SpaceX’s Next-Generation Reusable Rocket Roars In Tie-Down Test

The first stage of SpaceX's F9R rocket was tested in a "static fire" in March 2014. Credit: SpaceX/YouTube (screenshot)

As SpaceX pursues its quest of rocket reusability, it recently subjected the first stage of its next generation Falcon 9 rocket (called the Falcon 9-reusable or F9R) to a tie-down test ahead of some more heavy-duty work in the coming months and years. Early indications are that the test was a success, the firm said.

Details of the rocket are still scance on the SpaceX’s website, but the California-based company said that the rocket would generate about a million pounds of thrust at sea level, and 1.5 million pounds in space. It’s also a sort of follow-on from the leaping reusable Grasshopper rocket that retired last year.

Rockets are usually the “throwaway” items in a flight, but SpaceX is betting that by creating a reusable one that it will save on launch costs in the long run. (The rocket has been tested before, such as this long-duration one last June.)

“F9R test flights in New Mexico will allow us to test at higher altitudes than we are permitted for at our test site in Texas, to do more with unpowered guidance and to prove out landing cases that are more-flight like,” SpaceX stated in the YouTube video description.

SpaceX’s next launch to the space station was supposed to be in March, but it was scrubbed due to a radar outage that is affecting several launches. You can read more about the Falcon 9 rocket’s development (including the addition of landing legs) in this recent Universe Today article by Ken Kremer.

Crucial Radar Outage Scrubs US National Security and SpaceX Launches for Several Weeks from Cape Canaveral

United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014. Credit: Ken Kremer – kenkremer.com

CAPE CANAVERAL AIR FORCE STATION, FL – The sudden and unexpected outage of a crucial tracking radar that is mandatory to insure public safety, has forced the scrub of a pair of launches planned for this week from Cape Canaveral, FL, that are vital to US National Security, United Launch Alliance, SpaceX and NASA.

The tracking radar is an absolutely essential asset for the Eastern Range that oversees all launches from Cape Canaveral Air Force Station and the Kennedy Space Center on the Florida Space Coast.

The pair of liftoffs for the National Reconnaissance Office (NRO) and SpaceX/NASA had been slated just days apart on March 25 and March 30.

Urgent repairs are in progress.

Both launches have now been postponed for a minimum of 3 weeks, according to a statement I received from the 45th Space Wing of the US Air Force that controls the critical launch control systems, communications, computers and radar elements.

An Atlas V rocket carrying the super secret NROL-67 intelligence gathering spy satellite for the National Reconnaissance Office and a SpaceX Falcon 9 rocket carrying a Dragon cargo freightor bound for the International Space Station (ISS) were both in the midst of the final stages of intensive pre-launch processing activities this week.

The Eastern range radar was apparently knocked out by a fire on March 24, a short time after the early morning rollout of the United Launch Alliance (ULA) Atlas V rocket to the launch pad at Space Launch Complex 41 on Cape Canaveral.

“An investigation revealed a tracking radar experienced an electrical short, overheating the unit and rendering it inoperable,” according to today’s explanatory statement from the USAF 45th Space Wing.

“The outage resulted in an inability to meet minimum public safety requirements needed for flight, so the launch was postponed.”

A SpaceX spokesperson likewise confirmed to me that their launch was also on hold.

Artwork for Super Secret NROL-67 payload launching on Atlas V rocket. Credit: NRO/ULA
Artwork for Super Secret NROL-67 payload launching on Atlas V rocket. Credit: NRO/ULA

A fully functional tracking radar is an absolute requirement to ensure the success and safety of any launch.

The range radar must also be functioning perfectly in order to destroy the rocket in a split second in the event it veers off course to the nearby heavily populated areas along the Space Coast.

Myself and other space journalists had been working at Pad 41 on March 24 and setting up our remote cameras to capture spectacular up close views of the blastoff that had then been scheduled for March 25.

Atlas V rocket and Super Secret NROL-67 intelligence gathering payload following rollout to Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, on March 24, 2014. Credit: Ken Kremer - kenkremer.com
Atlas V rocket and Super Secret NROL-67 intelligence gathering payload following rollout to Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, on March 24, 2014. Credit: Ken Kremer – kenkremer.com

Insufficient maintenance and antiquated equipment due to a lack of US government funding and investment in infrastructure may be implicated.

The range outage for such an extended period of time reveals a clear vulnerability in US National Security planning.

The Air Force is also looking into the feasibility of reviving an inactive radar as a short term quick fix.

But in order to use the retired backup system, it will also have to re-validated to ensure utility and that all launch control and public safety requirements are fully met.

Simultaneously, the engineering team is recalculating launch trajectories and range requirements.

Such a revalidation process will also require an unknown period of time.

The full impact of putting these two launches on hold for the NRO and SpaceX is not known at this time.

An upgraded SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS is slated to launch on March 16, 2014 from Space Launch Complex 40 at Cape Canaveral, FL.   File photo.  Credit: Ken Kremer/kenkremer.com
An upgraded SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS is slated to launch on March 16, 2014 from Space Launch Complex 40 at Cape Canaveral, FL. File photo. Credit: Ken Kremer/kenkremer.com

Furthermore, the USAF will need to determine the downstream scheduling impact on the very busy manifest of all of the remaining launches throughout 2014 – averaging more than one per month.

Neither the NRO nor NASA and SpaceX have announced firm new launch dates.

The earliest possible Atlas V launch date appears to be sometime in mid-April, but that assessment can change on a dime.

In the meantime, personnel from the 45th Space Wing will continue to work diligently to repair the range radar equipment as quickly as possible.

ULA engineers also rolled the Atlas V rocket back to its processing hanger until a new launch target date is set.

SpaceX likewise awaits a target launch date for the Dragon CRS-3 cargo mission packed with some 5000 pounds of science experiments and supplies for the six man station crew.

It seems likely that the next Orbital Sciences Antares/Cygnus launch to the ISS will also have to be postponed since Dragon and Cygnus berth at the same station port.

Space journalists and photographers pose at Launch Pad 41 during camera setup with the Atlas V rocket slated to loft super secret NROL-67 spy satellite to orbit. Ken Kremer/Universe Today at right.  Credit: Ken Kremer - kenkremer.com
Space journalists and photographers pose at Launch Pad 41 during camera setup with the Atlas V rocket slated to loft super secret NROL-67 spy satellite to orbit; Ben Cooper, Don Hludiak, Mike Howard, Mike Deep, Matthew Travis, Hap Griffin, Jeff Seibert, Alan Walters, Julian Leek, Ken Kremer/Universe Today at right. Credit: Ken Kremer – kenkremer.com

Stay tuned here for Ken’s continuing Atlas V NROL 67, SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Learn more at Ken’s upcoming presentations at the NEAF astro/space convention, NY on April 12/13 and at Washington Crossing State Park, NJ on April 6. Also at the Quality Inn Kennedy Space Center, Titusville, FL, March 29.

Ken Kremer

SpaceX Resets Space Station Launch with Revolutionary Rocket Legs and Robonaut Legs to March 30

The Dragon spacecraft, filled with about 4,600 lbs of cargo bound for the space station, is mated with Falcon 9. Credit: SpaceX

KENNEDY SPACE CENTER, FL – Following last week’s sudden and late in the processing flow postponement of the SpaceX Falcon 9 rocket launch, SpaceX announced a reset of its next cargo mission launch for NASA to the International Space Station (ISS) to a new target date of Sunday, March 30.

The commercially developed Falcon 9 booster and Dragon cargo vessel are slated for a spectacular night time liftoff from Cape Canaveral Air Force Station in Florida at 10:50 p.m. EDT on March 30, SpaceX announced on Friday.

This mission, soaring to space under a resupply contract to NASA, could ignite a revolution in both rocketry and robotics.

The first stage of the Falcon 9 rocket sports a quartet of never before tried landing legs and the Dragon freighter is loaded with a set of lanky legs to enable mobility in space for NASA’s Robonaut 2 standing at the cutting edge of space robotics technology.

Launch preparations were suddenly halted less than 72 hours prior to the then planned March 16 early morning launch because of unspecified technical issues concerning the sudden discovery of “contamination,” sources told me.

The Falcon 9 rocket with landing legs in SpaceX’s hangar at Cape Canaveral, Fl, preparing to launch Dragon to the space station this Sunday March 30.  Credit: SpaceX
The Falcon 9 rocket with landing legs in SpaceX’s hangar at Cape Canaveral, Fl, preparing to launch Dragon to the space station this Sunday March 30. Credit: SpaceX

“To ensure the highest possible level of mission assurance and allow additional time to resolve remaining open items, the team is taking additional time to resolve open items and ensure SpaceX does everything possible on the ground to prepare for a successful launch,” according to a statement from SpaceX.

Several sources told me that the problem related to “contamination” that was found in the “unpressurized truck section” at the rear of the Dragon spacecraft.

“An unknown contaminant of unknown origin was found on a blanket in the Dragon trunk,” independent sources said to Universe Today soon after the postponement was announced.

“After careful review and analysis, engineering teams representing both the ISS and SpaceX have determined Dragon is ready to fly ‘as-is.’ All parties agree that the particular constituents observed in Dragon’s trunk are in line with the previously defined environments levels and do not impose additional risk to the payloads,” SpaceX announced in a new statement.

With the contamination issues now resolved, the launch is back on track.

Robonaut 2 engineering model equipped with new legs like those heading to the ISS on upcoming SpaceX CRS-3 launch were on display at the Kennedy Space Center Visitor Complex on March 15, 2014. Credit: Ken Kremer - kenkremer.com
Robonaut 2 engineering model equipped with new legs like those heading to the ISS on upcoming SpaceX CRS-3 launch were on display at the Kennedy Space Center Visitor Complex on March 15, 2014. Credit: Ken Kremer – kenkremer.com

NASA Television will air live coverage on Sunday.

In case the launch is delayed, the backup launch opportunity is at 9:39 p.m. Wednesday, April 2.

Altogether, this unmanned SpaceX CRS-3 mission will deliver over 5000 pounds of science experiments, a pair of legs for Robonaut 2, a high definition imaging camera suite, an optical communications experiment and essential gear, spare parts, crew provisions, food, clothing and supplies to the six person crews living and working aboard the ISS soaring in low Earth orbit under NASA’s Commercial Resupply Services (CRS) contract.

SpaceX is under contract to NASA to deliver 20,000 kg (44,000 pounds) of cargo to the ISS during a dozen Dragon cargo spacecraft flights over the next few years at a cost of about $1.6 Billion.

To date SpaceX has completed two operational cargo resupply missions and a test flight. The last flight dubbed CRS-2 blasted off a year ago on March 1, 2013 atop the initial version of the Falcon 9 rocket.

Following the rescheduled March 30 launch and a series of orbit raising and course corrections over the next two days, Dragon will rendezvous and dock at the Earth facing port on the station’s Harmony module on Wednesday, April 2.

Falcon 9 SpaceX CRS-2 launch of Dragon spacecraft on March 1, 2013 to the ISS from pad 40 at Cape Canaveral, Florida.- shot from the roof of the Vehicle Assembly Building.   During 2014, SpaceX plans  two flight tests simulating Dragon emergency abort scenarios launching from pad 40. Credit: Ken Kremer/www.kenkremer.com
Falcon 9 SpaceX CRS-2 launch of Dragon spacecraft on March 1, 2013 to the ISS from pad 40 at Cape Canaveral, Florida.- shot from the roof of the Vehicle Assembly Building. Credit: Ken Kremer/www.kenkremer.com

Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Learn more at Ken’s upcoming presentations at the NEAF astro/space convention on April 12/13 and at Washington Crossing State Park, NJ on April 6. Also evenings at the Quality Inn Kennedy Space Center, Titusville, FL, March 24/25 and March 29/30
.

And watch for Ken’s upcoming SpaceX launch coverage at Cape Canaveral & the Kennedy Space Center press site.

Ken Kremer

Astronaut’s Mission Is To Snatch A Dragon Without Crashing The Canadarm

The robotic Canadarm2 is routinely used to berth spacecraft to the International Space Station, such as SpaceX's Dragon. Credit: NASA

When there’s a Dragon spacecraft coming your way at the International Space Station, you’d better be ready to grapple it with a robotic arm. For if there’s a crash, you will face “a very bad day”, as astronaut David Saint-Jacques points out in this new video (also embedded below the jump).

That’s why the Canadian (along with European Space Agency astronaut Andreas Mogensen) was doing robotics training this month at the Canadian Space Agency headquarters near Montreal. The most terrifying thing for astronauts must be the limited view as they do delicate maneuvers with the multi-million dollar Canadarm2.

“All you’ve got, really, while you’re working, is this workstation,” Saint-Jacques said. “You’ve got a couple of camera views to work from. You’ve got your hand controllers to move the arm, and you’ve got some computer displays, and a bunch of switches here on the left.”

“That’s all you’ve got,” he added. “You’ve really got to think ahead: how you’re going to maneuver this arm without crashing into anything.”

The video is the latest in a training series by Mogensen, who will go to the International Space Station in 2015. Saint-Jacques — a fellow 2009 astronaut class selectee — has not been assigned to a flight yet (at least publicly).

The first Canadarm, which cost about $100 million in late 1970s dollars, flew on the second shuttle flight in 1981. Canadarm2 was constructed for space station construction in the 2000s, and is still used today for spacewalks.

Berthing spacecraft is reportedly not what it was originally designed for, but the robotic arm has proved an able tool to pick up the Dragon spacecraft and other visitors to the station.

Canadian astronaut David Saint-Jacques at the simulator used to train astronauts on Canadarm2, a robotic arm used on the International Space Station. The facility is located at the Canadian Space Agency near Montreal, Canada. Credit: Andreas Mogensen/YouTube (screenshot)
Canadian astronaut David Saint-Jacques at the simulator used to train astronauts on Canadarm2, a robotic arm used on the International Space Station. The facility is located at the Canadian Space Agency near Montreal, Canada. Credit: Andreas Mogensen/YouTube (screenshot)

Robonaut 2 To Toddle And Waddle Around Space Station This Summer

NASA's Robonaut 2 (left) flashes a Star Trek Vulcan salutation along with George Takei, a star of the original series, in 2012. "It was a keen demonstration of Robonaut 2’s manual dexterity. The gesture is difficult for many humans to make," Takei wrote on Facebook. Credit: NASA/James Blair

Legs — yes, legs — are on the manifest for the next SpaceX Dragon flight. The commercial spacecraft is expected to blast off March 16 with appendenges for Robonaut 2 on board, allowing the humanoid to move freely around station. After some initial tests in June will come R2’s first step, marking a new era in human spaceflight.

What’s exciting about R2 is not only its ability to take over simple tasks for the astronauts in station, but in the long run, to head “outside” to do spacewalks. This would greatly reduce risk to the astronauts, as extravehicular activity is one of the most dangerous things you can do outside (as a spacesuit leak recently reminded us.)

When installed, Robonaut will have a “fully extended leg span” of nine feet (wouldn’t we love to see the splits with that). Instead of a foot, each seven-jointed leg will have an “end effector” that is a sort of clamp that can grab on to things for a grip. It’s similar to the technology used on the Canadarm robotic arm, and also like Canadarm, there will be a vision system so that controllers know where to grasp.

NASA Expedition 35 astronaut Tom Marshburn (background) performs teleoperation activitites with Robonaut 2 aboard the International Space Station in 2013. Credit: NASA
NASA Expedition 35 astronaut Tom Marshburn (background) performs teleoperation activitites with Robonaut 2 aboard the International Space Station in 2013. Credit: NASA

The robot first arrived on station in February 2011 and (mostly while tied down) has done a roster of activities, such as shake hands with astronaut Dan Burbank in 2012 (a humanoid-human first in space), say hello to the world with sign language, and do functions such as turn knobs and flip switches. During Expedition 34/35 in 2012-13, astronaut Tom Marshburn even made Robonaut 2 catch a free-floating object through teleoperation.

Eventually NASA expects to use the robot outside the station, but more upgrades to Robonaut 2’s upper body will be needed first. The robot could then be used as a supplement to spacewalks, which are one of the most dangerous activities that humans do in space.

Closer to Earth, NASA says the technology has applications for items such as exoskeletons being developed to help people with physical disabilities.

Source: NASA

NASA's Robonaut 2 with "climbing legs" intended to let the robot rove around in the microgravity environment aboard the International Space Station. This version is being tested on the ground for eventual use in space. Credit: NASA
NASA’s Robonaut 2 with “climbing legs” intended to let the robot rove around in the microgravity environment aboard the International Space Station. This version is being tested on the ground for eventual use in space. Credit: NASA
R2A waving goodbye. Robonaut R2A waving goodbye as Robonaut R2B launches into space aboard STS-133 from the Kernnedy Space Center.   R2 is the first humanoid robot in space.  Credit: Joe Bibby
R2A waving goodbye. Robonaut R2A waving goodbye as Robonaut R2B launches into space aboard STS-133 from the Kernnedy Space Center. R2 is the first humanoid robot in space. Credit: Joe Bibby

SpaceX Unveils Gorgeous Rocket Legs for Space Station Launch on March 16

The Falcon 9 rocket with landing legs in SpaceX’s hangar at Cape Canaveral, Fl, preparing to launch Dragon to the space station this Sunday March 30. Credit: SpaceX

SpaceX is nearly ready to Rock ‘n’ Roll with their first rocket sporting landing legs and slated to blast off this coming weekend carrying a commercial Dragon cargo freighter bound for the International Space Station (ISS).

Check out the Falcon 9 rockets gorgeous legs unveiled today by SpaceX in an eye popping new photo featured above.

The newly released image shows the private Falcon 9 positioned horizontally inside the Cape Canaveral processing hanger and looking up directly from the bottom of her legs and nine powerful first stage engines.

Following a brief static hotfire test this past weekend of all nine upgraded Merlin 1D engines powering the first stage of SpaceX’s next generation Falcon 9 rocket, the path is clear for Sunday’s (March 16) night time lift off at 4:41 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida.

This week, engineers working inside the hanger are loading the Dragon vessel with the final cargo items bound for the station that are time sensitive.

Engineers pack Dragon with cargo, including support for more than 150 science investigations on the ISS. Credit: SpaceX
Engineers pack Dragon with cargo, including support for more than 150 science investigations on the ISS. Credit: SpaceX

Altogether, this unmanned SpaceX CRS-3 mission will deliver over 5000 pounds of science experiments and essential gear, spare parts, crew provisions, food, clothing and supplies to the six person crews living and working aboard the ISS soaring in low Earth orbit under NASA’s Commercial Resupply Services (CRS) contract.

An upgraded SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS is slated to launch on March 16, 2014 from Space Launch Complex 40 at Cape Canaveral, FL.   File photo.  Credit: Ken Kremer/kenkremer.com
An upgraded SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS is slated to launch on March 16, 2014 from Space Launch Complex 40 at Cape Canaveral, FL. File photo. Credit: Ken Kremer/kenkremer.com

Dragon is carrying research cargo and equipment for over 150 science investigations, including 100 protein crystal experiments that will allow scientists to observe the growth of crystals in zero-G.

Conducted in the absence of gravity, these space experiments will help Earth bound researchers to potentially learn how to grow crystals of much larger sizes compared to here on Earth and afford scientists new insights into designing and developing new drugs and pesticides.

A batch of new student science experiments are also packed aboard and others will be returned at the end of the mission.

The attachment of landing legs to the first stage of SpaceX’s next-generation Falcon 9 rocket counts as a major first step towards the firm’s future goal of building a fully reusable rocket.

For this Falcon 9 flight, the rocket will sprout legs for a controlled soft landing in the Atlantic Ocean guided by SpaceX engineers.

“F9 will continue to land in the ocean until we prove precision control from hypersonic thru subsonic regimes,” says SpaceX CEO and founder Elon Musk.

It will be left to a future mission to accomplish a successful first stage touchdown by the landing legs on solid ground back at Cape Canaveral, Florida.

Much development works remains before a land landing will be attempted.

The Falcon will roll out from the hanger to Launch Pad 40 on Saturday, March 15.

Falcon 9 and Dragon static fire test on March 8, 2014. Credit: SpaceX
Falcon 9 and Dragon static fire test on March 8, 2014. Credit: SpaceX

SpaceX is under contract to NASA to deliver 20,000 kg (44,000 pounds) of cargo to the ISS during a dozen Dragon cargo spacecraft flights over the next few years at a cost of about $1.6 Billion.

To date SpaceX has completed two operational cargo resupply missions and a test flight to the station. The last flight dubbed CRS-2 blasted off a year ago on March 1, 2013 atop the initial version of the Falcon 9 rocket.

All four landing legs now mounted on Falcon 9 rocket being processed inside hanger at Cape Canaveral, FL for Mar 16 launch.  Credit: SpaceX/Elon Musk
All four landing legs now mounted on Falcon 9 rocket being processed inside hanger at Cape Canaveral, FL for Mar 16 launch. Credit: SpaceX/Elon Musk

Following the scheduled March 16 launch and a series of orbit raising and course corrections over the next two days, Dragon will rendezvous and dock at the Earth facing port on the station’s Harmony module on March 18.

The Harmony port was recently vacated by the Orbital Sciences built Cygnus cargo spacecraft to make way for Dragon.

This extra powerful new version of the Falcon 9 dubbed v1.1 is powered by a cluster of nine of SpaceX’s new Merlin 1D engines that are about 50% more powerful compared to the standard Merlin 1C engines. The nine Merlin 1D engines 1.3 million pounds of thrust at sea level rises to 1.5 million pounds as the rocket climbs to orbit.

Therefore the upgraded Falcon 9 can boost a much heavier cargo load to the ISS, low Earth orbit, geostationary orbit and beyond.

Indeed Dragon is loaded with about double the cargo weight carried previously.

The Merlin 1D engines are arrayed in an octaweb layout for improved efficiency.

SpaceX founder and CEO Elon Musk briefs reporters including Universe Today on Sunday (Nov. 24) in Cocoa Beach, FL prior to planned SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite set for Nov. 25, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX founder and CEO Elon Musk briefs reporters including Universe Today in Cocoa Beach, FL prior to planned SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news. Learn more at Ken’s upcoming presentations at the NEAF astro/space convention on April 12/13.

And watch for Ken’s upcoming SpaceX launch coverage at Cape Canaveral & the Kennedy Space Center press site.

Ken Kremer

Historic SpaceX Landing Leg Rocket and Dragon Bound for Station Check Fires Engines at T Minus 1 Week

A SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS launched from Space Launch Complex 40 at Cape Canaveral, FL. File photo. Credit: Ken Kremer/kenkremer.com

The historic blast off of the first SpaceX rocket equipped with ‘landing legs’ and also carrying a private Dragon cargo vessel bound for the Space Station is now slated for March 16 following a short and “successful” hot fire check test of the first stage engines on Saturday, March 8.

It’s T Minus 1 week to lift off !

The brief two second ignition of all nine upgraded Merlin 1D engines powering the first stage of SpaceX’s next generation, commercial Falcon 9 rocket at the end of a simulated countdown is a key test required to clear the way for next Sunday’s planned night time lift off at 4:41 a.m. EDT from Space Launch Complex 40 at Cape Canaveral Air Force Station in Florida.

“Falcon 9 and Dragon conducted a successful static fire test in advance of next week’s CRS-3 launch to station!” SpaceX announced today.

The primary goal of the unmanned SpaceX CRS-3 mission is to deliver over 5000 pounds of science experiments, gear and supplies loaded inside Dragon to the six person crew living and working aboard the International Space Station (ISS) flying in low Earth orbit under NASA’s Commercial Resupply Services (CRS) contract.

“In this final major preflight test, Falcon 9’s 9 first-stage engines were ignited for 2 seconds while the vehicle was held down to the pad,” said SpaceX.

All four landing legs now mounted on Falcon 9 rocket being processed inside hanger at Cape Canaveral, FL for Mar 16 launch.  Credit: SpaceX/Elon Musk
All four landing legs now mounted on Falcon 9 rocket being processed inside hanger at Cape Canaveral, FL for Mar 16 launch. Credit: SpaceX/Elon Musk

The static hot firing is a full up assessment of the rocket, engines, propellant loading and countdown procedures leading to a launch. The engines typically fire for a barely a few seconds.

SpaceX engineers will evaluate the engine firing to ensure all systems are ready for launch.

This commercial Falcon 9 rocket is equipped for the first time with a quartet of landing legs, Elon Musk, the company’s founder and CEO, announced recently as outlined in my story – here.

The attachment of landing legs to the first stage of SpaceX’s next-generation Falcon 9 rocket counts as a major step towards the firm’s future goal of building a fully reusable rocket.

The eventual goal is to accomplish a successful first stage touchdown by the landing legs on solid ground back at Cape Canaveral, Florida.

For this Falcon 9 flight, the rocket will sprout legs for a controlled soft landing in the Atlantic Ocean guided by SpaceX engineers.

Extensive work and testing remains to develop and refine the technology before a land landing will be attempted by the company.

“F9 will continue to land in the ocean until we prove precision control from hypersonic thru subsonic regimes,” Musk says.

1st stage of SpaceX Falcon 9 rocket equipped with landing legs and now scheduled for launch to the International Space Station on March 16, 2014 from Cape Canaveral, FL. Credit: SpaceX/Elon Musk
1st stage of SpaceX Falcon 9 rocket equipped with landing legs and now scheduled for launch to the International Space Station on March 16, 2014 from Cape Canaveral, FL. Credit: SpaceX/Elon Musk

SpaceX hopes the incorporation of landing legs will one day lead to cheaper, reusable boosters that can be manufactured at vastly reduced cost.

The March 16 launch will be the fourth overall for the next generation Falcon 9 rocket, but the first one capped with a Dragon and heading to the massive orbital lab complex.

Falcon 9 and Dragon static fire test on March 8, 2014. Credit: SpaceX
Falcon 9 and Dragon static fire test on March 8, 2014. Credit: SpaceX

Three prior launches of the more powerful Falcon 9 lofting commercial telecom satellites in September and December 2013 and January 2014 were all successful and paved the way for SpaceX’s new mission to the ISS.

And this Dragon is loaded with the heaviest manifest yet.

The research cargo includes 100 protein crystal experiments that will allow scientists to observe the growth of crystals in zero-G.

In the absence of gravity, the crystals will hopefully grow to much larger sizes than here on Earth and afford scientists new insights into designing and developing new drugs and pesticides.

SpaceX is under contract to NASA to deliver 20,000 kg (44,000 pounds) of cargo to the ISS during a dozen Dragon cargo spacecraft flights over the next few years at a cost of about $1.6 Billion.

Next Generation SpaceX Falcon 9 rocket blasts off with SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
Next Generation SpaceX Falcon 9 rocket blasts off with SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

To date SpaceX has completed two operational cargo resupply missions. The last flight dubbed CRS-2 blasted off a year ago on March 1, 2013 atop the initial version of the Falcon 9 rocket.

If the launch takes place as planned on March 16, Dragon will rendezvous and dock at the Earth facing port on the station’s Harmony module, after a two day orbital chase, on March 18.

The Harmony port was recently vacated by the Orbital Sciences built Cygnus cargo spacecraft to make way for Dragon.

Both the Dragon and Cygnus resupply spacecraft were privately developed with seed money from NASA in a public-private partnership in order to restore the cargo up mass capability the US completely lost following the retirement of NASA’s space shuttle orbiters in 2011.

The Dragon docking will take place a few days after Monday’s (March 10) scheduled departure of three crew members aboard a Russian Soyuz capsule.

Watch the Soyuz leave live on NASA TV.

The departure of Russian cosmonauts Oleg Kotov and Sergey Ryazanskiy along with NASA astronauts Mike Hopkins marks the end of Expedition 38 and the beginning of Expedition 39.

It also leaves only a three person crew on board to greet the Dragon.

The Soyuz return to Earth comes amidst the ongoing Crimean crisis as tensions continue to flare between Russian, Ukraine and the West.

American and station partner astronauts are 100% dependent on Russia’s three seat Soyuz capsule and rocket for rides to the ISS and back.

Expedition 38 crew members proudly sport their national flags in this March 2014 picture from the International Space Station. Pictured (clockwise from top center) are Russian cosmonaut Oleg Kotov, commander; Japan Aerospace Exploration Agency astronaut Koichi Wakata, Russian cosmonaut Sergey Ryazanskiy, NASA astronauts Rick Mastracchio and Mike Hopkins, and Russian cosmonaut Mikhail Tyurin, all flight engineers. Credit: NASA
Expedition 38 crew members proudly sport their national flags in this March 2014 picture from the International Space Station. Pictured (clockwise from top center) are Russian cosmonaut Oleg Kotov, commander; Japan Aerospace Exploration Agency astronaut Koichi Wakata, Russian cosmonaut Sergey Ryazanskiy, NASA astronauts Rick Mastracchio and Mike Hopkins, and Russian cosmonaut Mikhail Tyurin, all flight engineers. Credit: NASA

Command of the station was passed today from Oleg Kotov to the Japan Aerospace Exploration Agency astronaut Koichi Wakata.

With the start of Expedition 39, Wakata thus becomes the first Japanese astronaut to command the ISS.

Wakata and NASA astronaut Rick Mastracchio with use the stations Canadarm 2 to grapple and berth Dragon to its docking port.

SpaceX Falcon 9/Dragon  CRS-3 mission patch. Credit: SpaceX
SpaceX Falcon 9/Dragon CRS-3 mission patch. Credit: SpaceX

Dragon is due to stay at station for about three weeks until April 17.

Then it will undock and set course for a parachute assisted splash down in the Pacific Ocean off the coast of Baja California.

For the return to Earth, Dragon will be packed with more than 3,500 pounds of highly valuable experiment samples accumulated from the crews onboard research as well as assorted equipment and no longer need items.

Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news. Learn more at Ken’s upcoming presentations at the NEAF astro/space convention on April 12/13.

And watch for Ken’s upcoming SpaceX launch coverage at Cape Canaveral & the Kennedy Space Center press site.

Ken Kremer

ISS, NASA and US National Security dependent on Russian & Ukrainian Rocketry Amidst Crimean Crisis

The International Space Station (ISS) in low Earth orbit. The sole way for every American and station partner astronaut to fly to space and the ISS is aboard the Russian Soyuz manned capsule since the retirement of NASA’s Space Shuttles in 2011. There are currently NO alternatives to Russia’s Soyuz. Credit: NASA

The International Space Station (ISS) in low Earth orbit
The sole way for every American and station partner astronaut to fly to space and the ISS is aboard the Russian Soyuz manned capsule since the retirement of NASA’s Space Shuttles in 2011. There are currently NO alternatives to Russia’s Soyuz. Credit: NASA[/caption]

Virtually every aspect of the manned and unmanned US space program – including NASA, other government agencies, private aerospace company’s and crucially important US national security payloads – are highly dependent on Russian & Ukrainian rocketry and are therefore potentially at risk amidst the current Crimea crisis as tensions flared up dangerously in recent days between Ukraine and Russia with global repercussions.

The International Space Station (ISS), astronaut rides to space and back, the Atlas V and Antares rockets and even critical U.S. spy satellites providing vital, real time intelligence gathering are among the examples of programs that may be in peril if events deteriorate or worse yet, spin out of control.

The Crimean confrontation and all the threats and counter threats of armed conflicts and economic sanctions shines a spotlight on US vulnerabilities regarding space exploration, private industry and US national security programs, missions, satellites and rockets.

The consequences of escalating tensions could be catastrophic for all sides.

Many Americans are likely unaware of the extent to which the US, Russian and Ukrainian space programs, assets and booster rockets are inextricably intertwined and interdependent.

First, let’s look at America’s dependency on Russia regarding the ISS.

The massive orbiting lab complex is a partnership of 15 nations and five space agencies worldwide – including Russia’s Roscosmos and the US NASA. The station is currently occupied by a six person crew of three Russians, two Americans and one Japanese.

Since the forced retirement of NASA’s space shuttle program in 2011, America completely lost its own human spaceflight capability. So now the only ticket for astronauts to space and back is by way of the Russian Soyuz capsule.

Expedition 38 crew members proudly sport their national flags in this March 2014 picture from the International Space Station. Pictured (clockwise from top center) are Russian cosmonaut Oleg Kotov, commander; Japan Aerospace Exploration Agency astronaut Koichi Wakata, Russian cosmonaut Sergey Ryazanskiy, NASA astronauts Rick Mastracchio and Mike Hopkins, and Russian cosmonaut Mikhail Tyurin, all flight engineers. Credit: NASA
Expedition 38 crew members proudly sport their national flags in this March 2014 picture from the International Space Station. Pictured (clockwise from top center) are Russian cosmonaut Oleg Kotov, commander; Japan Aerospace Exploration Agency astronaut Koichi Wakata, Russian cosmonaut Sergey Ryazanskiy, NASA astronauts Rick Mastracchio and Mike Hopkins, and Russian cosmonaut Mikhail Tyurin, all flight engineers. Credit: NASA

American and station partner astronauts are 100% dependent on Russia’s three seat Soyuz capsule and rocket for rides to the ISS.

Russia has a monopoly on reaching the station because the shuttle was shut down by political ‘leaders’ in Washington, DC before a new U.S. manned space system was brought online.

And congressional budget cutters have repeatedly slashed NASA’s budget, thereby increasing the gap in US manned spaceflight launches from American soil by several years already.

Congress was repeatedly warned of the consequences by NASA and responded with further reductions to NASA’s budget.

In a continuation of the normal crew rotation routines, three current crew members are set to depart the ISS in a Soyuz and descend to Earth on Monday, March 10.

Coincidentally, one of those Russian crew members, Oleg Kotov, was actually born in Crimea when it was part of the former Soviet Union.

A new three man crew of two Russians and one American is set to blast off in their Soyuz capsule from Russia’s launch pad in Kazakhstan on March 25.

The U.S. pays Russia $70 million per Soyuz seat under the most recent contact, while American aerospace workers are unemployed.

The fastest and most cost effective path to restore America’s human spaceflight capability to low Earth orbit and the ISS is through NASA’s Commercial Crew Program (CCP) seeking to develop private ‘space taxis’ with Boeing, SpaceX and Sierra Nevada.

Alas, Congress has sliced NASA’s CCP funding request by about 50% each year and the 1st commercial crew flight to orbit has consequently been postponed by more than three years.

So it won’t be until 2017 at the earliest that NASA can end its total dependence on Russia’s Soyuz.

A sensible policy to eliminate US dependence on Russia would be to accelerate CCP, not cut it to the bone, especially in view of the Crimean crisis which remains unresolved as of this writing.

If U.S. access to Soyuz seats were to be cut off, the implications would be dire and it could mean the end of the ISS.

When NASA Administrator Chales Bolden was asked about contingencies at a briefing yesterday, March 4, he responded that everything is OK for now.

“Right now, everything is normal in our relationship with the Russians,” said Bolden.

“Missions up and down are on target.”

“People lose track of the fact that we have occupied the International Space Station now for 13 consecutive years uninterrupted, and that has been through multiple international crises.”

“I don’t think it’s an insignificant fact that we are starting to see a number of people with the idea that the International Space Station be nominated for the Nobel Peace Prize.”

But he urged Congress to fully fund CCP and avoid still more delays.

“Let me be clear about one thing,” Bolden said.

“The choice here is between fully funding the request to bring space launches back to the US or continuing millions in subsidies to the Russians. It’s that simple. The Obama administration chooses investing in America, and we believe Congress will choose this course as well.”

NASA Administrator Charles Bolden discusses NASA’s human spaceflight initiatives backdropped by the service module for the Orion crew capsule being assembled at the Kennedy Space Center.  Credit: Ken Kremer/kenkremer.com
NASA Administrator Charles Bolden discusses NASA’s human spaceflight initiatives backdropped by the service module for the Orion crew capsule being assembled at the Kennedy Space Center. Credit: Ken Kremer/kenkremer.com

Now let’s examine a few American rockets which include substantial Russian and Ukrainian components – without which they cannot lift one nanometer off the ground.

The Atlas V rocket developed by United Launch Alliance is the current workhorse of the US expendable rocket fleet.

Coincidentally the next Atlas V due to blastoff on March 25 will carry a top secret spy satellite for the U.S. National Reconnaissance Office (NRO).

The Atlas V first stage however is powered by the Russian built and supplied RD-180 rocket engine.

Several Air Force – DOD satellites are launched on the Atlas V every year.

Many NASA probes also used the Atlas V including Curiosity, MAVEN, Juno and TDRS to name just a few.

NASA’s Mars bound MAVEN spacecraft launches atop Atlas V booster at 1:28 p.m. EST from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center.  Credit: Ken Kremer/kenkremer.com
NASA’s Mars bound MAVEN spacecraft launches atop Atlas V booster at 1:28 p.m. EST from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.com

What will happen to shipments of the dual nozzle, dual chamber RD-180’s manufactured by Russia’s NPO Energomesh in the event of economic sanctions or worse? It’s anyone’s guess.

ULA also manufactures the Delta IV expendable rocket which is virtually all American made and has successfully launched numerous US national security payloads.

The Antares rocket and Cygnus resupply freighter developed by Orbital Sciences are essential to NASA’s plans to restore US cargo delivery runs to the ISS – another US capability lost by voluntarily stopping shuttle flights. .

Orbital Sciences and SpaceX are both under contract with NASA to deliver 20,000 kg of supplies to the station. And they both have now successfully docked their cargo vehicles – Cygnus and Dragon – to the ISS.

The first stage of Antares is built in Ukraine by the Yuzhnoye Design Bureau and Yuzhmash.

And the Ukrainian booster factory is located in the predominantly Russian speaking eastern region – making for an even more complicated situation.

Antares rocket raised at NASA Wallops launch pad 0A bound for the ISS on Sept 18, 2013. Credit: Ken Kremer (kenkremer.com)
Antares rocket raised at NASA Wallops launch pad 0A bound for the ISS on Sept 18, 2013. Credit: Ken Kremer (kenkremer.com)

By contrast, the SpaceX Falcon 9 rocket and Dragon cargo vessel is virtually entirely American built and not subject to economic embargoes.

At a US Congressional hearing held today (March 5) dealing with national security issues, SpaceX CEO Elon Musk underscored the crucial differences in availability between the Falcon 9 and Atlas V in this excerpt from his testimony:

“In light of Russia’s de facto annexation of the Ukraine’s Crimea region and the formal severing of military ties, the Atlas V cannot possibly be described as providing “assured access to space” for our nation when supply of the main engine depends on President Putin’s permission, said Space X CEO and founder Elon Musk, at the US Senate appropriations subcommittee hearing on Defense.

Next Generation SpaceX Falcon 9 rocket blasts off with SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
Next Generation SpaceX Falcon 9 rocket blasts off with SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

So, continuing operations of the ISS and US National Security are potentially held hostage to the whims of Russian President Vladimir Putin.

Russia has threatened to retaliate with sanctions against the West, if the West institutes sanctions against Russia.

The Crimean crisis is without a doubt the most dangerous East-West conflict since the end of the Cold War.

Right now no one knows the future outcome of the crisis in Crimea. Diplomats are talking but some limited military assets on both sides are reportedly on the move today.

map_of_ukraine

Stay tuned here for Ken’s continuing Orbital Sciences, SpaceX, Orion, commercial space, Chang’e-3, LADEE, Mars and more planetary and human spaceflight news.

Ken Kremer

Atlantis thunders to life at Launch Pad 39 A at KSC on July 8.   Credit: Ken Kremer
Final Space Shuttle liftoff marks start of US dependency on Russia for human access to space.
Space Shuttle Atlantis thunders to life at Launch Pad 39 A at KSC on July 8, 2011. Credit: Ken Kremer

Next SpaceX Falcon 9 Rocket Gets Landing Legs for March Blastoff to Space Station – Says Elon Musk

1st stage of SpaceX Falcon 9 rocket equipped with landing legs and now scheduled for launch to the International Space Station on March 16, 2014 from Cape Canaveral, FL. Credit: SpaceX/Elon Musk

1st stage of SpaceX Falcon 9 rocket newly equipped with landing legs and now scheduled for launch to the International Space Station on March 16, 2014 from Cape Canaveral, FL. Credit: SpaceX/Elon Musk
Story updated[/caption]

The next commercial SpaceX Falcon 9 rocket that’s set to launch in March carrying an unmanned Dragon cargo vessel will also be equipped with a quartet of landing legs in a key test that will one day lead to cheaper, reusable boosters, announced Elon Musk, the company’s founder and CEO.

The attachment of landing legs to the first stage of SpaceX’s new and more powerful, next-generation Falcon 9 rocket counts as a major step towards the firm’s eventual goal of building a fully reusable rocket.

Before attempting the use of landing legs “SpaceX needed to gain more confidence” in the new Falcon 9 rocket, Musk told me in an earlier interview.

Blastoff of the upgraded Falcon 9 on the Dragon CRS-3 flight is currently slated for March 16 from Cape Canaveral Air Force Station, Florida on a resupply mission to bring vital supplies to the International Space Station (ISS) in low Earth orbit for NASA.

“Mounting landing legs (~60 ft span) to Falcon 9 for next month’s Space Station servicing flight,” Musk tweeted, along with the up close photos above and below.

All four landing legs now mounted on Falcon 9 rocket being processed inside hanger at Cape Canaveral, FL for Mar 16 launch.  Credit: SpaceX/Elon Musk
All four landing legs now mounted on Falcon 9 rocket being processed inside hanger at Cape Canaveral, FL for March 16 launch. Credit: SpaceX/Elon Musk

“SpaceX believes a fully and rapidly reusable rocket is the pivotal breakthrough needed to substantially reduce the cost of space access,” according to the firm’s website.

SpaceX hopes to vastly reduce their already low $54 million launch cost when a reusable version of the Falcon 9 becomes feasible.

Although this Falcon 9 will be sprouting legs, a controlled soft landing in the Atlantic Ocean guided by SpaceX engineers is still planned for this trip.

“However, F9 will continue to land in the ocean until we prove precision control from hypersonic thru subsonic regimes,” Musk quickly added in a follow-up twitter message.

In a prior interview, I asked Elon Musk when a Falcon 9 flyback would be attempted?

“It will be on one of the upcoming missions to follow [the SES-8 launch],” Musk told me.

“What we need to do is gain more confidence on the three sigma dispersion of the mission performance of the rocket related to parameters such as thrust, specific impulse, steering loss and a whole bunch of other parameters that can impact the mission.”

“If all of those parameters combine in a negative way then you can fall short of the mission performance,” Musk explained to Universe Today.

When the upgraded Falcon 9 performed flawlessly for the SES-8 satellite launch on Dec 3, 2013 and the Thaicom-6 launch on Jan. 6, 2014, the path became clear to attempt the use of landing legs on this upcoming CRS-3 launch this March.

Atmospheric reentry engineering data was gathered during those last two Falcon 9 launches to feed into SpaceX’s future launch planning, Musk said.

That new data collected on the booster stage has now enabled the approval for landing leg utilization in this March 16 flight.

SpaceX engineers will continue to develop and refine the technology needed to accomplish a successful touchdown by the landing legs on solid ground back at the Cape in Florida.

Extensive work and testing remains before a land landing will be attempted by the company.

Ocean recovery teams will retrieve the 1st stage and haul it back to port much like the Space Shuttle’s pair of Solid Rocket Boosters.

This will be the second attempt at a water soft landing with the upgraded Falcon 9 booster.

SpaceX founder and CEO Elon Musk briefs reporters including Universe Today on Sunday (Nov. 24) in Cocoa Beach, FL prior to planned SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite set for Nov. 25, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
SpaceX founder and CEO Elon Musk briefs reporters including Universe Today in Cocoa Beach, FL prior to December 2013 SpaceX upgraded Falcon 9 rocket blastoff with SES-8 communications satellite from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

The two stage Falcon 9 rocket and Dragon cargo carrier are currently in the final stages of processing by SpaceX technicians for the planned March 16 night time liftoff from Space Launch Complex 40 at 4:41 a.m. that will turn night into day along the Florida Space Coast.

“All four landing legs now mounted on Falcon 9,” Musk tweeted today, Feb. 25.

SpaceX has carried out extensive landing leg and free flight tests of ever increasing complexity and duration with the Grasshopper reusable pathfinding prototype.

SpaceX is under contract to NASA to deliver 20,000 kg (44,000) pounds of cargo to the ISS during a dozen Dragon cargo spacecraft flights over the next few years at a cost of about $1.6 Billion.

SpaceX Falcon 9 landing leg. Credit: SpaceX
SpaceX Falcon 9 landing leg. Credit: SpaceX

To date SpaceX has completed two cargo resupply missions. The last flight dubbed CRS-2 blasted off a year ago on March 1, 2013.

The Falcon 9 and Dragon were privately developed by SpaceX with seed money from NASA in a public-private partnership.

The goal was to restore the cargo up mass capability the US completely lost following the retirement of NASA’s space shuttle orbiters in 2011.

SpaceX along with Orbital Sciences Corp are both partnered with NASA’s Commercial Resupply Services program.

Orbital Sciences developed the competing Antares rocket and Cygnus cargo spacecraft.

This extra powerful new version of the Falcon 9 dubbed v1.1 is powered by a cluster of nine of SpaceX’s new Merlin 1D engines that are about 50% more powerful compared to the standard Merlin 1C engines. The nine Merlin 1D engines 1.3 million pounds of thrust at sea level rises to 1.5 million pounds as the rocket climbs to orbit.

The Merlin 1 D engines are arrayed in an octaweb layout for improved efficiency.

Next Generation SpaceX Falcon 9 rocket blasts off with SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com
Next Generation SpaceX Falcon 9 rocket blasts off with SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

Therefore the upgraded Falcon 9 can boost a much heavier cargo load to the ISS, low Earth orbit, geostationary orbit and beyond.

The next generation Falcon 9 is a monster. It measures 224 feet tall and is 12 feet in diameter. That compares to a 130 foot tall rocket for the original Falcon 9.

Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news – and upcoming launch coverage at Cape Canaveral & the Kennedy Space Center press site.

Ken Kremer

SpaceX CEO Elon Musk and Ken Kremer of Universe Today discuss Falcon 9/SES-8 launch by SpaceX Mission Control at Cape Canaveral Air Force Station. Florida.  Credit: Ken Kremer/kenkremer.com
SpaceX CEO Elon Musk and Ken Kremer of Universe Today discuss Falcon 9/SES-8 launch nearby SpaceX Mission Control at Cape Canaveral Air Force Station. Florida. Credit: Ken Kremer/kenkremer.com

Gaping Inside The Huge Vehicle Assembly Building NASA Used For Space Shuttles And Moon Missions

The Vehicle Assembly Building at the Kennedy Space Center in Florida on Nov. 16, 2009, just hours before the launch of STS-129. Credit: Elizabeth Howell

ORLANDO, FLORIDA – There’s something about this city that brings out the crazy travel planner in me. I visited here four times betting a shuttle would launch, luckily winning on three occasions. I also once took an epic bus trip from here as far south as Fort Lauderdale before zooming back north, looking at space exhibits up and down the coast.

This time, it was to catch the Vehicle Assembly Building tour before it was gone. Tours inside the iconic, huge structure — best known as the spot where the Apollo rockets and space shuttle went through final assembly before going to the pad — are closing down on Sunday (Feb. 23). Warned by Ken Kremer and others that soon the public couldn’t get inside, I booked a ticket late last month after the announcement was made.

I came in search of the past, but what I saw instead was the future — an agency preparing to hand over a launch pad  to SpaceX, and at least part of an Orion spacecraft on the VAB floor, ready to be shipped to Langley, Virginia.

The floor of the Vehicle Assembly Building at the Kennedy Space Center in Florida during a tour in February 2014. At left is an Orion spacecraft prototype readied for shipping to Langley, Virginia. Credit: Elizabeth Howell
The floor of the Vehicle Assembly Building at the Kennedy Space Center in Florida during a tour in February 2014. At left is an Orion spacecraft prototype readied for shipping to Langley, Virginia. Credit: Elizabeth Howell
Atlantis suspended in the Vehicle Assembly Building during the shuttle era. Image credit: NASA
Atlantis suspended in the Vehicle Assembly Building during the shuttle era. Image credit: NASA

It’s hard to convey the size of one of the world’s largest buildings. It’s so big that it can form its own weather inside, without proper air conditioning. It stands almost twice as high as the Statue of Liberty, at 160 meters (525 feet) tall and 158 meters (518 feet) wide.

The 3.25-hectare (8-acre) building needed to be so huge to hold the 363-foot (111-meter) Apollo/Saturn vehicles in the 1960s and 1970s, and then was modified for use of the shuttle in the 1970s until just a few years ago.

What surprised me, however, was how narrow the main floor appeared. That’s because there are all of these catwalks on either side of the space for workers to get access to different parts of the spacecraft.

A view of scaffolding inside the Vehicle Assembly Building at the Kennedy Space Center in Florida. Photo taken in February 2014. Credit: Elizabeth Howell
A view of scaffolding inside the Vehicle Assembly Building at the Kennedy Space Center in Florida. Photo taken in February 2014. Credit: Elizabeth Howell

Tours of this building were off-limits between 1978 and 2011, when the shuttle program was launching its vehicles in earnest. After the program retired, however, NASA opened the VAB and nearby facilities (including the Launch Control Center and Launch Pad 39A) up to visitors. As these areas are now being used by contractors and the Orion/Space Launch System, however, the agency is closing down public access so the work of getting to space can continue.

As NASA prepares for a test of Orion later in 2014, the agency is also looking to lease out parts of the big building to commercial vendors. It appears negotiations for at least some of the high bays are ongoing.

Meanwhile, we were lucky enough to glimpse at least part of an Orion spacecraft prototype ready for shipping to Langley, Virginia, with about a dozen people busily milling around it as it lay on the back of a tractor trailer. It’s unclear to me how much of the spacecraft was inside that package, but our tour guide told us it was the whole thing. Yes, the truck looked really tiny in the big building.

An Orion prototype spacecraft in the Vehicle Assembly Building at the Kennedy Space Center in Florida, ready to be shipped to Langley, Virginia. Credit: Elizabeth Howell
An Orion prototype spacecraft in the Vehicle Assembly Building at the Kennedy Space Center in Florida, ready to be shipped to Langley, Virginia. Credit: Elizabeth Howell

Our group also had the chance to visit Launch Pad 39A, one of the two pads used in the Apollo program and also for shuttle. It was eerie to see the pad still in its shuttle configuration, complete with the clamshell-like structure that used to protect the vehicle from the weather until just prior to launch.

All that is going to be torn down for scrap shortly as SpaceX likely takes over the pad, our guide told us, and it’s unclear how long pad tours will continue. Likely those will be gone soon as well. Meanwhile, I took special delight standing in the “flame trench” where noxious chemicals from the launch used to flow. You certainly didn’t want to be close to this spot when a Saturn V or shuttle stack took off.

By the way, the first thing I thought of when I saw the huge pipes on the side of the picture below is the 1996 movie Apollo 13, which has a dramatic launch sequence that includes a neat pan across the coolant tubing. That’s about the time when I decided I wanted to see the VAB and launch pads, so it only took me 18 years to get out here.

Launch Pad 39A at the Kennedy Space Center, one of two locations where the shuttle went into space. Photo taken in February 2014. Credit: Elizabeth Howell
Launch Pad 39A at the Kennedy Space Center, one of two locations where the shuttle went into space. Photo taken in February 2014. Credit: Elizabeth Howell

Although these tours are likely changing or closing, these steps are to get the complex ready for manned launches again, if the current plan and funding holds as NASA hopes.

In the meantime, there are other things to see at the center. The picture at the top of this article shows the Vehicle Assembly Building just before the launch of STS-129, my first experience seeing a shuttle rocket into space.

That shuttle happened to be Atlantis, which today is handily displayed nearby in the KSC Visitor Complex. Weird, I thought, as I looked at the immense vehicle’s bulk. The last time I saw you in November 2009, you were on your way to orbit and making a lot of noise.

I wonder how much things will change at KSC in the next four years.

The Atlantis space shuttle at the Kennedy Space Center in Florida in February 2014. Credit: Elizabeth Howell
The Atlantis space shuttle at the Kennedy Space Center in Florida in February 2014. Credit: Elizabeth Howell