On Sept. 1st, 2016, aerospace giant SpaceX suffered a terrible setback when one of their Falcon 9 rockets inexplicably exploded during a fueling test. An investigation into the causes of the accident – which Musk described as being the “most difficult and complex failure” in the company’s history – was immediately mounted.
And while the focus of the investigation has been on potential mechanical failures – such as a possible breach In 2nd stage helium system – another line in inquiry also came to light recently. In this case, the focus was on the ongoing feud between SpaceX and its greatest competitor, United Launch Alliance (ULA), and whether or not that could have played a role.
Speculation about this possible connection began after three unnamed industry officials who were familiar with the accident shared details of an incident that happened a few weeks after the explosion. According to The Washington Post, these officials claimed that SpaceX had come across something suspicious during the course of their investigation.
After pouring over images and video from the explosion, SpaceX investigators noticed an odd shadow and then a white spot on the roof of building located close to their launch complex. The building is currently being leased by ULA to refurbish their Sensible Modular Autonomous Return Technology (SMART) rocket motors – a key component in the company’s new Vulcan rocket.
Located about one and half kilometers (1 mile) from SpaceX’s launch facilities, and has a clear line of sight on the launch pad. SpaceX dispatched an representative to check it out, who arrived at the building and requested access to the roof. A ULA representative denied them access and called Air Force investigators, who then inspected the roof themselves and determined that nothing of a suspicions nature was there.
While the incident proved to be inconclusive, it is the fact that it was not previously reported that is raising some eyebrows. And it is just another mysterious detail to come from an accident that remains largely unexplained. However, in all likelihood the incident was avoided to prevent embarrassment to either company, and to avoid fueling speculations about possible sabotage (which seems highly unlikely at this point).
In the meantime, SpaceX is still investigating the explosion with the help of NASA, the Federal Aviation Administration (FAA), the USAF’s 45th Space Wing. Musk commented on the ongoing investigation while attending the International Astronautical Congress in Guadalajara, Mexico.
In the midst of sharing the latest details of his vision to colonize Mars, Musk was quoted by The Washington Post as saying that the investigation is his company’s “absolute top priority.” As for the cause, he went on to say that they have “eliminated all of the obvious possibilities for what occurred there. So what remains are the less probable answers.”
Whether or not sabotage is a realistic possibility, this incident does serve to highlight the rivalry between SpaceX and ULA. Prior to 2014, ULA was the sole provider of launch services for the US Air Force, until a lawsuit from SpaceX compelled them to open the field to competition. Since then, both companies have been fighting – sometimes bitterly – to secure national security contracts.
It has also brought the issue of government oversight and accountability to the fore. On Sept. 29th, members of Congress Mike Coffman (R-Co) and Robert Aderholt (R-Al) sent a congressional letter to the heads of NASA, the US Air Force and the FAA expressing concerns about SpaceX’s recent accidents and the need for “assured access to space”.
In the letter, Coffman and Aderholt indicated that authority for investigating this and other accidents involving commercial space companies should be entrusted to the federal government:
“The investigative responses to both SpaceX failures raise serious concerns about the authority provided to commercial providers and the protection of national space assets. In both Falcon 9 explosions, NASA and the FAA granted primary responsibility for conducting the mishap investigation to SpaceX. Although subject to FAA oversight, it can be asserted the investigation lacked the openness taxpayers would expect before a return-to-flight.”
In other words, several Republican members of Congress hope to make SpaceX’s return to flight contingent on more stringent federal oversight. This may prove to be a source of inconvenience for SpaceX, which has stated that they intend to return to regular flights with their Falcon 9 rockets by November 1st.
Then again, increased federal oversight may also be beneficial in the long run. As is stated in the letter, both accidents involving SpaceX in the past few months occurred after the USAF signed off on the rockets involved:
“Both accidents occurred after the Air Force certified the Falcon 9 launch vehicle for U.S. national security launches, less than fifteen months ago. The certification, designed to subject the Falcon 9’s design and manufacturing process to a review of their technical and manufacturing rigor, appears to have fallen short of ensuring reliable assured US access to space for our most important payloads.”
Clearly, something is wrong if technical failures are not being caught in advance. But then again, space exploration is a hard business, and even the most routine checks can’t account for everything. Nevertheless, if there’s one thing that the Space Race taught us, it is that fierce competition can lead to mistakes, which can in turn cost lives.
As such, demanding that the federal authorities be on hand to ensure that safety standards are met, and that all competitors are being subjected to the same regulatory framework (without preference), might not be a bad idea.
History was made on July 20th, 1969, when Apollo 11 astronauts Neil Armstrong and Buzz Aldrin set foot on the surface of the Moon. The moment was the culmination of decades of hard work, research, development and sacrifice. And since that time, human beings have been waiting and wondering when we might achieve the next great astronomical milestone.
So really, when will we see a man or woman set foot on Mars? The prospect has been talked about for decades, back when NASA and the Soviets were still planning on setting foot on the Moon. It is the next logical step, after all. And at present, several plans are in development that could be coming to fruition in just a few decades time.
Original Proposals:
Werner Von Braun, the (in)famous former Nazi rocket scientist – and the man who helped spearhead NASA’s Project Mercury – was actually the first to develop a concept for a crewed mission to Mars. Titled The Mars Project (1952), his proposal called for ten spacecraft (7 passenger, 3 cargo) that would transport a crew of 70 astronauts to Mars.
His proposal was based in part on the large Antarctic expedition known as Operation Highjump (1946–1947), a US Navy program which took place a few years before he started penning his treatise. The plan called for the construction of the interplanetary spacecraft in around the Earth using a series of reusable space shuttles.
He also believed that, given the current pace of space exploration, such a mission could be mounted by 1965 (later revised to 1980) and would spend the next three years making the round trip mission. Once in Mars orbit, the crew would use telescopes to find a suitable site for their base camp near the equator.
A landing crew would then descend using a series of detachable winged aircraft (with ski landing struts) and glide down to land on the polar ice caps. A skeleton crew would remain with the ships in orbit as the surface crew would then travel 6,500 km overland using crawlers to the identified base camp site.
They would then build a landing strip which would allow the rest of the crew to descend from orbit in wheeled gliders. After spending a total of 443 days on Mars conducting surveys and research, the crew would use these same gliders as ascent craft to return to the mother ships.
Von Braun not only calculated the size and weight of each ship, but also how much fuel each would require for the round trip. He also computed the rocket burns necessary to perform the required maneuvers. Because of the detailed nature, calculations and planning in his proposal, The Mars Project remains one of the most influential books on human missions to the Red Planet.
Obviously, such a mission didn’t happen by 1965 (or 1980 for that matter). In fact, humans didn’t even return to the Moon after Eugene Cernan climbed out of the Apollo 17 capsule in 1972. With the winding down of the Space Race and the costs of sending astronauts to the Moon, plans to explore Mars were placed on the backburner until the last decade of the 20th century.
In 1990, a proposal called Mars Direct was developed by Robert Zubrin, founder of the Mars Society and fellow aerospace engineer David Baker. This plan envisioned a series of cost-effective mission to Mars using current technology, with the ultimate goal of colonization.
The initial missions would involve crews landing on the surface and leaving behind hab-structures, thus making subsequent missions easier to undertake. In time, the surface habs would give way to subsurface pressurized habitats built from locally-produced Martian brick. This would represent a first step in the development of in-situ resource utilization, and eventual human settlement.
During and after this initial phase of habitat construction, hard-plastic radiation- and abrasion-resistant geodesic domes would be deployed to the surface for eventual habitation and crop growth. Local industries would begin to grow using indigenous resources, which would center around the manufacture of plastics, ceramics and glass out of Martian soil, sand and hydrocarbons.
While Zubrin acknowledged that Martian colonists would be partially Earth-dependent for centuries, he also stated that a Mars colony would also be able to create a viable economy. For one, Mars has large concentrations of precious metals that have not been subjected to millennia of human extracting. Second, the concentration of deuterium – a possible source for rocket fuel and nuclear fusion – is five times greater on Mars.
In 1993, NASA adopted a version of this plan for their “Mars Design Reference” mission, which went through five iterations between 1993 and 2009. And while it involved a great deal of thinking and planning, it failed to come up with any specific hardware or projects.
Current Proposals:
Things changed in the 21st century after two presidential administrations made fateful decisions regarding NASA. The first came in 2004 when President George W. Bush announced the “Vision for Space Exploration“. This involved retiring the Space Shuttle and developing a new class of launchers that could take humans back to the Moon by 2020 – known as the Constellation Program.
Then, in February of 2010, the Obama administration announced that it was cancelling the Constellation Program and passed the Authorization Act of 2010. Intrinsic to this plan was a Mars Direct mission concept, which called for the development of the necessary equipment and systems to mount a crewed mission to Mars by the 2030s.
In 2015, NASA’s Human Exploration and Operations Mission Directorate (HEOMD) presented the “Evolvable Mars Campaign”, which outlined their plans for their “Journey to Mars’ by the 2030s. Intrinsic to this plan was the use of the new Orion Multi-Purpose Crew Vehicle (MPCV) and the Space Launch System (SLS).
The proposed journey would involve Three Phases, which would involve a total of 32 SLS launches between 2018 and the 2030s. These missions would send all the necessary components to cis-lunar space and then onto near-Mars space before making crewed landings onto the surface.
Phase One (the “Earth Reliant Phase”) calls for long-term studies aboard the ISS until 2024, as well as testing the SLS and Orion Crew capsule. Currently, this involves the planned launch of Exploration Mission 1 (EM-1) in Sept. of 2018, which will be the first flight of the SLS and the second uncrewed test flight of the Orion spacecraft.
NASA also plans to capture a near=Earth asteroid and bring it into lunar orbit, as a means of testing the capabilities and equipment for a Mars mission. Known as the Asteroid Redirect Mission, this mission is scheduled to take place in the 2020s and would primarily involve a robotic mission towing the asteroid and returning samples.
Exploration Mission 2 (EM-2), the first crewed flight using the Orion capsule, would conduct a flyby around the Moon and this asteroid between 2021 and 2023. At this point, NASA would be moving into Phase Two (“Proving Ground”) of the Journey to Mars, where the focus would move away from Earth and into cis-lunar space.
Multiple SLS launches would deliver the mission components during this time – including a habitat that would eventually be transported to Martian orbit, landing craft, and exploration vehicles for the surface of Mars. This phase also calls for the testing of key technologies, like Solar Electric Propulsion (aka. the ion engine).
By the early 2030s, Phase Three (“Earth Independent”) would begin. This calls for testing the entry, descent and landing techniques needed to get to the Martian surface, and the development of in-situ resource utilization. It also calls for the transferring of all mission components (and an exploration crew) to Martian orbit, from which the crews would eventually mount missions to designated “Exploration Zones” on the surface.
The European Space Agency (ESA) has long-term plans to send humans to Mars, though they have yet to build a manned spacecraft. As part of the Aurora Program, this would involve a crewed mission to Mars in the 2030s using an Ariane M rocket. Other key points along that timeline include the ExoMars rover (2016-2020), a crewed mission to the Moon in 2024, and an automated mission to Mars in 2026.
Roscosmos, the Russian Federal Space Agency, is also planning a crewed mission to Mars, but doesn’t envision it happening until between 2040 and 2060. In the meantime, they have conducted simulations (called Mars-500), which wrapped up in Russia back in 2011. The Chinese space agency similarly has plans to mount a crewed mission to Mars between 2040 and 2060, but only after crewed missions to Mars take place.
In 2012, a group of Dutch entrepreneurs revealed plans for a crowdfunded campaign to establish a human Mars base, beginning in 2023. Known as MarsOne, the plan calls for a series of one-way missions to establish a permanent and expanding colony on Mars, which would be financed with the help of media participation.
Other details of the MarsOne plan include sending a telecom orbiter by 2018, a rover in 2020, and the base components and its settlers by 2023. The base would be powered by 3,000 square meters of solar panels and the SpaceX Falcon 9 Heavy rocket would be used to launch the hardware. The first crew of 4 astronauts would land on Mars in 2025; then, every two years, a new crew of 4 astronauts would arrive.
SpaceX and Tesla CEO Elon Musk has also announced plans to establish a colony on Mars in the coming decades. Intrinsic to this plan is the development of the Mars Colonial Transporter (MCT), a spaceflight system that would rely of reusable rocket engines, launch vehicles and space capsules to transport humans to Mars and return to Earth.
As of 2014, SpaceX has begun development of the large Raptor rocket engine for the Mars Colonial Transporter, and a successful test was announced in September of 2016. In January 2015, Musk said that he hoped to release details of the “completely new architecture” for the Mars transport system in late 2015.
In June 2016, Musk stated in the first unmanned flight of the MCT spacecraft would take place in 2022, followed by the first manned MCT Mars flight departing in 2024. In September 2016, during the 2016 International Astronautical Congress, Musk revealed further details of his plan, which included the design for an Interplanetary Transport System (ITS) – an upgraded version of the MCT.
According to Musk’s estimates, the ITS would cost $10 billion to develop and would be ready to ferry the first passengers to Mars as early as 2024. Each of the SpaceX vehicles would accommodate 100 passengers, with trips being made every 26 months (when Earth and Mars are closest). Musk also estimated that tickets would cost $500,000 per person, but would later drop to a third of that.
And while some people might have a hard time thinking of MarsOne’s volunteers or SpaceX’s passengers as astronauts, they would nevertheless be human beings setting foot on the Red Planet. And if they should make it there before any crewed missions by a federal space agency, are we really going to split hairs?
So the question remains, when will see people sent to Mars? The answer is, assuming all goes well, sometime in the next two decades. And while there are plenty who doubt the legitimacy of recent proposals, or the timetables they include, the fact that we are speaking about going to Mars a very real possibility shows just how far we’ve come since the Apollo era.
And does anyone need to be reminded that there were plenty of doubts during the “Race to the Moon” as well? At the time, there were plenty of people claiming the resources could be better spent elsewhere and those who doubted it could even be done. Once again, it seems that the late and great John F. Kennedy should have the last word on that:
“We choose to go to the Moon! … We choose to go to the Moon in this decade and do the other things, not because they are easy, but because they are hard; because that goal will serve to organize and measure the best of our energies and skills, because that challenge is one that we are willing to accept, one we are unwilling to postpone, and one we intend to win.”
If you’d like more information about humans traveling to Mars, check out the Mars Society’s homepage. And here’s a link to MarsDrive, and another group looking to send people to Mars.
We’ve had an abundance of news stories for the past few months, and not enough time to get to them all. So we are now using a tool called Trello to submit and vote on stories we would like to see covered each week, and then Fraser will be selecting the stories from there. Here is the link to the Trello WSH page (http://bit.ly/WSHVote), which you can see without logging in. If you’d like to vote, just create a login and help us decide what to cover!
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When Elon Musk speaks publicly about SpaceX and their efforts to make space travel less expensive, people listen. He attracts all kinds of scientists and journalists to his presentations. But he also attracts… other types of people. And those people ask some strange questions.
Musk must be getting used to it by now. He’s one of those public figures that, by virtue of his efforts to bring the future closer, attracts a lot of interest. But some of the questions in the Q&A following his presentation on Sept. 27 were truly bizarre.
Anybody could stand in line at one of the microphones in the audience and ask their question. And ask they did.
One man started off by saying he just recently attended Burning Man in the desert. Mars is like one big desert, he said, with no water to wash away all the sewage. What will future Mars colonists do with all their s**t he asked?
I felt bad for the guy. Here was his chance to ask Musk, who is clearly some sort of hero the guy, any question about space travel. And he chose to ask about poop. It was truly cringe-worthy, but Musk handled it well. He must be used to it.
It’s not like it’s not a legitimate concern, way down the line, if we ever do establish a city. But good grief. Musk was there to talk about the Interplanetary Transport System, not the nuts and bolts of city planning. It’s clear that this gentleman travelled all that way just to ask about sewage. Fail. (Jump to 1:06:30 in the video for that bit of magic.)
Another person asked everyone to give Elon a hand because he “Inspires the s**t out of us!” (At 1:10:35 in the video.) Musk looked uncomfortable. I don’t think he likes the hero-worship part of his gig. The guy then tried to give him a comic book about Mars, but complained that security wouldn’t let him. Ummmm, yeah.
One person complained that SpaceX won’t hire internationally, and how can they claim to be going interplanetary when they won’t even hire from other countries? Musk patiently explained that when it comes to rocketry, the government tightly restricts who is allowed to come from other countries to work on projects. Rocketry is governed by the same rules as weaponry, as it turns out. Thanks for explaining, Elon.
There were others. One lady wanted to come upstairs and give him a kiss, on behalf of all the ladies. Another asked if they were going to mathematically determine the most expendable human on Earth, and send them to Mars? That gem is 1:16:45 in the video. BTW, that guy thought it would be Michael Cera. Huh?
The same guy wanted to pitch a comedy video to him after the presentation. He was, unfortunately, turned down.
Another guy, who called himself a “local idiot” asked if Elon himself was planning on going to Mars. The guy said he would’ve hated to put in all this work and then not go. Musk’s answer was, in short, that he would like to go, but only if a good succession plan was in place in case he perished. That way the company’s work could continue.
There were some good questions too, of course. Questions about launch site for the craft, where it will be manufactured, and other pertinent questions around who should be the first people to go. Others asked about the journey itself, and how travellers would be kept safe from radiation and other hazards. So the Q&A wasn’t a waste of time by any means.
The whole presentation is worth watching, if you haven’t already. For those of you who just want to watch the wackiest parts of the Q&A, you’re in luck. There’s a highlight video.
Today, Elon Musk elaborated on his plans to make humanity a planet-faring species. We’ve known for a long time that Mars is SpaceX’s destination, but the fine details haven’t been revealed. In today’s talk at the International Astronautical Congress (IAC), Musk revealed a game-changer for travel to Mars, and beyond.
If anyone has ever guessed that Musk’s plans involved a refuelling ship, I’ve never heard them say it out loud. But that’s exactly what Musk revealed. SpaceX plans to launch a Mars-bound craft into orbit, then launch a refuelling craft to refill the interplanetary ship’s fuel tanks. Only then would the Interplanetary Transport System (ITS) depart for Mars.
SpaceX’s proposed system is all about lowering the cost of travel to Mars. Only when the cost is lowered, does a sustained presence there become realistic. And Musk’s ITS system will definitely lower the cost.
Traditional space travel would cost $10 billion to get one person to Mars. Musk said that they can get it down to the median cost of a house in the US, about $200,000 US. The idea is that anyone who really wanted to could save up enough money and go to Mars. Musk did acknowledge that it will be tricky to reduce the cost of the Earth to Mars trip by a whopping 5 million percent.
There are four keys to reducing the cost:
full reusability
refilling in orbit
propellant production on Mars
right propellant
The ITS would feature reusable boosters, reusable spaceships, and refuelling in orbit. The interplanetary ship would be launched into orbit around Earth and parked there. Fuel ships would make 3 to 5 trips to fill the tank of the interplanetary ship waiting in orbit. From there, Musk thinks that the trip to Mars could take as little as 80 days. In the more distant future, that could be cut to 30 days.
If this whole system isn’t shocking enough, and thrilling enough, for you, Musk has more than just one of these craft in mind. He imagines a fleet of them, perhaps 1,000, travelling en masse back and forth to Mars.
The driving force behind all this is, of course, making Mars possible. In his presentation, Musk said we have two paths. One is to stay on Earth and face extinction from some doomsday event. The other is to become an interplanetary species, and use Mars to back up Earth’s biosphere. The SpaceX system is designed to make the second path possible.
Musk talked about the need to create a self-sustaining city in its own right. That obviously won’t happen right away, but it’ll never happen unless transport to Mars, and back, becomes feasible. With the proposed SpaceX system, Mars will be an option. Musk thinks that the ITS could also get us to one of the Jovian moons, if we could create fuel production and depots. In fact, he said we can probably go all the way to Pluto and beyond.
There are a lot of challenges for this system. It’s far from a done deal. The system will require newer, more powerful engines. But SpaceX is already working on that. It’s called the Raptor, and testing has already begun.
Musk talked about the impressive exploration done on Mars by NASA and other agencies, but stressed that it’s time to take things further and aim for a sustained presence on Mars. To that end, SpaceX plans on sending a craft to Mars during every Earth-Mars opposition, which happens about every 2 years. Initially, that will be done with an unmanned Dragon capsule.
The mood at Musk’s presentation was one of excitement. The crowd was definitely there to see him. There was one humorous moment when Musk remarked “Timelines. I’m not the best at this sort of thing.” This is a nod to the difficulties with creating a timeline for something like the ITS. But really, what agency can adhere to strict schedules when doing something that’s never been done before? Especially in the realm of interplanetary travel?
The excitement surrounding Musk’s plans for travel to Mars is palpable. That’s understandable, considering the magnitude of what he’s talking about, and considering how long people have dreamed of going to Mars. The fact that someone with a track record like SpaceX’s is starting to lay the groundwork for travel to, and a presence on Mars, is exciting. There’s no way around it.
But there are lots of questions. Musk is the first to admit that he doesn’t have all the answers. He says up front that he sees his role as developing the transport system. Once that is moving ahead, others will address the challenges of establishing a presence on Mars.
One of the primary questions is around energy, and there are two sides to that. Fuel processing will have to be established quickly on Mars if the ships are to return to Earth.
Musk also talked about the three possible fuel types to be derived on Mars.
The ITS ships will be able to carry a large payload, so it’s possible that the parts and pieces for a fuel plant could be pre-built somehow, then sent to Mars. There is an enormous amount of detail missing when it comes right down to it, but human ingenuity being what it is, this may be solvable.
Assuming that a rocket fuel plant could be assembled on Mars, that begs the second energy question. Creating this fuel will in itself require lots of energy. Much more than solar can provide. Musk briefly mentioned the possibility of nuclear energy, but didn’t go into detail. That’s understandable, because he clearly sees his role as developing the transportation system.
Establishing nuclear energy on Mars would also require a lot of infrastructure. On Earth, uranium processing is an enormous task. How will that be done on Mars? Is there enough uranium in Mars’ crust? Conventional atomic reactors use water, lots of it, to produce energy. Where will that water come from on Mars? Will the same amount be needed?
Or will thorium reactors be used? If you’re not up on thorium reactors, they are different than uranium reactors and are worth reading about. They use thorium for fuel, not uranium, and are different in other ways. They’re safer and produce less waste, but is there sufficient thorium available on Mars? Thorium is much more plentiful in Earth’s crust than uranium.
Small Modular Reactors (SMRs) are being developed for use on Earth. They are built in one location, then moved to their operational location. They can be linked together and require less sophisticated operators. Perhaps SMRs using thorium will provide the energy required for the ITS to work.
These questions are all important of course, and they bear thinking about. But one thing that can’t be denied is Musk’s vision. Anyone that wants humanity to survive, or that grew up reading science fiction, will love what Musk is doing. For that matter, anyone with a sense of adventure will love Musk.
Musk’s overall vision of us as a planet-faring species is something that will be a long time coming, I think. Fleets of interplanetary cargo ships plying the solar system, with fuelling depots along the way. An established human presence on Mars, the Moon, and perhaps the moons of the gas giants, and all the way out to Pluto.
It seems like a fanciful dream, but remember what Musk said at the start of his presentation. There are really only two paths. The first is to restrict ourselves to Earth, and die at the hands of some sort of extinction event.
The second path is to head outward and expand throughout the solar system.
It’s not science fiction anymore. It’s simple survival.
The Accident Investigation Team (AIT) is composed of SpaceX, the FAA, NASA, the U.S. Air Force, and industry experts.
“At this stage of the investigation, preliminary review of the data and debris suggests that a large breach in the cryogenic helium system of the second stage liquid oxygen tank took place,” SpaceX reported on the firm’s website in today’s anomaly update dated Sept. 23- the first in three weeks.
The helium system is used to pressurize the liquid oxygen tank from inside.
The explosion took place without warning at SpaceX’s Space Launch Complex-40 launch facility at approximately 9:07 a.m. EDT on Sept. 1 on Cape Canaveral Air Force Station, Fl, during a routine fueling test and engine firing test as liquid oxygen and RP-1 propellants were being loade into the 229-foot-tall (70-meter) Falcon 9. Launch of the AMOS-6 comsat was scheduled two days later.
Indeed the time between the first indication of an anomaly to loss of signal was vanishingly short – only about “93 milliseconds” of elapsed time, SpaceX reported.
93 milliseconds amounts to less than 1/10th of a second. That conclusion is based on examining 3,000 channels of data.
SpaceX reported that investigators “are currently scouring through approximately 3,000 channels of engineering data along with video, audio and imagery.”
Both the $60 million SpaceX rocket and the $200 million AMOS-6 Israeli commercial communications satellite payload were completely destroyed in a massive fireball that erupted suddenly during the planned pre-launch fueling and hot fire engine ignition test at pad 40. There were no injuries since the pad had been cleared.
The Sept. 1 calamity also counts as the second time a Falcon 9 has exploded in 15 months and the second time it originated in the second stage and will call into question the rocket’s reliability.
The first failure involved a catastrophic mid air explosion about two and a half minutes after liftoff, when a strut holding the helium tank inside the liquid oxygen tank failed in flight during the Dragon CRS-7 cargo resupply launch for NASA to the International Space Station on June 28, 2015 – and witnessed by this author.
However SpaceX says that although both incidents involved the second stage, they are unrelated – even as they continue seeking to determine the root cause.
“All plausible causes are being tracked in an extensive fault tree and carefully investigated. Through the fault tree and data review process, we have exonerated any connection with last year’s CRS-7 mishap.”
And they are thoroughly reviewing all rocket components.
“At SpaceX headquarters in Hawthorne, CA, our manufacturing and production is continuing in a methodical manner, with teams continuing to build engines, tanks, and other systems as they are exonerated from the investigation.”
But SpaceX will have to conduct an even more thorough analysis of every aspect of their designs and manufacturing processes and supply chain exactly because the cause of this disaster is different and apparently went undetected during the CRS-7 accident review.
And before Falcon 9 launches are allowed to resume, the root cause must be determined, effective fixes must be identified and effective remedies must be verified and implemented.
Large scale redesign of the second stage helium system may be warranted since two independent failure modes have occurred. Others could potentially be lurking. It’s the job of the AIT to find out – especially because American astronauts will be flying atop this rocket to the ISS starting in 2017 or 2018 and their lives depend on its being reliable and robust.
After the last failure in June 2015, it took nearly six months before Falcon 9 launches were resumed.
Launches were able to recommence relatively quickly because the June 2015 disaster took place at altitude and there was no damage to pad 40.
That’s not the case with the Sept. 1 calamity where pad 40 suffered significant damage and will be out of action for quite a few months at least as the damage is catalogued and evaluated. Then a repair, refurbishment, testing and recertification plan needs to be completed to rebuild and return pad 40 to flight status. Furthermore SpaceX will have to manufacture a new transporter-erector.
Since the explosion showered debris over a wide area, searchers have been prowling surrounding areas and other nearby pads at the Cape and Kennedy Space Center, hunting for evidentiary remains that could provide clues or answers to the mystery of what’s at the root cause this time.
Searchers have recovered “the majority of debris from the incident has been recovered, photographed, labeled and catalogued, and is now in a hangar for inspection and use during the investigation.”
To date they have not found any evidence for debris beyond the immediate area of LC-40, the company said.
SpaceX CEO Elon Musk had previously reported via twitter that the rocket failure originated somewhere in the upper stage near the liquid oxygen (LOX) tank during fueling test operations at the launch pad, for what is known as a hot fire engine ignition test of all nine first stage Merlin 1D engines.
Engineers were in the final stages of loading the liquid oxygen (LOX) and RP-1 kerosene propellants that power the Falcon 9 first stage for the static fire test which is a full launch dress rehearsal. The anomaly took place about 8 minutes before the planned engine hot fire ignition.
And the incident took place less than two days before the scheduled Falcon 9 launch of AMOS-6 on Sept. 3 from pad 40.
The explosion also caused extensive damage to the launch pad as well as to the rockets transporter erector, or strongback, that holds the rocket in place until minutes before liftoff, and ground support equipment (GSE) around the pad – as seen in my recent photos of the pad taken a week after the explosion during the OSIRIS-REx launch campaign.
Fortunately, many other pad areas and infrastructure survived intact or in “good condition.”
“While substantial areas of the pad systems were affected, the Falcon Support Building adjacent to the pad was unaffected, and per standard procedure was unoccupied at the time of the anomaly. The new liquid oxygen farm – e.g. the tanks and plumbing that hold our super-chilled liquid oxygen – was unaffected and remains in good working order. The RP-1 (kerosene) fuel farm was also largely unaffected. The pad’s control systems are also in relatively good condition.”
The rocket disaster was coincidentally captured as it unfolded in stunning detail in a spectacular up close video recorded by my space journalist colleague Mike Wagner at USLaunchReport.
Watch this video:
Video Caption: SpaceX – Static Fire Anomaly – AMOS-6 – 09-01-2016. Credit: USLaunchReport
Even as investigators and teams of SpaceX engineers sift through the data and debris looking for the root cause of the helium tank breach, other SpaceX engineering teams and workers prepare to restart launches from the other SpaceX pad on the Florida Space Coast- namely Pad 39A on the Kennedy Space Center.
So the ambitious aerospace firm is already setting its sights on a ‘Return to Flight’ launch as early as November of this year, SpaceX President Gwynne Shotwell said on Sept. 13 at a French space conference.
“We’re anticipating getting back to flight, being down for about three months, so getting back to flight in November, the November timeframe,” Shotwell announced during a panel discussion at the World Satellite Business Week Conference in Paris, France – as reported here last week.
SpaceX reconfirmed the November target today.
“We will work to resume our manifest as quickly as responsible once the cause of the anomaly has been identified by the Accident Investigation Team.”
“Pending the results of the investigation, we anticipate returning to flight as early as the November timeframe.”
As SpaceX was launching from pad 40, they have been simultaneously renovating and refurbishing NASA’s former shuttle launch pad at Launch Complex 39A at the Kennedy Space Center (KSC) – from which the firm hopes to launch the new Falcon Heavy booster in 2017 as well as human rated launches of the Falcon 9 with the Crew Dragon to the ISS.
So now SpaceX will utilize pad 39A for commercial Falcon 9 launches as well. But much works remains to finish pad work as I recently witnessed.
Stay tuned here for Ken’s continuing Earth and Planetary science and human spaceflight news.
For Elon Musk, it’s always been about Mars. Musk, and his company SpaceX, haven’t always been explicit about how exactly they’ll get to Mars. But SpaceX’s fourteen years of effort in rocketry have been aimed at getting people into space cheaper, and getting people to Mars.
Musk has revealed hints along the way. One of the boldest was his statement at Code Conference 2016. At that conference he said, “I think, if things go according to plan, we should be able to launch people probably in 2024, with arrival in 2025.”
He went on to explain it this way: “The basic game plan is we’re going to send a mission to Mars with every Mars opportunity from 2018 onwards. They occur approximately every 26 months. We’re establishing cargo flights to Mars that people can count on for cargo.”
Those comments certainly removed any lingering doubt that Mars is the goal.
But a recent Tweet from Musk has us wondering if Mars will just be a stepping stone to more distant destinations in our Solar System. On Sept. 16th, Musk tweeted:
Turns out MCT can go well beyond Mars, so will need a new name…
And the new name is Interplanetary Transport System (ITS).
So, is SpaceX developing plans to go beyond Mars? Is the plan to establish cargo flights to Mars still central to the whole endeavour? Does the name change from Mars Cargo Transporter (MCT) to Interplanetary Transport System (ITS) signal a change in focus? These questions may be answered soon, on September 27th, when Musk will speak at the International Astronautical Congress (IAC), in Guadalajara, Mexico.
Musk hinted back in January that he would be revealing some major details of the MCT at the IAC later this month. In January, he said at the StartmeupHK Festival in Hong Kong that “I’m hoping to describe that architecture later this year at IAC … and I think that will be quite exciting.”
So, lots of hints. And these hints bring questions. Is SpaceX developing a super heavy rocket of some type? A BFR? If the Mars Colonial Transport system can go much further than Mars, maybe to the moons of the gas giants, won’t that require a much larger rocket than the Falcon Heavy?
In the past, SpaceX has conceptualized about larger rockets and the engines that would power them. At the 2010 American Institute of Aeronautics and Astronautics (AIAA) Joint Propulsion Conference, SpaceX presented some of these conceptual designs. They featured a super-heavy lift vehicle larger than the Falcon Heavy, dubbed the Falcon X. Beyond that, and in increasingly powerful designs, were the Falcon X Heavy, and the Falcon XX Heavy.
These were only concepts, but it’s six years later now. Surely, any further thinking around a super-heavy lift vehicle would have started there. And if the MCT can now go well beyond Mars, as Musk said in his Tweet, there must be a more powerful rocket. Mustn’t there?
So with one tweet, Musk has sucked the air out of the room, and got everybody speculating. But Musk isn’t the only one with eyes on building a greater human presence in space. He has a competitor: Jeff Bezos, former Amazon CEO, and his company Blue Origin.
The original space race pitted the USA against the USSR in a battle for scientific supremacy and prestige. The USA won that race, and they’re still reaping the benefits of that technological victory. But a new race might be brewing between Musk and Bezos, between SpaceX and Blue Origin.
The two companies haven’t been directly competing. They’ve both been working on reusable rockets, but Blue Origin has concerned itself with sub-orbital rocketry designed to take people into space for a few minutes. Space tourism, if you will. SpaceX’s focus has always been on orbital capability, and more.
But not to be outdone by SpaceX, Blue Origin has recently announced the New Glenn orbital launch vehicle, to be powered by seven of their new, powerful, BE-4 engines.
There’s definitely some one-upmanship going on between Musk and Bezos. So far, it’s mostly been civil, with each acknowledging each other’s achievements and milestones in rocketry. But they’re also both quick to point out why they’re better than the other.
Bezos, with the announcement of the New Glenn orbital launch vehicle, and the BE-4 engines that will power it, took every opportunity to mention the fact that his company spends zero tax dollars, while SpaceX benefits from financial arrangements with NASA. Musk, on the other hand, likes to point out the fact that Blue Origin has never delivered anything into orbit, while SpaceX has delivered numerous payloads into orbit successfully.
But for now, anyway, the focus is on SpaceX, and what Musk will reveal at the upcoming IAC Congress. If he reveals a solid plan for recurring cargo missions to Mars, the excitement will be palpable. And if he reveals plans to go further than Mars, with much larger rockets, we may never catch our breaths.
Special Guests:
This week’s guests will be the Universe Sandbox Developers Dan Dixon (Project Lead & Creator) and Jenn Seiler (Astrophysicist & Developer).
We’ve had an abundance of news stories for the past few months, and not enough time to get to them all. So we are now using a tool called Trello to submit and vote on stories we would like to see covered each week, and then Fraser will be selecting the stories from there. Here is the link to the Trello WSH page (http://bit.ly/WSHVote), which you can see without logging in. If you’d like to vote, just create a login and help us decide what to cover!
We record the Weekly Space Hangout every Friday at 12:00 pm Pacific / 3:00 pm Eastern. You can watch us live on Universe Today, or the Universe Today YouTube page.
“We’re anticipating getting back to flight, being down for about three months, so getting back to flight in November, the November timeframe,” Shotwell announced on Sept. 13, during a panel discussion at the World Satellite Business Week Conference being held in Paris, France.
The catastrophic Sept. 1 launch pad explosion took place without warning at SpaceX’s Space Launch Complex-40 launch facility at approximately 9:07 a.m. EDT on Cape Canaveral Air Force Station, Fl during a routine fueling test.
Both the $60 million SpaceX rocket and the $200 million AMOS-6 Israeli commercial communications satellite payload were completely destroyed in a massive fireball that erupted suddenly during a routine and planned pre-launch fueling and engine ignition test at pad 40 on Sept. 1.
However, SpaceX is still seeking to determine the root cause of the catastrophe, which must be fully determined, corrected and rectified before any new Falcon 9 launches can actually occur.
Indeed nailing down the root cause has thus far confounded SpaceX investigators and was labeled as the “most difficult and complex failure” in its history said SpaceX CEO and Founder Elon Musk in a series of update tweets on Sept. 9. He also sought the public’s help in ascertaining the elusive cause via any audio/video recordings.
The rocket failure originated somewhere in the upper stage near the liquid oxygen (LOX) tank during fueling test operations at the launch pad, for what is known as a hot fire engine ignition test of all nine first stage Merlin 1D engines, said Musk.
Engineers were in the final stages of loading the liquid oxygen (LOX) and RP-1 kerosene propellants that power the Falcon 9 first stage for the static fire test which is a full launch dress rehearsal. The anomaly took place about 8 minutes before the planned engine hot fire ignition.
Shotwell also stated that the launch would occur from SpaceX’s other Florida Space Coast launch pad – namely the former Space Shuttle Launch Complex 39A on the Kennedy Space Center.
SpaceX also operates a third launch pad at Vandenberg Air Force Base in California.
“We would launch from the East Coast on Pad 39A in the November timeframe. And then Vandenberg would be available … for our other assorted customers,” Shotwell stated.
SpaceX has signed a long term lease with NASA to use Pad 39A.
Shotwell did not say which payload would be the first to launch.
The incident took place less than two days before the scheduled Falcon 9 launch of AMOS-6 on Sept. 3 from pad 40.
The Sept. 1 calamity disaster also counts as the second time a Falcon 9 has exploded in 15 months and will call into question the rocket’s reliability. The first failure involved a catastrophic mid air explosion about two and a half minutes after liftoff, during the Dragon CRS-9 cargo resupply launch for NASA to the International Space Station on June 28, 2015 – and witnessed by this author.
While launching from pad 40, SpaceX has simultaneously been renovating and refurbishing NASA’s former shuttle launch at Complex 39A – from which the firm hopes to launch the new Falcon Heavy booster as well as human rated launches of the Falcon 9 with the Crew Dragon to the ISS.
SpaceX will have to finish the pad 39A upgrades soon in order to have any hopes of achieving a November return to flight launch date, and a lot of work remains to be done. For example the shuttle era Rotating Service Structure (RSS) is still standing. The timing for its demolishment has not been announced, according to a source.
Prior to launching from 39A, SpaceX would presumably roll out a Falcon 9 rocket to conduct fit checks and conduct a full launch dress rehearsal and first stage static hot fire engine test to confirm that all the newly installed equipment, gear and fueling lines, pumps, etc. are fully functional, operational and safe.
The rocket disaster was coincidentally captured as it unfolded in stunning detail in a spectacular up close video recorded by my space journalist colleague at USLaunchReport – shown below.
Here is the full video from my space journalist friend and colleague Mike Wagner of USLaunchReport:
Video Caption: SpaceX – Static Fire Anomaly – AMOS-6 – 09-01-2016. Credit: USLaunchReport
The 229-foot-tall (70-meter) SpaceX Falcon 9 had been slated for an overnight blastoff on Saturday, September 3 at 3 a.m. from pad 40 with the 6 ton AMOS-6 telecommunications satellite valued at some $200 million.
The AMOS-6 communications satellite was built by Israel Aerospace Industries for Space Communication Ltd. It was planned to provide communication services including direct satellite home internet for Africa, the Middle East and Europe.
The Falcon 9 rocket and AMOS-6 satellite were swiftly consumed in a huge fireball and thunderous blasts accompanied by a vast plume of smoke rising from the wreckage that was visible for many miles around the Florida Space Coast.
“Loss of Falcon vehicle today during propellant fill operation,” Musk tweeted several hours after the launch pad explosion.
“Originated around upper stage oxygen tank. Cause still unknown. More soon.”
The explosion also caused extensive damage to the rockets transporter erector, or strongback, that holds the rocket in place until minutes before liftoff, and ground support equipment (GSE) around the pad – as seen in my new photos of the pad taken a week after the explosion.
Dangling cables and gear such as pulley’s and more can clearly be seen to still be present as the strongback remains raised at pad 40. The strongback raises the rocket at the pad and also houses multiple umbilical line for electrical power, purge gases, computer communications and more.
One of the four lightning masts is also visibly burnt and blackened – much like what occurred after the catastrophic Orbital ATK Antares rocket exploded moments after liftoff from a NASA Wallops launch pad on Oct 28, 2014 and witnessed by this author.
Black soot also appears to cover some area of the pads ground support equipment in the new photos.
So it’s very likely that repairs to and re-certification of pad 40 will take at least several months.
And Shotwell pointed to the numerous successful SpaceX launches in her conference remarks.
“So now let’s look to the good. We did have an extraordinary launch year. We launched 9 times in just under 8 months, in the past year successfully,” Shotwell elaborated.
Shotwell was referring to the upgraded, full thrust version of the Falcon 9 first launched in Dec. 2015
“We rolled out a new vehicle, which we flew last December. And that vehicle was the vehicle that was designed to land.”
“And so we did recover the first stage six times. Twice back on land. And four times on the droneship. Which I think is an extraordinary move for the industry.”
“I don’t know that everyone appreciates it, but certainly that is a leap forward in launches for our customers.”
Space exploration is becoming a lucrative domain for private aerospace companies (aka. the NewSpace industry). With opportunities for launch and resupply services growing, costs dwindling, and the cancellation of the Space Shuttle Program, private companies have been stepping up in recent years to provide their own launch vehicles and services to fill the gap.
Take Jeff Bezos, for example. Back in 2000, the founder of Amazon.com created Blue Origin to fulfill his lifelong dream of colonizing space. For years, Bezos and the company he founded have been working to produce their own fleet of reusable rockets. And as of the morning of Monday, Sept. 12th, he unveiled their newest and heaviest rocket – the New Glenn.
Much like SpaceX, Blue Origin has been committed to the creation of reusable rocket technology. This was made clear with the development of the New Shepard suborbital rocket, which was unveiled in 2006. Named in honor of the first American astronaut to go into space (Alan Shepard), this rocket made its first flight in April of 2015 and has had an impressive record, nailing four out of five soft landings in the space of just over a year.
With the New Glenn – named in honor of astronaut John Glenn, the first American astronaut to orbit the Earth – the company now intends to take the next step, offering launch services beyond Low-Earth Orbit (LEO) and for crewed missions. As Bezos said during the press conference:
“New Glenn is designed to launch commercial satellites and to fly humans into space. The three-stage variant-with its high specific impulse hydrogen upper stage—is capable of flying demanding beyond-LEO missions.”
According to Bezos, Blue Origin will have both a two-stage and three-stage variant of the rocket. Whereas the two-stage will provide heavier lift capacity to LEO, the three-stage will be able to reach further, and will the company’s go-to when sending crewed missions into space. Work on the rocket began back in 2012, and the company hopes to make their first launch prior to 2020.
As Bezos said during the unveiling, this rocket carries on in the same tradition that inspired the creation of the New Shepard:
“Building, flying, landing, and re-flying New Shepard has taught us so much about how to design for practical, operable reusability. And New Glenn incorporates all of those learnings. Named in honor of John Glenn, the first American to orbit Earth, New Glenn is 23 feet in diameter and lifts off with 3.85 million pounds of thrust from seven BE-4 engines. Burning liquefied natural gas and liquid oxygen, these are the same BE-4 engines that will power United Launch Alliance’s new Vulcan rocket.”
The rocket will have a sea-level thrust of 1.746 million kg (3.85 million lbs), placing it ahead of the Delta IV Heavy – which has a sea-level thrust of about 900,000 kg (2 million lbs) – but behind the 2.268 million kg (5 million lbs) of the Falcon Heavy. Both variants will be powered by BE-4 engines, which are also manufactured by Blue Origin. The third-stage also employs a single vacuum-optimized BE-3 engine that burns liquid hydrogen and liquid oxygen.
However, the most interesting facet of the New Glenn is the fact that it will be reusable, with its first stage providing braking thrust and deployable legs (similar to the Falcon 9). In creating a heavy lift rocket that employs a retrievable first-stage, Blue Origin has signaled its intent to give SpaceX a run for its money when it comes to the development of reusable rocket technology.
It is also likely to raise the company’s profile, which has so far been limited to conducting sub-orbital research for NASA and dabbling in the space-tourism industry. But once the New Glenn is up and running, it is likely to begin securing contracts to provide resupply services the ISS, as well as contracts with companies and research institutions to place satellites in orbit.
According to The Verge, Bezos also hinted that his company has another project in mind – called the New Armstrong. While no details have been given just yet, the name of this rocket is a clear allusion to the Moon Landing, and hints that the company may have designs on possible moon missions in the coming decades.
This is an exciting time for the NewSpace industry. In the coming months, SpaceX is expected to conduct the first launch of the Falcon Heavy, which will be the most powerful rocket built in the US since the retirement of the Apollo program’s Saturn V launcher. And if they keep to their current schedule, Blue Origin will be following this in a few years time with the launch of the largest rocket of the post-Apollo era.
Big rockets and big lift capacities can mean only thing: big things lie ahead of us!