Now is Your Last Chance to Visit Inside NASA’s Iconic Vehicle Assembly Building – and maybe see an Orion

NASA’s iconic Vehicle Assembly Building (VAB) and Launch Control Center (LCC) at the Kennedy Space Center, Florida. Public access tours inside the VAB will end on Feb. 11, 2014. NASA's Apollo Saturn V Moon rockets and Space Shuttles were assembled inside. Credit: Ken Kremer - kenkremer.com

NASA’s iconic Vehicle Assembly Building (VAB) and Launch Control Center (LCC) at the Kennedy Space Center, Florida. Public access tours inside the VAB will end on Feb. 11, 2014. NASA’s Apollo Saturn V Moon rockets and Space Shuttles were assembled inside.
Credit: Ken Kremer – kenkremer.com
Story updated- Last chance to visit VAB extended to Feb. 23[/caption]

If you have ever wanted to take a personal trip inside NASA’s world famous Vehicle Assembly Building (VAB) at Kennedy Space Center in Florida, now is the time.

In fact this is your last chance. Because access to the hugely popular public tours will end very soon. And perhaps you’ll see an Orion test capsule too.

Indeed you only have until Feb. 11 [Update: now extended to Feb. 23] to enjoy the KSC “Up-Close Tour” inside the 52 story tall VAB, according to an announcement by the privately run Kennedy Space Center Visitor Complex, which organizes the VAB tours.

The VAB is an iconic world wide symbol of America’s space program.

And it’s home to many of NASA’s finest and most historic exploration achievements – including all the manned Apollo Moon landings and the three decade long Space Shuttle program that launched the Hubble Space Telescope and the International Space Station (ISS) to orbit.

Why are the interior public tours being halted, barely 2 years after they started?

Because after a bit of a lull following the termination of NASA’s Space Shuttle program, space launch activities are ramping up once again and the agency must complete much needed building renovations to prepare for the next step in human exploration of the cosmos – SLS, Orion and commercial ‘space taxis’.

Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida. Credit: Ken Kremer/kenkremer.com
Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida. Credit: Ken Kremer/kenkremer.com

The agency needs unfettered use of the VAB to prepare for assembly, lifting and stacking of the new Orion crew capsule and it’s new monster booster rocket – the Space Launch System (SLS) – slated for its maiden blastoff in 2017.

You can always see the 525 foot tall VAB from the outside, gleaming proudly from miles away.

And it’s a must see from up close outside glimpses aboard tour buses driving by all day long – resplendent with a mammoth red, white and blue American flag painted on its side.

But nothing compares to being an eyewitness to history and seeing it from the inside with your own eyes, especially if you are a space enthusiast!

The VAB is one of the largest and most voluminous buildings in the world.

Since 1978, the VAB interior had been off limits to public visitors for more than 30 years during the shuttle era. It was too hazardous to visit because of the presence of the giant shuttle solid rocket boosters loaded with fuel.

Orion Ground Test Article (GTA) recently displayed on the floor inside the Vehicle Assembly Building (VAB).    Credit: Ken Kremer - kenkremer.com
Orion Ground Test Article (GTA) recently displayed on the floor inside the Vehicle Assembly Building (VAB). Credit: Ken Kremer – kenkremer.com

Inside access was finally restored to guests at Kennedy Space Center Visitor Complex in November 2011, following the retirement of the space shuttles.

Visitors could again “see firsthand where monstrous vehicles were assembled for launch, from the very first Saturn V rocket in the late 1960s to the very last space shuttle, STS-135 Atlantis, in 2011.”

Although the shuttles are now gone, there is a possibility that maybe you’ll be lucky enough to see an Orion test capsule that’s been used in real ground testing to help NASA prepare for upcoming missions.

Since the layout is constantly changing, there is no guarantee on seeing the Orion.

Possibly either an Orion boilerplate test article or the Ground Test Article (GTA) which was the first flight worthy Orion capsule to be built. The GTA is the path finding prototype for the Orion EFT-1 capsule currently in final assembly and slated to launch this Fall 2014.

Perhaps you’ll be lucky enough to snap a shot like one of mine of the Orion GTA on the floor of the main working area of the VAB – known as the transfer aisle.

You will definitely get the feel for the greatest hits in space history inside the place where the moon rockets and space shuttles were lifted, stacked and assembled for flight and then rolled out to either Launch Pad 39 A or 39 B.

Atlantis approaches the VAB for the final time. Credit: Ken Kremer
Atlantis approaches the VAB for the final time during preparations for the STS-135 flight in 2011. Credit: Ken Kremer – kenkremer.com

“Kennedy Space Center Visitor Complex has been honored to give our guests rare access to the VAB for the past two years, yet we knew that the day would come when preparations for the SLS would take precedent,” said Therrin Protze, chief operating officer for the Visitor Complex, in a statement.

“Kennedy Space Center is an operating space program facility, and preparations for the next chapter in space exploration are the utmost priority, and we are very excited about the future.”

Starting in 2017, America will again launch a mighty rocket – the SLS that will blast Americans to deep space after an unbelievable 50 year gap.

Full belly view of Space Shuttle Discovery coated with thousands of protective heat shield tiles in the transfer aisle of the VAB where it was processed for final launch on STS-133 mission.  Note two rectangular attach points holding left and right side main separation bolts. Credit: Ken Kremer - kenkremer.com
Full belly view of Space Shuttle Discovery coated with thousands of protective heat shield tiles in the transfer aisle of the VAB where it was processed for final launch on STS-133 mission. Note two rectangular attach points holding left and right side main separation bolts. Credit: Ken Kremer – kenkremer.com

So for only about the next two weeks, you can see one of the greatest treasures of America’s space program and appreciate the cavernous interior from where our astronauts once set off for the Moon as part of the “Mega Tour”.

The “Mega Tour”, which also included visits to Launch Pad 39 A and the Launch Control Center (LCC) ends on Feb. 11, the visitor complex announced.

However the visitor complex is still offering a modified “Up-Close” tour to Pad 39A and the Launch Control Center (LCC) – at this time. But that’s subject to change at any moment depending on NASA’s priorities.

View of NASA’s 52 story tall Vehicle Assembly Building (VAB) as seen from the top of Launch Pad 39 A.    Credit: Ken Kremer - kenkremer.com
View of NASA’s 52 story tall Vehicle Assembly Building (VAB) as seen from the very top of Launch Pad 39 A gantry. Credit: Ken Kremer – kenkremer.com

And don’t forget that you can also see NASA’s genuine Space Shuttle Atlantis in its new permanent exhibition hall at the Kennedy Space Center Visitor Complex.

Please check the visitor center website for complete details and admission pricing on “Up-Close” tours and everything else – www.kennedyspacecenter.com

There is one thing I can guarantee – if you don’t go you will see nothing!

Catch it if you can. It’s NOT coming back any time soon!

Stay tuned here for Ken’s continuing Orion, Chang’e-3, Orbital Sciences, SpaceX, commercial space, LADEE, Mars and more news.

Ken Kremer

Space Shuttle Atlantis permanent display at Kennedy Space Center Visitor Complex, Florida. Credit: Ken Kremer - kenkremer.com
Space Shuttle Atlantis permanent display at Kennedy Space Center Visitor Complex, Florida. Credit: Ken Kremer – kenkremer.com
View of the Vehicle Assembly Building (VAB) and the Turn Basin adjacent to the Kennedy Space Center Press Center and the countdown clock. Credit: Ken Kremer – kenkremer.com
View of the Vehicle Assembly Building (VAB) and the Turn Basin adjacent to the Kennedy Space Center Press Center and the countdown clock. Credit: Ken Kremer – kenkremer.com

Do You Need Some Space?

Much to learn about Pluto's surface we have. (Screenshot)

Of course you do! (Who doesn’t?) And so here’s a wonderful tour of our Solar System to provide you with just the type of space you need.


A 3D animation project by Australian video artist Shane Gehlert, I Need Some Space takes us from low-Earth orbit to the Moon and Sun and then through the lineup of planets in the Solar System, using images and models from NASA to accurately depict their unique appearances. Along the way we’ll get some basic info on the planets, select moons, and a few of the various spacecraft that have visited (or are visiting) each world. Set to an intriguing string score by The Zephyr Quartet (of which Shane’s sister Belinda is a member) I Need Some Space is a mesmerizing 6-minute voyage for any space fan — myself very included.

I particularly like the “ghostly” look of Pluto, reminding us that we still have another year and a half before New Horizons reveals its true appearance to us.

Enjoy! (As with most videos, full-screening and HD-ing are strongly suggested.)

Video © Shane Gehlert/BlueDog Films. HT to FastCoCreate.

Damaged Dream Chaser Can be Fixed and Program to Move Forward with Flight Tests – Video

Left landing gear failed to deploy as private Dream Chaser spaceplane approaches runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2103. Credit: Sierra Nevada Corp. See video below

Left landing gear tire visibly failed to deploy as private Dream Chaser spaceplane approaches runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 – in this screenshot. Credit: Sierra Nevada Corp.
Watch approach and landing test video below[/caption]

The privately built Dream Chaser ‘space taxi’ that was damaged after landing during its otherwise successful first ever free-flight glide test on Saturday, Oct 26, is repairable and the program will live on to see another day, says the developer Sierra Nevada Corp., (SNC).

The Dream Chaser engineering test vehicle skidded off the runway and landed sideways when its left landing gear failed to deploy at the last second during touchdown on runway 22L at Edwards Air Force Base, Calif., said Mark Sirangelo, corporate vice president for SNC Space Systems, at a media teleconference.

The primary goal of the Oct. 26 drop test was to see whether the Dream Chaser mini-shuttle would successfully fly free after being released by an Erickson Air-Crane from an altitude of over 12,000 feet and glide autonomously for about a minute to a touchdown on the Mojave desert landing strip.

“We had a very successful day with an unfortunate anomaly at the end of the day on one of the landing gears,” said Sirangelo.

Dream Chaser is one of three private sector manned spaceships being developed with funding from NASA’s commercial crew program known as Commercial Crew Integrated Capability (CCiCap) initiative to develop a next-generation crew transportation vehicle to ferry astronauts to and from the International Space Station – totally lost following the space shuttle retirement.

Following helicopter release the private Dream Chaser spaceplane starts glide to runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 - in this screenshot.   Credit: Sierra Nevada Corp.
Following helicopter release the private Dream Chaser spaceplane starts glide to runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 – in this screenshot. Credit: Sierra Nevada Corp.

The unmanned approach and landing test (ALT) accomplished 99% of its objectives and was only marred by the mechanical failure of the left tire to drop down and deploy for a safe and smooth rollout.

SNC released a short 1 minute video of the test flight – see below – showing the helicopter drop, dive, glide and flare to touchdown. The failure of the landing gear to drop is clearly seen. But the video cuts away just prior to touchdown and does not show the aftermath of the skid or damage to the vehicle.

“The Dream Chaser spacecraft automated flight control system gently steered the vehicle to its intended glide slope. The vehicle adhered to the design flight trajectory throughout the flight profile. Less than a minute later, Dream Chaser smoothly flared and touched down on Edwards Air Force Base’s Runway 22L right on centerline,” said SNC in a statement with the video.

The vehicle is “repairable and flyable again,” Sirangelo noted.

More good news is that the ships interior was not damaged and the exterior can be fixed.

Dream Chaser measures about 29 feet long with a 23 foot wide wing span and is about one third the size of NASA’s space shuttle orbiters.

Left landing gear failed to deploy as private Dream Chaser spaceplane approaches runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 - in this screenshot.   Credit: Sierra Nevada Corp.
Left landing gear failed to deploy as private Dream Chaser spaceplane approaches runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 – in this screenshot. Credit: Sierra Nevada Corp.

Since there was no pilot in the cockpit no one was injured. That also meant that no evasive action could be taken to drop the gear.

“We don’t think it’s actually going to set us back,” Sirangelo noted. “In some interesting way, it might actually accelerate it.

NASA’s commercial crew initiative aims at restoring America’s manned spaceflight access to low Earth orbit and the International Space Station (ISS) – perhaps by 2017 – following the forced shutdown of the Space Shuttle program in 2011.

Until an American commercial space taxi is ready for liftoff, NASA is completely dependent on the Russian Soyuz capsule for astronaut rides to the ISS at a cost of roughly $70 million per seat.

Because Congress continues to significantly cut NASA’s budget further delays can be expected – inevitably meaning more payments to Russia and no savings for the American tax payer.

SNC was awarded $227.5 million in the current round of NASA funding and must successfully complete specified milestones, including up to five ALT drop tests to check the aerodynamic handling in order to receive payment.

Following helicopter release the private Dream Chaser spaceplane starts glide to runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 - in this screenshot.   Credit: Sierra Nevada Corp.
Following helicopter release the private Dream Chaser spaceplane starts glide to runway at Edwards Air Force Base, Ca. during first free flight landing test on Oct. 26, 2013 – in this screenshot. Credit: Sierra Nevada Corp.

This particular vehicle had been intended to fly two test flights. Further drop tests were planned with a new test vehicle to be constructed.

The way forward is being evaluated.

“We don’t think there is going to be any significant delay to the program as a result of this. This was meant to be a test vehicle with a limited number of flights,” Sirangelo said.

SNC and NASA have assembled a team to investigate the cause of the anomaly.

“SNC cannot release any further video at this time,” said SNC.

Dream Chaser is a reusable mini shuttle that launches from the Florida Space Coast atop a United Launch Alliance Atlas V rocket and lands on the shuttle landing facility (SLF) runway at the Kennedy Space Center, like the space shuttle.

Ken Kremer

Space Trucks! A Pictorial History Of These Mighty Machines

A view of Orbital Sciences' Cygnus spacecraft while it was being released from the International Space Station on Oct. 22. Credit: NASA/Karen Nyberg

Cargo resupply ships are vital for space exploration. These days they bring food, experiments and equipment to astronauts on the International Space Station. And in recent years, it hasn’t just been government agencies sending these things up; SpaceX’s Dragon spacecraft and (just this week) Orbital Sciences’ Cygnus spacecraft brought up cargo of their own to station in recent months.

NASA just published a brief timeline of (real-life) cargo spacecraft, so we thought we’d adapt that information in pictorial form. Here are some of the prominent members of that elite group. Did we miss anything? Let us know in the comments.

Dragon in orbit during the CRS-2 mission. Credit: NASA/CSA/Chris Hadfield
SpaceX’s Dragon in orbit during the CRS-2 mission. It was the first commercial spacecraft to resupply the space station, and since 2012 has completed resupply missions. Credit: NASA/CSA/Chris Hadfield
Thrust
Space shuttle Discovery heads to space after lifting off from Launch Pad 39A at NASA’s Kennedy Space Center in Florida to begin its final flight to the International Space Station on the STS-133 mission. The shuttle was NASA’s main human spacecraft between 1981 and 2011. Credit: NASA
Progress 51 on final approach to the International Space Station. The stuck antenna is visible below the crosshairs. Credit: NASA TV (screencap)
Progress 51 on final approach to the International Space Station. The Russians have been flying versions of this cargo spacecraft since 1978. Credit: NASA TV (screencap)
JAXA's H-II Transfer Vehicle during a mission in July 2012. The first demonstration flight took place in 2009. Credit: NASA
JAXA’s H-II Transfer Vehicle (HTV) during a mission in July 2012. The first demonstration flight took place in 2009. Credit: NASA

 

The ATV Johannes Kepler docked at the International Space Station. Credit: NASA
The ATV Johannes Kepler docked at the International Space Station. Versions of this spacecraft have flown since 2008. Credit: NASA
A line drawing of the TKS (Transportnyi Korabl’ Snabzheniia, or Transport Supply Spacecraft). It was intended to send crew and cargo together in one flight, but delays and a change in program priorities never allowed it to achieve that. According to NASA, versions of TKS (under the Cosmos designation) flew to the Salyut 6 and Salyut 7 space station. The cargo part of the spacecraft was also used for Russian base modules in the Mir space station and International Space Station. Credit: NASA/Wikimedia Commons
A line drawing of the TKS (Transportnyi Korabl’ Snabzheniia, or Transport Supply Spacecraft). It was intended to send crew and cargo together in one flight, but delays and a change in program priorities never allowed it to achieve that. According to NASA, versions of TKS (under the Cosmos designation) flew to the Salyut 6 and Salyut 7 space station. The cargo part of the spacecraft was also used for Russian base modules in the Mir space station and International Space Station. Credit: NASA/Wikimedia Commons

Sierra Nevada Dream Chaser Gets Wings and Tail, Starts Ground Testing

Sierra Nevada Corporation's Dream Chaser successfully rolls through two tow tests at NASA's Dryden Flight Research Center in California in preparation for future flight testing

Sierra Nevada Corporation’s Dream Chaser successfully rolls through two tow tests at NASA’s Dryden Flight Research Center in California in preparation for future flight testing later this year.
Watch way cool Dream Chaser assembly video below![/caption]

Sierra Nevada Corporation’s winged Dream Chaser engineering test article is moving forward with a series of ground tests at NASA’s Dryden Flight Research Center in California that will soon lead to dramatic aerial flight tests throughout 2013.

Pathfinding tow tests on Dryden’s concrete runway aim to validate the performance of the vehicles’ nose skid, brakes, tires and other systems to prove that it can safely land an astronaut crew after surviving the searing re-entry from Earth orbit.

The Dream Chaser is one of the three types of private sector ‘space taxis’ being developed with NASA seed money to restore America’s capability to blast humans to Earth orbit from American soil – a capability which was totally lost following the forced shutdown of NASA’s Space Shuttle program in 2011.

Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS
Dream Chaser commercial crew vehicle built by Sierra Nevada Corp docks at ISS

For the initial ground tests, the engineering test article was pulled by a tow truck at 10 and 20 MPH. Later this month tow speeds will be ramped up to 40 to 60 MPH.

Final assembly of the Dream Chaser test vehicle was completed at Dryden with installation of the wings and tail, following shipment from SNC’s Space Systems headquarters in Louisville, Colo.

Watch this exciting minute-long, time-lapse video showing attachment of the wings and tail:

In the next phase later this year, Sierra Nevada will conduct airborne captive carry tests using an Erickson Skycrane helicopter.

Atmospheric drop tests of the engineering test article in an autonomous free flight mode for Approach and Landing Tests (ALT) will follow to check the aerodynamic handling.

The engineering test article is a full sized vehicle.

Dream Chaser is a reusable mini shuttle that launches from the Florida Space Coast atop a United Launch Alliance Atlas V rocket and lands on the shuttle landing facility (SLF) runway at the Kennedy Space Center, like the Space Shuttle.

“It’s not outfitted for orbital flight. It is outfitted for atmospheric flight tests,” said Marc Sirangelo, Sierra Nevada Corp. vice president and SNC Space Systems chairman, to Universe Today.

“The best analogy is it’s very similar to what NASA did in the shuttle program with the Enterprise, creating a vehicle that would allow it to do significant flights whose design then would filter into the final vehicle for orbital flight,” Sirangelo told me.

NASA’s Dryden Flight Research Center welcomes SNC’s Dream Chaser shrink wrapped engineering test article for a flight test program in collaboration with NASA’s Commercial Crew Program this summer. Winds and tail were soon joined and ground testing has now begun. Credit: NASA/Tom Tschida Read more: http://www.universetoday.com/102020/sierra-nevada-dream-chaser-gets-wings-and-tail-starts-ground-testing/#ixzz2Yw1peNRJ
NASA’s Dryden Flight Research Center welcomes SNC’s Dream Chaser shrink wrapped engineering test article for a flight test program in collaboration with NASA’s Commercial Crew Program this summer. Winds and tail were soon joined and ground testing has now begun. Credit: NASA/Tom Tschida

Sierra Nevada Corp, along with Boeing and SpaceX are working with NASA in a public-private partnership using a combination of NASA seed money and company funds.

Each company was awarded contracts under NASA’s Commercial Crew Integrated Capability Initiative, or CCiCap, program, the third in a series of contracts aimed at kick starting the development of the private sector ‘space taxis’ to fly US and partner astronauts to and from low Earth orbit (LEO) and the International Space Station (ISS).

“We are the emotional successors to the shuttle,” says Sirangelo. “Our target was to repatriate that industry back to the United States, and that’s what we’re doing.”

The combined value of NASA’s Phase 1 CCiCap contracts is about $1.1 Billion and runs through March 2014.

Phase 2 contract awards will eventually lead to actual flight units after a down selection to one or more of the companies.

Everything depends on NASA’s approved budget, which seems headed for steep cuts in excess of a billion dollars if the Republican dominated US House has its way.

Dream Chaser awaits launch atop Atlas V rocket
Dream Chaser awaits launch atop Atlas V rocket

The Commercial Crew program’s goal is to ensure the nation has safe, reliable and affordable crew transportation systems to space.

“Unique public-private partnerships like the one between NASA and Sierra Nevada Corporation are creating an industry capable of building the next generation of rockets and spacecraft that will carry U.S. astronauts to the scientific proving ground of low-Earth orbit,” said William Gerstenmaier, NASA’s associate administrator for human exploration and operations in Washington, in a statement.

“NASA centers around the country paved the way for 50 years of American human spaceflight, and they’re actively working with our partners to test innovative commercial space systems that will continue to ensure American leadership in exploration and discovery.”

All three commercial vehicles – the Boeing CST-100; SpaceX Dragon and Sierra Nevada Dream Chaser – are designed to carry a crew of up to 7 astronauts and remain docked at the ISS for more than 6 months.

The first orbital flight test of the Dream Chaser is not expected before 2016 and could be further delayed if NASA’s commercial crew budget is again slashed by the Congress – as was done the past few years.

In the meantime, US astronauts are totally dependent on Russia’s Soyuz capsule for rides to the ISS. NASA must pay Russia upwards of $70 million per seat until the space taxis are ready for liftoff – perhaps in 2017.

“We have got to get Commercial Crew funded, or we’re going to be paying the Russians forever,” said NASA Administrator Charles Bolden at Dryden. “Without Commercial Crew, we probably won’t have exploration.”

Concurrently, NASA is developing the Orion Crew capsule for missions to the Moon, Asteroids and beyond to Mars and other destinations in our Solar System -details here.

Ken Kremer

Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon. Credit: Ken Kremer/kenkremer.com
Scale models of NASA’s Commercial Crew program vehicles and launchers; Boeing CST-100, Sierra Nevada Dream Chaser, SpaceX Dragon.
Credit: Ken Kremer/kenkremer.com
Sierra Nevada Corp.'s Dream Chaser spacecraft landing on a traditional runway. Dream Chaser is being developed in collaboration with NASA's Commercial Crew Program during the Commercial Crew Integrated Capability initiative (CCiCAP).  Credit: Sierra Nevada Corp.
Sierra Nevada Corp.’s Dream Chaser spacecraft landing on a traditional runway. Dream Chaser is being developed in collaboration with NASA’s Commercial Crew Program during the Commercial Crew Integrated Capability initiative (CCiCAP). Credit: Sierra Nevada Corp.

Shuttle Atlantis Soars In New Exhibit, Two Years After Last Space Launch

The belly of space shuttle Atlantis in the new exhibit at the Kennedy Space Center. Credit: Steven Coates

Two years after space shuttle Atlantis launched into space, it’s still looking like it returned from a long journey. It “bears the scars, scorch marks and space dust of its last mission,” writes the Kennedy Space Center Visitors’ Center.

That’s deliberate, though. In late June, visitors to the Orlando-area attraction got the chance to get nose-to-nose with this orbiter in a new exhibit. Atlantis, unlike similar exhibits of other shuttles so far, is perched on a precise 43.21-degree angle to give a view previously afforded only to astronauts.

The $100 million, 90,000-square-foot exhibit also has an International Space Station gallery, a simulated shuttle launch ride, and training simulators for landing, space station docking and moving the robotic Canadarm.

Today (July 8) marked the two-year launch anniversary of STS-135, the last journey of both Atlantis and the shuttle program. Its main goal was to haul a huge load of supplies and spare parts to the space station. The event also generated a NASA Social, which many of the participants (including Universe Today‘s Jason Major) recalled today:

bittersweet_sts135

For those of us who couldn’t make the launch in person, luckily there’s plenty of multimedia material out there to experience it virtually. Universe Today‘s Ken Kremer was also at the final launch, and posted some photos on our website . NASA has a hub commemorating the last shuttle launch. NASA Kennedy published a mission tribute video, including some rarer footage.

And of course, you can watch the launch itself in many videos, including this official one from NASA below.

What are your favorite memories of Atlantis activities, either from attending launches or doing other things? Feel free to share in the comments.

Boeing Commercial Space Taxi and Atlas V Launcher Move Closer to Blastoff

Shown is the integrated CST-100 crew capsule and Atlas V launcher model at NASA's Ames Research Center. The model is a 7 percent model of the Boeing CST-100 spacecraft, launch vehicle adaptor and launch vehicle. Credit: Boeing

The next time that American astronauts launch to space from American soil it will surely be aboard one of the new commercially built “space taxis” currently under development by a trio of American aerospace firms – Boeing, SpaceX and Sierra Nevada Corp – enabled by seed money from NASA’s Commercial Crew Program (CCP).

Boeing has moved considerably closer towards regaining America’s lost capability to launch humans to space when the firm’s privately built CST-100 crew capsule achieved two key new milestones on the path to blastoff from Florida’s Space Coast.

The CST-100 capsule is designed to carry a crew of up to 7 astronauts on missions to low-Earth orbit (LEO) and the International Space Station (ISS) around the middle of this decade.

Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing
Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing

Boeing’s crew transporter will fly to space atop the venerable Atlas V rocket built by United Launch Alliance (ULA) from Launch Complex 41 on Cape Canaveral Air Force Station in Florida.

The Boeing and ULA teams recently completed the first wind tunnel tests of a 7 percent scale model of the integrated capsule and Atlas V rocket (photo above) as well as thrust tests of the modified Centaur upper stage.

The work is being done under the auspices of NASA’s Commercial Crew Integrated Capability (CCiCap) initiative, intended to make commercial human spaceflight services available for both US government and commercial customers, such as the proposed Bigelow Aerospace mini space station.

Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer - kenkremer.com
Boeing CST-100 capsule mock-up, interior view. Credit: Ken Kremer – kenkremer.com

Since its maiden liftoff in 2002, the ULA Atlas V rocket has flawlessly launched numerous multi-billion dollar NASA planetary science missions like the Curiosity Mars rover, Juno Jupiter orbiter and New Horizons mission to Pluto as well as a plethora of top secret Air Force spy satellites.

But the two stage Atlas V has never before been used to launch humans to space – therefore necessitating rigorous testing and upgrades to qualify the entire vehicle and both stages to meet stringent human rating requirements.

“The Centaur has a long and storied past of launching the agency’s most successful spacecraft to other worlds,” said Ed Mango, NASA’s CCP manager at the agency’s Kennedy Space Center in Florida. “Because it has never been used for human spaceflight before, these tests are critical to ensuring a smooth and safe performance for the crew members who will be riding atop the human-rated Atlas V.”

The combined scale model CST-100 capsule and complete Atlas V rocket were evaluated for two months of testing this spring inside an 11- foot diameter transonic wind tunnel at NASA’s Ames Research Center in Moffett Field, Calif.

“The CST-100 and Atlas V, connected with the launch vehicle adaptor, performed exactly as expected and confirmed our expectations of how they will perform together in flight,” said John Mulholland, Boeing vice president and program manager for Commercial Programs.

Testing of the Centaur stage centered on characterizing the flow of liquid oxygen from the oxygen tank through the liquid oxygen-feed duct line into the pair of RL-10 engines where the propellant is mixed with liquid hydrogen and burned to create thrust to propel the CST-100 into orbit.

Boeing is aiming for an initial three day manned orbital test flight of the CST-100 during 2016, says Mulholland.

Artist's concept shows Boeing's CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing
Artist’s concept shows Boeing’s CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing

But that date is dependent on funding from NASA and could easily be delayed by the ongoing sequester which has slashed NASA’s and all Federal budgets.

Chris Ferguson, the commander of the final shuttle flight (STS-135) by Atlantis, is leading Boeing’s flight test effort.

Boeing has leased one of NASA’s Orbiter Processing Facility hangers (OPF-3) at the Kennedy Space Center (KSC) for the manufacturing and assembly of its CST-100 spacecraft.

Mulholland told me previously that Boeing will ‘cut metal’ soon. “Our first piece of flight design hardware will be delivered to KSC and OPF-3 around mid 2013.”

NASA’s CCP program is fostering the development of the CST-100 as well as the SpaceX Dragon and Sierra Nevada Dream Chaser to replace the crew capability of NASA’s space shuttle orbiters.

The Atlas V will also serve as the launcher for the Sierra Nevada Dream Chaser space taxi.

Since the forced retirement of NASA’s shuttle fleet in 2011, US and partner astronauts have been 100% reliant on the Russians to hitch a ride to the ISS aboard the Soyuz capsules – at a price tag exceeding $60 Million per seat.

Simultaneously on a parallel track NASA is developing the Orion crew capsule and SLS heavy lift booster to send humans to the Moon and deep space destinations including Asteroids and Mars.

And don’t forget to “Send Your Name to Mars” aboard NASA’s MAVEN orbiter- details here. Deadline: July 1, 2013

Ken Kremer

…………….
Learn more about Conjunctions, Mars, Curiosity, Opportunity, MAVEN, LADEE and NASA missions at Ken’s upcoming lecture presentations:

June 4: “Send your Name to Mars” and “CIBER Astro Sat, LADEE Lunar & Antares ISS Rocket Launches from Virginia”; Rodeway Inn, Chincoteague, VA, 8:30 PM

June 11: “Send your Name to Mars” and “LADEE Lunar & Antares ISS Rocket Launches from Virginia”; NJ State Museum Planetarium and Amateur Astronomers Association of Princeton (AAAP), Trenton, NJ, 730 PM.

June 12: “Send your Name to Mars” and “LADEE Lunar & Antares ISS Rocket Launches from Virginia”; Franklin Institute and Rittenhouse Astronomical Society, Philadelphia, PA, 8 PM.

NASA’s Curiosity Mars Science Laboratory  (MSL) rover blasts off for Mars atop a stunningly beautiful Atlas V  rocket on Nov. 26, 2011 at 10:02 a.m. EST from Cape Canaveral, Florida.   United Launch Alliance (ULA) is now upgrading the Atlas V to launch humans aboard the Boeing CST-100 and Sierra Nevada Dream Chaser space taxis. Credit: Ken Kremer - kenkremer.com
NASA’s Curiosity Mars Science Laboratory (MSL) rover blasts off for Mars atop a stunningly beautiful Atlas V rocket on Nov. 26, 2011 at 10:02 a.m. EST from Cape Canaveral, Florida. United Launch Alliance (ULA) is now upgrading the Atlas V to launch humans aboard the Boeing CST-100 and Sierra Nevada Dream Chaser space taxis. Credit: Ken Kremer – kenkremer.com
The CST-100 spacecraft awaits liftoff aboard an Atlas V launch vehicle in this artist's concept. Credit: Boeing
The CST-100 spacecraft awaits liftoff aboard an Atlas V launch vehicle in this artist’s concept. Credit: Boeing

How the Air Force and SpaceX Saved Dragon from Doom

This grappling of the SpaceX Dragon capsule on March 3, 2013 by the space station robotic arm nearly didn’t happen when a thruster failure just minutes after the March 1 liftoff nearly doomed the mission. Credit: NASA

The picture perfect docking of the SpaceX Dragon capsule to the International Space Station (ISS) on March 3 and the triumphant ocean splashdown last week on March 26 nearly weren’t to be – and it all goes back to a microscopic manufacturing mistake in the oxidizer tank check valves that no one noticed long before the vessel ever took flight.

Barely 11 minutes after I witnessed the spectacular March 1 blastoff of the Dragon atop the SpaceX Falcon 9 rocket from Cape Canaveral, Florida, everyone’s glee suddenly turned to disbelief and gloom with the alarming news from SpaceX Mission Control that contact had been lost.

I asked SpaceX CEO and founder Elon Musk to explain what caused the failure and how they saved the drifting, uncontrolled Dragon capsule from doom – just in the nick of time.

Applying the space version of the Heimlich maneuver turned out to be the key. But if you can’t talk to the patient – all is lost.

dragonRight after spacecraft separation in low Earth orbit , a sudden and unexpected failure of the Dragon’s critical thrust pods had prevented three out of four from initializing and firing. The oxidizer pressure was low in three tanks. And the propulsion system is required to orient the craft for two way communication and to propel the Dragon to the orbiting lab complex.

So at first the outlook for the $133 million Dragon CRS-2 cargo resupply mission to the ISS appeared dire.

Then, SpaceX engineers and the U.S Air Force sprang into action and staged an amazing turnaround.

“The problem was a very tiny change to the check valves that serve the oxidizer tanks on Dragon.” Musk told Universe Today

“Three of the check valves were actually different from the prior check valves that had flown – in a very tiny way. Because of the tiny change they got stuck.”

Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com
Falcon 9 SpaceX CRS-2 launch on March 1, 2013 to the ISS – shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com

SpaceX engineers worked frantically to troubleshoot the thruster issues in an urgent bid to overcome the serious glitch and bring the crucial propulsion systems back on line.

“What we did was we were able to write some new software in real time and upload that to Dragon to build pressure upstream of the check valves and then released that pressure- to give it a kind of a kick,” Musk told me at a NASA media briefing.

“For the spacecraft you could call it kind of a Heimlich maneuver. Basically that got the valves unstuck and then they worked well”

“But we had difficulty communicating with the spacecraft because it was in free drift in orbit.”

“So we worked closely with the Air Force to get higher intensity, more powerful dishes to communicate with the spacecraft and upload the software to do the Heimlich pressure maneuver.”

Schematic of SpaceX Dragon. Credit: SpaceX
Schematic of SpaceX Dragon. Credit: SpaceX

Just how concerned was Musk?

“Yes, definitely it was a worrying time,” Musk elaborated.

“It was a little frightening,” Musk had said right after the March 1 launch.

Later in the briefing Musk explained that there had been a small design change to the check valves by the supplier.

“The supplier had made mistakes that we didn’t catch,” said Musk. “You would need a magnifying glass to see the difference.”

SpaceX had run the new check valves through a series of low pressurization systems tests and they worked well and didn’t get stuck. But SpaceX had failed to run the functional tests at higher pressures.

“We’ll make sure we don’t repeat that error in the future,” Musk stated.

Musk added that SpaceX will revert to the old check valves and run tests to make sure this failure doesn’t happen again.

SpaceX, along with Orbital Sciences Corp, are both partnered with NASA’s Commercial Resupply Services program to replace the cargo up mass capability the US lost following the retirement of NASA’s space shuttle orbiters in 2011.

Orbital’s Antares rocket could blast off on its first test mission as early as April 17.

Of course the Dragon CRS-2 flight isn’t the first inflight space emergency, and surely won’t be the last either.

So, for some additional perspective on the history of reacting to unexpected emergencies in space on both human spaceflight and robotic science probes, Universe Today contacted noted space historian Roger Launius, of the Smithsonian National Air & Space Museum (NASM).

Roger provided these insights to Universe Today editor Nancy Atkinson – included here:

“There are many instances in the history of spaceflight in which the mission had difficulties that were overcome and it proved successful,” said Launius.

“Let’s start with Hubble Space Telescope which had a spherical aberration on its mirror and the first reports in 1990 were that it would be a total loss, but the engineers found workarounds that allowed it to be successful even before the December 1993 servicing mission by a shuttle crew that really turned it into a superb scientific instrument.”

“Then what about Galileo, the Jupiter probe, which had a problem with its high gain antenna. It never did fully deploy but the engineers found ways to overcome that problem with the communication system and the spacecraft turned into a stunning success.”

“If you want to feature human spaceflight let’s start with the 1999 shuttle flight with Eileen Collins as commander that had a shutdown of the SSMEs prematurely and it failed to reach its optimum orbit. It still completed virtually all of the mission requirements.”

“That says nothing about Apollo 13,… I could go on and on. In virtually every mission there has been something potentially damaging to the mission that has happened. Mostly the folks working the mission have planned for contingencies and implement them and the public rarely hears about it as it looks from the outside like a flawless operation.”

“Bottom line, the recovery of the Dragon capsule was not all that amazing. It was engineers in the space business doing what they do best,” said Launius.

Ken Kremer

…………….

Learn more about SpaceX, Antares, Curiosity and NASA missions at Ken’s upcoming lecture presentations:

April 20/21 : “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus Orion, SpaceX, Antares, the Space Shuttle and more! NEAF Astronomy Forum, Suffern, NY

April 28: “Curiosity and the Search for Life on Mars – (in 3-D)”. Plus the Space Shuttle, SpaceX, Antares, Orion and more. Washington Crossing State Park, Titusville, NJ, 130 PM

SpaceX Falcon 9 rocket and Dragon capsule poised to blast off from Cape Canaveral Air Force Station, Florida on a commercial resupply mission to the ISS. Credit: Ken Kremer/www.kenkremer.com

Powerful Private Rocket Crucial to ISS Set for Maiden April Blast Off from Virginia – Launch Pad Gallery

The first stage of the privately developed Antares rocket stands on the pad at NASA's Wallops Flight Facility. Credit: Ken Kremer (kenkremer.com)

The first stage of the privately developed Antares rocket stands erect at newly constructed Launch Pad 0-A at NASA’s Wallops Flight Facility during exclusive launch complex tour by Universe Today. Maiden Antares test launch is scheduled for mid-April 2013. Later operational flights are critical to resupply the ISS.
Credit: Ken Kremer (kenkremer.com)
See Antares photo gallery below[/caption]

The most powerful rocket ever to ascend near major American East Coast population centers is slated to blast off soon from the eastern Virginia shore on its inaugural test flight in mid April.

And Universe Today took an exclusive inspection tour around the privately developed Antares rocket and NASA Wallops Island launch complex just days ago.

NASA announced that the maiden flight of the commercial Antares rocket from Orbital Sciences is slated to soar to space between April 16 to 18 from the newly constructed seaside launch pad dubbed 0-A at the Mid-Atlantic Regional Spaceport (MARS) at NASA’s Wallops Flight Facility in Virginia.

The two stage Antares rocket is absolutely pivotal to NASA’s plans to ship essential cargo to the International Space Station (ISS) in the wake of the shutdown of the Space Shuttle program in July 2011.

No admittance to the Orbital Sciences Corp. Antares rocket without permission from the pad manager! Credit: Ken Kremer (kenkremer.com)
No admittance to the Orbital Sciences Corp. Antares rocket without permission from the pad manager. Credit: Ken Kremer (kenkremer.com)

Antares stands 131 feet tall and serves as the launcher for the unmanned commercial Cygnus cargo spacecraft.

Both Antares and Cygnus were developed by Orbital Sciences Corp under NASA’s Commercial Orbital Transportation Services (COTS) program to replace the ISS cargo resupply capability previously tasked to NASA’s now retired Space Shuttle’s. The goal is to achieve safe, reliable and cost-effective transportation to and from the ISS and low-Earth orbit (LEO).

I visited NASA Wallops for an up close personal tour of the impressive Antares 1st stage rocket erected at the launch pad following the successful 29 second hot fire engine test that cleared the last hurdle to approve the maiden flight of Antares. Umbilical lines were still connected to the rocket.

Antares rocket 1st stage and umbilicals at NASA Wallops Flight Facility.  Credit: Ken Kremer (kenkremer.com)
Antares rocket 1st stage and umbilical lines at NASA Wallops Flight Facility. Credit: Ken Kremer (kenkremer.com)

The pads protective seawall was rebuilt following significant damage from Hurricane Sandy, NASA Wallops spokesman Keith Koehler told me.

Launch Complex 0-A sits just a few hundred yards (meters) from Virginia’s eastern shore line on the Atlantic Ocean. It’s hard to believe just how close the low lying pad complex is to the beach and potentially destructive tidal surges.

Barely 400 meters (1300 feet) away lies the adjacent Launch Pad 0-B – from which Orbital’s new and unflown solid fueled Minotaur 5 rocket will boost NASA’s LADEE lunar science probe to the Moon in August 2013 – see my upcoming article.

The maiden Antares test flight is called the A-One Test Launch Mission. It will validate the medium class rocket for the actual follow-on flights to the ISS topped with the Cygnus cargo carrier starting later this year with a demonstration docking mission to the orbiting lab complex.

The first stage of the privately developed Antares rocket stands on the pad at NASA's Wallops Flight Facility. Credit: Ken Kremer (kenkremer.com)
1st stage of private Antares rocket erect at new Launch Pad 0-A at NASA’s Wallops Flight Facility. This rocket will be rolled back to the hanger to make way for the complete Antares booster due to blast off in mid-April 2013. Credit: Ken Kremer (kenkremer.com)

The Antares first stage is powered by dual liquid fueled AJ26 first stage rocket engines that generate a combined total thrust of some 680,000 lbs. The upper stage features a Castor 30 solid rocket motor with thrust vectoring. Antares can loft payloads weighing over 5000 kg to LEO.

The launch window opens at 3 p.m. and extends for a period of time since this initial test flight is not docking at the ISS, Orbital spokesman Barry Boneski told Universe Today.

Antares will boost a simulated version of the Cygnus carrier – known as a mass simulator – into a target orbit of 250 x 300 kilometers and inclined 51.6 degrees.

Antares A-One will fly on a southeast trajectory and the Cygnus dummy will be instrumented to collect flight and payload data.

The simulated Cygnus will separate from the upper stage 10 minutes after liftoff for orbital insertion.

“All launches are to the south away from population centers. Wildlife areas are nearby,” said Koehler.

The goal of the ambitious A-One mission is to fully demonstrate every aspect of the operational Antares rocket system starting from rollout of the rocket and all required functions of an operational pad from range operation to fueling to liftoff to payload delivery to orbit.

Orbital Sciences Antares rocket and Launch Complex 0-A at the edge of Virginia’s shore at NASA Wallops are crucial to resupply the International Space Station (ISS). Credit: Ken Kremer (kenkremer.com)
Orbital Sciences Antares rocket and Launch Complex 0-A at the edge of Virginia’s shore at NASA Wallops are crucial to resupply the International Space Station (ISS). . Credit: Ken Kremer (kenkremer.com)

Antares/Cygnus will provide a cargo up mass service similar to the Falcon 9/Dragon system developed by SpaceX Corporation – which has already docked three times to the ISS during historic linkups in 2012 and earlier this month following the tension filled March 1 liftoff of the SpaceX CRS-2 mission.

The Dragon is still docked to the ISS and is due to make a parachute assisted return to Earth on March 26.

The first stage of the privately developed Antares rocket stands on the pad at NASA's Wallops Flight Facility. Credit: Ken Kremer (kenkremer.com)
Antares rocket 1st stage and huge water tower at NASA’s Wallops Flight Facility. Credit: Ken Kremer (kenkremer.com)

Orbital has eight commercial resupply missions manifested under a $1.9 Billion contact with NASA to deliver approximately 20,000 kilograms of supplies and equipment to the ISS, Orbital spokesman Barry Boneski told me.

Tens of millions of American East Coast residents in the Mid-Atlantic and Northeast regions have never before had the opportunity to witness anything as powerful as an Antares rocket launch in their neighborhood.

Watch for my continuing reports through liftoff of the Antares A-One Test flight.

Ken Kremer

NASA Wallops Launch Control Center. Credit: Ken Kremer (kenkremer.com)
NASA Wallops Launch Control Center. Credit: Ken Kremer (kenkremer.com)
Ken Kremer & Antares rocket at NASA Wallops launch pad at the Virginia Eastern Shore.  Only a few hundred feet separate the pad from the Atlantic Ocean. Credit: Ken Kremer (kenkremer.com)
Ken Kremer & Antares rocket at NASA Wallops launch pad at the Virginia Eastern Shore. Only a few hundred feet of beach sand and a low sea wall separate the pad from the Atlantic Ocean and Mother Nature. Credit: Ken Kremer (kenkremer.com)

Survival: Terrifying Moments in Space Flight

Apollo 13's dangerous explosion in 1970 inspired a movie, released in 1995, that starred (left to right) Bill Paxton, Kevin Bacon and Tom Hanks. Credit: Universal Pictures

Space is a dangerous and sometimes fatal business, but happily there were moments where a situation happened and the astronauts were able to recover.

An example: today (March 16) in 1966, Neil Armstrong and Dave Scott were just starting the Gemini 8 mission. They latched on to an Agena target in the hopes of doing some docking maneuvers. Then the spacecraft started spinning inexplicably.

 

They undocked and found themselves tumbling once per second while still out of reach of ground stations. A thruster was stuck open. Quick-thinking Armstrong engaged the landing system and stabilized the spacecraft. This cut the mission short, but saved the astronauts’ lives.

Gemini 8's Agena target before a stuck thruster on the spacecraft put the astronauts in a terrifying tumble. Credit: NASA
Gemini 8’s Agena target before a stuck thruster on the spacecraft put the astronauts in a terrifying tumble. Credit: NASA

Here are some other scary moments that astronauts in space faced, and survived:

Friendship 7: False landing bag indicator (1962)

Astronaut John Glenn views stencilling used as a model to paint the words "Friendship 7" on his spacecraft. Credit: NASA
Astronaut John Glenn views stencilling used as a model to paint the words “Friendship 7” on his spacecraft. Credit: NASA

John Glenn was only the third American in space, so you can imagine the amount of media attention he received during his three-orbit flight. NASA received an indication that his landing bag had deployed while he was still in space. Friendship 7’s Mercury spacecraft had its landing cushion underneath the heat shield, so NASA feared it had ripped away. Officials eventually informed Glenn to keep his retrorocket package strapped to the spacecraft during re-entry, rather than jettisoning it, in the hopes the package would keep the heat shield on. Glenn arrived home safely. It turned out to be a false indicator.

Apollo 11: Empty fuel tank (1969)

Apollo 11's Eagle spacecraft, as seen from fellow spaceship Columbia. Credit: NASA
Apollo 11’s Eagle spacecraft, as seen from fellow spaceship Columbia. Credit: NASA

Shortly after Neil Armstrong announced “Houston, Tranquility Base, here, the Eagle has landed” during Apollo 11, capsule communicator Charlie Duke answered, “Roger, Tranquility. We copy you on the ground. You got a bunch of guys about to turn blue. We’re breathing again. Thanks a lot.” They weren’t holding their breath just because it was the first landing on the moon; Armstrong was navigating a spacecraft that was almost out of fuel. The spacecraft Eagle overshot its landing and Armstrong did a series of maneuvers to put it on relatively flat ground. Accounts say he had less than 30 seconds of fuel when he landed on July 20, 1969.

Apollo 12: Lightning strike (1969)

Apollo 12's launch in 1969, moments before the rocket was struck by lightning. Credit: NASA
Apollo 12’s launch in 1969, moments before the rocket was struck by lightning. Credit: NASA

Moments after Apollo 12 headed from ground towards orbit, a lightning bolt hit the rocket and caused the spacecraft to go into what appeared to be a sort of zombie mode. The rocket was still flying, but the astronauts (and people on the ground) were unsure what to do. Scrambling, one controller suggested a command that essentially reset the spacecraft, and Apollo 12 was on its way. NASA did take some time to do some double-checking in orbit, to be sure, before carrying on with the rest of the mission. The agency also changed procedures about launching in stormy weather.

Apollo 13: Oxygen tank explosion (1970)

Evidence of the Apollo 13 explosion on the spacecraft Odyssey. Credit: NASA
Evidence of the Apollo 13 explosion on the service module. Credit: NASA

The astronauts of Apollo 13 performed a routine stir of the oxygen tanks on April 13, 1970. That’s when they felt the spacecraft shudder around them, and warning lights lit up. It turned out that an oxygen tank, damaged through a series of ground errors, had exploded in the service module that fed the spacecraft Odyssey, damaging some of its systems. The astronauts survived for days on minimal power in Aquarius, the healthy lunar module that was originally supposed to land on the moon. They arrived home exhausted and cold, but very much alive.

Apollo-Soyuz Test Project: Toxic vapours during landing (1975)

The Apollo command module used in the Apollo-Soyuz Test Project, during recovery. Credit: NASA
The Apollo command module used in the Apollo-Soyuz Test Project, during recovery. Credit: NASA

The Apollo-Soyuz Test Project was supposed to test out how well American and Russian systems (and people) would work together in space. Using an Apollo command module and a Russian Soyuz, astronauts and cosmonauts met in orbit and marked the first mission between the two nations. That almost ended in tragedy when the Americans returned to Earth and their spacecraft was inadvertently flooded with vapours from the thruster fuel. “I started to grunt-breathe to make sure I got pressure in my lungs to keep my head clear. I looked over at Vance [Brand] and he was just hanging in his straps. He was unconscious,” recalled commander Deke Slayton, in a NASA history book about the event. Slayton ensured the entire crew had oxygen masks, Brand revived quickly, and the mission ended shortly afterwards.

Mir: The fire (1997)

Jerry Linenger dons a mask during his mission on Mir in 1997. Credit: NASA
Jerry Linenger dons a mask during his mission on Mir in 1997. Credit: NASA

The crew on Mir was igniting a perchlorate canister for supplemental oxygen when it unexpectedly ignited. As they scrambled to put out the fire, NASA astronaut Jerry Linenger discovered at least one oxygen mask on board were malfunctioning as well. The crew managed to contain the fire quickly. Even though it affected life aboard the station for a while afterwards, the crew survived, did not need to evacuate, and helped NASA learn lessons that they still use aboard the International Space Station today.

STS-51F: Abort to orbit (1985)

STS-51F aborted to orbit during its launch. Credit: NASA
STS-51F aborted to orbit during its launch. Credit: NASA

The crew of space shuttle Challenger endured two aborts on this mission. The first one took place at T-3 seconds on July 12, when a coolant valve in one of the shuttle’s engines malfunctioned. NASA fixed the problem, only to face another abort situation shortly after liftoff on July 29. One of the engines shut down too early, forcing the crew to abort to orbit. The crew was able to carry on its mission, however, including many science experiments aboard Spacelab.

STS-114: Foam hitting Discovery (2005)

Discovery during STS-114, as seen from the International Space Station. CREDIT: NASA
Discovery during STS-114, as seen from the International Space Station. CREDIT: NASA

When Discovery lifted off in 2005, the fate of the entire shuttle program was resting upon its shoulders. NASA had implemented a series of fixes after the Columbia disaster of 2003, including redesigning the process that led to foam shedding off Columbia’s external tank and breaching the shuttle wing. Wayne Hale, a senior official in the shuttle program, later recalled his terror when he heard of more foam loss on Discovery: “I think that must have been the worst call of my life. Once earlier I had gotten a call that my child had been in an auto accident and was being taken to the hospital in an ambulance. That was a bad call. This was worse.” The foam, thankfully, struck nothing crucial and the crew survived. NASA later discovered the cracks in the foam are linked to changes in temperature the tank undergoes, and made more changes in time for a much more successful mission in 2006.

We’ve probably missed some scary moments in space, so which ones do you recall?