as well as the student investigations.

“The student program represents 18 experiments flying as the Yankee Clipper,” said Dr. Jeff Goldstein, in an interview with Universe Today at NASA Wallops prior to the Antares launch. Goldstein is director of the National Center for Earth and Space Science Education, which oversees SSEP in partnership with NanoRacks LLC.

“Altogether 8 communities sent delegations. 41 student researchers were at NASA Wallops for the launch and SSEP media briefing.”

“The 18 experiments flying as the SSEP Yankee Clipper payload reflect the 18 communities participating in Mission 6 to ISS.”

“The communities represent grade 5 to 16 schools from all across America including Washington, DC; Kalamazoo, MI; Berkeley Heights and Ocean City, NJ; Colleton County and North Charleston, SC, and Knox County and Somerville, TN.”

Goldstein explains that within days of the launch failure, efforts were in progress to re-fly the experiments.

“Failure happens in science and what we do in the face of that failure defines who we are,” said Goldstein, “NASA and NanoRacks moved mountains to get us on the next launch, SpaceX CRS-5. We faced an insanely tight turnaround, but all the student teams stepped up to the plate.”

Even the NASA Administrator Charles Bolden lauded the students efforts and perseverance!

“I try to teach students, when I speak to them, not to be afraid of failure. An elementary school student once told me, when I asked for a definition of success, that ‘success is taking failure and turning it inside out.’ It is important that we rebound, learn from these events and try again — and that’s a great lesson for students,” said NASA Administrator Bolden.

“I am delighted that most of the students will get to see their investigations re-flown on the SpaceX mission. Perseverance is a critical skill in science and the space business.”

Virtually all of the experiments have been reconstituted to fly on the CRS-5 mission, also known as SpaceX-5.

“17 of the 18 student experiments lost on Orb-3 on October 28 are re-flying on SpaceX-5. These experiments comprise the reconstituted Student Spaceflight Experiments Program (SSEP) Yankee Clipper II payload for SSEP Mission 6 to ISS,” noted Goldstein.

“This shows the resilience of the federal-private partnership in commercial space, and of the commitment by our next generation of scientists and engineers.”

The wide range of experiments include microgravity investigations on how fluids act and form into crystals in the absence of gravity crystal growth, mosquito larvae development, milk expiration, baby bloodsuckers, development of Chrysanthemum and soybean seeds and Chia plants, effect of yeast cell division and implications for human cancer cells, and an examination of hydroponics.

Student experiments are aboard. Bearing the CRS-5 Dragon cargo craft within its nose, the Falcon 9 v1.1 stands patiently to execute the United States’ first mission of 2015. Photo Credit: Mike Killian/AmericaSpace

That dark day in October witnessed by the students, Goldstein, myself as a fellow scientist, and others is something we will never forget. We all chose to learn from the failure and move forward to greater accomplishments.

Don’t surrender to failure. And don’t give in to the ‘Do Nothing – Can’t Do’ crowd so prevalent today.

Remember what President Kennedy said during his address at Rice University on September 12, 1962:

“We choose to go to the moon in this decade and do the other things, not because they are easy, but because they are hard.”

Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.

Ken Kremer

NanoRacks Mix-Stix, which are used by the student investigations on the NanoRacks/National Center for Earth and Space Science Education -Yankee Clipper. Credit: Credit: Ken Kremer - kenkremer.com — NanoRacks Mix-Stix, which are used by the student investigations on the NanoRacks/National Center for Earth and Space Science Education -Yankee Clipper. Credit: Ken Kremer – kenkremer.com

December 10, 2014December 23, 2015 by Ken Kremer

Orbital Sciences Selects ULA’s Atlas V to Launch Next Cygnus Cargo Ship to Station

NASA’s Mars bound MAVEN spacecraft launches atop Atlas V booster at 1:28 p.m. EST from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.com

A United Launch Alliance Altas V 401 rocket like that shown here will launch the next Orbital Sciences Cygnus cargo ship to the space station in place of the Antares rocket. NASA’s Mars-bound MAVEN spacecraft launches atop Atlas V booster at 1:28 p.m. EST from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.com
More photos added[/caption]

Following the catastrophic Oct. 28 failure of an Orbital Sciences Corporation Antares rocket on a critical resupply mission to the space station for NASA, the company is seeking to quickly make up the loss to NASA by announcing the selection of the venerable Atlas V rocket built by United Launch Alliance to launch Orbital’s next Cygnus cargo ship to the orbital science lab.

Orbital and ULA signed a contract to launch at least one, and up to two, Cygnus cargo missions to the International Space Station (ISS) under NASA’s Commercial Resupply Services (CRS) program.

The first Cygnus mission would liftoff sometime late in the fourth quarter of 2015 aboard an Atlas V 401 vehicle from Space Launch Complex 41 (SLC-41) at Cape Canaveral Air Force Station in Florida.

Given that ULA’s full launch manifest was fairly full for the next 18 months, Orbital is fortunate to have arranged one or two available launch slots so quickly in the wake of the Antares launch disaster.

“Orbital is pleased to partner with ULA for these important cargo missions to the International Space Station,” said Frank Culbertson, Orbital executive vice president and general manager of its Advanced Programs Group.

“ULA’s ability to integrate and launch missions on relatively short notice demonstrates ULA’s manifest flexibility and responsiveness to customer launch needs.”

Antares doomed descent to incendiary destruction after first stage propulsion system of Orbital Sciences’ rocket exploded moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer – kenkremer.com — Antares’ doomed descent to incendiary destruction after the first stage propulsion system of Orbital Sciences’ rocket exploded moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer – kenkremer.com

Orbital also stated that there will be “no cost increase to the space agency” by utilizing the Atlas V as an interim launcher.

If necessary, a second Cygnus would be launched by the Atlas V in 2016.

The 401 version of the Atlas uses a 4 meter diameter payload fairing, no solid rocket boosters strapped on to the first stage, and a single-engine Centaur upper stage.

Orbital had been evaluating at least three different potential launch providers.

Observers speculated that in addition to ULA, the other possibilities included a SpaceX Falcon 9 or a rocket from the European Space Agency at the Guiana Space Center.

“We could not be more honored that Orbital selected ULA to launch its Cygnus spacecraft,” said Jim Sponnick, vice president, Atlas and Delta Programs.

“This mission was awarded in a highly competitive environment, and we look forward to continuing ULA’s long history of providing reliable, cost-effective launch services for customers.”

The Orbital-3, or Orb-3, mission that ended in disaster on Oct. 28 was to be the third of eight cargo resupply missions to the ISS through 2016 under the NASA Commercial Resupply Services (CRS) contract award valued at $1.9 Billion.

The highly anticipated launch of the Antares rocket on Oct 28 suddenly went awry when one of the Soviet-era first stage engines unexpectedly exploded and cascaded into a spectacular aerial fireball just above the launch pad at NASA’s Wallops Flight Facility on the Orb-3 mission to the ISS.

Read my earlier eyewitness accounts at Universe Today.

Orbital was awarded a $1.9 Billion contract with NASA under the CRS program to deliver 20,000 kilograms of research experiments, crew provisions, spare parts, and hardware for the eight ISS flights.

In choosing the Atlas V with a greater lift capacity compared to Antares, Orbital will also be able to significantly increase the cargo mass loaded inside the Cygnus by about 35%.

This may allow Orbital to meet its overall space station payload obligation to NASA in 7 total flights vs. the originally planned 8.

The venerable Atlas V rocket is one of the most reliable and well built rockets in the world.

NASA’s Mars bound MAVEN spacecraft atop Atlas V booster rolls out to Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 16, 2013. Credit: Ken Kremer/kenkremer.com — The next Orbital Sciences Cygnus cargo ship to the space station will launch inside a 4m diameter payload firing, as shown here, on a United Launch Alliance Altas V 401 rocket used for NASA’s MAVEN. NASA’s Mars-bound MAVEN spacecraft atop Atlas V booster rolls out to Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 16, 2013. Credit: Ken Kremer/kenkremer.com

Indeed the Atlas V has been entrusted to launch many high value missions for NASA and the Defense Department – such as MAVEN, Curiosity, JUNO, TDRSS, and the X-37 B.

MAVEN launched on a similar 401 configuration being planned for Cygnus.

The two-stage Atlas rocket is also being man-rated right now to launch humans to low Earth orbit in the near future.

Orbital is still in the process of deciding on a new first stage propulsion system for Antares’ return to flight planned for perhaps sometime in 2016.

Watch here for Ken’s ongoing reporting about Antares and NASA Wallops.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

November 25, 2014December 23, 2015 by Ken Kremer

Antares Orb-3 Rocket Explosion and Frightening Incineration Captured by Up Close Launch Pad Videos/Photos: Pt. 2

Antares destruction after the first stage propulsion system at the base of Orbital Sciences’ rocket exploded moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer – kenkremer.com

Video Caption: This up close launch pad camera view is a time lapse sequence of images showing the sudden catastrophic explosion of Orbital Sciences Antares Orb 3 rocket seconds after blastoff and destructive incineration as it plummets into a hellish inferno at NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com/Universe Today/AmericaSpace/Zero-G News.
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NASA WALLOPS FLIGHT FACILITY, VA – Moments after a seemingly glorious liftoff on Oct. 28, 2014, the Orbital Sciences Corp. commercial Antares rocket suffered a catastrophic failure as one of the Soviet-era first stage engines exploded and cascaded into a spectacular aerial fireball just above the launch pad at NASA’s Wallops Flight Facility on the doomed Orb-3 mission to the International Space Station (ISS).

Although I witnessed and photographed the launch failure from the media viewing area on site at NASA Wallops from a distance of about 1.8 miles away, myself and a small group of space journalists working together from Universe Today, AmericaSpace, and Zero-G News had also placed sound activated cameras directly at the launch pad to capture the most spectacular up close views for what we all expected to be a “nominal” launch. Our imagery had been impounded by accident investigators – until being released to us now.

Now in part 2 of this exclusive series of video and photos our team can show you the terrible fate suffered by Antares after its destructive descent and frightening incineration as it was consumed by a hellish inferno.

My time lapse video above clearly shows the explosion and incendiary descent of Antares into a mammoth fireball.

As I reported in Part 1, all of our team’s cameras and image cards were impounded for nearly a month by Orbital’s official and independent Accident Investigation Board (AIB) that was assembled quickly in the aftermath of the Antares launch failure disaster and charged with determining the root cause of the launch failure.

The videos and photos captured on our image cards were used as evidence and scrutinized by the investigators searching for clues as to the cause and have only just been returned to us in the past few days.

One image clearly shows that the south side engine nozzle of the AJ26 first stage engine was intact and had shut down after the initial explosion and during the plummet. Therefore it was the north side engine that blew up and led to the launch failure. See my up close AJ26 engine photo below.

Video Caption: AmericaSpace and Zero-G News video compilation of four cameras surrounding the launch pad to capture liftoff. The video runs through each at full speed before slowing down to give viewers a slow motion replay of the explosion. One of the cameras was right in the middle of the fireball, with chunks of broken rocket showering down around. CREDITS: Mike Barrett / Jeff Seibert / Matthew Travis / Elliot Severn / Peter Greenwood for www.ZeroGNews.com and www.AmericaSpace.com

Similar launch pad photos taken by NASA and Orbital Sciences cameras have not been publicly released and may not be released for some time to come.

The videos and images collected here are the work of my colleagues Matthew Travis, Elliot Severn, Alex Polimeni, Charles Twine, Jeff Seibert, Mike Barrett, and myself, and show exquisite, heretofore unreleased, views of the explosion, fireball, and wreckage from various positions all around the launch pad.

Our remote cameras were placed all around the Antares pad OA at the Mid-Atlantic Regional Spaceport (MARS) on Wallops Island, VA, and somehow miraculously survived the rocket’s destruction as it plunged to the ground very near and just north of the seaside launch pad.

A turbopump failure in one of the rocket’s Soviet-era first stage engines has been identified as the most likely cause of the Antares’ destruction according to official statements from David Thompson, Orbital’s Chairman and Chief Executive Officer.

The AJ26 engines were originally manufactured some 40 years ago in the then Soviet Union as the NK-33.

They were refurbished and “Americanized” by Aerojet Rocketdyne.

“While still preliminary and subject to change, current evidence strongly suggests that one of the two AJ26 main engines that powered Antares’ first stage failed about 15 seconds after ignition. At this time, we believe the failure likely originated in, or directly affected, the turbopump machinery of this engine, but I want to stress that more analysis will be required to confirm that this finding is correct,” said Thompson.

Antares loses thrust after rocket explosion and begins falling back after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

Close up view of Antares descent into hellish inferno shows south side first stage engine intact after north side engine at base of Orbital Sciences Antares rocket exploded moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer – kenkremer.com — Close up view of Antares’ descent into a hellish inferno shows the south side first stage engine intact after the north side engine at the base of Orbital Sciences’ Antares rocket exploded moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014. Credit: Ken Kremer – kenkremer.com

Overall this was the 5th Antares launch using the AJ26 engines.

Antares was carrying Orbital’s privately developed Cygnus pressurized cargo freighter loaded with nearly 5000 pounds (2200 kg) of science experiments, research instruments, crew provisions, spare parts, spacewalk and computer equipment and gear on a critical resupply mission dubbed Orb-3 bound for the International Space Station (ISS).

It was the heaviest cargo load yet lofted by a Cygnus. Some 800 pounds additional cargo was loaded on board compared to earlier flights. That was enabled by using the more powerful ATK CASTOR 30XL engine to power the second stage for the first time.

The astronauts and cosmonauts depend on a regular supply train from the ISS partners to kept it afloat and productive on a 24/7 basis.

The Orbital-3, or Orb-3, mission was to be the third of eight cargo resupply missions to the ISS through 2016 under the NASA Commercial Resupply Services (CRS) contract award valued at $1.9 Billion.

Orbital Sciences is under contract to deliver 20,000 kilograms of research experiments, crew provisions, spare parts, and hardware for the eight ISS flights.

Examine the video and photo gallery herein.

Orbital Sciences Antares rocket explodes into a fireball seconds after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014 at 6:22 p.m. Credit: Ken Kremer – kenkremer.com — Orbital Sciences Antares rocket explodes into a fireball seconds after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

Watch here for Ken’s ongoing reporting about Antares and NASA Wallops.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Remote cameras set up around launch pad 0A at the Mid-Atlantic Regional Spaceport at NASA’s Wallops Flight Facility in Virginia captured incredible up-close views of an Orbital Sciences Corporation Antares rocket exploding seconds after liftoff several weeks ago. The mission was to deliver the company’s Orb-3 Cygnus spacecraft to deliver supplies and experiments to the orbiting International Space Station. Photo Credits: Elliot Severn / Matthew Travis / Mike Barrett / Jeff Seibert for Zero-G News and AmericaSpace

Up Close Launch Pad remote camera photographers during prelaunch setup for Orb-3 mission at NASA Wallops launch pad. Credit: Ken Kremer - kenkremer.com Antares priuor to — Up Close Launch Pad remote camera photographers during prelaunch setup for Orb-3 mission at NASA Wallops launch pad. Credit: Ken Kremer – kenkremer.com

November 23, 2014December 23, 2015 by Ken Kremer

Antares’ Doomed Descent into Hellish Inferno – Up Close Launch Pad Photo Exclusive: Pt. 1

Antares descended into hellish inferno after first stage propulsion system at base of Orbital Sciences Antares rocket exploded moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

Up close launch pad camera view as Antares descended into a hellish inferno after the first stage propulsion system at the base of Orbital Sciences’ Antares rocket exploded moments after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. The south side engine nozzle is clearly intact in this image. Credit: Ken Kremer – kenkremer.com
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NASA WALLOPS FLIGHT FACILITY, VA – All was calm, the air was crisp with hope, and the skies were clear as far as the eye could see as the clock ticked down to T MINUS Zero for the Oct. 28, 2014, blastoff of an Orbital Sciences commercial Antares rocket from NASA’s Wallops Flight Facility, VA, on a mission of critical importance bound for the International Space Station and stocked with science and life support supplies for the six humans living and working aboard.

Tragically it was not to be – as I reported live from the NASA Wallops press site on that fateful October day. The 133 foot tall rocket’s base exploded violently and unexpectedly just seconds after a beautiful evening liftoff due to the failure of one of the refurbished AJ26 first stage “Americanized” Soviet-era engines built four decades ago.

And now for the first time, I can show you precisely what the terrible incendiary view was like through exclusive, up close launch pad photos and videos from myself and a group of space journalists working together from Universe Today, AmericaSpace, and Zero-G news.

I was an eyewitness to the awful devastation suffered by the Antares/Cygnus Orb-3 mission from the press viewing site at NASA Wallops located at a distance of about 1.8 miles away from the launch complex.

Our remote cameras were placed directly adjacent to the Antares pad OA at the Mid-Atlantic Regional Spaceport (MARS) on Wallops Island, VA, and miraculously survived the rocket’s destruction as it plunged to the ground very near and just north of the seaside launch pad.

All of our team’s cameras and image cards were impounded by Orbital’s Accident Investigation Board (AIB) that was assembled quickly in the aftermath of the disaster and charged with determining the root cause of the launch failure.

The photos captured on our image cards were used as evidence and scrutinized by the investigators searching for clues as to the cause, and have only just been returned to us in the past two days. Similar NASA and Orbital Sciences photos have not been publicly released.

Collected here in Part 1 is a gallery of images from our combined journalist team of Universe Today, AmericaSpace, and Zero-G news. Part 2 will follow shortly and focus on our up close launch pad videos.

My lead image shows Antares’ descent into a hellish inferno. And more below clearly show that the south side engine nozzle was intact after the explosion. Thus it was the north side engine that blew up. See my up close AJ26 engine photo below.

Images from my colleagues Matthew Travis, Elliot Severn, Alex Polimeni, Charles Twine, and Jeff Seibert also show exquisite views of the explosion, fireball, and wreckage from various positions around the launch pad.

Moments after liftoff, the highly anticipated Antares launch suddenly devolved into utter catastrophe and a doomed descent into a hellish inferno of bloodcurdling terror – falling as a flaming incinerating carcass of unspeakable horror that ended in a mammoth deafening explosion as the pitiful wreckage smashed into the ground and blew back upwards as a raging fireball and hurtling debris that was visible across a wide swath of the sky.

The awful scene was seen by hordes of expectant spectators for miles around the Wallops area.

The disaster’s cause has almost certainly been traced to a turbopump failure in one of the rocket’s Soviet-era first stage engines, according to official statements from David Thompson, Orbital’s Chairman and Chief Executive Officer.

The AJ26 engines were originally manufactured some 40 years ago in the then Soviet Union as the NK-33.
They were refurbished and “Americanized” by Aerojet Rocketdyne.

“While still preliminary and subject to change, current evidence strongly suggests that one of the two AJ26 main engines that powered Antares first stage failed about 15 seconds after ignition. At this time, we believe the failure likely originated in or directly affected the turbopump machinery of this engine, but I want to stress that more analysis will be required to confirm that this finding is correct,” said Thompson.

Overall this was the 5th Antares launch using the AJ26 engines.

The 14 story Antares rocket is a two stage vehicle.

The liquid fueled first stage is filled with about 550,000 pounds (250,000 kg) of Liquid Oxygen and Refined Petroleum (LOX/RP) and powered by a pair of AJ26 engines that generate a combined 734,000 pounds (3,265kN) of sea level thrust.

The Oct. 28 launch disaster was just the latest in a string of serious problems with the AJ-26/NK-33 engines.

Earlier this year an AJ26 engine failed and exploded during pre launch acceptance testing on a test stand on May 22, 2014 at NASA’s Stennis Space Center in Mississippi.

Besides completely destroying the AJ26 engine, the explosion during engine testing also severely damaged the Stennis test stand. It has taken months of hard work to rebuild and restore the test stand and place it back into service.

The astronauts and cosmonauts depend on a regular supply train from the ISS partners to kept it afloat and productive on a 24/7 basis.

The Orbital-3, or Orb-3, mission was to be the third of eight cargo resupply missions to the ISS through 2016 under the NASA Commercial Resupply Services (CRS) contract award valued at $1.9 Billion.

Orbital Sciences is under contract to deliver 20,000 kilograms of research experiments, crew provisions, spare parts, and hardware for the eight ISS flights.

Enjoy the photo gallery herein.

And watch for Part 2 shortly with exquisite videos, more photos, and personal reflections from our team.

Antares rocket stand erect, reflecting off the calm waters the night before their first night launch from NASA’s Wallops Flight Facility, VA, targeted for Oct. 27 at 6:45 p.m. Credit: Ken Kremer – kenkremer.com — Antares rocket stand erect, reflecting off the calm waters the night before the planned first night launch from NASA’s Wallops Flight Facility, VA, that ended in tragic failure on Oct. 28. Credit: Ken Kremer – kenkremer.com

Watch here for Ken’s ongoing reporting about Antares and NASA Wallops.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

Orbital Sciences Antares rocket explodes into an aerial fireball seconds after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014 at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

November 7, 2014December 23, 2015 by Ken Kremer

Orbital Sciences Announces Way Forward Plan to Fulfill NASA Space Station Commitments

In the wake of last weeks disastrous failure of the Orbital Sciences commercial Antares rocket seconds after blastoff from NASA’s Wallops Flight Facility, VA, on a critical resupply mission to the space station, Orbital’s Chairman announced a comprehensive way forward involving a two pronged strategy to quickly fulfill their cargo commitments to NASA as well as upgrade the rockets’ first stage propulsion system.

“Orbital announced comprehensive plans to fulfill its contract commitments under NASA’s Commercial Resupply Services (CRS) program as well as to accelerate an upgrade of the Antares medium-class launcher’s main propulsion system, the company said in a statement and discussion by David Thompson, Orbital’s Chairman and Chief Executive Officer, during an investors conference call.

“Orbital is taking decisive action to fulfill our commitments to NASA in support of safe and productive operations of the Space Station,” said Thompson.

“While last week’s Antares failure was very disappointing to all of us, the company is already implementing a contingency plan to overcome this setback. We intend to move forward safely but also expeditiously to put our CRS cargo program back on track and to accelerate the introduction of our upgraded Antares rocket.”

The Orbital Sciences privately developed Antares rocket was doomed by a sudden mid-air explosion some 15 seconds after liftoff from NASA’s Wallops Flight Facility, VA, at 6:22 p.m. EDT on Tuesday, October 28.

A turbopump failure in one of the rockets two Aerojet Rocketdyne AJ26 engines that power the first stage has been identified by Orbital’s Accident Investigation Board (AIB) as the probable cause of the huge explosion that destroyed the booster and its NASA payload in a raging fireball after liftoff.

The AJ26 engines were originally manufactured some 40 years ago in the then Soviet Union as the NK-33. They were refurbished and “Americanized” by Aerojet Rocketdyne.

Overall this was the 5th Antares launch using the AJ26 engines.

AJ26 engine failure was immediately suspected, though by no means certain, based on an inspection of numerous photos and videos from myself and many others that clearly showed a violent explosion emanating from the base of the two stage rocket.

The remainder of the first stage and Antares entire upper stage was clearly intact at the moment of the explosion in all the imagery.

Thompson said Orbital is accelerating contingency planning and is looking at several alternate rocket suppliers in the US and Europe to launch Orbital’s Cygnus cargo freighter to the station.

Cygnus has functioned perfectly to date and was designed to launch on other vehicles.

“Orbital will employ the inherent flexibility of our Cygnus cargo spacecraft that permits it to be launched on third party launch vehicles and to accommodate heavier cargo loads as allowed by more capable launchers. This option had already been contemplated in previous contingency plans and product improvement roadmaps and its implementation should be relatively straightforward.”

Thompson furthermore stated that the company would need to launch one or two Cygnus spacecraft on alternate providers and hope to do so during 2015 so as to keep their CRS resupply commitments to NASA on track and with minimal delay.

The next Antares/Cygnus launch from Wallops had been scheduled for no earlier than April 2015.

The April launch had been scheduled to introduce the enhanced, longer Cygnus with the capability to carry a significantly heavier cargo load to the ISS.

By employing the enhanced Cygnus, Orbital hopes to fulfill its entire CRS contract cargo up mass commitment to NASA in four flights instead of five by the end of 2016.

“Taking advantage of the spacecraft’s flexibility, we will purchase one or two non-Antares launch vehicles for Cygnus flights in 2015 and possibly in early 2016 and combine them with several upgraded Antares rocket launches of additional Cygnus spacecraft in 2016 to deliver all remaining CRS cargo,” said Thompson.

“By consolidating the cargo of five previously-planned CRS missions into four more capable ones, we believe we can maintain a similar or perhaps even a somewhat better delivery schedule than we were on before last week’s launch failure, completing all current CRS program cargo deliveries by the end of 2016.”

The possible launch providers include a United Launch Alliance Atlas V, a SpaceX Falcon 9 or a rocket from the European Space Agency at the Guiana Space Center.

Orbital had previously announced and managers told Universe Today that the company already had decided on plans to integrate a new first stage engine in a new and upgraded second generation version of Antares.

But no one at Orbital will confirm the identity of the chosen first stage engines.

“We will accelerate the introduction of Antares’ upgraded propulsion system, advancing its initial launch date from the previously planned 2017 into 2016,” said Thompson.

Thompson also said the AJ26 engine are unlikely to be used again without complete assurances.

“Consequently, we will likely discontinue the use of the AJ26 rocket engines that had been used on the first five Antares vehicles unless and until those engines can be conclusively shown to be flight worthy,” Thompson stated.

See my exclusive photos herein showing the AJ26 engines with their original NK-33 stencil, during prelaunch processing and mating to the first stage inside Orbital’s Horizontal Integration Facility (HIF) at NASA Wallops.

The NK-33 was originally designed and manufactured in the 1960s by the Kuznetsov Design Bureau for the Soviet Union’s planned N1 rocket to propel cosmonauts to the moon during the space race with NASA’s hugely successful Apollo Moon Landing program.

The 14 story Antares rocket is a two stage vehicle.

The Oct. 28 launch disaster was just the latest in a string of serious problems with the AJ-26/NK-33 engines.

Earlier this year an AJ26 engine failed and exploded during pre launch acceptance testing on a test stand on May 22, 2014 at NASA’s Stennis Space Center in Mississippi.

Orbital Sciences Antares rocket explodes violently and is consumed in a gigantic aerial fireball seconds after blastoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014 at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

The doomed mission was bound for the International Space Station (ISS) on a flight to bring up some 5000 pounds of (2200 kg) of science experiments, research instruments, crew provisions, spare parts, spacewalk and computer equipment and gear on a critical resupply mission in the Cygnus resupply ship bound for the International Space Station (ISS).

The Orbital-3, or Orb-3, mission was to be the third of eight cargo resupply missions to the ISS through 2016 under the NASA Commercial Resupply Services (CRS) contract award valued at $1.9 Billion.

Orbital Sciences is under contract to deliver 20,000 kilograms of research experiments, crew provisions, spare parts and hardware for the eight ISS flights.

I was an eyewitness to the awful devastation suffered by the Orb-3 mission from the press viewing site at NASA Wallops located at a distance of about 1.8 miles away from the launch complex.

I was interviewed by NBC News and you can watch the entire story and see my Antares explosion photos featured at NBC Nightly News on Oct. 29 here.

Watch the Antares launch disaster unfold into a raging inferno in this dramatic sequence of my photos shot on site – here.

Check out my raw video of the launch – here.

Read my firsthand account of the disaster as viewed from the press site, with photos – here.

Watch my interview at Universe Today Weekly Space Hangout on Oct 31, 2014 -here.

Watch here for Ken’s onsite reporting direct from NASA Wallops.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

November 3, 2014December 23, 2015 by Ken Kremer

Antares Explosion Investigation Focuses on First Stage Propulsion Failure

NASA WALLOPS FLIGHT FACILITY, VA – Investigators probing the Antares launch disaster are focusing on clues pointing to a failure in the first stage propulsion system that resulted in a loss of thrust and explosive mid-air destruction of the commercial rocket moments after liftoff from NASA’s Wallops Flight Facility, VA, at 6:22 p.m. EDT on Tuesday, October 28.

The highly anticipated first night launch of the Orbital Sciences Corp. privately developed Antares rocket blasted off nominally and ascended for about 15 seconds until a rapid fire series of sudden and totally unexpected loud explosions sent shock waves reverberating all around the launch site and surroundings for miles and the rocket was quickly consumed in a raging fireball.

Antares was carrying the unmanned Cygnus cargo freighter on a mission dubbed Orb-3 to resupply the six person crew living aboard the International Space Station (ISS) with science experiments and needed equipment.

The 14 story Antares rocket is a two stage vehicle. The liquid fueled first stage is filled with about 550,000 pounds (250,000 kg) of Liquid Oxygen and Refined Petroleum (LOX/RP) and powered by a pair of AJ26 engines originally manufactured some 40 years ago in the then Soviet Union and designated as the NK-33.

Earlier this year an AJ26 engine failed and exploded during acceptance testing on May 22, 2014, at NASA’s Stennis Space Center in Mississippi. An extensive analysis and recheck by Orbital Sciences was conducted to clear this pair for flight.

I was an eyewitness to the awful devastation suffered by the Orb-3 mission from the press viewing site at NASA Wallops located at a distance of about 1.8 miles away from the launch complex.

Numerous photos and videos from myself (see herein) and many others clearly show a violent explosion emanating from the base of the two stage rocket. The remainder of the first stage and the entire upper stage was clearly intact at that point.

NASA announced that Orbital Sciences is leading the investigation into the rocket failure and quickly appointed an Accident Investigation Board (AIB) chaired by David Steffy, Chief Engineer of Orbital’s Advanced Programs Group.

The AIB is working under the oversight of the Federal Aviation Administration (FAA).

“Evidence suggests the failure initiated in the first stage after which the vehicle lost its propulsive capability and fell back to the ground impacting near, but not on, the launch pad,” Orbital said in a statement.

At the post launch disaster briefing at NASA Wallops, I asked Frank Culbertson, Orbital’s Executive Vice President and General Manager of its Advanced Programs Group, to provide any specifics of the sequence of events and failure, a timeline of events, and whether the engines failed.

“The ascent stopped, there was disassembly of the first stage, and then it fell to Earth. The way the accident investigation proceeds is we lock down all the data [after the accident]. Then we go through a very methodical process to recreate the data and evaluate it. We need time to look at what failed from both a video and telemetry standpoint,” Culbertson told Universe Today.

The rocket telemetry has now been released to the accident investigation board.

“Our engineers presented a very quick look assessment to the Accident Investigation Board at the end of the day. It appears the Antares vehicle had a nominal pre-launch and launch sequence with no issues noted,” Orbital said in a statement.

“All systems appeared to be performing nominally until approximately T+15 seconds at which point the failure occurred.”

Blastoff of the 14 story Antares rocket took place from the beachside Launch Pad 0A at the Mid-Atlantic Regional Spaceport (MARS) at NASA Wallops situated on the eastern shore of Virginia.

After the failure occurred the rocket fell back to the ground near, but not on top of, the launch pad.

“Prior to impacting the ground, the rocket’s Flight Termination System was engaged by the designated official in the Wallops Range Control Center,” said Orbital.

Technicians processing Antares rocket on Oct 26 to prepare for first night launch from NASA’s Wallops Flight Facility, VA, on Oct. 27 at 6:45 p.m. Credit: Ken Kremer – kenkremer.com — Technicians processing Antares rocket on Oct 26 to prepare for first night launch from NASA’s Wallops Flight Facility, VA. Credit: Ken Kremer – kenkremer.com

Since the rocket impacted just north of the pad, that damage was not as bad as initially feared.

From a public viewing area about two miles away, I captured some side views of the pad complex and damage it sustained.

Check out the details of my assessment in my prior article and exclusive photos showing some clearly discernible damage to the Antares rocket launch pad – here.

The doomed mission was bound for the International Space Station (ISS) on a flight to bring up some 5000 pounds of (2200 kg) of science experiments, research instruments, crew provisions, spare parts, and spacewalk and computer equipment and gear on a critical resupply mission in the Cygnus resupply ship bound for the International Space Station (ISS).

Among the top tasks of the AIB are “developing a ‘fault tree’ and a timeline of the important events during the launch sequence,” using the large volume of data available.

“We will analyze the telemetry. We have reams of data and telemetry that come down during launch and we will be analyzing that carefully to see if we can determine exactly the sequence of events, what went wrong, and then what we can do to fix it,” said Culbertson.

The accident team is also gathering and evaluating launch site debris.

“Over the weekend, Orbital’s Wallops-based Antares personnel continued to identify, catalogue, secure, and geolocate debris found at the launch site in order to preserve physical evidence and provide a record of the launch site following the mishap that will be useful for the AIB’s analysis and determination of what caused the Antares launch failure,” said Orbital.

Culberston expressed Orbital’s regret for the launch failure.

“We are disappointed we could not fulfill our obligation to the International Space Station program and deliver this load of cargo. And especially to the researchers who had science on board as well as to the people who had hardware and components on board for going to the station.”

“It’s a tough time to lose a launch vehicle and payload like this. Our team worked very hard to prepare it, with a lot of testing and analysis to get ready for this mission.”

Culbertson emphasized that Orbital will fix the problem and move forward.

“Something went wrong and we will find out what that is. We will determine the root cause and we will correct that. And we will come back and fly here at Wallops again. We will do all the things that are necessary to make sure it is as safe as we can make it, and that we solve the immediate problem of this particular mission.”

Culbertson noted that the public should not touch any rocket debris found.

“The investigation will include evaluating the debris around the launch pad. The rocket had a lot of hazardous equipment and materials on board that people should not be looking for or wanting to collect souvenirs. If you find anything that washes ashore or landed you should call the local authorities and definitely not touch it.”

The Orbital-3, or Orb-3, mission was to be the third of eight cargo resupply missions to the ISS through 2016 under the NASA Commercial Resupply Services (CRS) contract award valued at $1.9 Billion.

Orbital Sciences is under contract to deliver 20,000 kilograms of research experiments, crew provisions, spare parts, and hardware for the eight ISS flights.

At this point the future is unclear.

Watch here for Ken’s onsite reporting direct from NASA Wallops.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer

October 31, 2014December 23, 2015 by Ken Kremer

Launch Pad Damage Discernible in Aftermath of Catastrophic Antares Launch Failure – Exclusive Photos

Damage is visible to Launch Pad 0A following catastrophic failure of Orbital Sciences Antares rocket moments after liftoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com
Story updated with link to Ken Kremer interview with NBC Nightly News[/caption]

NASA WALLOPS FLIGHT FACILITY, VA – Some damage is clearly discernible to the Antares rocket launch pad in the aftermath of the sudden catastrophic explosion that completely consumed the rocket and its NASA contracted cargo just seconds after its liftoff NASA’s Wallops Flight Facility, Va, at 6:22 p.m. EDT on Tuesday, October 28.

From a public viewing area about two miles away, I captured some side views of the pad complex and surroundings.

Check out my before and after views of the launch pad to compare the scenery

I was interviewed by NBC News and you can watch the entire story and see my Antares explosion photos featured at NBC Nightly News on Oct. 29 here.

View of Orbital Sciences Antares rocket standing at Launch Pad 0A three hours prior to catastrophic failure following liftoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Note all 4 lighting suppression rods intact. Credit: Ken Kremer – kenkremer.com

The aborted blastoff of the 14 story Antares rocket ended in a raging inferno that set the sky on fire in raging inferno starting barely 10 seconds after what appeared to be a normal liftoff.

Looking at the photos, its immediately apparent that two of the pads four lightning suppression rods have been blown away. Indeed in the photos one can see them being hurled away in the swirling inferno.

Close-up view reveal some damage to Antares transporter erector launcher and scorch mark at water deluge tower at Launch Pad 0A following catastrophic failure of Orbital Sciences Antares rocket moments after liftoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

There is also some noticeable damage to the transporter erector launcher used to move transport and raise the rocket to its vertical launch position.

The good news is that the launch ramp leading to the launch ramp leading to the launch mount is still intact. The giant water deluge tower is still standing.

The outer structure of the Horizontal Integration Facility (HIF) appears intact following the Antares launch failure on Oct. 28, 2014. Final assembly and processing of the Antares rocket and Cygnus module takes place inside the HIF. Credit: Ken Kremer – kenkremer.com

Likewise the processing facility where the Antares rocket undergoes final assembly and integration with the Cygnus cargo module appears to have escaped damage, at least on the two sides visible to me.

The outer structure of the Horizontal Integration Facility (HIF) appears intact with no significant harm following the launch failure. The HIF is located about 1 mile north of pad 0A.

The most severe damage was suffered by the nearby sounding rocket launcher with the entire side facing the pad blown away.

Sounding rocket launcher suffered severe damage as seen in this close-up view following catastrophic failure of Orbital Sciences Antares rocket moments after liftoff from NASA’s Wallops Flight Facility, VA, on Oct. 28, 2014, at 6:22 p.m. Credit: Ken Kremer – kenkremer.com

Watch here for Ken’s onsite reporting direct from NASA Wallops.

Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.

Ken Kremer