According to a new study, EDLS hardware that has been jettisoned on Mars could create problems for future missions to the same landing sites. Credit: NASA
On future missions, a silver, metallic-based thermal control coating will be bonded to the Orion crew module’s back shell tiles. Credit: NASA
In the wake of NASA’s supremely successful inaugural test flight of the Oriondeep space capsule on the EFT-1 mission in Dec. 2014, NASA is beefing up the critical thermal protection system (TPS) that will protect astronauts from the searing heats experienced during reentry as the human rated vehicle plunges through the Earth’s atmosphere after returning from ambitious expeditions to the Moon and beyond.
Based in part on lessons learned from EFT-1, engineers are refining Orion’s heat shield to enhance the design, ease manufacturing procedures and significantly strengthen is heat resistant capabilities for the far more challenging space environments and missions that lie ahead later this decade and planned further out in the future as part of NASA’s agency-wide ‘Journey to Mars’ initiative to send humans to the Red Planet in the 2030s.
The first RS-25 flight engine, No. 2059, is placed on the A-1 Test Stand at Stennis Space Center, Miss. The engines were built by Aerojet Rocketdyne and are being tested in 2015 and 2016 to certify them to fly on NASA’s new Space Launch System (SLS) rocket. SLS-1 will launch on its first uncrewed mission in 2018. Credit: NASA
NASA took another big step on the path to propel our astronauts back to deep space and ultimately on to Mars with the long awaited decision to formally restart production of the venerable RS-25 engine that will power the first stage of the agency’s mammoth Space Launch System (SLS) heavy lift rocket, currently under development.
Aerojet Rocketdyne was awarded a NASA contract to reopen the production lines for the RS-25 powerplant and develop and manufacture a certified engine for use in NASA’s SLS rocket. The contract spans from November 2015 through Sept. 30, 2024.
The SLS is the most powerful rocket the world has ever seen and will loft astronauts in the Orion capsule on missions back to the Moon by around 2021, to an asteroid around 2025 and then beyond on a ‘Journey to Mars’ in the 2030s – NASA’s overriding and agency wide goal. The first unmanned SLS test flight is slated for late 2018.
The core stage (first stage) of the SLS will initially be powered by four existing RS-25 engines, recycled and upgraded from the shuttle era, and a pair of five-segment solid rocket boosters that will generate a combined 8.4 million pounds of liftoff thrust, making it the world’s most powerful rocket ever.
The newly awarded RS-25 engine contract to Sacramento, California based Aerojet Rocketdyne is valued at 1.16 Billion and aims to “modernize the space shuttle heritage engine to make it more affordable and expendable for SLS,” NASA announced on Nov. 23. NASA can also procure up to six new flight worthy engines for later launches.
“SLS is America’s next generation heavy lift system,” said Julie Van Kleeck, vice president of Advanced Space & Launch Programs at Aerojet Rocketdyne, in a statement.
“This is the rocket that will enable humans to leave low Earth orbit and travel deeper into the solar system, eventually taking humans to Mars.”
The lead time is approximately 5 or 6 years to build and certify the first new RS-25 engine, Van Kleek told Universe Today in an interview. Therefore NASA needed to award the contract to Aerojet Rocketdyne now so that its ready when needed.
NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration. Credit: NASA/MSFC
The RS-25 is actually an upgraded version of former space shuttle main engines (SSMEs) originally built by Aerojet Rocketdyne.
The reusable engines were used with a 100% success rate during NASA’s three decade-long Space Shuttle program to propel the now retired shuttle orbiters to low Earth orbit.
Space Shuttles were powered by a trio of Space Shuttle Main Engines (SSMEs) now recycled and upgraded as RS-25 engines for SLS. Atlantis rolls over from the Orbiter Processing Facility (OPF-1, at right) processing hanger to the Vehicle Assembly Building (VAB, at left) at KSC for the STS-135 mission. Credit: Ken Kremer
Those same engines are now being modified for use by the SLS on missions to deep space starting in 2018.
But NASA only has an inventory of 16 of the RS-25 engines, which is sufficient for a maximum of the first four SLS launches only. Although they were reused numerous times during the shuttle era, they will be discarded after each SLS launch.
During a 535-second test on August 13, 2015, operators ran the Space Launch System (SLS) RS-25 rocket engine through a series of tests at different power levels to collect engine performance data on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi. Credit: NASA
And since the engines cannot be recovered and reused as during the shuttle era, a brand new set of RS-25s will have to be manufactured from scratch.
Therefore, the engine manufacturing process can and will be modernized and significantly streamlined – using fewer part and welds – to cut costs and improve performance.
“The RS-25 engines designed under this new contract will be expendable with significant affordability improvements over previous versions,” added Jim Paulsen, vice president, Program Execution, Advanced Space & Launch Programs at Aerojet Rocketdyne. “This is due to the incorporation of new technologies, such as the introduction of simplified designs; 3-D printing technology called additive manufacturing; and streamlined manufacturing in a modern, state-of-the-art fabrication facility.”
“The new engines will incorporate simplified, yet highly reliable, designs to reduce manufacturing time and cost. For example, the overall engine is expected to simplify key components with dramatically reduced part count and number of welds. At the same time, the engine is being certified to a higher operational thrust level,” says Aerojet Rocketdyne.
The existing stock of 16 RS-25s are being upgraded for use in SLS and also being run through a grueling series of full duration hot fire test firings to certify them for flight, as I reported previously here at Universe Today.
Among the RS-25 upgrades is a new engine controller specific to SLS. The engine controller functions as the “brain” of the engine, which checks engine status, maintains communication between the vehicle and the engine and relays commands back and forth.
RS-25 test firing in progress on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi, on Aug. 13, 2015. Credit: NASA
Each of the RS-25’s engines generates some 500,000 pounds of thrust. They are fueled by cryogenic liquid hydrogen and liquid oxygen. For SLS they will be operating at 109% of power, compared to a routine usage of 104.5% during the shuttle era. They measure 14 feet tall and 8 feet in diameter.
They have to withstand and survive temperature extremes ranging from -423 degrees F to more than 6000 degrees F.
The maiden test flight of the SLS is targeted for no later than November 2018 and will be configured in its initial 70-metric-ton (77-ton) version with a liftoff thrust of 8.4 million pounds. It will boost an unmanned Orion on an approximately three week long test flight beyond the Moon and back.
NASA plans to gradually upgrade the SLS to achieve an unprecedented lift capability of 130 metric tons (143 tons), enabling the more distant missions even farther into our solar system.
The first SLS test flight with the uncrewed Orion is called Exploration Mission-1 (EM-1) and will launch from Launch Complex 39-B at the Kennedy Space Center.
Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Learn more about SLS, Orion, SpaceX, Orbital ATK Cygnus, ISS, ULA Atlas rocket, Boeing, Space Taxis, Mars rovers, Antares, NASA missions and more at Ken’s upcoming outreach events:
Dec 1 to 3: “Orbital ATK Atlas/Cygnus launch to the ISS, ULA, SpaceX, SLS, Orion, Commercial crew, Curiosity explores Mars, Pluto and more,” Kennedy Space Center Quality Inn, Titusville, FL, evenings
Dec 8: “America’s Human Path Back to Space and Mars with Orion, Starliner and Dragon.” Amateur Astronomers Assoc of Princeton, AAAP, Princeton University, Ivy Lane, Astrophysics Dept, Princeton, NJ; 7:30 PM.
The International Space Station (ISS) has grown tremendously in size and complexity and evolved significantly over 15 years of continuous human occupation from Nov. 2, 2000 to Nov. 2, 2015. Credit: NASA
The International Space Station (ISS) achieved 15 years of a continuous human presence in orbit, as of today, Nov. 2, aboard the football field sized research laboratory ever since the first Russian/American crew of three cosmonauts and astronauts comprising Expedition 1 arrived in a Soyuz capsule at the then much tinier infant orbiting complex on Nov. 2, 2000.
Today, the space station is host to the Expedition 45 crew of six humans – from America, Russia and Japan – that very symbolically also includes the first ever crew spending one year aboard and that highlights the outposts expanding role from a research lab to a deep space exploration test bed for experiments and technologies required for sending humans on interplanetary journeys to the Martian system in the 2030s.
The ISS was only made possible by over two decades of peaceful and friendly international cooperation by the most powerful nations on Earth on a scale rarely seen.
“I believe the International Space Station should be considered for the Nobel Peace Prize,” said NASA Administrator Charles Bolden last week during remarks to the Center for American Progress in Washington, DC., on October 28, 2015.
“Exploration has taught us more than we have ever known about our Universe and our place in it.”
“The ISS has already taught us what’s possible when tens of thousands of people across 15 countries collaborate so that human beings from different nations can live and work in space together.”
“Yet, for all these accomplishments, when you consider all the possibilities ahead of us you can only reach one conclusion; We are just getting started!”
6 person ISS Expedition 45 Crew celebrates 15 Years of operation with humans on 2 Nov 2015. Credit: NASA
“No better place to celebrate #15YearsOnStation! #HappyBday, @space_station! Thanks for the hospitality! #YearInSpace.” tweeted NASA astronaut Scott Kelly from the ISS today along with a crew portrait.
The space station is the largest engineering and construction project in space combining the funding, hardware, knowhow, talents and crews from 5 space agencies and 15 countries – NASA, Roscomos, ESA (European Space Agency), JAXA (Japan Aerospace and Exploration Agency) and CSA (Canadian Space Agency).
NASA astronaut Tracy Caldwell Dyson, an Expedition 24 flight engineer in 2010, took a moment during her space station mission to enjoy an unmatched view of home through a window in the Cupola of the International Space Station, the brilliant blue and white part of Earth glowing against the blackness of space. Credits: NASA
The collaborative work in space has transcended our differences here on Earth and points the way forward to an optimistic future that benefits all humanity.
The station orbits at an altitude of about 250 miles (400 kilometers) above Earth. It measures 357 feet (109 meters) end-to-end and has an internal pressurized volume of 32,333 cubic feet, equivalent to that of a Boeing 747.
The uninterrupted human presence on the station all began when Expedition 1 docked at the outpost on Nov. 2, 2000, with its first residents including Commander William Shepherd of NASA and cosmonauts Sergei Krikalev and Yuri Gidzenko of Roscosmos.
For the first station trio in November 2000, the vehicle included three modules; the Zarya module and the Zvezda service module from Russia and the Unity module from the US.
In this photo, Expedition 1 crew members (from left to right) Commander Bill Shepherd, and Flight Engineers Yuri Gidzenko and Sergei Krikalev pose with a model of their home away from home. Image Credit: NASA
Over the past 15 years, after more than 115 construction and logistics flight, the station has grown by leaps and bounds from its small initial configuration of only three pressurized modules from Russian and America into a sprawling million pound orbiting outpost sporting a habitable volume the size of a six bedroom house, with additional new modules and hardware from Europe, Japan and Canada.
The ISS has been visited by over 220 people from 17 countries.
The “1 Year ISS crew” reflects the international cooperation that made the station possible and comprises current ISS commander NASA astronaut Scott Kelly and Russian cosmonaut Mikhail Kornienko, who are now just past the half way mark of their mission.
“Over the weekend, I called NASA astronaut Scott Kelly, who is currently halfway through his one-year mission aboard the International Space Station, to congratulate him on setting the American records for both cumulative and continuous days in space,” Bolden said in a NASA statement released today.
“I also took the opportunity to congratulate Commander Kelly — and the rest of the space station crew — for being part of a remarkable moment 5,478 days in the making: the 15th anniversary of continuous human presence aboard the space station.”
Scott Kelly, U.S. astronaut and commander of the current Expedition 45 crew, broke the US record for time spent in space on Oct. 16, 2015. Credit: NASA
The complete Expedition 45 crew members include Station Commander Scott Kelly and Flight Engineer Kjell Lindgren of NASA, Flight Engineers Mikhail Kornienko, Oleg Kononenko and Sergey Volkov of the Russian Federal Space Agency (Roscosmos) and Flight Engineer Kimiya Yui of the Japan Aerospace Exploration Agency.
For the first nine years, the station was home to crews of two or three. Starting in 2009 the crew size was doubled to a permanent crew of six humans after the habitable volume, research facilities, equipment and supporting provisions had grown sufficiently.
“Humans have been living in space aboard the International Space Station 24-7-365 since Nov. 2, 2000. That’s 15 Thanksgivings, New Years, and holiday seasons astronauts have spent away from their families. 15 years of constant support from Mission Control Houston. And 15 years of peaceful international living in space,” says NASA.
Expedition 45 Crew Portrait: Station Commander Scott Kelly and Flight Engineer Kjell Lindgren of NASA, Flight Engineers Mikhail Kornienko, Oleg Kononenko and Sergey Volkov of the Russian Federal Space Agency (Roscosmos) and Flight Engineer Kimiya Yui of the Japan Aerospace Exploration Agency. Credit: NASA/Roscosmos/JAXA
The US contributed and built the largest number of segments of the space station, followed by Russia.
NASA’s Space Shuttles hauled the US segments aloft inside the orbiters huge payload bay, starting from the first construction mission in 1998 carrying the Unity module to the final shuttle flight STS-135 in 2011, which marked the completion of construction and retirement of the shuttles.
With the shuttle orbiters now sitting in museums and no longer flying, the Russian Soyuz capsule is the only means of transporting crews to the space station and back.
The longevity of the ISS was recently extended from 2020 to 2024 after approval from President Obama. Most of the partners nations have also agreed to the extension. Many in the space community believe the station hardware is quite resilient and hope for further extensions to 2028 and beyond.
“The International Space Station, which President Obama has extended through 2024, is a testament to the ingenuity and boundless imagination of the human spirit. The work being done on board is an essential part of NASA’s journey to Mars, which will bring American astronauts to the Red Planet in the 2030s,” says Bolden.
“For 15 years, humanity’s reach has extended beyond Earth’s atmosphere. Since 2000, human beings have been living continuously aboard the space station, where they have been working off-the-Earth for the benefit of Earth, advancing scientific knowledge, demonstrating new technologies, and making research breakthroughs that will enable long-duration human and robotic exploration into deep space.”
A key part of enabling long duration space missions to Mars is the 1 Year ISS Mission.
In coming years, additional new pressurized modules and science labs will be added by Russia and the US.
And NASA says the stations crew size will expand to seven after the US commercial Starliner and Dragon space taxis from Boeing and SpaceX start flying in 2017.
NASA is now developing the new Orion crew capsule and mammoth Space Launch System (SLS) heavy lift rocket to send astronauts to deep space destination including the Moon, asteroids and the Red Planet.
In the meantime, Kelly and his crew are also surely looking forward to the arrival of the next Orbital ATKCygnus resupply ship carrying science experiments, provisions, spare parts, food and other goodies after it blasts off from Florida on Dec. 3 – detailed in my story here.
Infographic: 15 Years of Continuous Human Presence Aboard the International Space Station. Credit: NASA
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
STS-135: Last launch using RS-25 engines that will now power NASA’s SLS deep space exploration rocket. NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the final flight to the ISS and the high frontier with Chris Ferguson as Space Shuttle Commander. Credit: Ken Kremer/kenkremer.com
NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration. Credit: NASA/MSFC
NASA’s Space Launch System (SLS) blasts off from launch pad 39B at the Kennedy Space Center in this artist rendering showing a view of the liftoff of the Block 1 70-metric-ton (77-ton) crew vehicle configuration. Credit: NASA/MSFC
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The SLS, America’s first human-rated heavy lift rocket intended to carry astronautsto deep space destinations since NASA’s Apollomoon landing era Saturn V, has passed a key design milestone known as the critical design review (CDR) thereby clearing the path to full scale fabrication.
NASA also confirmed they have dropped the Saturn V white color motif of the mammoth rocket in favor of burnt orange to reflect the natural color of the SLS boosters first stage cryogenic core. The agency also decided to add stripes to the huge solid rocket boosters.
NASA announced that the Space Launch System (SLS) has “completed all steps needed to clear a critical design review (CDR)” – meaning that the design of all the rockets components are technically acceptable and the agency can continue with full scale production towards achieving a maiden liftoff from the Kennedy Space Center in Florida in 2018.
“We’ve nailed down the design of SLS,” said Bill Hill, deputy associate administrator of NASA’s Exploration Systems Development Division, in a NASA statement.
Artist concept of the SLS Block 1 configuration on the Mobile Launcher at KSC. Credit: NASA/MSFC
Blastoff of the NASA’s first SLS heavy lift booster (SLS-1) carrying an unmanned test version of NASA’s Orioncrew capsule is targeted for no later than November 2018.
Indeed the SLS will be the most powerful rocket the world has ever seen starting with its first liftoff. It will propel our astronauts on journey’s further into space than ever before.
SLS is “the first vehicle designed to meet the challenges of the journey to Mars and the first exploration class rocket since the Saturn V.”
Crews seated inside NASA’s Orion crew module bolted atop the SLS will rocket to deep space destinations including the Moon, asteroids and eventually the Red Planet.
“There have been challenges, and there will be more ahead, but this review gives us confidence that we are on the right track for the first flight of SLS and using it to extend permanent human presence into deep space,” Hill stated.
The core stage (first stage) of the SLS will be powered by four RS-25 engines and a pair of five-segment solid rocket boosters (SRBs) that will generate a combined 8.4 million pounds of liftoff thrust in its inaugural Block 1 configuration, with a minimum 70-metric-ton (77-ton) lift capability.
Overall the SLS Block 1 configuration will be some 10 percent more powerful than the Saturn V rockets that propelled astronauts to the Moon, including Neil Armstrong, the first human to walk on the Moon during Apollo 11 in July 1969.
Graphic shows Block I configuration of NASA’s Space Launch System (SLS). Credits: NASA/MSFC
The SLS core stage is derived from the huge External Tank (ET) that fueled NASA Space Shuttle’s for three decades. It is a longer version of the Shuttle ET.
NASA initially planned to paint the SLS core stage white, thereby making it resemble the Saturn V.
But since the natural manufacturing color of its insulation during fabrication is burnt orange, managers decided to keep it so and delete the white paint job.
“As part of the CDR, the program concluded the core stage of the rocket and Launch Vehicle Stage Adapter will remain orange, the natural color of the insulation that will cover those elements, instead of painted white,” said NASA.
There is good reason to scrap the white color motif because roughly 1000 pounds of paint can be saved by leaving the tank with its natural orange pigment.
This translates directly into another 1000 pounds of payload carrying capability to orbit.
“Not applying the paint will reduce the vehicle mass by potentially as much as 1,000 pounds, resulting in an increase in payload capacity, and additionally streamlines production processes,” Shannon Ridinger, NASA Public Affairs spokeswomen told Universe Today.
After the first two shuttle launches back in 1981, the ETs were also not painted white for the same reason – in order to carry more cargo to orbit.
“This is similar to what was done for the external tank for the space shuttle. The space shuttle was originally painted white for the first two flights and later a technical study found painting to be unnecessary,” Ridinger explained.
Artist concept of the Block I configuration of NASA’s Space Launch System (SLS). The SLS Program has completed its critical design review, and the program has concluded that the core stage of the rocket will remain orange along with the Launch Vehicle Stage Adapter, which is the natural color of the insulation that will cover those elements. Credits: NASA
NASA said that the CDR was completed by the SLS team in July and the results were also further reviewed over several more months by a panel of outside experts and additionally by top NASA managers.
“The SLS Program completed the review in July, in conjunction with a separate review by the Standing Review Board, which is composed of seasoned experts from NASA and industry who are independent of the program. Throughout the course of 11 weeks, 13 teams – made up of senior engineers and aerospace experts across the agency and industry – reviewed more than 1,000 SLS documents and more than 150 GB of data as part of the comprehensive assessment process at NASA’s Marshall Space Flight Center in Huntsville, Alabama, where SLS is managed for the agency.”
“The Standing Review Board reviewed and assessed the program’s readiness and confirmed the technical effort is on track to complete system development and meet performance requirements on budget and on schedule.”
The final step of the SLS CDR was completed this month with another extremely thorough assessment by NASA’s Agency Program Management Council, led by NASA Associate Administrator Robert Lightfoot.
“This is a major step in the design and readiness of SLS,” said John Honeycutt, SLS program manager.
The CDR was the last of four reviews that examine SLS concepts and designs.
NASA says the next step “is design certification, which will take place in 2017 after manufacturing, integration and testing is complete. The design certification will compare the actual final product to the rocket’s design. The final review, the flight readiness review, will take place just prior to the 2018 flight readiness date.”
“Our team has worked extremely hard, and we are moving forward with building this rocket. We are qualifying hardware, building structural test articles, and making real progress,” Honeycutt elaborated.
Numerous individual components of the SLS core stage have already been built and their manufacture was part of the CDR assessment.
The SLS core stage is being built at NASA’s Michoud Assembly Facility in New Orleans. It stretches over 200 feet tall and is 27.6 feet in diameter and will carry cryogenic liquid hydrogen and liquid oxygen fuel for the rocket’s four RS-25 engines.
On Sept. 12, 2014, NASA Administrator Charles Bolden officially unveiled the world’s largest welder at Michoud, that will be used to construct the core stage, as I reported earlier during my on-site visit – here.
NASA decided that the SRBs will be painted with something like racing stripes.
“Stripes will be painted on the SRBs and we are still identifying the best process for putting them on the boosters; we have multiple options that have minimal impact to cost and payload capability, ” Ridinger stated.
With the successful completion of the CDR, the components of the first core stage can now proceed to assembly of the finished product and testing of the RS-25 engines and boosters can continue.
“We’ve successfully completed the first round of testing of the rocket’s engines and boosters, and all the major components for the first flight are now in production,” Hill explained.
View of NASA’s future SLS/Orion launch pad at Space Launch Complex 39B from atop Mobile Launcher at the Kennedy Space Center in Florida. Former Space Shuttle launch pad 39B is now undergoing renovations and upgrades to prepare for SLS/Orion flights starting in 2018. Credit: Ken Kremer/kenkremer.com
NASA plans to gradually upgrade the SLS to achieve an unprecedented lift capability of 130 metric tons (143 tons), enabling the more distant missions even farther into our solar system.
The first SLS test flight with the uncrewed Orion is called Exploration Mission-1 (EM-1) and will launch from Launch Complex 39-B at the Kennedy Space Center (KSC).
The SLS/Orion stack will roll out to pad 39B atop the Mobile Launcher now under construction – as detailed in my recent story and during visit around and to the top of the ML at KSC.
Looking up from beneath the enlarged exhaust hole of the Mobile Launcher to the 380 foot-tall tower astronauts will ascend as their gateway for missions to the Moon, Asteroids and Mars. The ML will support NASA’s Space Launch System (SLS) and Orion spacecraft during Exploration Mission-1 at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
Wide view of the new welding tool at the Vertical Assembly Center at NASA’s Michoud Assembly Facility in New Orleans at a ribbon-cutting ceremony Sept. 12, 2014. Credit: Ken Kremer – kenkremer.com
Looking up from beneath the enlarged exhaust hole of the Mobile Launcher to the 380 foot-tall tower astronauts will ascend as their gateway for missions to the Moon, Asteroids and Mars. The ML will support NASA's Space Launch System (SLS) and Orion spacecraft during Exploration Mission-1 at NASA's Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Looking up from beneath the enlarged exhaust hole of the Mobile Launcher to the 380 foot-tall tower astronauts will ascend as their gateway for missions to the Moon, Asteroids and Mars. The ML will support NASA’s Space Launch System (SLS) and Orion spacecraft during Exploration Mission-1 at NASA’s Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
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KENNEDY SPACE CENTER, FL – NASA’s Mobile Launcher (ML) is undergoing major upgrades and modifications at the Kennedy Space Center in Florida enabling the massive structure to launch the agency’s mammoth Space Launch System (SLS) rocket and Orion crew capsule on a grand ‘Journey to Mars.’
“We just finished up major structural steel modifications to the ML, including work to increase the size of the rocket exhaust hole,” Eric Ernst, NASA Mobile Launch project manager, told Universe Today during an exclusive interview and inspection tour up and down the Mobile Launcher.
Construction workers are hard at work upgrading and transforming the 380-foot-tall, 10.5-million-pound steel structure into the launcher for SLS and Orion – currently slated for a maiden blastoff no later than November 2018 on Exploration Mission-1 (EM-1).
“And now we have just started the next big effort to get ready for SLS.”
SLS and Orion are NASA’s next generation human spaceflight vehicles currently under development and aimed at propelling astronauts to deep space destinations, including the Moon and an asteroid in the 2020s and eventually a ‘Journey to Mars’ in the 2030s.
Floor level view of the Mobile Launcher and enlarged exhaust hole with 380 foot-tall launch tower astronauts will ascend as their gateway for missions to the Moon, Asteroids and Mars. The ML will support NASA’s Space Launch System (SLS) and Orion spacecraft for launches from Space Launch Complex 39B at the Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
The mobile launcher was originally built several years ago to accommodate NASA’s less powerful, lighter and now cancelled Ares-1 rocket. It therefore requires extensive alterations to accommodate the vastly more powerful and heavier SLS rocket.
“The ML was initially developed for Ares 1, a much smaller rocket,” Ernst explained to Universe Today.
“So the exhaust hole was much smaller.”
Whereas the Ares-1 first stage booster was based on using a single, more powerful version of the Space Shuttle Solid Rocket Boosters, the SLS first stage is gargantuan and will be the most powerful rocket the world has ever seen.
The SLS first stage comprises two shuttle derived solid rocket boosters and four RS-25 power plants recycled from their earlier life as space shuttle main engines (SSMEs). They generate a combined 8.4 million pounds of thrust – exceeding that of NASA’s Apollo Saturn V moon landing rocket.
Therefore the original ML exhaust hole had to be gutted and nearly tripled in width.
“The exhaust hole used to be about 22 x 22 feet,” Ernst stated.
“Since the exhaust hole was much smaller, we had to deconstruct part of the tower at the base, in place. The exhaust hole had to be made much bigger to accommodate the SLS.”
Construction crews extensively reworked the exhaust hole and made it far wider to accommodate SLS compared to the smaller one engineered and already built for the much narrower Ares-1, which was planned to generate some 3.6 million pounds of thrust.
“So we had to rip out a lot of steel,” Mike Canicatti, ML Construction Manager told Universe Today.
“For the exhaust hole [at the base of the tower], lots of pieces of [existing] steel were taken out and other new pieces were added, using entirely new steel.”
“The compartment for the exhaust hole used to be about 22 x 22 feet, now it’s about 34 x 64 feet.”
Looking down to the enlarged 64 foot wide exhaust hole from the top of NASA’s 380 foot-tall Mobile Launch tower. Astronauts will board the Orion capsule atop the Space Launch System (SLS) rocket for launches from Space Launch Complex 39B the Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
In fact this involved the demolition of over 750 tons of old steel following by fabrication and installation of more than 1,000 tons of new steel. It was also reinforced due to the much heavier weight of SLS.
“It was a huge effort and structural engineers did their job. The base was disassembled and reassembled in place” – to enlarge the exhaust hole.
“So basically we gutted major portions of the base out, put in new walls and big structural girders,” Ernst elaborated.
“And we just finished up that major structural steel modification on the exhaust hole.”
Top view across the massive 34 foot-wide, 64 foot-long exhaust hole excavated out of NASA’s Mobile Launcher that will support launches of the Space Launch System (SLS) rocket from Space Launch Complex 39B at the Kennedy Space Center in Florida. Credit: Ken Kremer/kenkremer.com
Meanwhile the 380 foot-tall tower that future Orion astronauts will ascend was left in place.
“The tower portion itself did not need to be disassembled.”
The Ares rockets originally belonged to NASA’s Constellation program, whose intended goal was returning American astronauts to the surface of the Moon by 2020.
Ares-1 was slated as the booster for the Orion crew capsule. However, President Obama cancelled Constellation and NASA’s Return to the Moon soon after entering office.
Since then the Obama Administration and Congress worked together in a bipartisan manner together to fashion a new space hardware architecture and granted approval for development of the SLS heavy lift rocket to replace the Ares-1 and heavy lift Ares-5.
Sending astronauts on a ‘Journey to Mars’ is now NASA’s agency wide and overarching goal for the next few decades of human spaceflight.
But before SLS can be transported to its launch pad at Kennedy’s Space Launch Complex 39-B for the EM-1 test flight the next big construction step has to begin.
“So now we have just started the next big effort to get ready for SLS.”
This involves installation of Ground Support Equipment (GSE) and a wide range of launch support services and systems to the ML.
“The next big effort is the GSE installation contract,” Ernst told me.
“We have about 40+ ground support and facility systems to be installed on the ML. There are about 800 items to be installed, including about 300,000-plus feet of cable and several miles of piping and tubing.”
“So that’s the next big effort to get ready for SLS. It’s about a 1.5 year contract and it was just awarded to J.P. Donovan Construction Inc. of Rockledge, Florida.”
“The work just started at the end of August.”
NASA currently plans to roll the ML into the Vehicle Assembly Building in early 2017 for stacking of SLS and Orion for the EM-1 test flight.
View of NASA’s future SLS/Orion launch pad at Space Launch Complex 39B from atop Mobile Launcher at the Kennedy Space Center in Florida. Former Space Shuttle launch pad 39B is now undergoing renovations and upgrades to prepare for SLS/Orion flights starting in 2018. Credit: Ken Kremer/kenkremer.com
The SLS/Orion mounted stack atop the ML will then roll out to Space Launch Complex 39B for the 2018 launch from the Kennedy Space Center.
Pad 39B is also undergoing radical renovations and upgrades, transforming it from its use for NASA’s now retired Space Shuttle program into a modernized 21st century launch pad. Watch for my upcoming story.
Artist concept of the SLS Block 1 configuration mounted on the Mobile Launcher. Credit: NASA
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
View from atop NASA’s SLS mobile launcher at the Kennedy Space Center, looking out to United Launch Alliance Atlas V rocket with MUOS-4 US Navy communications satellite poised at pad 41 at Cape Canaveral Air Force Station, FL, ‘prior to launch on Sept. 2, 2015. EDT. Credit: Ken Kremer/kenkremer.com
Watched @MartianMovie on @Space_Station last night! Today working towards our #JourneyToMars during my #YearInSpace!” Credit: NASA/Scott Kelly
Video caption: ‘The Martian’ Star Matt Damon Discusses NASA’s Journey to Mars. Credit: NASA
The excitement is building for the worldwide movie premiere of ‘The Martian’ on Oct. 2.
Based on the bestselling book by Andy Weir, ‘The Martian’ tells the story of how NASA astronaut Mark Watney, played by Matt Damon, is accidentally stranded on the surface of Mars during a future manned expedition, after a sudden and unexpectedly fierce dust storm forces the rest of the crew to quickly evacuate after they believe he is dead.
In the video above, Matt Damon discusses NASA’s ongoing real life efforts focused on turning science fiction dreams into reality and sending astronauts to Mars.
Watney actually survived the storm but lost contact with NASA. The film recounts his ingenious years long struggle to survive, figure out how to tell NASA he is alive and send a rescue crew before he starves to death on a planet where nothing grows. Watney’s predicament is a survival lesson to all including NASA.
‘The Martian’ was written by Andy Weir in 2010 and has now been produced as a major Hollywood motion picture starring world famous actor Matt Damon and directed by the world famous director Ridley Scott from 20th Century Fox.
NASA’s overriding strategic goal is to send humans on a ‘Journey to Mars’ by the 2030s.
‘The Martian’ is a rather realistic portrayal of how NASA might accomplish the ‘Journey to Mars.’
“Sending people to Mars and returning them safely is the challenge of a generation,” says Damon in the video.
“The boot prints of astronauts will follow the rover tracks [of NASA’s Curiosity rover] thanks to innovations happening today.”
“NASA’s Journey to Mars begins on the International Space Station (ISS) .. where we are learning how humans can thrive over long periods without gravity.”
The current six person crew serving aboard the ISS even got a sneak preview of The Martian this past weekend!
Gleeful NASA astronaut Scott Kelly, commander of the Expedition 45 crew, just tweeted a photo of the crew watching ‘The Martian’ while soaring some 250 miles (400 kilometers) above Earth.
“Watched @MartianMovie on @Space_Station last night! Today working towards our #JourneyToMars during my #YearInSpace!” tweeted NASA astronaut Scott Kelly.
Kelly comprises one half of the first ever ‘1 Year ISS Crew’ along with Russian cosmonaut Mikhail Kornienko, aimed at determining the long term physical and psychological effects on the human body of people living and working in the weightlessness of space.
The 1 Year ISS mission is an important data gathering milestone on the human road to Mars since the round trip time to the Red Planet and back will take approximately 3 years or more.
The first unmanned test flight of SLS/Orion is slated for Nov. 2018. The first manned flight could occur between 2021 and 2023 – read my new report here.
“The Journey to Mars will forever change our history books … and expand our human presence deeper into the solar system,” says Damon.
THE MARTIAN features a star studded cast that includes Matt Damon, Jessica Chastain, Kristen Wiig, Kate Mara, Michael Pena, Jeff Daniels, Chiwetel Ejiofor, and Donald Glover.
Matt Damon stars as NASA astronaut Mark Watney in ‘The Martian.’ Credit: 20th Century Fox
“NASA has endorsed “The Martian’” Jim Green, NASA’s Director of Planetary Sciences, told Universe Today. Green served as technical consultant on the film.
I have read the book (I’m a professional chemist) and highly recommend it to everyone.
The Martian is all about how Watney uses his botany and chemistry skills to “Science the Sh.. out of it” to grow food and survive.
Learning how to live of the land will be a key hurdle towards enabling long term space voyages.
Kelly and his ISS cremates took a big first step towards putting that theory into practice when they recently grew, harvested and ate the first space grown NASA lettuce on the ISS using the Veggie experimental rack – detailed in my recent story here.
NASA Astronauts Kjell Lindgren (center) and Scott Kelly (right) and Kimiya Yui (left) of Japan consume space grown food for the first time ever, from the Veggie plant growth system on the International Space Station. Credit: NASA TV
Here’s the second official trailer of “The Martian:
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
Veggie demonstration apparatus growing red romaine lettuce under LED lights in the Space Station Processing Facility at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.com
NASA Orion spacecraft blasts off atop 1st Space Launch System rocket in 2017 - attached to European provided service module – on an enhanced m mission to Deep Space where an asteroid could be relocated as early as 2021. Credit: NASA
The first manned flight of NASA’s Orion deep space capsule – currently under development – could slip two years from 2021 to 2023 due to a variety of budget and technical issues, top NASA officials announced on Wednesday, Sept. 16.
The potential two year postponement of Orion’s first flight with astronauts follows on the heels of the agency’s recently completed rigorous review of the programs status from a budgetary, technical, engineering, safety and risk assessment analysis of the vehicles systems and subsystems.
But Orion’s launch delay has already been condemned by some in Congress who accuse the Obama Administration of purposely shortchanging funding for the program.
Based on the budget available and all the work remaining to be accomplished, liftoff of the first Orion test flight with an astronaut crew is likely to occur “no later than April 2023,” said NASA Associate Administrator Robert Lightfoot at the Sept. 16 briefing for reporters.
NASA had been marching towards an August 2021 liftoff for the maiden crewed Orion on a test flight dubbed Exploration Mission-2 (EM-2), until Lightfoot’s announcement.
Lightfoot added that although August 2021 is still NASA’s officially targeted launch date for EM-2, achieving that early goal is not likely as a direct result of the program review.
“The team is still working toward a launch in August 2021, but have much less confidence in achieving that. But we are not changing that date for EM-2 at this time.”
“But we’re committing that we’ll be no later than April 2023.”
“It’s not a very high confidence level [on making the August 2021 launch date], I’ll tell you that, just because of the things we see historically pop up.”
Orion is being developed by NASA to send America’s astronauts on journeys venturing farther into deep space than ever before – back to the Moon first and then beyond to Asteroids, Mars and other destinations in our Solar System.
Artist’s conception of NASA’s Space Launch System with Orion crewed deep space capsule. Credit: NASA
Orion’s likely launch slip is the direct fallout from NASA’s recently completed internal program review called Key Decision Point C (KDP-C).
The KDC-P review assesses all the technological work and advancements required for launch to design, develop and manufacture Orion and that can be accomplished based on the Federal budget that will be available to carry out the program successfully.
“The KDC-P analysis just completed and decision to move forward with the Orion program is based on a 70% confidence level of success,” notes Lightfoot.
“The budget is a factor in the timing for the projection. It is based on the President’s current budget.”
“The decision commits NASA to a development cost baseline of $6.77 billion from October 2015 through the first crewed mission (EM-2) and a commitment to be ready for a launch with astronauts no later than April 2023.”
“EM-2 is a full up Orion on a human mission,” he said.
The EM-2 mission would last about 3 weeks and fly in a lunar retrograde orbit. It would carry astronauts beyond the Moon and further out into space than ever before.
Prior to EM-2, Orion’s next test flight is the uncrewed EM-1 mission targeted to launch no later than November 2018 – from Launch Complex 39-B at the Kennedy Space Center.
EM-1 will blastoff on the inaugural launch of NASA’s mammoth Space Launch System (SLS) heavy lift booster concurrently under development. The SLS will be configured in its initial 70-metric-ton (77-ton) version with a liftoff thrust of 8.4 million pounds. It will boost an unmanned Orion on an approximately three week long test flight beyond the Moon and back.
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com
Orion learned a lot from EFT-1 and the lessons learned are being incorporated into the EM-1 and EM-2 missions.
Among the very few changes is an alteration in the heat shield from a monolithic to a block design that will vastly simplify its manufacture.
“We are making the heat shield change as a result of what we leaned on EFT-1,” said William Gerstenmaier, the agency’s associate administrator for Human Exploration and Operations at NASA Headquarters, at the briefing.
“The Orion Program has done incredible work, progressing every day and meeting milestones to prepare for our next missions. The team will keep working toward an earlier readiness date for a first crewed flight, but will be ready no later than April 2023, and we will keep the spacecraft, rocket and ground systems moving at their own best possible paces.”
Some members of Congress and others have said that delays in the Orion and SLS program are also a direct result of funding shortfalls caused by budget cuts in the programs, and condemned the Obama Administrations 2016 NASA budget request.
In fact, the Obama Administration did request $440 million less in the 2016 NASA budget request vs. the 2015 request.
“Once again, the Obama administration is choosing to delay deep space exploration priorities such as Orion and the Space Launch System that will take U.S. astronauts to the Moon, Mars, and beyond, said Rep Lamar Smith (R-Texas) House Committee Chairman of the House Science, Space, and Technology Committee.
“While this administration has consistently cut funding for these programs and delayed their development, Congress has consistently restored funding as part of our commitment to maintaining American leadership in space,” said Chairman Smith.
“We must chart a compelling course for our nation’s space program so that we can continue to inspire future generations of scientists, engineers and explorers. I urge this administration to follow the lead of the House Science, Space, and Technology Committee’s NASA Authorization Act to fully fund NASA’s exploration programs.”
Smith added that he “has repeatedly criticized the Obama administration for failure to request adequate funding for Orion and the Space Launch System; the administration’s FY16 budget request proposed cuts of more than $440 million for the programs.”
“The House Science Committee’s NASA Authorization Act for 2016 and 2017 sought to restore $440 million to these crucial programs being developed to return U.S. astronauts to deep space destinations such as the Moon and Mars. That bill also restored funding for planetary science accounts that have been responsible for missions such as the recent Pluto fly-by, and provided full funding for the other space exploration programs such as Commercial Crew and Commercial Cargo programs.”
Homecoming view of NASA’s first Orion spacecraft after returning to NASA’s Kennedy Space Center in Florida on Dec. 19, 2014 after successful blastoff on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
During a 535-second test on August 13, 2015, operators ran the Space Launch System (SLS) RS-25 rocket engine through a series of tests at different power levels to collect engine performance data on the A-1 test stand at NASA's Stennis Space Center near Bay St. Louis, Mississippi. Credit: NASA
During a 535-second test on August 13, 2015, operators ran the Space Launch System (SLS) RS-25 rocket engine through a series of tests at different power levels to collect engine performance data on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi. Credit: NASA Story/imagery updated
See video below of full duration hot-fire test[/caption]
With today’s (Aug. 13) successful test firing of an RS-25 main stage engine for NASA’s Space Launch System (SLS) monster rocket currently under development, the program passed a key milestone advancing the agency on the path to propel astronauts back to deep space at the turn of the decade.
The 535 second long test firing of the RS-25 development engine was conducted on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi – and ran for the planned full duration of nearly 9 minutes, matching the time they will fire during an actual SLS launch.
All indications are that the hot fire test apparently went off without a hitch, on first look.
“We ran the full duration and met all test objectives,” said Steve Wofford, SLS engine manager, on NASA TV following today’s’ test firing.
“There were no anomalies.” – based on the initial look.
The RS-25 is actually an upgraded version of former space shuttle main engines that were used with a 100% success rate during NASA’s three decade-long Space Shuttle program to propel the now retired shuttle orbiters to low Earth orbit. Those same engines are now being modified for use by the SLS.
Spectators enjoy the view during the Aug. 13, 2015 test firing of the RS-25 engine for NASA’s Space Launch System (SLS) on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi. Credit: NASA
“Data collected on performance of the engine at the various power levels will aid in adapting the former space shuttle engines to the new SLS vehicle mission requirements, including development of an all-new engine controller and software,” according to NASA officials .
The engine controller functions as the “brain” of the engine, which checks engine status, maintains communication between the vehicle and the engine and relays commands back and forth.
The core stage (first stage) of the SLS will be powered by four RS-25 engines and a pair of the five-segment solid rocket boosters that will generate a combined 8.4 million pounds of liftoff thrust, making it the most powerful rocket the world has ever seen.
Since shuttle orbiters were equipped with three space shuttle main engines, the use of four RS-25s on the SLS represents another significant change that also required many modifications being thoroughly evaluated as well.
RS-25 test firing in progress on the A-1 test stand at NASA’s Stennis Space Center near Bay St. Louis, Mississippi, on Aug. 13, 2015. Credit: NASA
The SLS will be some 10 percent more powerful than the Saturn V rockets that propelled astronauts to the Moon, including Neil Armstrong, the human to walk on the Moon during Apollo 11 in July 1969.
SLS will loft astronauts in the Orion capsule on missions back to the Moon by around 2021, to an asteroid around 2025 and then beyond on a ‘Journey to Mars’ in the 2030s – NASA’s overriding and agency wide goal.
Each of the RS-25’s engines generates some 500,000 pounds of thrust. They are fueled by cryogenic liquid hydrogen and liquid oxygen. For SLS they will be operating at 109% of power, compared to a routine usage of 104.5% during the shuttle era. They measure 14 feet tall and 8 feet in diameter.
They have to withstand and survive temperature extremes ranging from -423 degrees F to more than 6000 degrees F.
This video shows the full duration hot-fire test:
NASA has 16 of the RS-25s leftover from the shuttle era and they are all being modified and upgraded for use by the SLS rocket.
Today’s test was the sixth in a series of seven to qualify the modified engines to flight status. The engine ignited at 5:01 p.m. EDT and reached the full thrust level of 512,000 pounds within about 5 seconds.
The hot gas was exhausted out of the nozzle at 13 times the speed of sound.
Since the shuttle engines were designed and built over three decades ago, they are being modified where possible with state of the art components to enhance performance, functionality and ease of operation, by prime contractor Aerojet-Rocketdyne of Sacramento, California.
One of the key objectives of today’s engine firing and the entire hot fire series was to test the performance of a brand new engine controller assembled with modern manufacturing techniques.
“Operators on the A-1 Test Stand at Stennis are conducting the test series to qualify an all-new engine controller and put the upgraded former space shuttle main engines through the rigorous temperature and pressure conditions they will experience during a SLS mission,” says NASA.
“The new controller, or “brain,” for the engine, which monitors engine status and communicates between the vehicle and the engine, relaying commands to the engine and transmitting data back to the vehicle. The controller also provides closed-loop management of the engine by regulating the thrust and fuel mixture ratio while monitoring the engine’s health and status.’
Video caption: RS-25 – The Ferrari of Rocket Engines explained. Credit: NASA
“The RS-25 is the most complicated rocket engine out there on the market, but that’s because it’s the Ferrari of rocket engines,” says Kathryn Crowe, RS-25 propulsion engineer.
“When you’re looking at designing a rocket engine, there are several different ways you can optimize it. You can optimize it through increasing its thrust, increasing the weight to thrust ratio, or increasing its overall efficiency and how it consumes your propellant. With this engine, they maximized all three.”
Engineers will now pour over the data collected from hundreds of data channels in great detail to thoroughly analyze the test results. They will incorporate any findings into future test firings of the RS-25s.
NASA says that testing of RS-25 flight engines is set to start later this fall.
“The RS-25 engine gives SLS a proven, high performance, affordable main propulsion system for deep space exploration. It is one of the most experienced large rocket engines in the world, with more than a million seconds of ground test and flight operations time.”
NASA plans to buy completely new sets of RS-25 engines from Aerojet-Rocketdyne taking full advantage of technological advances and modern manufacturing techniques as well as lessons learned from this hot fire series of engine tests.
The maiden test flight of the SLS is targeted for no later than November 2018 and will be configured in its initial 70-metric-ton (77-ton) version with a liftoff thrust of 8.4 million pounds. It will boost an unmanned Orion on an approximately three week long test flight beyond the Moon and back.
Artist concept of the SLS Block 1 configuration. Credit: NASA
NASA plans to gradually upgrade the SLS to achieve an unprecedented lift capability of 130 metric tons (143 tons), enabling the more distant missions even farther into our solar system.
The first SLS test flight with the uncrewed Orion is called Exploration Mission-1 (EM-1) and will launch from Launch Complex 39-B at the Kennedy Space Center.
NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Credit: Ken Kremer – kenkremer.com
Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
NASA Administrator Charles Bolden officially unveils world’s largest welder to start construction of core stage of NASA’s Space Launch System (SLS) rocket at NASA Michoud Assembly Facility, New Orleans, on Sept. 12, 2014. SLS will be the world’s most powerful rocket ever built. Credit: Ken Kremer – kenkremer.comSTS-135: Last launch using RS-25 engines that will now power NASA’s SLS deep space exploration rocket. NASA’s 135th and final shuttle mission takes flight on July 8, 2011 at 11:29 a.m. from the Kennedy Space Center in Florida bound for the ISS and the high frontier with Chris Ferguson as Space Shuttle Commander. Credit: Ken Kremer/kenkremer.com
Artist's concept of NASA mission streaking over Europa. Credit: NASA/JPL
Artist’s concept of NASA mission streaking over ocean world of Europa. Credit: NASA/JPL
Story updated[/caption]
At long last NASA is heading back to Jupiter’s mysterious moon Europa and doing so in a big way – because scientists believe it harbors an alien ocean of water beneath an icy crust and therefore is “one of the most promising places in the solar system to search for signs of present-day life” beyond Earth.
Top NASA officials have now formally and officially green lighted the Europa ocean world robotic mission and given it the “GO” to move from early conceptual studies into development of the interplanetary spacecraft and mission hardware, to search for the chemical constituents of life.
“Today we’re taking an exciting step from concept to mission, in our quest to find signs of life beyond Earth,” said John Grunsfeld, associate administrator for NASA’s Science Mission Directorate in Washington, in a NASA statement.
The goal is to investigate the habitability of Europa’s subsurface ocean, determine if it possesses the ingredients for life and advance our understanding of “Are we Alone?”
“Observations of Europa have provided us with tantalizing clues over the last two decades, and the time has come to seek answers to one of humanity’s most profound questions,” said Grunsfeld.
“Therefore Europa is the most likely place to find life in our solar system today because we think there is a liquid water ocean beneath its surface.”
Video caption: Alien Ocean: NASA’s Mission to Europa. Could a liquid water ocean beneath the surface of Jupiter’s moon Europa have the ingredients to support life? Here’s how NASA’s mission to Europa would find out. Credit: NASA
After a thorough review of the mission concept, managers agreed that it “successfully completed its first major review by the agency and now is entering the development phase known as formulation
“It’s a great day for science,” said Joan Salute, Europa program executive at NASA Headquarters in Washington.
“We are thrilled to pass the first major milestone in the lifecycle of a mission that will ultimately inform us on the habitability of Europa.”
In a major milestone leading up to this mission development approval, NASA managers recently announced the selection of the nine science instruments that will fly on the agency’s long awaited planetary science mission to this intriguing world that many scientists suspect could support life, as I reported here last month.
“We are trying to answer big questions. Are we alone,” said Grunsfeld at the May 26 media briefing.
“The young surface seems to be in contact with an undersea ocean.”
This 12-frame mosaic provides the highest resolution view ever obtained of the side of Jupiter’s moon Europa that faces the giant planet. It was obtained on Nov. 25, 1999 by the camera onboard the Galileo spacecraft, a past NASA mission to Jupiter and its moons. Credit: NASA/JPL/University of Arizona
Planetary scientists have long desired a speedy to return on Europa, ever since the groundbreaking discoveries of NASA’s Galileo Jupiter orbiter in the 1990s showed that the alien world possessed a substantial and deep subsurface ocean beneath an icy shell that appears to interact with and alter the moon’s surface in recent times.
NASA’s Europa mission would blastoff perhaps as soon as 2022, depending on the budget allocation and rocket selection – whose candidates include the heavy lift Space Launch System (SLS) now under development to launch astronauts on deep space expedition to the Moon, Asteroids and Mars.
The solar powered Europa probe will go into orbit around Jupiter for a three year mission in order to minimize exposure to the intense radiation region that could harm the spacecraft.
The Europa mission goal is to investigate whether the tantalizing icy Jovian moon, similar in size to Earth’s moon, could harbor conditions suitable for the evolution and sustainability of life in the suspected ocean.
It will be equipped with high resolution cameras, spectrometers and radar, several generations beyond anything before to map the surface in unprecedented detail and determine the moon’s composition and subsurface character. And it will search for subsurface lakes and seek to sample erupting vapor plumes like those occurring today on Saturn’s tiny moon Enceladus.
There will many opportunities for close flybys of Europa during the three year primary mission to conduct unprecedented studies of the composition and structure of the surface, icy shell and oceanic interior.
“During the three year mission, the orbiter will conduct 45 close flyby’s of Europa,” Curt Niebur, Europa program scientist at NASA Headquarters in Washington, told Universe Today.
“These will occur about every two to three weeks.”
The close flyby’s will vary in altitude from 16 miles to 1,700 miles (25 kilometers to 2,700 kilometers).
Europa rising. The icy moon hangs above Jupiter cloud tops in a @NASANewHorizons image from 2007. Credit: NASA
The mission currently has a budget of about $10 million for 2015 and $30 Million in 2016. Over the next three years the mission concept will be further defined.
The mission will be managed by NASA’s Jet Propulsion Laboratory (JPL) in Pasadena, California and is expected to cost in the range of at least $2 Billion or more.
The nine science instruments are described in my earlier story- here. They will be developed and built by Johns Hopkins University Applied Physics Laboratory (APL); JPL; Arizona State University, Tempe; the University of Texas at Austin; Southwest Research Institute, San Antonio and the University of Colorado, Boulder.
This artist’s rendering shows a concept for a future NASA mission to Europa in which a spacecraft would make multiple close flybys of the icy Jovian moon, thought to contain a global subsurface ocean. Credits: NASA/JPL-Caltech
Right now there is another NASA probe bound for Jupiter, the solar poweredJuno orbiter that will investigate the origin of the gas giant. But Juno will not be conducting any observations or flyby’s of Europa.
Stay tuned here for Ken’s continuing Earth and planetary science and human spaceflight news.
At the Orbital ATK test facility, the booster for NASA’s Space Launch System rocket was fired for a two minute test on March 11. The test is one of two that will qualify the booster for flight before SLS begins carrying NASA’s Orion spacecraft and other potential payloads to deep space destinations. Image Credit: NASA
At the Orbital ATK test facility, the booster for NASA’s Space Launch System rocket was fired for a two minute test on March 11. The test is one of two that will qualify the booster for flight before SLS begins carrying NASA’s Orion spacecraft and other potential payloads to deep space destinations. Image Credit: NASA
Watch the complete test firing video below[/caption]
KENNEDY SPACE CENTER, FL – NASA’s goal of sending humans back to deep space in the next decade advanced a major step forward today, March 11, with the successful ground test firing of the largest and most powerful solid rocket booster ever built that will be used to propel NASA’s Space Launch System (SLS) rocket and manned Orion spacecraft to destinations including the Moon, Asteroids and Mars.
The two minute long, full duration static test firing of the motor marked a major milestone in the ongoing development of NASA’s SLS booster, which is the most powerful rocket ever built in human history.
The booster known as qualification motor, QM-1, is the world’s largest solid rocket motor and was ignited at about 11:30 a.m. EST by prime contractor Orbital ATK at the newly merged firms test facility in Promontory, Utah.
Video caption: Space Launch System Booster Passes Major Ground Test on Mar. 11, 2015. The 5 segment solid rocket booster being developed for the SLS rocket fired for two minutes, the same amount of time it will fire when it lifts the SLS off the launch pad, and produced about 3.6 million pounds of thrust. The test was conducted at the Promontory, Utah test facility of commercial partner Orbital ATK. Credit: NASA
It burned for exactly the same amount of time as it will during flights of the SLS booster which will lift off from Launch Complex 39B at the Kennedy Space Center in Florida.
The booster test firing was the second of two major do or die tests conducted by NASA in the past three months in support of the agency’s “Journey to Mars” strategy to develop the infrastructure required to send astronauts to an asteroid in the next decade and beyond to the Red Planet in the 2030s.
“The work being done around the country today to build SLS is laying a solid foundation for future exploration missions, and these missions will enable us to pioneer far into the solar system,” said William Gerstenmaier, NASA’s associate administrator for human exploration and operations, in a statement.
“The teams are doing tremendous work to develop what will be a national asset for human exploration and potential science missions.”
Orbital ATK’s five segment rocket motor is assembled in its Promontory, Utah, test stand where it is being conditioned for the March 11 ground test. Credit: Orbital ATK
The 5-segment booster produces 3.6 million lbs of maximum thrust which equates to more than 14 Boeing 747-400s at full takeoff power!
The new 5-segment booster was derived from the 4-segment booster used during NASA’s three decade long Space Shuttle program. One segment has been added and therefore the new, longer and more powerful booster must be requalified to launch the SLS and humans.
A second test is planned a year from now and will qualify the boosters for use with the SLS.
“This test is a significant milestone for SLS and follows years of development,” said Todd May, SLS program manager.
“Our partnership with Orbital ATK and more than 500 suppliers across the country is keeping us on the path to building the most powerful rocket in the world.”
Solid rocket boosters separate from SLS core stage in this artists concept. Credit: NASA
The QM-1 booster weighs in at 1.6 million pounds and required several month of conditioning to heat to the 90 degrees temperature required to conduct the static fire test and thereby qualify the booster design for high temperature launch conditions. It was mounted horizontally in the test stand and measured 154 feet in length and 12 feet in diameter and weighs 801 tons.
Temperatures inside the booster exceeded over 5,600 degrees F.
The static fire test was exquisitely planned to collect data on 103 design objectives as measured through more than 534 instrumentation channels on the booster as it was firing.
The second booster test in March 2016 will be conducted to qualify the propellant temperature range at the lower end of the launch conditions at 40 degrees F.
The first stage of the SLS will be powered by a pair of the five-segment boosters and four RS-25 engines that will generate a combined 8.4 million pounds of liftoff thrust.
The maiden test flight of the SLS is targeted for no later than November 2018 and will be configured in its initial 70-metric-ton (77-ton) version with a liftoff thrust of 8.4 million pounds. It will boost an unmanned Orion on an approximately three week long test flight beyond the Moon and back.
NASA plans to gradually upgrade the SLS to achieve an unprecedented lift capability of 130 metric tons (143 tons), enabling the more distant missions even farther into our solar system.
The first SLS test flight with the uncrewed Orion is called Exploration Mission-1 (EM-1) and will launch from Launch Complex 39-B at the Kennedy Space Center. NASA’s first Orion spacecraft blasts off at 7:05 a.m. atop United Launch Alliance Delta 4 Heavy Booster at Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida on Dec. 5, 2014. Launch pad remote camera view. Credit: Ken Kremer – kenkremer.com
Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
Orion’s inaugural mission dubbed Exploration Flight Test-1 (EFT) was successfully launched on a flawless flight on Dec. 5, 2014 atop a United Launch Alliance Delta IV Heavy rocket Space Launch Complex 37 (SLC-37) at Cape Canaveral Air Force Station in Florida.
Wide view of the new welding tool at the Vertical Assembly Center at NASA’s Michoud Assembly Facility in New Orleans at a ribbon-cutting ceremony Sept. 12, 2014. Credit: Ken Kremer – kenkremer.com
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
