ULA Archives

June 10, 2014December 23, 2015 by Ken Kremer

Engineers Start Stacking Operations for Maiden Launch of NASA’s Orion Deep Space Test Capsule

The Orion crew module for Exploration Flight Test-1 is shown in the Final Assembly and System Testing (FAST) Cell, positioned over the service module just prior to mating the two sections together. Credit: NASA/Rad Sinyak
Story updated[/caption]

KENNEDY SPACE CENTER, FL- Engineers have begun stacking operations for NASA’s maiden Orion deep space test capsule at the Kennedy Space Center (KSC) achieving a major milestone leading to its first blastoff from the Florida Space Coast less than six months from today.

The excitement is mounting as final assembly of NASA’s Orion crew vehicle into its launch configuration started on Monday, June 9, inside the Operations and Checkout (O&C) Facility at Kennedy.

Orion will eventually carry humans to destinations far beyond low Earth orbit on new voyages of scientific discovery in our solar system.

“Orion is the next step in our journey of exploration,” said NASA Associate Administrator Robert Lightfoot at a recent KSC media briefing.

“This mission is a stepping stone on NASA’s journey to Mars. The EFT-1 mission is so important to NASA.”

Orion is slated to launch on its inaugural unmanned test flight in December 2014 atop the mammoth, triple barreled United Launch Alliance (ULA) Delta IV Heavy rocket.

The main elements of the Orion spacecraft stack include the crew module (CM), service module (SM) and the launch abort system (LAS).

On Monday, technicians from Orion’s prime contractor Lockheed Martin began aligning and stacking the crew module on top of the already completed service module in the Final Assembly and System Testing (FAST) Cell in the O & C facility at KSC.

“Ballast weights were added to ensure that the crew module’s center of gravity can achieve the appropriate entry and descent performance and also ensure that the vehicle lands in the correct orientation to reduce structural impact loads,” according to Lockheed Martin.

Engineers will remain busy throughout this week continuing to work at a 24/7 pace to get Orion ready for the December liftoff.

Orion heat shield attached to the bottom of the capsule by engineers during assembly work inside the Operations and Checkout High Bay facility at KSC. Credit: NASA

The next steps involve completing the power and fluid umbilical connections between the CM and SM and firmly bolting the two modules together inside the FAST cell.

Orion crew capsule, Service Module and 6 ton Launch Abort System (LAS) mock up stack inside the transfer aisle of the Vehicle Assembly Building (VAB) at the Kennedy Space Center (KSC) in Florida. Service module at bottom. Credit: Ken Kremer/kenkremer.com

An exhaustive series of electrical, avionic and radio frequency tests will follow. The team will then conduct final systems checks to confirm readiness for flight.

The LAS will then be stacked on top. The entire stack will then be rolled out to the launch pad for integration with the Delta IV Heavy rocket.

The CM/SM stacking operation was able to move forward following the successful attachment of the world’s largest heat shield onto the bottom of the CM in late May. Read my prior story – here.

“Now that we’re getting so close to launch, the spacecraft completion work is visible every day,” said Mark Geyer, NASA’s Orion Program manager in a statement.

“Orion’s flight test will provide us with important data that will help us test out systems and further refine the design so we can safely send humans far into the solar system to uncover new scientific discoveries on future missions.”

NASA Administrator Charles Bolden and science chief Astronaut John Grunsfeld discuss NASA’s human spaceflight initiatives backdropped by the service module for the Orion crew capsule being assembled at the Kennedy Space Center. Credit: Ken Kremer/kenkremer.com

Orion is NASA’s next generation human rated vehicle now under development to replace the now retired space shuttle. The state-of-the-art spacecraft will carry America’s astronauts on voyages venturing farther into deep space than ever before – past the Moon to Asteroids, Mars and Beyond!

No humans have flown beyond low Earth orbit in more than four decades since Apollo 17, NASA’s final moon landing mission launched in December 1972.

The two-orbit, four- hour EFT-1 flight will lift the Orion spacecraft and its attached second stage to an orbital altitude of 3,600 miles, about 15 times higher than the International Space Station (ISS) – and farther than any human spacecraft has journeyed in 40 years.

One of the primary goals of NASA’s eagerly anticipated Orion EFT-1 uncrewed test flight is to test the efficacy of the heat shield in protecting the vehicle – and future human astronauts – from excruciating temperatures reaching 4000 degrees Fahrenheit (2200 C) during scorching re-entry heating.

At the conclusion of the EFT-1 flight, the detached Orion capsule plunges back and re-enters the Earth’s atmosphere at 20,000 MPH (32,000 kilometers per hour).

“That’s about 80% of the reentry speed experienced by the Apollo capsule after returning from the Apollo moon landing missions,” Scott Wilson, NASA’s Orion Manager of Production Operations at KSC, told me during an interview at KSC.

A trio of parachutes will then unfurl to slow Orion down for a splashdown in the Pacific Ocean.

The EFT-1 mission will provide engineers with critical data about Orion’s heat shield, flight systems and capabilities to validate designs of the spacecraft, inform design decisions, validate existing computer models and guide new approaches to space systems development. All these measurements will aid in reducing the risks and costs of subsequent Orion flights before it begins carrying humans to new destinations in the solar system.

“We will test the heat shield, the separation of the fairing and exercise over 50% of the eventual software and electronic systems inside the Orion spacecraft. We will also test the recovery systems coming back into the Pacific Ocean,” said Lightfoot.

“Orion EFT-1 is really exciting as the first step on the path of humans to Mars,” said Lightfoot. “It’s a stepping stone to get to Mars.”

“We will test the capsule with a reentry velocity of about 85% of what to expect on returning [astronauts] from Mars.”

Two of the three United Launch Alliance (ULA) Delta IV heavy boosters for NASA’s upcoming Orion Exploration Flight Test-1 (EFT-1) mission were unveiled during a media event inside the Horizontal Integration Facility at Launch Complex 37 at Cape Canaveral Air Force Station in Florida on March 17, 2014. Credit: Ken Kremer - kenkremer.com — Two of the three United Launch Alliance (ULA) Delta IV heavy boosters for NASA’s upcoming Orion Exploration Flight Test-1 (EFT-1) mission were unveiled during a media event inside the Horizontal Integration Facility at Launch Complex 37 at Cape Canaveral Air Force Station in Florida on March 17, 2014. Credit: Ken Kremer – kenkremer.com

Concurrently, new American-made private crewed spaceships are under development by SpaceX, Boeing and Sierra Nevada – with funding from NASA’s Commercial Crew Program (CCP) – to restore US capability to ferry US astronauts to the International Space Station (ISS) and back to Earth by late 2017.

Read my exclusive new interview with NASA Administrator Charles Bolden explaining the importance of getting Commercial Crew online to expand our reach into space- here.

Stay tuned here for Ken’s continuing Orion, Orbital Sciences, SpaceX, commercial space, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

May 23, 2014December 23, 2015 by Ken Kremer

Atlas V Blasts Off with Clandestine US Spy Satellite Amidst Russian Engine Controversy

A United Launch Alliance (ULA) Atlas V rocket carrying a payload for the National Reconnaissance Office (NRO) lifted off from Space Launch Complex-41 on May 22 at 9:09 a.m. EDT. Designated NROL-33, the mission is in support of national defense. Credit: ULA

An Atlas V rocket thundered to space on Thursday, May 22, carrying a clandestine surveillance satellite for the US National Reconnaissance Office (NRO) amidst a swirling controversy regarding the boosters long term viability due to its dependence on the continued assured supply of Russian made engines.

The United Launch Alliance (ULA) Atlas V rocket soared to space with a super secret payload designated NROL-33 in support of US national defense from Space Launch Complex-41 on Cape Canaveral Air Force Station in Florida at 9:09 a.m. EDT.

The launch was carried live on a ULA webcast but was deliberately cutoff after five minutes as part of a preannounced news blackout on the top secret mission.

Nothing is known about the nature of NROL-33 or its covert intelligence gathering mission.

United Launch Alliance (ULA) Atlas V rocket carrying NROL-33 spy satellite for the National Reconnaissance Office (NRO) lifts off from Space Launch Complex-41 on Cape Canaveral, Florida, on May 22 at 9:09 a.m. EDT. Credit: Alan Walters/AmericaSpace

The liftoff caps an impressively successful series of four high priority and high value launches by ULA that were accomplished at a rapid pace of barely seven weeks time – speaking volumes about their reliability and diligence.

And the Atlas V also marked the second successful ULA rocket launch in less than one week. It follows on the heels of last weeks blastoff of a ULA Delta IV rocket with an advanced GPS satellite for the US Air Force that benefits hundreds of millions of ordinary users worldwide.

In April, another clandestine surveillance satellite dubbed NROL-67 was also launched on an Atlas V for the US National Reconnaissance Office (NRO).

One can conclude that NROL-67 was certainly a larger and heavier payload compared to NROL-33 since the most powerful version of the Atlas V launcher was used with five strap on solid rocket motors vs. no solids for Thursday’s liftoff. NROL-67 also was housed inside the larger five-meter diameter payload fairing.

But the future of the venerable Atlas V – and therefore even US National Security launches like those of NROL-33 and NROL-67 – is cloudy because each first stage core is powered by a pair of Russian made RD-180 rocket engines whose future supply was cast in doubt by recent statements from Russia’s deputy prime minister, Dmitry Rogozin, lawsuits by SpaceX CEO Elon Musk and pointed questions from Congress.

“Moscow is banning Washington from using Russian-made rocket engines, which the US has used to deliver its military satellites into orbit,” Rogozin said at a media briefing held on May 13.

An almost cold war like crisis in US-Russian relations began with Russia’s actions in Ukraine and the annexation of the Crimea region earlier this year.

The ongoing Ukraine crisis has resulted in continuing deadly confrontations and the institution of economic sanctions against Russia and several Russian officials, including specifically Rogozin, by the US and Western European nations.

“We proceed from the fact that without guarantees that our engines are used for non-military spacecraft launches only, we won’t be able to supply them to the US,” Rogozin said.

The dual chamber, dual nozzle RD-180 engines are manufactured in Russia by NPO Energomash and has performed flawlessly to date.

Rogozin’s statements could effectively block their export to the US, thus calling into question the reliability of their continued supply for the Atlas V first stage and the ability of the US to launch critical national security payloads.

NASA is also a hefty user of the Atlas V for many of the agency’s science and communication satellites like the Curiosity Mars rover, MAVEN Mars orbiter, MMS, Juno Jupiter orbiter and TDRS.

The Atlas V is also planned as the launcher for two of the three companies – Boeing and Sierra Nevada – vying for the next round of commercial crew space taxi contracts aimed at launching US astronauts to the ISS. The commercial crew contracts will be awarded by NASA later this year.

Despite Rogozin’s threatening statements, the RD-180 export situation is not completely clear and ULA has some engines on hand to last a few years.

“ULA has a two year supply of RD-180 engines already stockpiled in the U.S.,” ULA spokesperson Jessica Rye told me.

“We currently have 16 engines in the U.S.” said Rye.

Five more RD-180 engines are due for delivery later this year.

ULA also issued this recent statement in response to Rogozins’ comments.

“ULA and our NPO Energomash supplier in Russia are not aware of any restrictions.”

Certain national security payloads can also be shifted from the Atlas V to the Delta IV.

“ULA and our Department of Defense customers have always prepared contingency plans in the event of a supply disruption. ULA has two launch vehicles that can support all of customers’ needs. We also maintain a two-year inventory of engines to enable a smooth transition to our other rocket, Delta, which has all U.S.-produced rocket engines.”

Besides Rogozin’s listing on the US economic sanctions target list, he was also named by SpaceX CEO Elon Musk in his firms recent attempts to legally block the importation of the RD-180 engines by ULA for the Atlas V as a violation of the US economic sanctions.

Federal Judge Susan Braden initially imposed a temporary injunction blocking the RD-180 imports on April 30. She rescinded that order on May 8, after receiving written communications clarifications from the US Justice and Commerce departments that the engine import did not violate the US government imposed sanctions.

Here’s my earlier articles about Rogozin’s statements, Musk’s suit and more about the effects of economic sanctions imposed by the US and Western nations in response to Russia’s actions in Ukraine and the annexation of Crimea; here, here, here and here.

ULA remains upbeat.

“Congratulations to all of our mission partners on today’s successful launch of the NROL-33 mission! The ULA team is honored to deliver another critical national security asset to orbit together with the NRO Office of Space Launch and the Air Force,” said Jim Sponnick, ULA vice president, Atlas and Delta Programs.

“Today’s launch occurred six days after last week’s GPS IIF-6 launch – the second time this year that this team has launched back-to-back missions within a week. Successfully launching at this tempo is a testament to the team’s focus on mission success, one-launch-at-a-time, and continuous improvement of our launch processes.”

Watch for Ken’s articles about the ongoing Ukraine crisis with uncertain and potentially dire consequences for US National Security and NASA.

Stay tuned here for Ken’s continuing ULA, Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

May 16, 2014December 23, 2015 by Ken Kremer

Assembling and Launching Boeing’s CST-100 Private Space Taxi – One on One Interview with Chris Ferguson, Last Shuttle Commander; Part 2

Boeing CST-100 manned space capsule in free flight in low Earth orbit will transport astronaut crews to the International Space Station. Credit: Boeing
Story updated[/caption]

KENNEDY SPACE CENTER, FL – Boeing expects to begin “assembly operations of our commercial CST-100 manned capsule soon at the Kennedy Space Center,” Chris Ferguson, commander of NASA’s final shuttle flight and now director of Boeing’s Crew and Mission Operations told Universe Today in an exclusive one-on-one interview about Boeing’s space efforts. In part 1, Ferguson described the maiden orbital test flights to the ISS set for 2017 – here.

In part 2, we focus our discussion on Boeings’ strategy for building and launching the CST-100 ‘space taxi’ as a truly commercial space endeavor.

To begin I asked; Where will Boeing build the CST-100?

“The CST-100 will be manufactured at the Kennedy Space Center (KSC) in Florida inside a former shuttle hanger known as Orbiter Processing Facility 3, or OPF-3, which is now [transformed into] a Boeing processing facility,” Ferguson told me. “Over 300 people will be employed.”

Chris Ferguson, last Space Shuttle Atlantis commander, tests the Boeing CST-100 capsule which may fly US astronauts to the International Space Station in 2017. Ferguson is now Boeing’s director of Crew and Mission Operations for the Commercial Crew Program vying for NASA funding. Credit: NASA/Boeing

During the shuttle era, all three of NASA’s Orbiter Processing Facilities (OPFs) were a constant beehive of activity for thousands of shuttle workers busily refurbishing the majestic orbiters for their next missions to space. But following Ferguson’s final flight on the STS-135 mission to the ISS in 2011, NASA sought new uses for the now dormant facilities.

So Boeing signed a lease for OPF-3 with Space Florida, a state agency that spent some $20 million modernizing the approximately 64,000 square foot hanger for manufacturing by ripping out all the no longer needed shuttle era scaffolding, hardware and equipment previously used to process the orbiters between orbital missions.

Boeing takes over the OPF-3 lease in late June 2014 following an official handover ceremony from Space Florida. Assembly begins soon thereafter.

When will CST-100 spacecraft manufacturing begin?

“The pieces are coming one by one from all over the country,” Ferguson explained. “Parts from our vendors are already starting to show up for our test article.

“Assembly of the test article in Florida starts soon.”

The CST-100 is being designed at Boeing’s Houston Product Support Center in Texas.

It is a reusable capsule comprised of a crew and service module that can carry a mix of cargo and up to seven crew members to the International Space Station (ISS) and must meet stringent safety and reliability standards.

How will the pressure vessel be manufactured? Will it involve friction stir welding as is the case for NASA’s Orion deep space manned capsule?

“There are no welds,” he informed.

“The pressure vessel is coming from Spincraft, an aerospace manufacturing company in Massachusetts.”

Spincraft has extensive space vehicle experience building tanks and assorted critical components for the shuttle and other rockets.

“The capsule is produced by Spincraft using a weld-free process. It’s made as a single piece by a proprietary spun form process and machined out from a big piece of metal.”

The capsule measures approximately 4.56 meters (175 inches) in diameter.

“The service module will be fabricated in Florida.”

The combined crew and service modules are about 5.03 meters (16.5 feet) in length.

“In two years in 2016, our CST-100 will look like the Orion EFT-1 capsule does now at KSC, nearly complete [and ready for the maiden test flight]. Orion is really coming along,” Ferguson beamed while contemplating a bright future for US manned spaceflight.

He is saddened that it’s been over 1000 days since his crew’s landing inside shuttle Atlantis in July 2011.

Early version of Boeing CST-100 pressure vessel mockup inside OPF-3 and surrounded by shuttle era scaffolding at the Kennedy Space Center, FL. Credit: Ken Kremer – kenkremer.com

With Boeing’s long history in aircraft and aerospace manufacturing, the CST-100 is being designed and built as a truly commercial endeavor.

Therefore the spacecraft team is able to reach across Boeing’s different divisions and diverse engineering spectrum and draw on a vast wealth of in-house expertise, potentially giving them a leg up on commercial crew competitors like SpaceX and Sierra Nevada Corp.

Nevertheless, designing and building a completely new manned spaceship is a daunting task for anyone. And no country or company has done it in decades.

How hard has this effort been to create the CST-100? – And do it with very slim funding from NASA and Boeing.

“Well any preconceived notion I had on building a human rated spacecraft has been completely erased. This is really hard work to build a human rated spacecraft!” Ferguson emphasized.

“And the budget is very small – without a lucrative government contract as used in the past to build these kind of spacecraft.”

“Our budget now is an order of magnitude less than to build the shuttle – which was about $35 to $42 Billion in 2011 dollars. The budget is a lot less now.”

Read more about the travails of NASA’s commercial crew funding situation in Part 1.

The team size now is just a fraction of what it was for past US crewed spaceships.

“So to support this we have a pretty small team.”

“The CST-100 team of a couple hundred folks works very hard!”

“For comparison, the space shuttle had 30,000 people working on it at the peak. By early 2011 there were 11,000. We flew on STS-135 with only 4,000 people in July 2011.”

NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011. From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS). Credit: Ken Kremer - kenkremer.com — NASA’s final shuttle crew on STS-135 mission greets the media and shuttle workers during Atlantis rollover from the OPF-1 processing hanger to the VAB at KSC during May 2011. From left: Rex Walheim, Shuttle Commander Christopher Ferguson, Douglas Hurley and Sandra Magnus. The all veteran crew delivered the Raffaello multipurpose logistics module (MPLM), science supplies, provisions and space parts to the International Space Station (ISS).
Credit: Ken Kremer – kenkremer.com

Boeing’s design philosophy is straightforward; “It’s a simple ride up to and back from space,” Ferguson emphasized to me.

Next we turned to the venerable Atlas V rocket that will launch Boeing’s proposed space taxi. But before it can launch people it must first be human rated, certified as safe and outfitted with an Emergency Detection System (EDS) to save astronauts lives in a split second in case of a sudden and catastrophic in-flight anomaly.

The CST-100 crew capsule awaits liftoff aboard an Atlas V launch vehicle at Cape Canaveral in this artist’s concept. Credit: Boeing

United Launch Alliance (ULA) builds the two stage Atlas V and is responsible for human rating the vehicle which has a virtually unblemished launch record of boosting a wide array of advanced US military satellites and NASA’s precious one-of-a-kind robotic science explorers like Curiosity, JUNO, MAVEN and MMS on far flung interplanetary voyages of discovery.

What modifications are required to man rate the Atlas V to launch humans on Boeing’s CST-100?

“We will launch on an Atlas V that’s being retrofitted to meet NASA’s NPR human rating standards for redundancy and the required levels of fault tolerance,” Ferguson explained.

“So the rocket will have all the safety NASA wants when it flies humans.”

“Now with the CST-100 you can do all that in a smaller package [compared to shuttle].”

“The Atlas V will also be modified by ULA to include an Emergency Detection System (EDS). It’s a system not unlike what Apollo and Gemini had, which was much more rudimentary but quite evolved for its day.”

“Their EDS would monitor critical parameters like pitch, roll, yaw rates, critical engine parameters. It measures the time to criticality. You know the time to criticality for certain failures is so short that they didn’t think humans could react to it in time. So it was essentially automated.”

“So if it [EDS] sensed large pitch or yaw excursions, it would self jettison. And the escape system would kick in automatically.”

The Atlas V is already highly reliable. The EDS is one of the few systems that had to be added for human flights?

“Yes.”

“We also wanted a better abort system performance to go with the two engine Centaur upper stage we elected to use instead of the single engine Centaur.”

The purpose is to shut down the Centaur engine firing [in an emergency].”

“The two engine Centaur has flown many times. But it has never flown on an Atlas V. So there is a little bit of recertification and qualification to be done by ULA to go along with that also.”

Does that require a lot of work?

“ULA doesn’t seem to think the work to be done is all that significant. There is some work to be done.”

So it’s not a showstopper. Can ULA meet your 2017 launch schedule?

“Yes.”

“Before an engine fails it vibrates. So when you talk about automated ‘Red Lines’ you have to be careful that first you “Do No Harm” – and not make the situation even worse.”

“So we’ll see how ULA does building this,” Ferguson stated.

Artist's concept shows Boeing's CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing — Artist’s concept shows Boeing’s CST-100 spacecraft separating from the first stage of its launch vehicle, a United Launch Alliance Atlas V rocket, following liftoff from Cape Canaveral Air Force Station in Florida. Credit: Boeing

The future of the CST-100 project hinges on whether NASA awards Boeing a contract to continue development and assembly work in the next round of funding (dubbed CCtCAP) from the agency’s Commercial Crew Program (CCP). The CCP seed money fosters development of a safe, reliable and new US commercial human spaceship to low Earth orbit as a public/private partnership.

NASA’s announcement of the CCP contract winners is expected around late summer 2014.

Based on my discussions with NASA officials, it seems likely that the agency could select at least two winners to move on – to spur competition and thereby innovation – from among the trio of American aerospace firms competing.

Besides Boeing’s CST-100, the SpaceX Dragon and Sierra Nevada Dream Chaser vehicles are also in the running for the contract to restore America’s capability to fly humans to Earth orbit and the International Space Station (ISS) by 2017.

In Part 3 we’ll discuss with Chris Ferguson the requirements for how many and who will fly aboard the CST-100 and much more. Be sure to read Part 1 here.

Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Curiosity, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

………

Ken’s upcoming presentation: Mercy College, NY, May 19: “Curiosity and the Search for Life on Mars” and “NASA’s Future Crewed Spaceships.”

NASA’s Mars bound MAVEN spacecraft launches atop Atlas V booster at 1:28 p.m. EST from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.com — Boeing CST-100 space taxi launch atop Atlas V booster will resemble this photo of NASA’s Mars bound MAVEN spacecraft launched by Atlas V from Space Launch Complex 41 at Cape Canaveral Air Force Station on Nov. 18, 2013. Image taken from the roof of the Vehicle Assembly Building (VAB) at NASA’s Kennedy Space Center. Credit: Ken Kremer/kenkremer.com

Boeing CST-100 crew vehicle docks at the ISS. Credit: Boeing

STS-135 Shuttle Commander Chris Ferguson (right) and Ken Kremer (Universe Today) meet at emergency M-113 Tank Practice during crew pre-launch events at the Kennedy Space Center in the weeks before Atlantis July 8, 2011 liftoff. Credit: Ken Kremer- kenkremer.com

May 14, 2014December 23, 2015 by Ken Kremer

NASA’s Magnetospheric Multiscale Mission to Provide 1st 3-D View of Earth’s Magnetic Reconnection Process – Cleanroom visit with Bolden

NASA Administrator Charles Bolden poses with the agency’s Magnetospheric Multiscale (MMS) spacecraft, mission personnel, Goddard Center Director Chris Scolese and NASA Associate Administrator John Grunsfeld, during visit to the cleanroom at NASA’s Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com
Story updated[/caption]

NASA GODDARD SPACE FLIGHT CENTER, MD – NASA’s upcoming Magnetospheric Multiscale (MMS) mission is comprised of a quartet of identically instrumented observatories aimed at providing the first three-dimensional views of a fundamental process in nature known as magnetic reconnection. They were unveiled to greet NASA Administrator Charles Bolden on Monday, May 12, in a rare fully stacked arrangement inside the Goddard cleanroom.

Universe Today was on hand with NASA Administrator Bolden, Science Mission Chief John Grunsfeld and the MMS mission team at Goddard for a first hand inspection and up close look at the 20 foot tall, four spacecraft stacked configuration in the cleanroom and for briefings about the projects fundamental science goals.

“I’m visiting with the MMS team today to find out the status of this mission scheduled to fly early in 2015. It’s one of many projects here at Goddard,” NASA Administrator Bolden told me in an exclusive one-on-one interview at the MMS cleanroom.

“MMS will help us study the phenomena known as magnetic reconnection and help us understand how energy from the sun – magnetic and otherwise – affects our own life here on Earth. MMS will study what effects that process … and how the magnetosphere protects Earth.”

Magnetic reconnection is the process whereby magnetic fields around Earth connect and disconnect while explosively releasing vast amounts of energy.

Technicians work on NASA’s 20-foot-tall Magnetospheric Multiscale (MMS) mated quartet of stacked observatories in the cleanroom at NASA's Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com — Technicians work on NASA’s 20-foot-tall Magnetospheric Multiscale (MMS) mated quartet of stacked observatories in the cleanroom at NASA’s Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com

MMS measurements should lead to significant improvements in models for yielding better predictions of space weather and thereby the resulting impacts for life here on Earth as well as for humans aboard the ISS and robotic satellite explorers in orbit and the heavens beyond.

The four identical spacecraft – which are still undergoing testing – were stacked in a rarely seen launch arrangement known affectionately as the “IHOP configuration” – because they look rather like a stack of luscious pancakes.

“MMS is a fundamental heliophysics science mission,” Craig Tooley told me at the MMS cleanroom. Tooley is MMS project manager at NASA Goddard.

“Unlike Hubble that uses remote sensing, MMS is like a flying laboratory ‘in situ’ that will capture events that are the major energy transfer from the sun’s magnetic field into our Earth’s space weather environment and magnetosphere.”

“These are called magnetic reconnection events that pump enormous amounts of energy into the plasma and the fields around Earth. It’s one of the main drivers of space weather and a fundamental physical process that is not very well understood,” Tooley explained.

“The spacecraft were built in-house here at Goddard and just completed vibration testing.”

MMS will launch atop an Atlas V rocket in March 2015 from Space launch Complex 41, Cape Canaveral Air Force Station, Florida.

Artist rendition of the four MMS spacecraft in orbit in Earth’s magnetic field. Credit: NASA

The vibration testing is a major milestone and is conducted to ensure the spacecraft can withstand the most extreme vibration and dynamic loads they will experience and which occurs during liftoff inside the fairing of the Atlas V booster.

MMS is also another highly valuable NASA science mission (along with MAVEN, LADEE and others) which suffered launch delays and increased costs as a result of the US government shutdown last October 2013, Bolden confirmed to Universe Today.

“We ended up slipping beyond the original October 2014 date due to the government shutdown and [the team] being out of work for a couple of weeks. MMS is now scheduled to launch in March 2015,” Bolden told me.

“So then you are at the mercy of the launch provider.”

“The downside to slipping that far is that’s its [MMS] costing more to launch,” Bolden stated.

Each of the Earth orbiting spacecraft is outfitted with 25 science sensors to study the microphysics of three fundamental plasma processes: magnetic reconnection, energetic particle acceleration, and turbulence.

Magnetic reconnection occurs throughout our universe.

“The primary mission will last two years,” Tooley told me.

“Each spacecraft carries about 400 kilograms of fuel. There is a possibility to extend the mission by about a year based on fuel consumption.”

NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA's Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com — NASA Administrator Charles Bolden and Ken Kremer (Universe Today) inspect NASA’s Magnetospheric Multiscale (MMS) mated quartet of stacked spacecraft at the cleanroom at NASA’s Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com

The spacecraft will use the Earth itself as a laboratory to unlock the mysteries of magnetic reconnection – the primary process that transfers energy from the solar wind into Earth’s magnetosphere and is responsible for geomagnetic storms.

“To understand the fundamental physics, they will fly in a pyramid-like formation and capture the magnetic reconnection events in 3-D by flying through them as they happen – that’s why we have 4 spacecraft,” Tooley explained.

“Initially they will be spaced apart by about 10 to 30 kilometers while they fly in a tetrahedron formation and scan with their booms spread out – depending on what the scientists says is the optimal configuration.”

“They fly in a highly elliptical orbit between about 7,000 and 75,000 kilometers altitude during the first half of the mission. Eventually the orbit will be extended out to about 150,000 kilometers.”

The best place to study magnetic reconnection is ‘in situ’ in Earth’s magnetosphere.

This will lead to better predictions of space weather phenomena.

NASA’s Magnetospheric Multiscale (MMS) science mission

Magnetic reconnection is also believed to help trigger the spectacular aurora known as the Northern or Southern lights.

Stay tuned here for Ken’s continuing MMS, Curiosity, Opportunity, SpaceX, Orbital Sciences, Boeing, Orion, LADEE, MAVEN, MOM, Mars and more planetary and human spaceflight news.

Ken Kremer

………

Ken’s upcoming presentation: Mercy College, NY, May 19: “Curiosity and the Search for Life on Mars” and “NASA’s Future Crewed Spaceships.”

MMS Project Manager Craig Tooley (right) and Ken Kremer (Universe Today) discuss science objectives of NASA’s upcoming Magnetospheric Multiscale mission by 20 foot tall mated quartet of stacked spacecraft at the cleanroom at NASA's Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com — MMS Project Manager Craig Tooley (right) and Ken Kremer (Universe Today) discuss science objectives of NASA’s upcoming Magnetospheric Multiscale mission by 20 foot tall mated quartet of stacked spacecraft at the cleanroom at NASA’s Goddard Space Flight Center in Greenbelt, Md., on May 12, 2014. Credit: Ken Kremer- kenkremer.com

May 13, 2014December 23, 2015 by Ken Kremer

Moscow Delivers Double Whammy to US Space Efforts – Bans Rocket Engines for Military Use, Won’t Prolong ISS Work

United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014.
Credit: Ken Kremer – kenkremer.com
Story updated[/caption]

Moscow delivered a double whammy of bad news to a broad range of US space efforts today by banning the use of Russian made rocket engines for US military national security launches and by declining to prolong cooperation on the International Space Station (ISS) – says Russia’s deputy prime minister, Dmitry Rogozin, who is in charge of space and defense industries.

Rogozin was quoted in a story prominently featured today, May 13, on the English language website of Russia Today, a Russian TV news and cultural network.

“Moscow is banning Washington from using Russian-made rocket engines, which the US has used to deliver its military satellites into orbit,” said Rogozin according to the Russia Today report.

Virtually every aspect of the manned and unmanned US space program – including NASA, other government agencies, private aerospace company’s and crucial US national security payloads – are highly dependent on Russian & Ukrainian rocketry and are clearly at risk amidst the current Ukrainian crisis as tensions continue to escalate with deadly new clashes reported today in Ukraine – with global repercussions.

The engines at issue are the Russian made RD-180 engines – which power the first stage of the venerable Atlas V rocket built by United Launch Alliance (ULA) and are used to launch a wide array of US government satellites including top secret US military spy satellites for the US National Reconnaissance Office, like NROL-67, as well as science satellites for NASA like the Curiosity Mars rover and MAVEN Mars orbiter.

The dual nozzle RD-180 engines are manufactured in Russia by NPO Energomash. Rogozin’s statement effectively blocks their export to the US.

Russian Deputy Prime Minister Dmitry Rogozin. Credit: RIA Novosti

“We proceed from the fact that without guarantees that our engines are used for non-military spacecraft launches only, we won’t be able to supply them to the US,” Rogozin said.

So although the launch of NASA science missions might preliminarily appear to be exempt, they could still be at serious risk based on a qualifier from Rogozin, pertaining to RD-180 engines already delivered.

“If such guarantees aren’t provided the Russian side will also be unable to perform routine maintenance for the engines, which have been previously delivered to the US, he added.

A ULA spokesperson told me that the company has a two year supply of RD-180 engines already stockpiled in the US.

Rogozin’s statements today are clearly in retaliation to stiffened economic sanctions imposed by the US and Western nations in response to Russia’s actions in the ongoing crisis in Ukraine and the annexation of Crimea; as I reported earlier here, here and here.

Therefore, US National Security spy satellite and NASA science launches are left lingering with uncertainty and potential disarray.

Rogozin is specifically named on the US economic sanctions target list.

He was also named by SpaceX CEO Elon Musk in his firms attempt to block the importation of the RD-180 engines by ULA for the Atlas V as a violation of US sanctions.

Federal Judge Susan Braden initially imposed a temporary injunction blocking the RD-180 imports on April 30. She rescinded that order last Thursday, May 8, after receiving written communications clarifications from the US Justice and Commerce departments that the engine import did not violate the US government imposed sanctions.

Rogozin went on to say that “Moscow also isn’t planning to agree to the US offer of prolonging operation of the International Space Station (ISS) [to 2024].

“We currently project that we’ll require the ISS until 2020,” he said. “We need to understand how much profit we’re making by using the station, calculate all the expenses and depending on the results decide what to do next.”

“A completely new concept for further space exploration is currently being developed by the relevant Russian agencies”.

NASA announced early this year the agency’s intention to extend ISS operations to at least 2024, and is seeking agreement from all the ISS partners including Russia.

Since the shutdown of the Space Shuttle program in 2011 before a replacement crew vehicle was available, American astronauts are now 100% dependent on the Russian Soyuz capsule for rides to the ISS and back.

Congress has also repeatedly slashed NASA’s commercial crew program budget, forcing at least an 18 month delay in its start up and thus continued reliance on the Soyuz for years to come at over $70 million per seat.

NASA thus has NO immediate alternatives to Russia’s Soyuz – period.

The Atlas V is also planned as the launcher for two of the three companies vying for the next round of commercial crew contracts aimed at launching US astronauts to the ISS. The commercial crew contracts will be awarded by NASA later this year.

In a previous statement regarding the US sanctions against Russia, Rogozin said that sanctions could “boomerang” against the US space program and that perhaps NASA should “deliver their astronauts to the International Space Station using a trampoline.”

Curiosity rover launches to Mars atop Atlas V rocket on Nov. 26, 2011 from Cape Canaveral, Florida. Credit: Ken Kremer — NASA’s Curiosity rover launches to Mars atop Atlas V rocket on Nov. 26, 2011 from Cape Canaveral, Florida. Atlas V 1st stage is powered by Russian made RD-180 engines.
Credit: Ken Kremer – kenkremer.com

Watch for Ken’s articles as the Ukraine crisis escalates with uncertain and potentially dire consequences for US National Security and NASA.

Stay tuned here for Ken’s continuing Boeing, SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

………

Ken’s upcoming presentation: Mercy College, NY, May 19: “Curiosity and the Search for Life on Mars” and “NASA’s Future Crewed Spaceships.”

The International Space Station (ISS) in low Earth orbit. Credit: NASA — The International Space Station (ISS) in low Earth orbit.
The sole way for every American and station partner astronaut to fly to space and the ISS is aboard the Russian Soyuz manned capsule since the retirement of NASA’s Space Shuttles in 2011. There are currently NO alternatives to Russia’s Soyuz. Credit: NASA

May 1, 2014December 23, 2015 by Ken Kremer

Court Injunction Blocks Russian Engine Purchase by ULA for US National Security – Win for SpaceX Yields Uncertainty

Atlas V rocket - powered by Russian made RD-180 engines - and Super Secret NROL-67 intelligence gathering payload following rollout to Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, on March 24, 2014. Credit: Ken Kremer - kenkremer.com

United Launch Alliance Atlas V rocket – powered by Russian made RD-180 engines – and Super Secret NROL-67 intelligence gathering payload poised for launch at Space Launch Complex 41 at Cape Canaveral Air Force Station, FL, in March 2014. Credit: Ken Kremer – kenkremer.com
Story updated[/caption]

A US Federal Court has now issued a preliminary injunction that blocks the purchase and importation of Russian rocket engines by United Launch Alliance (ULA) for its Atlas V rocket used in National Security launches for the US Air Force after a filing by SpaceX. But what are the implications?

The US Federal Court of Federal Claims order was issued late Wednesday, April 30, by US Judge Susan G. Braden of the US Court of Federal Claims. The court order is in response to a protest filed by SpaceX against ULA and the US Air Force relating to the uncontested $11 Billion “block buy” launch contract purchase in December of 36 rocket cores for US National Security launches and is also related to US sanctions imposed after Russia’s recent actions in Ukraine and seizing and annexing the Crimea.

The temporary injunction marks a big win for SpaceX but immediately throws future National Security spy satellite and NASA science launches into uncertainty and potential disarray as I reported previously – here and here.

As I posted here last Friday, April 25, SpaceX CEO Elon Musk declared his firms intent to file suit against ULA and the Air Force on Monday, April 28 to break the launch monopoly.

Judge Braden’s injunction followed barely two days later.

Musk said the recent ‘block buy’ launch contract was unfair in blocking SpaceX from competing for launches of surveillance satellites, would cost taxpayers billions of extra dollars in coming years and should be recompetited.

“The national security launches should be put up for competition and they should not be awarded on a sole source, uncompeted basis,” Musk said at the April 25 briefing at the National Press Club in Washington, DC.

ULA quickly vowed today that they will respond to resolve the injunction and further stated that “This opportunistic action by SpaceX … ignores the potential implications to our National Security.”

Federal Judge Braden’s order specifically states the following; “The preliminary injunction prohibits the United States Air Force and United Launch Alliance, from making any purchases from or payment of money to NPO Energomash or any entity, whether governmental, corporate or individual, that is subject to the control of Deputy Prime Minister Rogozin.”

“IT IS SO ORDERED,” wrote Braden.

The engines at the heart of the Federal preliminary injunction are the RD-180 liquid fueled engines which power ULA’s Atlas V rocket and are manufactured in Russia by NPO Energomash – which is majority state owned by the Russian Federation and subject to the control of Russian Deputy Prime Minister Rogozin, who is specifically named on the US economic sanctions target list.

In response, Rogozin said that sanctions could “boomerang” against the US space program. He said that perhaps NASA should “deliver their astronauts to the International Space Station using a trampoline.”

Thanks to the utter folly of US politicians in shutting down the Space Shuttle program before a replacement crew vehicle was available and repeatedly slashing NASA’s commercial crew budget, American astronauts are now 100% dependent on the Russian Soyuz capsule for rides to the ISS and back for several more years ahead.

NASA has NO immediate alternatives to Russia’s Soyuz – period.

The rocket engine injunction is just the latest fallout impacting a vast swath of US space programs from National Defense to NASA stemming from the dangerously escalating crisis between Ukraine and the Russian Federation in the worst confrontation with the West since the Cold War era.

In response to the worsening Ukraine crisis, Western nations have instituted waves of increasingly harsh economic sanctions against Russia and several key members of the Russian government.

Judge Braden’s injunction stands until she receives clarification otherwise from US government entities that the engine purchase is not covered by the Federal government santions.

The order remains in effect “unless and until the court receives the opinion of the United States Department of the Treasury, and the United States Department of Commerce and United States Department of State, that any such purchases or payments will not directly or indirectly contravene Executive Order 13,661.”

ULA issued a swift statement today – received by Universe Today – from ULA’s general counsel Kevin G. MacCary, in response to Judge Braden’s preliminary injunction.

“ULA is deeply concerned with this ruling and we will work closely with the Department of Justice to resolve the injunction expeditiously. In the meantime, ULA will continue to demonstrate our commitment to our National Security on the launch pad by assuring the safe delivery of the missions we are honored to support.”

“SpaceX’s attempt to disrupt a national security launch contract so long after the award ignores the potential implications to our National Security and our nation’s ability to put Americans on board the International Space Station.”

The Atlas V rocket, powered by the Russian made RD-180 engines, will also be used as the launch vehicle by two of the three companies vying for the next round of commercial crew contracts aimed at launching US astronauts to the ISS. The contracts will be awarded by NASA later this year.

“This opportunistic action by SpaceX appears to be an attempt to circumvent the requirements imposed on those who seek to meet the challenging launch needs of the nation and to avoid having to follow the rules, regulations and standards expected of a company entrusted to support our nation’s most sensitive missions,” said ULA.

ULA is a joint venture between aerospace giants Boeing and Lockheed Martin, formed in 2006. It has conducted 81 consecutive launches with 100% mission success – including many NASA science and mission probes like Orion EFT-1, Curiosity, MAVEN, TDRS and more.

Judge Braden furthermore made clear that her order did not include prior RD-180 engine purchases.

“The scope of this preliminary injunction does not extend to any purchase orders that have been placed or moneys paid to NPO Energomash prior to the date of this
Order [April 30, 2014].”

ULA has a two year contingency supply of the RD-180’s and blueprints to begin production, if needed.

However in the event of a cutoff by Russia or US court injuncions, it would take ULA at least three to five years to start and certify RD-180 engine production somewhere in the US, a ULA spokesperson told me recently at Cape Canaveral.

This possibly leaves a 1 to 3 year gap with no Atlas V 1st stage engine supply.

SpaceX claims they can fill part of the launch gap. But their Falcon rockets are not yet certified for National Security launches.

“So far we are most of the way through the certification process. And so far there have been zero changes to the rocket. Mostly it’s just been a paperwork exercise.”

“In light of international events, this seems like the wrong time to send hundreds of millions of dollars to the Kremlin,” said Musk during the April 25 press briefing at the National Press Club in Washington, DC.

SpaceX is suing the Air Force for the right to compete for US national security satellites launches using Falcon 9 rockets such as this one which successfully launched the SES-8 communications satellite on Dec. 3, 2013 from Pad 40 at Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

Watch for my continuing articles as the Ukraine crisis escalates and court orders fly – with uncertain and potentially dire consequences for US National Security and NASA.

Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

April 25, 2014December 23, 2015 by Ken Kremer

SpaceX CEO Elon Musk Sues Government to Break US Air Force’s National Security Launch Monopoly

SpaceX CEO Elon Musk announces lawsuit protesting Air Force launch contracts while speaking at the National Press Club in Washington, DC on April 25, 2014
Story updated[/caption]

Elon Musk, CEO and founder of the upstart commercial launch venture SpaceX, announced at a press conference today, Friday, April 25, that SpaceX is filing suit against the Federal Government to protest and break the US Air Force’s awarding of lucrative launch contracts for high priority national security satellites to a sole rocket provider – United Launch Alliance (ULA) – on a non competitive basis.

The gloves are officially off in the intensely mounting duel over multibillion dollar Air Force military launch contracts between SpaceX and ULA.

“The official protest document will be available Monday, April 28th at www.freedomtolaunch.com and will be filed with the United States Court of Federal Claims in Washington, D.C.,” said SpaceX in an official statement.

Musk said the Air Force launch contract with ULA amounted to a continuing monopoly, was unfair by blocking SpaceX from competing for launches of surveillance satellites and would cost taxpayers billions of extra dollars in coming years.

“What we feel is that this is not right – that the national security launches should be put up for competition and they should not be awarded on a sole source, uncompeted basis,” said Musk at the briefing called on short notice and held at the National Press Club in Washington, DC.

The latest Air Force launch contract dated to December 2013 guarantees the “block buy” purchase of 36 rocket cores from ULA for national security launches for the DOD, NRO and other government agencies, at a significantly reduced cost compared to earlier contracts.

A further 14 cores were to be awarded on a competitive basis, including bids from SpaceX and others who seek to gain Air Force certification. Several of those launch awards have now been deferred indefinitely.

ULA is a joint venture between aerospace giants Boeing and Lockheed Martin, formed in 2006, that has launched over 80 satellites to orbit and beyond including many NASA science and mission probes like Orion EFT-1, Curiosity, MAVEN, TDRS and more.

It manufactures the Delta IV and Atlas V unmanned, expendable rocket families that are currently the only boosters certified to launch the high value military payloads at issue in the lawsuit announced on Friday by Musk.

The newest versions of the Delta and Atlas rockets – known as EELV’s (Evolved Expendable Launch Vehicles) have had nearly flawless records of success since being introduced some dozen years ago by the companies individually, before the ULA merger.

Musk wants his company’s newer and he says much cheaper Falcon 9 and Falcon Heavy rockets to be certified by the Air Force and included in the competition for launch contracts.

To date the Falcon 9 has launched only 9 times. Only four of those were in the new and more powerful configuration needed by the Air Force.

Musk is not asking that the launches be awarded outright to SpaceX. But he does want the Air Force contract cancelled and re-competed.

“We’re just protesting and saying that the launches should be competed,” Musk said.

“If we compete and lose that’s fine. But why were they not even competed? That just doesn’t make sense.”

“So far we are most of the way through the certification process. And so far there have been zero changes to the rocket. Mostly it’s just been a paperwork exercise.”

“Since this is a large multiyear contract, why not wait a few months for the certification process to complete. And then do the competition. That seems very reasonable to me.”

Musk said it costs four times more to launch ULA’s Delta or Atlas rocket vs. a SpaceX Falcon rocket.

“The ULA rockets are basically four times more expensive than ours. So this contract is costing US taxpayers billions of dollars for no reason.”

“Each launch by ULA costs American taxpayers roughly $400 million per launch. They are insanely expensive. I don’t know why they are so expensive.”

The Falcon 9 lists for about $60 Million per launch, but rises to about $100 million after the certification costs are included, Musk explained.

“So yes the certification does make our Falcon 9 rocket more expensive. But not 400% more expensive.”

“Our rockets are 21st century design,” said Musk to obtain the most efficiency. He said ULA’s designs date back to the 90s and earlier with heritage hardware.

SpaceX founder and CEO Elon Musk briefs reporters including Universe Today in Cocoa Beach, FL prior to SpaceX Falcon 9 rocket blastoff with SES-8 communications satellite on Dec 3, 2013 from Cape Canaveral, FL. Credit: Ken Kremer/kenkremer.com

To date the Falcon 9 has already been used three times under a $1.6 Billion contract with NASA to launch the private SpaceX Dragon resupply vessel to the International Space Station (ISS) – most recently a week ago during the April 18 blastoff of the SpaceX CRS-3 mission from Cape Canaveral.

It is also being used to launch highly expensive communications satellites like SES-8 and Thaicom-6 for private companies to geostationary orbits.

“It just seems odd that if our vehicle is good enough for NASA and supporting a $100 billion space station, and it’s good enough for launching NASA science satellites, for launching complex commercial geostationary satellites, then there’s no reasonable basis for it not being capable of launching something quite simple like a GPS satellite,” said Musk.

“Our only option is to file a protest.”

Furthermore as I wrote here in a prior article, US National Security launches are now potentially at risk due to the ongoing crisis between Russian, Ukraine and Crimea because the RD-180 first stage engines powering the Atlas V are designed and manufactured in Russia by NPO Energomash, majority owned by the Russian Federation.

“The head of the Russian space sector, Dmitry Rogozin, was sanctioned by the White House in March 2014 in the wake of Russia’s aggression in Ukraine,” says SpaceX.

The RD-180 engine supply could be cut off in a worst case scenario if economic sanctions against Russia are increased by the Western allies.

ULA has a two year contingency supply of the RD-180’s and blueprints to begin production, if needed.

However in the event of a cutoff, it would take at least three to five years to start and certify RD-180 engine production somewhere in the US, a ULA spokesperson told me recently at Cape Canaveral.

This possibly leaves a 1 to 3 year gap with no Atlas V 1st stage engine supply.

The Delta IV rockets and engines by contrast are manufactured in the US.

“In light of international events, this seems like the wrong time to send hundreds of millions of dollars to the Kremlin,” said Musk.

“Yet, this is what the Air Force’s arrangement with ULA does, despite the fact that there are domestic alternatives available that do not rely on components from countries that pose a national security risk.”

Stay tuned here for Ken’s continuing SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Ken Kremer

April 10, 2014April 26, 2016 by Ken Kremer

Super Secret Spy Satellite Soars Spectacularly to Space aboard Atlas V booster from Cape Canaveral – Launch Gallery

Blastoff of the Atlas V rocket with the super secret NROL-67 intelligence gathering payload on April 10, 2014 from Cape Canaveral Air Force Station, Fla. Credit: Alan Walters/AmericaSpace
Launch gallery expanded and updated – with timelapse ![/caption]

A super secret US spy satellite soared spectacularly to space this afternoon from Cape Canaveral atop a very powerful version of the Atlas V rocket on a classified flight for the National Reconnaissance Office.

The United Launch Alliance (ULA) Atlas V carrying the NROL-67 intelligence gathering satellite on a US national security mission for the NRO lifted off from Space Launch Complex-41 ignited its engines precisely on the targeted time on April 10 at 1:45 p.m. EDT into brilliant blue Florida skies on Cape Canaveral Air Force Station.

This mighty version of the 191 ft (58 m) tall Atlas V whose thrust was augmented with four strap on solid rocket motors has only been used once before – to loft NASA’s Curiosity rover to the Red Planet back in November 2011.

Atlas V NROL-67 launch photographed by iPhone from Cocoa Beach on April 10, 2014 while swimming. Credit: Nicole Solomon — Atlas V NROL-67 launch photographed by iPhone from Cocoa Beach on April 10, 2014 while swimming with the Florida fish. Credit: Nicole Solomon

Today’s Atlas V launch, as well as another for SpaceX/NASA, was postponed over two weeks ago from March 25 & 30 amidst final launch preparations when an electrical short completely knocked out use of the US Air Force’s crucial tracking radar that is mandatory to insure public safety for all launches on the Eastern Range.

Atlas V/NROL-67 spy satellite soars off Launch Complex 41 at Cape Canaveral on April 10, 2014. Credit: Jeff Seibert/WiredforSpace — Atlas V/NROL-67 spy satellite soars off Launch Complex 41 at Cape Canaveral on April 10, 2014. Credit: Jeff Seibert/Wired4space.com

Nothing is publicly known about the NROL surveillance satellite, its capabilities, orbit or mission or goals.

Due to the covert nature of this mission, the flight entered the now standard total news blackout and the TV transmission ceased barely five minutes after liftoff.

The successful blastoff follows closely on the heels of another Atlas V launch just seven days ago.

On April 3, ULA launched a less powerful version of the Atlas V carrying an Air Force weather satellite from Vandenberg Air Force Base, Calif.

Clear of the catenary lightning wires the Atlas 5-541 booster with its NROL-67 payload roar to orbit on April 10, 2014 from Cape Canaveral, FL. Credit: nasatech.net

“We are honored to deliver this national security asset to orbit together with our customers the NRO Office of Space Launch and the Air Force,” said Jim Sponnick, ULA vice president, Atlas and Delta Programs.

“Successfully launching two missions from two different coasts in just seven days is a testament to the team’s one-launch-at-a-time focus and ULA’s commitment to mission success and schedule reliability.”

Today’s liftoff involved use of the Atlas V in the 541 configuration. The NROL-67 payload was housed inside a 5-meter diameter payload fairing. And a total of four US built Aerojet Rocketdyne solid rocket motors were mounted on the first stage of the booster.

The Centaur upper stage which boosted NROL-67 to Earth orbit was powered by a single Aerojet Rocketdyne RL10A engine.

The Atlas V first stage was also powered by the dual nozzle RD AMROSS RD-180 engine manufactured in Russia.

Use of the Russian designed and built RD AMROSS RD-180 engine potentially puts Atlas V launches and US National Security launches at risk, if the crisis in Ukraine and Crimea spins out of control as I have reported previously.

“ULA maintains a two year stockpile of the RD-180 engines at all times,” ULA Jessica Rye spokesperson told me recently at Cape Canaveral Air Force Station.

The next ULA launch from the Cape is scheduled for May 15 when a Delta IV rocket will loft the GPS IIF-6 mission for the United States Air Force from Space Launch Complex-37.

Rising quickly from Pad 41 on its RD-180 and 4 SRBs, the Atlas 5-541 vehicle begins its mission to geosync orbit. Credit: nasatech.net

A SpaceX Falcon 9 is slated to launch on Monday, April 14 at 4:58 p.m. EDT.

The Falcon 9 is lofting a SpaceX Dragon cargo ship and delivering some 5000 pounds of science experiments and supplies for the six man space station crew – under a resupply contract with NASA.

Also packed aboard the Dragon are a pair of legs for NASA’s experimental Robonaut 2 crew member.

Stay tuned here for Ken’s continuing Atlas V NROL 67, SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Learn more at Ken’s upcoming presentations at the NEAF astro/space convention, NY on April 12/13.

Ken Kremer

Startled Florida space coast sunbathers see sudden blastoff of Atlas V/NROl-67 from Cocoa Beach on April 10, 2014. Credit: Nicolle Solomon by iPhone — Startled Florida space coast sunbathers see sudden blastoff of Atlas V/NROl-67 from Cocoa Beach on April 10, 2014. Credit: Nicole Solomon by iPhone

Timelapse of Atlas V/NROL-67 blastoff on April 10, 2014. Credit: Chuck Higgins

April 10, 2014 blastoff of Atlas V rocket with super secret NROL-67 intelligence gathering payload from Cape Canaveral Air Force Station, Fla. Credit: Ken Kremer/kenkremer.com

April 9, 2014April 26, 2016 by Ken Kremer

US Spy Sat and SpaceX Set for Double Barreled Blastoffs After Critical Cape Canaveral Radar Revitalized

The Florida Space Coast is about to ignite with a doubled barreled dose of spectacular rocket launches from Cape Canaveral over the next few days that were suddenly postponed two weeks ago amidst final launch preparations when an electrical short completely knocked out use of the US Air Force’s crucial tracking radar that is mandatory to insure public safety.

A pair of liftoffs vital to US National Security and NASA/SpaceX are now slated for April 10 and April 14 from Cape Canaveral Air Force Station after revitalizing the radar systems.

The tracking radar is an absolutely essential asset for the Eastern Range that oversees all launches from Cape Canaveral Air Force Station and the Kennedy Space Center in Florida.

The United Launch Alliance Atlas V is now slated to launch on Thursday, April 10 at 1:45 p.m. EDT.

Artwork for Super Secret NROL-67 payload launching on Atlas V rocket. Credit: NRO/ULA

The Atlas V rocket is carrying the super secret NROL-67 intelligence gathering spy satellite for the National Reconnaissance Office (NRO).

The SpaceX Falcon 9 is slated to launch on Monday, April 14 at 4:58 p.m. EDT.

The Falcon 9 is lofting a SpaceX Dragon cargo ship and delivering some 5000 pounds of science experiments and supplies for the six man space station crew – under a resupply contract with NASA.

The pair of liftoffs of the Atlas V and Falcon 9 boosters for the NRO and SpaceX/NASA had been slated just days apart on March 25 and March 30, respectively.

Falcon 9 and Dragon static fire test on March 8, 2014. Credit: SpaceX

I was on site at Cape Canaveral Launch Pad 41 photographing the Atlas V rocket carrying the NRO payload in anticipation of the launch.

Shortly thereafter a fire of unexplained origin in the radar equipment unexpected occurred and knocked the tracking radar off line. When no quick fix was possible, both launches were delayed indefinitely pending repairs.

“The tracking radar experienced an electrical short, overheating the unit and rendering the radar inoperable,” said the USAF in a statement I received from the 45th Space Wing that controls the critical launch control systems, communications, computers and radar elements at the Eastern Range.

On Monday, April 7, the Air Force announced that range repairs were on target and that a retired, inactive radar had been brought back online.

“A radar that was previously in standby status has been brought back to operational status while the repair work is being accomplished,” said the USAF in a statement.

A fully functional tracking radar is an absolute requirement to ensure the success and safety of every rocket launch.

Insufficient maintenance and antiquated equipment due to a lack of US government funding and investment in infrastructure may be at fault for the electrical short.

The Eastern range radar must function perfectly in order to destroy any rocket in a split second in the event it abruptly veers off course towards the nearby populated areas along the Florida Space Coast.

The Atlas V rocket was rolled out earlier today to Space Launch Complex 41 in preparation for Thursday’s NROL-67 launch. The weather forecast shows a 90 percent chance of favorable weather conditions for launch.

The Dragon spacecraft, filled with about 4,600 lbs of cargo bound for the space station, is mated with Falcon 9. Credit: SpaceX

Stay tuned here for Ken’s continuing Atlas V NROL 67, SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Learn more at Ken’s upcoming presentations at the NEAF astro/space convention, NY on April 12/13.

Ken Kremer

March 28, 2014April 26, 2016 by Ken Kremer

Crucial Radar Outage Scrubs US National Security and SpaceX Launches for Several Weeks from Cape Canaveral

CAPE CANAVERAL AIR FORCE STATION, FL – The sudden and unexpected outage of a crucial tracking radar that is mandatory to insure public safety, has forced the scrub of a pair of launches planned for this week from Cape Canaveral, FL, that are vital to US National Security, United Launch Alliance, SpaceX and NASA.

The tracking radar is an absolutely essential asset for the Eastern Range that oversees all launches from Cape Canaveral Air Force Station and the Kennedy Space Center on the Florida Space Coast.

The pair of liftoffs for the National Reconnaissance Office (NRO) and SpaceX/NASA had been slated just days apart on March 25 and March 30.

Urgent repairs are in progress.

Both launches have now been postponed for a minimum of 3 weeks, according to a statement I received from the 45th Space Wing of the US Air Force that controls the critical launch control systems, communications, computers and radar elements.

An Atlas V rocket carrying the super secret NROL-67 intelligence gathering spy satellite for the National Reconnaissance Office and a SpaceX Falcon 9 rocket carrying a Dragon cargo freightor bound for the International Space Station (ISS) were both in the midst of the final stages of intensive pre-launch processing activities this week.

The Eastern range radar was apparently knocked out by a fire on March 24, a short time after the early morning rollout of the United Launch Alliance (ULA) Atlas V rocket to the launch pad at Space Launch Complex 41 on Cape Canaveral.

“An investigation revealed a tracking radar experienced an electrical short, overheating the unit and rendering it inoperable,” according to today’s explanatory statement from the USAF 45th Space Wing.

“The outage resulted in an inability to meet minimum public safety requirements needed for flight, so the launch was postponed.”

A SpaceX spokesperson likewise confirmed to me that their launch was also on hold.

A fully functional tracking radar is an absolute requirement to ensure the success and safety of any launch.

The range radar must also be functioning perfectly in order to destroy the rocket in a split second in the event it veers off course to the nearby heavily populated areas along the Space Coast.

Myself and other space journalists had been working at Pad 41 on March 24 and setting up our remote cameras to capture spectacular up close views of the blastoff that had then been scheduled for March 25.

Insufficient maintenance and antiquated equipment due to a lack of US government funding and investment in infrastructure may be implicated.

The range outage for such an extended period of time reveals a clear vulnerability in US National Security planning.

The Air Force is also looking into the feasibility of reviving an inactive radar as a short term quick fix.

But in order to use the retired backup system, it will also have to re-validated to ensure utility and that all launch control and public safety requirements are fully met.

Simultaneously, the engineering team is recalculating launch trajectories and range requirements.

Such a revalidation process will also require an unknown period of time.

The full impact of putting these two launches on hold for the NRO and SpaceX is not known at this time.

An upgraded SpaceX Falcon 9 rocket with Dragon cargo capsule bound for the ISS is slated to launch on March 16, 2014 from Space Launch Complex 40 at Cape Canaveral, FL. File photo. Credit: Ken Kremer/kenkremer.com

Furthermore, the USAF will need to determine the downstream scheduling impact on the very busy manifest of all of the remaining launches throughout 2014 – averaging more than one per month.

Neither the NRO nor NASA and SpaceX have announced firm new launch dates.

The earliest possible Atlas V launch date appears to be sometime in mid-April, but that assessment can change on a dime.

In the meantime, personnel from the 45th Space Wing will continue to work diligently to repair the range radar equipment as quickly as possible.

ULA engineers also rolled the Atlas V rocket back to its processing hanger until a new launch target date is set.

SpaceX likewise awaits a target launch date for the Dragon CRS-3 cargo mission packed with some 5000 pounds of science experiments and supplies for the six man station crew.

It seems likely that the next Orbital Sciences Antares/Cygnus launch to the ISS will also have to be postponed since Dragon and Cygnus berth at the same station port.

Space journalists and photographers pose at Launch Pad 41 during camera setup with the Atlas V rocket slated to loft super secret NROL-67 spy satellite to orbit. Ken Kremer/Universe Today at right. Credit: Ken Kremer - kenkremer.com — Space journalists and photographers pose at Launch Pad 41 during camera setup with the Atlas V rocket slated to loft super secret NROL-67 spy satellite to orbit; Ben Cooper, Don Hludiak, Mike Howard, Mike Deep, Matthew Travis, Hap Griffin, Jeff Seibert, Alan Walters, Julian Leek, Ken Kremer/Universe Today at right. Credit: Ken Kremer – kenkremer.com

Stay tuned here for Ken’s continuing Atlas V NROL 67, SpaceX, Orbital Sciences, commercial space, Orion, Chang’e-3, LADEE, Mars rover, MAVEN, MOM and more planetary and human spaceflight news.

Learn more at Ken’s upcoming presentations at the NEAF astro/space convention, NY on April 12/13 and at Washington Crossing State Park, NJ on April 6. Also at the Quality Inn Kennedy Space Center, Titusville, FL, March 29.

Ken Kremer